United States
Safety Considerations for Hydrogen Test Cells
Sep 2009
Publication
The properties of hydrogen compared to conventional fuels such as gasoline and diesel are substantially different requiring adaptations to the design and layout of test cells for hydrogen fuelled engines and vehicles. A comparison of hydrogen fuel properties versus conventional fuels in this paper provides identification of requirements that need to be adapted to design a safe test cell. Design examples of actual test cells are provided to showcase the differences in overall layout and ventilation safety features fuel supply and metering and emissions measurements. Details include requirements for ventilation patterns the necessity for engine fume hoods as well as hydrogen specific intake and exhaust design. The unique properties of hydrogen in particular the wide flammability limits and nonvisible flames also require additional safety features such as hydrogen sensors and flame cameras. A properly designed and implemented fuel supply system adds to the safety of the test cell by minimizing the amount of hydrogen that can be released. Apart from this the properties of hydrogen also require different fuel consumption measurement systems pressure levels of the fuel supply system additional ventilation lines strategically placed safety solenoids combined with appropriate operational procedures. The emissions measurement for hydrogen application has to be expanded to include the amount of unburned hydrogen in the exhaust as a measurement of completeness of combustion. This measurement can also be used as a safety feature to avoid creation of ignitable hydrogen-air mixtures in the engine exhaust. The considerations provided in this paper lead to the conclusion that hydrogen IC engines can be safely tested however properly designed test cell and safety features have to be included to mitigate the additional hazards related to the change in fuel characteristics.
H-Mat Hydrogen Compatibility of Polymers and Elastomers
Sep 2019
Publication
The H2@Scale program of the U.S. Department of Energy (DOE) Fuel Cell Technologies Office is supporting work on the hydrogen compatibility of polymers to improve the durability and reliability of materials for hydrogen infrastructure. The hydrogen compatibility program (H-Mat) seeks “to address the challenges of hydrogen degradation by elucidating the mechanisms of hydrogen-materials interactions with the goal of providing science-based strategies to design materials (micro)structures and morphology with improved resistance to hydrogen degradation.” This research has found hydrogen and pressure interactions with model rubber-material compounds demonstrating volume change and compression-set differences in the materials. The research leverages state-of-the-art capabilities of the DOE national labs. The materials were investigated using helium-ion microscopy which revealed significant morphological changes in the plasticizer incorporating compounds after exposure as evidenced by time-of-flight secondary ion mass spectrometry. Additional studies using transmission electron microscopy and nuclear magnetic resonance revealed that nanosized inclusions developed after gas decompression in rubber- and plasticizer-only materials; this is an indication of void formation at the nanometer level.
Deploying Fuel Cell Systems, What Have We Learned
Sep 2013
Publication
The Hydrogen Safety Panel brings a broad cross-section of expertise from the industrial government and academic sectors to help advise the U.S. Department of Energy's (DOE) Fuel Cell Technologies Office through its work in hydrogen safety codes and standards. The Panel's initiatives in reviewing safety plans conducting safety evaluations identifying safety-related technical data gaps and supporting safety knowledge tools and databases cover the gamut from research and development to demonstration. The Panel's recent work has focused on the safe deployment of hydrogen and fuel cell systems in support of DOE efforts to accelerate fuel cell commercialization in early market applications: vehicle refuelling material handling equipment backup power for warehouses and telecommunication sites and portable power devices. This paper summarizes the work and learnings from the Panel's early efforts the transition to its current focus and the outcomes and conclusions from recent work on the deployment of hydrogen and fuel cell systems.
Hydrogen Strategy - Enabling a Low-Carbon Economy
Jul 2020
Publication
This document summarizes current hydrogen technologies and communicates the U.S. Department of Energy (DOE) Office of Fossil Energy's (FE's) strategic plan to accelerate research development and deploymnet of hydrogen technologies in the United States. It also describes ongoing FE hydrogen-related research and development (R&D). Hydrogen from fossil fuels is a versatile energy carrier and can play an important role in the transition to a low-carbon economy.
Carbon Capture and Storage (CCS): The Way Forward
Mar 2018
Publication
Mai Bui,
Claire S. Adjiman,
André Bardow,
Edward J. Anthony,
Andy Boston,
Solomon Brown,
Paul Fennell,
Sabine Fuss,
Amparo Galindo,
Leigh A. Hackett,
Jason P. Hallett,
Howard J. Herzog,
George Jackson,
Jasmin Kemper,
Samuel Krevor,
Geoffrey C. Maitland,
Michael Matuszewski,
Ian Metcalfe,
Camille Petit,
Graeme Puxty,
Jeffrey Reimer,
David M. Reiner,
Edward S. Rubin,
Stuart A. Scott,
Nilay Shah,
Berend Smit,
J. P. Martin Trusler,
Paul Webley,
Jennifer Wilcox and
Niall Mac Dowell
Carbon capture and storage (CCS) is broadly recognised as having the potential to play a key role in meeting climate change targets delivering low carbon heat and power decarbonising industry and more recently its ability to facilitate the net removal of CO2 from the atmosphere. However despite this broad consensus and its technical maturity CCS has not yet been deployed on a scale commensurate with the ambitions articulated a decade ago. Thus in this paper we review the current state-of-the-art of CO2 capture transport utilisation and storage from a multi-scale perspective moving from the global to molecular scales. In light of the COP21 commitments to limit warming to less than 2 °C we extend the remit of this study to include the key negative emissions technologies (NETs) of bioenergy with CCS (BECCS) and direct air capture (DAC). Cognisant of the non-technical barriers to deploying CCS we reflect on recent experience from the UK's CCS commercialisation programme and consider the commercial and political barriers to the large-scale deployment of CCS. In all areas we focus on identifying and clearly articulating the key research challenges that could usefully be addressed in the coming decade.
Fatigue and Fracture of High-hardenability Steels for Thick-walled Hydrogen Pressure Vessels
Sep 2017
Publication
Stationary pressure vessels for the storage of large volumes of gaseous hydrogen at high pressure (>70 MPa) are typically manufactured from Cr-Mo steels. These steels display hydrogen-enhanced fatigue crack growth but pressure vessels can be manufactured using defect-tolerant design methodologies. However storage volumes are limited by the wall thickness that can be reliably manufactured for quench and tempered Cr-Mo steels typically not more than 25-35 mm. High-hardenability steels can be manufactured with thicker walls which enables larger diameter pressure vessels and larger storage volumes. The goal of this study is to assess the fracture and fatigue response of high hardenability Ni-Cr-Mo pressure vessel steels for use in high-pressure hydrogen service at pressure in excess of 1000 bar. Standardized fatigue crack growth tests were performed in gaseous hydrogen at frequency of 1Hz and for R-ratios in the range of 0.1 to 0.7. Elastic-plastic fracture toughness measurements were also performed. The measured fatigue and fracture behavior is placed into the context of previous studies on fatigue and fracture of Cr-Mo steels for gaseous hydrogen.
Dispersion and Burning Behavior of Hydrogen Released in a Full-scale Residential Garage in the Presence and Absence of Conventional Automobiles
Sep 2011
Publication
Experiments are described in which hydrogen was released at the center of the floor of a real-scale enclosure having dimensions of a typical two-car residential garage. Real-time hydrogen concentrations were monitored at a number of locations. The hydrogen/air mixtures were ignited at pre-determined local volume fractions ranging from 8% to 29%. The combustion behavior and structural effects were monitored using combinations of high-speed pressure transducers and ionization gauges standard thermocouples hydrogen sensors and digital infrared and high-speed video cameras. Experiments were performed both for empty garages and garages with conventional automobiles parked above the hydrogen release location.
Regulations, Codes, and Standards (RCS) for Multi-fuel Motor Vehicle Dispensing Station
Sep 2017
Publication
In the United States requirements for liquid motor vehicle fuelling stations have been in place for many years. Requirements for motor vehicle fuelling stations for gaseous fuels including hydrogen are relatively new. These requirements have in the United States been developed along different code and standards paths. The liquid fuels have been addressed in a single document and the gaseous fuels have been addressed in documents specific to an individual gas. The result of these parallel processes is that multi-fuel stations are subject to requirements in several fuelling regulations codes and standards (RCS). This paper describes a configuration of a multi-fuel motor vehicle fuelling station and provides a detailed breakdown of the codes and standards requirements. The multi-fuel station would dispense what the U.S. Department of Energy defines as the six key alternative fuels: biodiesel electricity ethanol hydrogen natural gas and propane. The paper will also identify any apparent gaps in RCS and potential research projects that could help fill these gaps.
The Technical and Economic Potential of the H2@Scale Concept within the United States
Oct 2020
Publication
The U.S. energy system is evolving as society and technologies change. Renewable electricity generation—especially from wind and solar—is growing rapidly and alternative energy sources are being developed and implemented across the residential commercial transportation and industrial sectors to take advantage of their cost security and health benefits. Systemic changes present numerous challenges to grid resiliency and energy affordability creating a need for synergistic solutions that satisfy multiple applications while yielding system-wide cost and emissions benefits. One such solution is an integrated hydrogen energy system (Figure ES-1). This is the focus of H2@Scale—a U.S. Department of Energy (DOE) initiative led by the Office of Energy Efficiency and Renewable Energy’s Hydrogen and Fuel Technologies Office. H2@Scale brings together stakeholders to advance affordable hydrogen production transport storage and utilization in multiple energy sectors. The H2@Scale concept involves hydrogen as an energy intermediate. Hydrogen can be produced from various conventional and renewable energy sources including as a responsive load on the electric grid. Hydrogen has many current applications and many more potential applications such as energy for transportation—used directly in fuel cell electric vehicles (FCEVs) as a feedstock for synthetic fuels and to upgrade oil and biomass—feedstock for industry (e.g. for ammonia production metals refining and other end uses) heat for industry and buildings and electricity storage. Owing to its flexibility and fungibility a hydrogen intermediate could link energy sources that have surplus availability to markets that require energy or chemical feedstocks benefiting both. This document builds upon a growing body of analyses of hydrogen as an energy intermediate by reporting the results from our initial analysis of the potential impacts of the H2@Scale vision by the mid-21st century for the 48 contiguous U.S. states. Previous estimates have been based on expert elicitation and focused on hydrogen demands. We build upon them first by estimating hydrogen’s serviceable consumption potential for possible hydrogen applications and the technical potential for producing hydrogen from various resources. We define the serviceable consumption potential as the quantity of hydrogen that would be consumed to serve the portion of the market that could be captured without considering economics (i.e. if the price of hydrogen were $0/kg over an extended period); thus it can be considered an upper bound for the size of the market. We define the technical potential as the resource potential constrained by real-world geography and system performance but not by economics. We then compare the cumulative serviceable consumption potential with the technical potential of a number of possible sources. Second we estimate economic potential: the quantity of hydrogen at an equilibrium price at which suppliers are willing to sell and consumers are willing to buy the same quantity of hydrogen. We believe this method provides a deeper understanding than was available in the previous analyses. We develop economic potentials for multiple scenarios across various market and technology-advancement assumptions.
Everything About Hydrogen Podcast: So, What's the Big Deal with Hydrogen?
Aug 2019
Publication
This episode is a whistle-stop tour of the hydrogen world. The team explore why hydrogen is making a resurgence as an energy carrier how decarbonising the existing hydrogen market is a huge opportunity and how fuel cells fit into the story.
The podcast can be found on their website
The podcast can be found on their website
Development of Dispensing Hardware for Safe Fueling of Heavy Duty Vehicles
Sep 2021
Publication
The development of safe dispensing equipment for the fueling of heavy duty (HD) vehicles is critical to the expansion of this newly and quickly expanding market. This paper discusses the development of a HD dispenser and nozzles assembly (nozzle hose breakaway) for these new larger vehicles where flow rates are more than double compared to light duty (LD) vehicles. This equipment must operate at nominal pressures of 700 bar -40o C gas temperature and average flow rate of 5-10 kg/min at a high throughput commercial hydrogen fueling station without leaking hydrogen. The project surveyed HD vehicle manufacturers station developers and component suppliers to determine the basic specifications of the dispensing equipment and nozzle assembly. The team also examined existing codes and standards to determine necessary changes to accommodate HD components. From this information the team developed a set of specifications which will be used to design the dispensing equipment. In order to meet these goals the team performed computational fluid dynamic pressure modelling and temperature analysis in order to determine the necessary parameters to meet existing safety standards modified for HD fueling. The team also considered user operational and maintenance requirements such as freeze lock which has been an issue which prevents the removal of the nozzle from LD vehicles. The team also performed a failure mode and effects analysis (FMEA) to identify the possible failures in the design. The dispenser and nozzle assembly will be tested separately and then installed on an innovative HD fueling station which will use a HD vehicle simulator to test the entire system.
A Review of the Status of Fossil and Renewable Energies in Southeast Asia and Its Implications on the Decarbonization of ASEAN
Mar 2022
Publication
The ten nations of Southeast Asia collectively known as ASEAN emitted 1.65 Gtpa CO2 in 2020 and are among the most vulnerable nations to climate change which is partially caused by anthropogenic CO2 emission. This paper analyzes the history of ASEAN energy consumption and CO2 emission from both fossil and renewable energies in the last two decades. The results show that ASEAN’s renewable energies resources range from low to moderate are unevenly distributed geographically and contributed to only 20% of total primary energy consumption (TPEC) in 2015. The dominant forms of renewable energies are hydropower solar photovoltaic and bioenergy. However both hydropower and bioenergy have substantial sustainability issues. Fossil energies depend heavily on coal and oil and contribute to 80% of TPEC. More importantly renewable energies’ contribution to TPEC has been decreasing in the last two decades despite the increasing installation capacity. This suggests that the current rate of the addition of renewable energy capacity is inadequate to allow ASEAN to reach net-zero by 2050. Therefore fossil energies will continue to be an important part of ASEAN’s energy mix. More tools such as carbon capture and storage (CCS) and hydrogen will be needed for decarbonization. CCS will be needed to decarbonize ASEAN’s fossil power and industrial plants while blue hydrogen will be needed to decarbonize hard-to-decarbonize industrial plants. Based on recent research into regional CO2 source-sink mapping this paper proposes six large-scale CCS projects in four countries which can mitigate up to 300 Mtpa CO2 . Furthermore this paper identifies common pathways for ASEAN decarbonization and their policy implications.
Effective Thermal Conductivity of Insulation Materials for Cryogenic LH2 Storage Tanks: A Review
Nov 2022
Publication
An accurate estimation of the effective thermal conductivity of various insulation materials is essential in the evaluation of heat leak and boil-off rate from liquid hydrogen storage tanks. In this work we review the existing experimental data and various proposed correlations for predicting the effective conductivity of insulation systems consisting of powders foams fibrous materials and multilayer systems. We also propose a first principles-based correlation that may be used to estimate the dependence of the effective conductivity as a function of temperature interstitial gas composition pressure and structural properties of the material. We validate the proposed correlation using available experimental data for some common insulation materials. Further improvements and testing of the proposed correlation using laboratory scale data obtained using potential LH2 tank insulation materials are also discussed.
Green-hydrogen Research: What Have We Achieved, and Where Are We Going? Bibliometrics Analysis
Jul 2022
Publication
In response to the global challenge of climate change 136 countries accounting for 90% of global GDP and 85% of the population have now set net-zero targets. A transition to net-zero will require the decarbonization of all sectors of the economy. Green-hydrogen produced from renewable energy sources poses little to no threat to the environment and increasing its production will support net-zero targets Our study examined the evolution of green-hydrogen research themes since the UN Sustainable Development Goals were adopted in 2015 by utilizing bibliographic couplings keyword co-occurrence and keyphrase analysis of 642 articles from 2016 to 2021 in the Scopus database. We studied bibliometrics indicators and temporal evolution of publications and citations patterns of open access the effect of author collaboration influential publications and top contributing countries. We also consider new indicators like publication views keyphrases topics with prominence and field weighted citation impact and Altmetrics to understand the research direction further. We find four major thematic distributions of green-hydrogen research based on keyword co-occurrence networks: hydrogen storage hydrogen production electrolysis and the hydrogen economy. We also find networks of four research clusters that provide new information on the journal’s contributions to green-hydrogen research. These are materials chemistry hydrogen energy and cleaner production applied energy and fuel cells. Most green-hydrogen research aligns with Affordable and Clean Energy (SDG 7) and Climate Action (SDG 13). The outcomes of policy decisions in the United States Europe India and China will profoundly impact green-hydrogen production and storage over the next five years. If these policies are implemented these countries will account for two-thirds of this growth. Asia will account for the most significant part and become the second-largest producer globally.
Everything About Hydrogen Podcast: Moving at the Speed of Hydrogen
Nov 2020
Publication
We spend a lot of time on the show talking about the interesting use cases and potential applications of hydrogen technologies as a means to decarbonize high-emissions sectors and that is the point! However moving hydrogen around the world (e.g. to remote areas without the capacity to produce it locally) presents a number of complexities and challenges that are unique to hydrogen itself or for which there are no traditionally established technologies to do so. On this episode the EAH team has a fascinating chat with Dr. Daniel Teichmann CEO and founder of Hydrogenious to learn more about liquid organic hydrogen carriers (LOHCs) and how they can help companies overcome some of the major hurdles that moving hydrogen around the globe presents.
The podcast can be found on their website
The podcast can be found on their website
Techno-Economic Analysis of Solid Oxide Fuel Cell-Gas Turbine Hybrid Systems for Stationary Power Applications Using Renewable Hydrogen
Jun 2023
Publication
Solid oxide fuel cell (SOFC)–gas turbine (GT) hybrid systems can produce power at high electrical efficiencies while emitting virtually zero criteria pollutants (e.g. ozone carbon monoxide oxides of nitrogen and sulfur and particulate matters). This study presents new insights into renewable hydrogen (RH2 )-powered SOFC–GT hybrid systems with respect to their system configuration and techno-economic analysis motivated by the need for clean on-demand power. First three system configurations are thermodynamically assessed: (I) a reference case with no SOFC off-gas recirculation (II) a case with cathode off-gas recirculation and (III) a case with anode off-gas recirculation. While these configurations have been studied in isolation here we provide a detailed performance comparison. Moreover a techno-economic analysis is conducted to study the economic competitiveness of RH2 -fueled hybrid systems and the economies of scale by offering a comparison to natural gas (NG)-fueled systems. Results show that the case with anode off-gas recirculation with 68.50%-lower heating value (LHV) at a 10 MW scale has the highest efficiency among the studied scenarios. When moving from 10 MW to 50 MW the efficiency increases to 70.22%-LHV. These high efficiency values make SOFC–GT hybrid systems highly attractive in the context of a circular economy as they outcompete most other power generation technologies. The cost-of-electricity (COE) is reduced by about 10% when moving from 10 MW to 50 MW from USD 1976/kW to USD 1668/kW respectively. Renewable H2 is expected to be economically competitive with NG by 2030 when the U.S. Department of Energy’s target of USD 1/kg RH2 is reached.
Transition to Renewable Energy for Communities: Energy Storage Requirements and Dissipation
Aug 2022
Publication
The transition of residential communities to renewable energy sources is one of the first steps for the decarbonization of the energy sector the reduction of CO2 emissions and the mitigation of global climate change. This study provides information for the development of a microgrid supplied by wind and solar energy which meets the hourly energy demand of a community of 10000 houses in the North Texas region; hydrogen is used as the energy storage medium. The results are presented for two cases: (a) when the renewable energy sources supply only the electricity demand of the community and (b) when these sources provide the electricity as well as the heating needs (for space heating and hot water) of the community. The results show that such a community can be decarbonized with combinations of wind and solar installations. The energy storage requirements are between 2.7 m3 per household and 2.2 m3 per household. There is significant dissipation in the storage–regeneration processes—close to 30% of the current annual electricity demand. The entire decarbonization (electricity and heat) of this community will result in approximately 87500 tons of CO2 emissions avoidance.
Residential Fuel Transition and Fuel Interchangeability in Current Self-Aspirating Combustion Applications: Historical Development and Future Expectations
May 2022
Publication
To reduce greenhouse gases and air pollutants new technologies are emerging to reduce fossil fuel usage and to adopt more renewable energy sources. As the major aspects of fuel consumption power generation transportation and industrial applications have been given significant attention. The past few decades witnessed astonishing technological advancement in these energy sectors. In contrast the residential sector has had relatively little attention despite its significant utilization of fuels for a much longer period. However almost every energy transition in human history was initiated by the residential sector. For example the transition from fuelwood to cheap coal in the 1700s first took place in residential houses due to urbanization and industrialization. The present review demonstrates the energy transitions in the residential sector during the past two centuries while portending an upcoming energy transition and future energy structure for the residential sector. The feasibility of the 100% electrification of residential buildings is discussed based on current residential appliance adoption and the analysis indicates a hybrid residential energy structure is preferred over depending on a single energy source. Technical considerations and suggestions are given to help incorporate more renewable energy into the residential fuel supply system. Finally it is observed that compared to the numerous regulations on large energy-consumption aspects standards for residential appliances are scarce. Therefore it is concluded that establishing appropriate testing methods is a critical enabling step to facilitate the adoption of renewable fuels in future appliances.
Recent Developments in State-of-the-art Hydrogen Energy Technologies – Review of Hydrogen Storage Materials
Jan 2023
Publication
Hydrogen energy has been assessed as a clean and renewable energy source for future energy demand. For harnessing hydrogen energy to its fullest potential storage is a key parameter. It is well known that important hydrogen storage characteristics are operating pressure-temperature of hydrogen hydrogen storage capacity hydrogen absorption-desorption kinetics and heat transfer in the hydride bed. Each application needs specific properties. Every class of hydrogen storage materials has a different set of hydrogenation characteristics. Hence it is required to understand the properties of all hydrogen storage materials. The present review is focused on the state-of– the–art hydrogen storage materials including metal hydrides magnesium-based materials complex hydride systems carbonaceous materials metal organic frameworks perovskites and materials and processes based on artificial intelligence. In each category of materials‘ discovery hydrogen storage mechanism and reaction crystal structure and recent progress have been discussed in detail. Together with the fundamental synthesis process latest techniques of material tailoring like nanostructuring nanoconfinement catalyzing alloying and functionalization have also been discussed. Hydrogen energy research has a promising potential to replace fossil fuels from energy uses especially from automobile sector. In this context efforts initiated worldwide for clean hydrogen production and its use via fuel cell in vehicles is much awaiting steps towards sustainable energy demand.
A Flexible Techno-economic Analysis Tool for Regional Hydrogen Hubs - A Case Study for Ireland
Apr 2023
Publication
The increasing urgency with which climate change must be addressed has led to an unprecedented level of interest in hydrogen as a clean energy carrier. Much of the analysis of hydrogen until this point has focused predominantly on hydrogen production. This paper aims to address this by developing a flexible techno-economic analysis (TEA) tool that can be used to evaluate the potential of future scenarios where hydrogen is produced stored and distributed within a region. The tool takes a full year of hourly data for renewables availability and dispatch down (the sum of curtailment and constraint) wholesale electricity market prices and hydrogen demand as well as other user-defined inputs and sizes electrolyser capacity in order to minimise cost. The model is applied to a number of case studies on the island of Ireland which includes Ireland and Northern Ireland. For the scenarios analysed the overall LCOH ranges from V2.75e3.95/kgH2. Higher costs for scenarios without access to geological storage indicate the importance of cost-effective storage to allow flexible hydrogen production to reduce electricity costs whilst consistently meeting a set demand.
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