Institution of Gas Engineers & Managers
Pathways for Low-Carbon Transition of the Steel Industry—A Swedish Case Study
Jul 2020
Publication
The concept of techno-economic pathways is used to investigate the potential implementation of CO2 abatement measures over time towards zero-emission steelmaking in Sweden. The following mitigation measures are investigated and combined in three pathways: top gas recycling blast furnace (TGRBF); carbon capture and storage (CCS); substitution of pulverized coal injection (PCI) with biomass; hydrogen direct reduction of iron ore (H-DR); and electric arc furnace (EAF) where fossil fuels are replaced with biomass. The results show that CCS in combination with biomass substitution in the blast furnace and a replacement primary steel production plant with EAF with biomass (Pathway 1) yield CO2 emission reductions of 83% in 2045 compared to CO2 emissions with current steel process configurations. Electrification of the primary steel production in terms of H-DR/EAF process (Pathway 2) could result in almost fossil-free steel production and Sweden could achieve a 10% reduction in total CO2 emissions. Finally (Pathway 3) we show that increased production of hot briquetted iron pellets (HBI) could lead to decarbonization of the steel industry outside Sweden assuming that the exported HBI will be converted via EAF and the receiving country has a decarbonized power sector.
Case Studies of Energy Storage with Fuel Cells and Batteries for Stationary and Mobile Applications
Mar 2017
Publication
In this paper hydrogen coupled with fuel cells and lithium-ion batteries are considered as alternative energy storage methods. Their application on a stationary system (i.e. energy storage for a family house) and a mobile system (i.e. an unmanned aerial vehicle) will be investigated. The stationary systems designed for off-grid applications were sized for photovoltaic energy production in the area of Turin Italy to provide daily energy of 10.25 kWh. The mobile systems to be used for high crane inspection were sized to have a flying range of 120 min one being equipped with a Li-ion battery and the other with a proton-exchange membrane fuel cell. The systems were compared from an economical point of view and a life cycle assessment was performed to identify the main contributors to the environmental impact. From a commercial point of view the fuel cell and the electrolyzer being niche products result in being more expensive with respect to the Li-ion batteries. On the other hand the life cycle assessment (LCA) results show the lower burdens of both technologies.
Tactical Depressurization of Hydrogen and CNG Tanks Using Rifles and Other Projectiles
Sep 2021
Publication
After a tank has been exposed to crash violence or an external fire it might in some situations be judged dangerous to move the vessel due to the risk of a sudden tank rupture. Therefore Swedish rescue services have a long history of using rifles to penetrate and therefore depressurize the vessels. In this paper some first steps on providing guidance on the selection of ammunition and required stand back distance are presented. The results indicate that a stand back distance on the order of 100 m is required and that the standard 7.62 Ball should only be used for composite CNG-tanks while stronger ammunitions are needed for steel and composite hydrogen tanks. However more research is required to provide a more solid scientific underpinning of the tactic guidance.
An MILP Approach for the Optimal Design of Renewable Battery-hydrogen Energy Systems for Off-grid Insular Communities
Jul 2021
Publication
The optimal sizing of stand-alone renewable H2-based microgrids requires the load demand to be reliably satisfied by means of local renewable energy supported by a hybrid battery/hydrogen storage unit while minimizing the system costs. However this task is challenging because of the high number of components that have to be installed and operated. In this work an MILP optimization framework has been developed and applied to the off-grid village of Ginostra (on the Stromboli island Italy) which is a good example of several other insular sites throughout the Mediterranean area. A year-long time horizon was considered to model the seasonal storage which is necessary for off-grid areas that wish to achieve energy independence by relying on local renewable sources. The degradation costs of batteries and H2-based devices were included in the objective function of the optimization problem i.e. the annual cost of the system. Efficiency and investment cost curves were considered for the electrolyzer and fuel cell components in order to obtain a more detailed and precise techno-economic estimation. The design optimization was also performed with the inclusion of a general demand response program (DRP) to assess its impact on the sizing results. Moreover the effectiveness of the proposed MILP-based method was tested by comparing it with a more traditional approach based on a metaheuristic algorithm for the optimal sizing complemented with ruled-based strategies for the system operation. Thanks to its longer-term storage capability hydrogen is required for the optimal system configuration in order to reach energy self-sufficiency. Finally considering the possibility of load deferral the electricity generation cost can be reduced to an extent that depends on the amount of load that is allowed to participate in the DRP scheme. This cost reduction is mainly due to the decreased capacity of the battery storage system.
Modelling of Hydrogen-blended Dual-fuel Combustion using Flamelet-generated Manifold and Preferential Diffusion Effects
Oct 2022
Publication
In the present study Reynolds-Averaged Navier-Stokes simulations together with a novel flamelet generated manifold (FGM) hybrid combustion model incorporating preferential diffusion effects is utilised for the investigation of a hydrogen-blended diesel-hydrogen dual-fuel engine combustion process with high hydrogen energy share. The FGM hybrid combustion model was developed by coupling laminar flamelet databases obtained from diffusion flamelets and premixed flamelets. The model employed three control variables namely mixture fraction reaction progress variable and enthalpy. The preferential diffusion effects were included in the laminar flamelet calculations and in the diffusion terms in the transport equations of the control variables. The resulting model is then validated against an experimental diesel-hydrogen dual-fuel combustion engine. The results show that the FGM hybrid combustion model incorporating preferential diffusion effects in the flame chemistry and transport equations yields better predictions with good accuracy for the in-cylinder characteristics. The inclusion of preferential diffusion effects in the flame chemistry and transport equations was found to predict well several characteristics of the diesel-hydrogen dual-fuel combustion process: 1) ignition delay 2) start and end of combustion 3) faster flame propagation and quicker burning rate of hydrogen 4) high temperature combustion due to highly reactive nature of hydrogen radicals 5) peak values of the heat release rate due to high temperature combustion of the partially premixed pilot fuel spray with entrained hydrogen/air and then background hydrogen-air premixed mixture. The comparison between diesel-hydrogen dual-fuel combustion and diesel only combustion shows early start of combustion longer ignition delay time higher flame temperature and NOx emissions for dual-fuel combustion compared to diesel only combustion.
Top Level Design and Evaluation of Advanced Low/zero Carbon Fuel Ships Power Technology
Oct 2022
Publication
The greenhouse effect has always been a problem troubling various country many fields have made corresponding technological improvements and regulations and the shipping industry is no exception. In the shipping field governments are actively looking for viable low-carbon/zero-carbon alternative fuels to reduce their dependence on traditional fossil fuels. This paper discusses the challenges and opportunities of replacing fuel oil with clean energies. Firstly the alternative fuels that have been proposed frequently and widely in recent years are summarized and their sources adaptive power systems and relationships among fuels are systematically summarized. Secondly when evaluating the advantages and future development trends of each energy the environmental economic and safety factors are digitally quantified. Results show that the analysis focuses on the efficiency and economics of carbon reduction. Hydrogen ammonia and nuclear energy show advantages in environmental quantification factors while LNG biofuels and alcohols show benefits in economic quantification factors considering calorific value and fuel price and LNG and alcohols received high scores in safety assessment. Finally the study predicts the evolution and development trend of ship fuels in the future and evaluates the most suitable energy for ship development in different periods.
Numerical Redesign of 100kw MGT Combustor for 100% H2 Fueling
Jan 2014
Publication
The use of hydrogen as energy carrier in a low emission microturbine could be an interesting option for renewable energy storage distributed generation and combined heat & power. However the hydrogen using in gas turbine is limited by the NOx emissions and the difficulty to operate safely. CFD simulations represent a powerful and mature tool to perform detailed 3-D investigation for the development of a prototype before carrying out an experimental analysis. This paper describes the CFD supported redesign of the Turbec T100 microturbine combustion chamber natural gas-fired to allow the operation on 100% hydrogen.
Operation of Power-to-X-Related Processes Based on Advanced Data-Driven Methods: A Comprehensive Review
Oct 2022
Publication
This study is a systematic analysis of selected research articles about power-to-X (P2X)- related processes. The relevance of this resides in the fact that most of the world’s energy is produced using fossil fuels which has led to a huge amount of greenhouse gas emissions that are the source of global warming. One of the most supported actions against such a phenomenon is to employ renewable energy resources some of which are intermittent such as solar and wind. This brings the need for large-scale longer-period energy storage solutions. In this sense the P2X process chain could play this role: renewable energy can be converted into storable hydrogen chemicals and fuels via electrolysis and subsequent synthesis with CO2. The main contribution of this study is to provide a systematic articulation of advanced data-driven methods and latest technologies such as the Internet of Things (IoT) big data analytics and machine learning for the efficient operation of P2X-related processes. We summarize our findings into different working architectures and illustrate them with a numerical result that employs a machine learning model using historic data to define operational parameters for a given P2X process.
Recent Insights into Low-Surface-Area Catalysts for Hydrogen Production from Ammonia
Nov 2022
Publication
A potential method of storing and transporting hydrogen safely in a cost-effective and practical way involves the utilization of molecules that contain hydrogen in their structure such as ammonia. Because of its high hydrogen content and carbon-free molecular structure as well as the maturity of related technology (easy liquefaction) ammonia has gained attention as a “hydrogen carrier” for the generation of energy. Unfortunately hydrogen production from ammonia requires an efficient catalyst to achieve high conversion at low reaction temperatures. Recently very attractive results have been obtained with low-surface-area materials. This review paper is focused on summarizing and comparing recent advances in novel economic and active catalysts for this reaction paying particular attention to materials with low surface area such as silicon carbide (SiC) and perovskites (ABO3 structure). The effects of the supports the active phase and the addition of promoters in such low-porosity materials have been analyzed in detail. Advances in adequate catalytic systems (including support and active metal) benefit the perspective of ammonia as a hydrogen carrier for the decarbonization of the energy sector and accelerate the “hydrogen economy”.
Economically Viable Large-scale Hydrogen Liquefaction
Mar 2016
Publication
The liquid hydrogen demand particularly driven by clean energy applications will rise in the near future. As industrial large scale liquefiers will play a major role within the hydrogen supply chain production capacity will have to increase by a multiple of today’s typical sizes. The main goal is to reduce the total cost of ownership for these plants by increasing energy efficiency with innovative and simple process designs optimized in capital expenditure. New concepts must ensure a manageable plant complexity and flexible operability. In the phase of process development and selection a dimensioning of key equipment for large scale liquefiers such as turbines and compressors as well as heat exchangers must be performed iteratively to ensure technological feasibility and maturity. Further critical aspects related to hydrogen liquefaction e.g. fluid properties ortho-para hydrogen conversion and coldbox configuration must be analysed in detail. This paper provides an overview on the approach challenges and preliminary results in the development of efficient as well as economically viable concepts for large-scale hydrogen liquefaction.
Improved Engine Performance and Significantly Reduced Greenhouse Gas Emissions by Fumigating Hydrogen in a Diesel Engine
Oct 2022
Publication
A thermodynamic model was developed for combustion performance and emissions with a reference diesel fuel a 10 vol% methanol blend with 90 vol% diesel a 10 vol% ethanol with 90 vol% diesel and a 4% hydrogen fumigating in the inlet port along with diesel direct injection. The diesel and two alcohol blends (10% methanol–90% diesel and 10% ethanol–90% diesel) was directly injected into the cylinder while hydrogen was fumigated at the inlet port. The model was developed by commercial GT-Suite software. Besides engine performance exergy and energy rates were estimated for the four fuels. Among the four fuels/fuel blends hydrogen fuel (4% fumigated hydrogen) shows the best performance in terms of exergy energy rates specific fuel consumption power and greenhouse gas emissions. Regarding greenhouse gases carbon dioxide was only considered in this investigation as it contributes to a significant detrimental effect on environmental pollution.
Investigation of Emission Characteristics and Lubrication Oil Properties in a Dual Diesel–Hydrogen Internal Combustion Engine
Apr 2022
Publication
Hydrogen is considered one of the main gaseous fuels due to its ability to improve thermal performance in diesel engines. However its influence on the characteristics of lubricating oil is generally ignored. Thus in the present investigation an analysis of the effect on the physical and chemical properties of lubricating oil with mixtures of diesel fuel–hydrogen was carried out and the environmental impacts of this type of mixture were assessed. The development of the research was carried out using a diesel engine under four torque conditions (80 Nm 120 Nm 160 Nm and 200 Nm) and three hydrogen gas flow conditions (0.75 lpm 1.00 lpm and 1.25 lpm). From the results it was possible to demonstrate that the presence of hydrogen caused decreases of 3.50% 6.79% and 4.42% in the emissions of CO HC and smoke opacity respectively. However hydrogen further decreased the viscosity of the lubricating oil by 26%. Additionally hydrogen gas produced increases of 17.7% 29.27% 21.95% and 27.41% in metallic components such as Fe Cu Al and Cr respectively. In general hydrogen favors the contamination and oxidation of lubricating oil which implies a greater wear of the engine components. Due to the significantly negative impact of hydrogen on the lubrication system it should be considered due to its influence on the economic and environmental cost during the engine’s life cycle.
Development Concept of Integrated Energy Network and Hydrogen Energy Industry Based on Hydrogen Production Using Surplus Hydropower
Apr 2020
Publication
The development of hydropower industry is progressing rapidly in China and the installed capacity and power generation are increasing year by year. However due to factors such as transmission channels and power grid peaking capacity hydropower consumption in some areas is facing greater pressure. As an excellent medium for energy interconnection hydrogen energy can play an important role in promoting hydropower consumption. This paper introduces the current status and trends of hydrogen energy development in major developed countries and China and analyzes the current status of China’s hydropower abandoned water. Based on the production of hydrogen using surplus hydropower in the Dadu River Basin in Sichuan an integrated energy network research plan including hydropower electrolytic hydrogen production storage and transportation hydrogen refueling and hydrogen-powered vehicles is proposed. At the same time the development concept of hydrogen energy industry including hydrogen energy source economy hydrogen energy industry ecosphere and hydrogen energy sky road in western Sichuan is also proposed.
The EU Green Deal (2022 ed.)
Jan 2023
Publication
In this report we focus on the fundamentals of energy and climate policy as reformulated in the EU Green Deal. The 2022 edition includes updates following the publication of the Fit for 55 Package and the EU Hydrogen and Decarbonised Gas Markets Package. The reader is guided through the landscape of EU climate and energy policy. Starting with the big picture of the foundations of energy and climate policy we then move to discussing in more detail European climate policy security of supply and energy networks. We continue with energy wholesale and retail markets and finish with a closer look at energy innovation. Each chapter is divided into several sections aiming to give the reader a broad overview of the areas of climate and energy policy that are impacted by the EU Green Deal. The references at the end of each section serve as suggestions for further reading on each topic.
Islanded Ammonia Power Systems: Technology Review & Conceptual Process Design
Aug 2019
Publication
Recent advances in technologies for the decentralized islanded ammonia economy are reviewed with an emphasis on feasibility for long-term practical implementation. The emphasis in this review is on storage systems in the size range of 1–10 MW. Alternatives for hydrogen production nitrogen production ammonia synthesis ammonia separation ammonia storage and ammonia combustion are compared and evaluated. A conceptual process design based on the optimization of temperature and pressure levels of existing and recently proposed technologies is presented for an islanded ammonia energy system. This process design consists of wind turbines and solar panels for electricity generation a battery for short-term energy storage an electrolyzer for hydrogen production a pressure swing adsorption unit for nitrogen production a novel ruthenium-based catalyst for ammonia synthesis a supported metal halide for ammonia separation and storage and an ammonia fueled proton-conducting solid oxide fuel cell for electricity generation. In a generic location in northern Europe it is possible to operate the islanded energy system at a round-trip efficiency of 61% and at a cost of about 0.30–0.35 € kWh−1 .
Smart Energy Management System: Design of a Smart Grid Test Bench for Educational Purposes
Apr 2022
Publication
The presented article aims to design an educational test bench setup for smart grids and renewable energies with multiple features and techniques used in a microgrid. The test bench is designed for students laboratory engineers and researchers which enables electrical microgrid system studies and testing of new advanced control algorithms to optimize the energy efficiency. The idea behind this work is to design hybrid energy sources such as wind power solar photovoltaic power hydroelectric power hydrogen energy and different types of energy storage systems such as batteries pumped storage and flywheel integrating different electrical loads. The user can visualize the state of the components of each emulated scenario through an open-source software that interacts and communicates using OPC Unified Architecture protocol. The researchers can test and validate new solutions to manage the energy behavior in the grid using machine learning and optimization algorithms integrated in the software in form of blocks that can be modified and improved and then simulate the results. A model-based system of engineering is provided which describes the different requirements and case studies of the designed test bench respecting the open-source software and the frugal innovation features in which there is use of low-cost hardware and open-source software. The users obtain the opportunity to add new sources and new loads change software platforms and communicate with other simulators and equipment. The students can understand the different features of smart grids such as defect classification energy forecasting energy optimization and basics of production transmission and consumption.
Impact of Polymers on Magnesium-Based Hydrogen Storage Systems
Jun 2022
Publication
In the present scenario much importance has been provided to hydrogen energy systems (HES) in the energy sector because of their clean and green behavior during utilization. The developments of novel techniques and materials have focused on overcoming the practical difficulties in the HES (production storage and utilization). Comparatively considerable attention needs to be provided in the hydrogen storage systems (HSS) because of physical-based storage (compressed gas cold/cryo compressed and liquid) issues such as low gravimetric/volumetric density storage conditions/parameters and safety. In material-based HSS a high amount of hydrogen can be effectively stored in materials via physical or chemical bonds. In different hydride materials Mg-based hydrides (Mg–H) showed considerable benefits such as low density hydrogen uptake and reversibility. However the inferior sorption kinetics and severe oxidation/contamination at exposure to air limit its benefits. There are numerous kinds of efforts like the inclusion of catalysts that have been made for Mg–H to alter the thermodynamic-related issues. Still those efforts do not overcome the oxidation/contamination-related issues. The developments of Mg–H encapsulated by gas-selective polymers can effectively and positively influence hydrogen sorption kinetics and prevent the Mg–H from contaminating (air and moisture). In this review the impact of different polymers (carboxymethyl cellulose polystyrene polyimide polypyrrole polyvinylpyrrolidone polyvinylidene fluoride polymethylpentene and poly(methyl methacrylate)) with Mg–H systems has been systematically reviewed. In polymer-encapsulated Mg–H the polymers act as a barrier for the reaction between Mg–H and O2/H2O selectively allowing the H2 gas and preventing the aggregation of hydride nanoparticles. Thus the H2 uptake amount and sorption kinetics improved considerably in Mg–H.
A Study of Thermoelectric Generation Coupled with Methanol Steam Reforming for Hydrogen Production
Nov 2022
Publication
Waste heat recovery was considered as a promising candidate for energy conservation and emission reduction. Methanol steam reforming was considered to be an effective means for hydrogen production because of its advantages. In this work a micro reactor was constructed and thermoelectric generation coupled with hydrogen production from methanol steam reforming was innovatively used to recycle waste heat which was simulated by hot air from a hot air gun. The waste heat was converted into electricity and hydrogen at the same time. The characteristic of thermoelectric generation coupled with methanol steam reforming was investigated. It was experimentally verified that both the hydrogen production rate and methanol conversion increased with the increasing inlet temperature but thermal efficiency increased firstly and then decreased with the increasing temperature. The methanol steam reforming could effectively maintain cold side temperature distribution of thermoelectric generation. In the case of the thermoelectric module (1) the highest temperature difference of 37 ◦C was determined and the maximum open circuit voltage of 2 V was observed. The highest methanol conversion of 64.26% was achieved at a space velocity of 0.98 h−1 when the temperature was 543 K comprehensively considering the CO content and thermal efficiency.
Offshore Wind and Hydrogen: Solving the Integration Challenge
Sep 2020
Publication
The combination of offshore wind and green hydrogen provides major opportunities for job creation economic growth and regional regeneration as well as attracting inward investment alongside delivering the emission reductions needed to achieve climate neutrality. In order to get to Net Zero emissions in 2050 the UK is likely to need a minimum of 75GW of offshore wind (OSW) and modelling of the energy system indicates that hydrogen will play a major role in integrating the high levels of OSW on the electricity grid.<br/><br/>Some of the key findings from report are listed below:<br/><br/>The UK has vast resources of offshore wind with the potential for over 600GW in UK waters and potentially up to 1000GW. This is well above the he figure of 75-100GW likely to be needed for UK electricity generation by 2050.<br/>The universities in the UK provide the underpinning science and engineering for electrolysers fuel cells and hydrogen and are home to world-leading capability in these areas.<br/>In order to achieve cost reduction and growing a significant manufacturing and export industry it will be crucial to develop green hydrogen in the next 5 years<br/>By 2050 green hydrogen can be cheaper than blue hydrogen. With accelerated deployment green hydrogen costs can be competitive with blue hydrogen by the eary 2030s.<br/>The combination of additional OSW deployment and electrolyser manufacture alone could generate over 120000 new jobs. These are are expected to be based mainly in manufacturing OSW-related activity shipping and mobility<br/>By 2050 it is estimated that the cumulative gross value added (GVA) from supply of electrolysers and additional OSW farm could be up to £320bn where the majority will come from exports of electrolysers to overseas markets.<br/>The report also calls for immediate government intervention and a new national strategy to support the creation of supply and demand in the new industry.<br/><br/>This study was jointly supported by the Offshore Wind Industry Council (OWIC) and ORE Catapult.
Effect of Anion Exchange Ionomer Content on Electrode Performance in AEM Water Electrolysis
Aug 2020
Publication
Anion exchange membrane water electrolysis (AEMWE) has acquired substantial consideration as a cost-effective hydrogen production technology. The anion ionomer content in the catalyst layers during hydrogen and oxygen evolution reaction (HER and OER) is of ultimate significance. Herein an in-situ half-cell analysis with reference electrodes was carried out for simultaneous potential measurements and identification of the influence of the anion exchange ionomer (AEI) content on anode and cathode performance. The measured half-cell potentials proved the influence of AEI content on the catalytic activity of HER and OER which was supported by the rotating disk electrode (RDE) measurements. Cathode overpotential of Ni/C was not negligible and more affected by the AEI content than anode with the optimized AEI content of 10 wt% while NiO anode OER overpotential was independent of the AEI content. For the same AEI content PGM catalysts showed higher electroactivity than Ni-based catalysts for HER and OER and the cathode catalyst's intrinsic activity is of high importance in the AEM electrolysis operation. Post-mortem analysis by SEM mapping of both AEI and catalyst distributions on the electrode surface showed the effect of AEI loading on the catalyst morphology which could be related to the electrode performance.
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