Publications
Temperature Change of a Type IV Cylinder During Hydrogen Fuelling Process
Sep 2009
Publication
The temperature of the hydrogen cylinder needs to be carefully controlled during fuelling process. The maximum temperature should be less than 85℃ according to the ISO draft code. If the fuelling period is reduced the maximum temperature should increase. In this study temperature change of a Type IV cylinder was measured during the hydrogen fuelling process up to 35 MPa. Fuelling period was 3 to 5 minutes. Twelve thermocouples were installed to measure inside gas temperature and seven were attached on the outside of the cylinder. An infrared camera was also used for measuring temperature distribution of outside of cylinder. The maximum gas temperature was higher than 85℃ inside of the cylinder. Significant temperature difference between the upper and lower part of the vessel was observed. Temperature near the plug and the valve was quickly increased and maintained higher than that of the other region. Temperature increases for the partial refuelling process were also discussed.
Wide Area and Distributed Hydrogen Sensors
Sep 2009
Publication
Recent advances in optical sensors show promise for the development of new wide area monitoring and distributed optical network hydrogen detection systems. Optical hydrogen sensing technologies reviewed here are: 1) open path Raman scattering systems 2) back scattering from chemically treated solid polymer matrix optical fiber sensor cladding; and 3) schlieren and shearing interferometry imaging. Ultrasonic sensors for hydrogen release detection are also reviewed. The development status of these technologies and their demonstrated results in sensor path length low hydrogen concentration detection ability and response times are described and compared to the corresponding status of hydrogen spot sensor network technologies.
Hydrogen Production from Biomass and Organic Waste Using Dark Fermentation: An Analysis of Literature Data on the Effect of Operating Parameters on Process Performance
Jan 2022
Publication
In the context of hydrogen production from biomass or organic waste with dark fermentation this study analysed 55 studies (339 experiments) in the literature looking for the effect of operating parameters on the process performance of dark fermentation. The effect of substrate concentration pH temperature and residence time on hydrogen yield productivity and content in the biogas was analysed. In addition a linear regression model was developed to also account for the effect of nature and pretreatment of the substrate inhibition of methanogenesis and continuous or batch operating mode. The analysis showed that the hydrogen yield was mainly affected by pH and residence time with the highest yields obtained for low pH and short residence time. High hydrogen productivity was favoured by high feed concentration short residence time and low pH. More modest was the effect on the hydrogen content. The mean values of hydrogen yield productivity and content were respectively 6.49% COD COD−1 135 mg L−1 d −1 51% v/v while 10% of the considered experiments obtained yield productivity and content of or higher than 15.55% COD COD−1 305.16 mg L−1 d −1 64% v/v. Overall this study provides insight into how to select the optimum operating conditions to obtain the desired hydrogen production.
Effect of Precooled Inlet Gas Temperature and Mass flow Rate on Final State of Charge During Hydrogen Vehicle Refueling
Mar 2015
Publication
Short refuelling time and high final state of charge are among the main hydrogen car user's requirements. To meet these requirements without exceeding the tank materials safety limits hydrogen precooling is needed. Filling experiments with different inlet gas temperatures and mass flow rates have been executed using two different types of on-board tanks (type 3 and 4). State of charge has a strong dependency on the inlet gas temperature. This dependency is more visible for type 4 tanks. Lowest precooling temperature (−40 °C) is not always required in order to meet user's requirements so energy savings can be achieved if the initial conditions of the tank are correctly identified. The results of the experiments performed have been compared with the SAE J2601 look-up tables for non-communication fillings. A big safety margin has been observed in these tables. Refuelling could be performed faster and with less demanding precooling requirements if the initial conditions and the configuration of the hydrogen storage system are well known.
Safe Testing of Catalytic Devices in Hydrogen-Air Flow
Sep 2009
Publication
Any experimental study of catalysts and catalytic recombining devices for removal of hydrogen gas from industrial environments is known to carry a risk of ignition of hydrogen. Experiments conducted in an atmosphere with a high concentration of hydrogen present a particular danger. Here a technique is reported that allows conducting such experiments with relative safety. This technique has been developed and applied by the company ‘Russian Energy Technologies’ for the last five years without any significant incident.<br/>A “Gas stream method” for testing and analysis of the characteristics of a catalyst for hydrogen/oxygen recombination is proposed. Tests with a variety of catalysts in a passive recombining device were carried out in a climatic chamber (86 l in volume) with a hydrogen/air mixture containing up to 20% (v/v) hydrogen flowing through it. The balance equation for hydrogen and oxygen flows entering reacting and exiting the chamber led to a formula for calculating the efficiency of a catalyst or a catalytic device under stationary conditions.<br/>Fluctuations in local temperatures of the catalyst and other parts of the chamber along with variation in the concentration of hydrogen gave the authors an insight into the thermal regime of an active catalyst. This enabled them to develop new catalysts for removal of hydrogen from the environment using industrial recombining devices.
Statistical Analysis of Electrostatic Spark Ignition of Lean H2-O2-Ar Mixtures
Sep 2009
Publication
Determining the risk of accidental ignition of flammable mixtures is a topic of tremendous importance in industry and aviation safety. The concept of minimum ignition energy (MIE) has traditionally formed the basis for studying ignition hazards of fuels. In recent years however the viewpoint of ignition as a statistical phenomenon has formed the basis for studying ignition as this approach appears to be more consistent with the inherent variability in engineering test data. We have developed a very low energy capacitive spark ignition system to produce short sparks with fixed lengths of 1 to 2 mm. The ignition system is used to perform spark ignition tests in lean hydrogen oxygen-argon test mixtures over a range of spark energies. The test results are analyzed using statistical tools to obtain probability distributions for ignition versus spark energy demonstrating the statistical nature of ignition. The results also show that small changes in the hydrogen concentration lead to large changes in the ignition energy and dramatically different flame characteristics. A second low-energy spark ignition system is also developed to generate longer sparks with varying lengths up to 10 mm. A second set of ignition tests is performed in one of the test mixtures using a large range of park energies and lengths. The results are analyzed to obtain a probability distribution for ignition versus the spark energy per unit spark length. Preliminary results show that a single threshold MIE value does not exist and that the energy per unit length may be a more appropriate parameter for quantifying the risk of ignition.
CFD Benchmark Based on Experiments of Helium Dispersion in a 1m3 Enclosure–intercomparisons for Plumes
Sep 2013
Publication
In the context of the French DIMITRHY project ANR-08-PANH006 experiments have been carried out to measure helium injections in a cubic 1 m3 box - GAMELAN in a reproducible and quantitative manner. For the present work we limit ourselves to the unique configuration of a closed box with a small hole at its base to prevent overpressure. This case leads to enough difficulties of modelisations to deserve our attention. The box is initially filled with air and injections of helium through a tube of diameter 20 mm is operated. The box is instrumented with catharometres to measure the helium volume concentration within an accuracy better than 0.1%. We present the CFD (Fluent and CASTEM ANSYS-CFX and ADREA-HF) calculations results obtained by 5 different teams participating to the benchmark in the following situation: the case of a plume release of helium in a closed box (4NL/min). Parts of the CFD simulations were performed in the European co-funded project HyIndoor others were performed in the French ANR-08-PANH006 DimitrHy project.
CFD design of protective walls against the effects of vapor cloud fast deflagration of hydrogen
Oct 2015
Publication
Protective walls are a well-known and efficient way to mitigate overpressure effects of accidental explosions (detonation or deflagration). For detonation there are multiple published studies whereas for deflagration no well-adapted and rigorous method has been reported in the literature. This article describes the validation of a new modelling approach for fast deflagrations of H2. This approach includes two steps. At the first step the combustion phase of vapor cloud explosion (VCE) involving a fast deflagration is substituted by equivalent vessel burst problem. The purpose of this step is to avoid the reactive flow computations. At the second step CFD is used for computations of pressure propagation from the equivalent (non reactive) vessel burst problem. After verifying the equivalence of the fast deflagration and the vessel burst problem at the first step the capability of two CFD codes such as FLACS and Europlexus are examined for modelling of the vessel burst problem (with and without barriers). Finally the efficiency of finite and infinite barriers used for mitigation of the shock is investigated
Feasibility of Hydrogen Detection by the Use of Uncoated Silicon Microcantilever-based Sensors
Sep 2013
Publication
Hydrogen is a key parameter to monitor radioactive disposal facility such as the envisioned French geological repository for nuclear wastes. The use of microcantilevers as chemical sensors usually involves a sensitive layer whose purpose is to selectively sorb the analyte of interest. The sorbed substance can then be detected by monitoring either the resonant frequency shift (dynamic mode) or the quasi-static deflection (static mode). The objective of this paper is to demonstrate the feasibility of eliminating the need for the sensitive layer in the dynamic mode thereby increasing the long-term reliability. The microcantilever resonant frequency allows probing the mechanical properties (mass density and viscosity) of the surrounding fluid and thus to determine the concentration of a species in a binary gaseous. Promising preliminary work has allowed detecting concentration of 200 ppm of hydrogen in air with non-optimized geometry of silicon microcantilever with integrated actuation and read-out.
Effects of Surface on the Flammable Extent of Hydrogen Jets
Sep 2009
Publication
The effect of surfaces on the extent of high pressure horizontal unignited jets of hydrogen and methane is studied using CFD numerical simulations performed with FLACS Hydrogen. Results for constant flow rate through a 6.35 mm PRD from 100 barg and 700 barg storage units are presented for horizontal hydrogen and methane jets. To quantify the effect of a horizontal surface on the jet the jet exit is positioned at various heights above the ground ranging from 0.1 m to 10 m. Free jet simulations are performed for comparison purposes.
Polymer Behaviour in High Pressure Hydrogen, Helium and Argon Environments as Applicable to the Hydrogen Infrastructure
Sep 2017
Publication
Polymers for O-rings valve seats gaskets and other sealing applications in the hydrogen infrastructure face extreme conditions of high-pressure H2 (0.1 to 100 MPa) during normal operation. To fill current knowledge gaps and to establish standard test methods for polymers in H2 environments these materials can be tested in laboratory scale H2 manifolds mimicking end use pressure and temperature conditions. Beyond the influence of high pressure H2 the selection of gases used for leak detection in the H2 test manifold their pressures and times of exposure gas types relative diffusion and permeation rates are all important influences on the polymers being tested. These effects can be studied ex-situ with post-exposure characterization. In a previous study four polymers (Viton A Buna N High Density Polyethylene (HDPE) and Polytetrafluoroethylene (PTFE)) commonly used in the H2 infrastructure were exposed to high-pressure H2 (100 MPa). The observed effects of H2 were consistent with typical polymer property-structure relationships; in particular H2 affected elastomers more than thermoplastics. However since high pressure He was used for purging and leak detection prior to filling with H2 a study of the influence of the purge gas on these polymers was considered necessary to isolate the effects of H2 from those of the purge gas. Therefore in this study Viton A Buna N and PTFE were exposed to the He purge procedure without the subsequent H2 exposure. Additionally six polymers Viton A Buna N PTFE Polyoxymethylene (POM) Polyamide 11 (Nylon) and Ethylenepropylenediene monomer rubber (EPDM) were subjected to high pressure Ar (100 MPa) followed by high pressure H2 (100 MPa) under the same static isothermal conditions to identify the effect of a purge gas with a significantly larger molecular size than He. Viton A and Buna N elastomers are more prone to irreversible changes as a result of H2 exposure from both Ar and He leak tests as indicated by influences on storage modulus extent of swelling and increased compression set. EPDM even though it is an elastomer is not as prone to high-pressure gas influences. The thermoplastics are generally less influenced by high pressure regardless of the gas type. Conclusions from these experiments will provide insight into the influence of purging processes and purge gases on the subsequent testing in high pressure gaseous H2. Control for the influence of purging on testing results is essential for the development of robust test methods for evaluating the effects of H2 and other high-pressure gases on the properties of polymers.
Advancing the Hydrogen Safety Knowledge Base
Sep 2013
Publication
The International Energy Agency's Hydrogen Implementing Agreement (IEA HIA) was established in 1977 to pursue collaborative hydrogen research and development and information exchange among its member countries. Information and knowledge dissemination is a key aspect of the work within IEA HIA tasks and case studies technical reports and presentations/publications often result from the collaborative efforts. The work conducted in hydrogen safety under Task 31 and its predecessor Task 19 can positively impact the objectives of national programs even in cases for which a specific task report is not published. The interactions within Task 31 illustrate how technology information and knowledge exchange among participating hydrogen safety experts serve the objectives intended by the IEA HIA.
Application of Risk Assessment Approach on a Hydrogen Station
Sep 2013
Publication
An accident modelling approach is used to assess the safety of a hydrogen station as part of a ground transportation network. The method incorporates prevention barriers associated to human factors management and organizational failures in a risk assessment framework. Failure probabilities of these barriers and end-states events are predicted using Fault Tree Analysis and Event Tree Analysis respectively. Results from the case study considered revealed the capability of the proposed method in estimating the likelihood of various outcomes as well as predicting the future probability. In addition the scheme offers opportunity to provide dynamic adjustment by updating the failure probability with actual plant data. Results from the analysis can be used to plan maintenance and management of change as required by the plant condition.
Hydrogen Bubble Dispersion and Surface Bursting Behaviour
Sep 2013
Publication
In many processes where hydrogen may be released from below a liquid surface there has been concern regarding how such releases might ultimately disperse in an ullage space. Knowledge of the extent and persistence of any flammable volume formed is needed for hazardous area classification as well as for validation of explosion modelling or experiments. Following an initial release of hydrogen the overall process can be subdivided into three stages (i) rise and possible break-up of a bubble in the liquid (ii) formation and bursting of a thin gas-liquid-gas interface at the liquid surface and (iii) dispersion of the released gas. An apparatus based on a large glass sided water tank has been constructed which employs two synchronised high-speed imaging systems to record the behaviour of hydrogen bubble release and dispersion. A high-speed digital video system records the rising of the bubbles and the formation and bursting of the gas-liquid-gas interface at the liquid surface. An additional schlieren system is used to visualise the hydrogen release as bubbles burst at the liquid surface. The bubble burst mechanism can clearly be described from the results obtained. Following the nucleation of a hole surface tension causes the liquid film to peel back rapidly forming a ring/torus of liquid around the enlarging hole. This process lasts only a few milliseconds. Although some hydrogen can be seen to be expelled from the bubble much seems to remain in place as the film peels away. To assess the extent of the flammable plume following a bubble burst the apparatus was modified to include an electric-arc igniter. In order to identify plumes coincident in space with the igniter a schlieren system was built capable of recording simultaneously in two orthogonal directions. This confirmed that clouds undetected by the schlerien imaging could not be ignited with the electric arc igniter.
CO2-Free Hydrogen Supply Chain Project and Risk Assessment for the Safety Design
Sep 2013
Publication
We at Kawasaki Heavy Industries have proposed a "CO2-Free H2 supply chain" using abundant brown coal of Australian origin as the energy source. This chain will store CO2 generated during the process for producing hydrogen from brown coal in a project (Carbon Net) that the Australia Government is promoting. Thus Japan can import CO2-free hydrogen. The supply chain consists of the hydrogen production system the hydrogen transport/storage system and the hydrogen use system. Related to their designs we have to consider their hazards polluted scenarios and safety measures via a safety assessment process that is compliant with international risk assessment standards. To verify safety designs related experiments and analyses will be conducted. This paper describes the approach to safety design for especially the related liquid hydrogen facilities.
Assessment of a CFD Model for Simulations of Fast Filling of Hydrogen Tanks with Pre-cooling
Sep 2013
Publication
High gas temperatures can be reached inside a hydrogen tank during the filling process because of the large pressure increase (up to 70-80 MPa) and because of the short time (~3 minutes) of the process. High temperatures can potentially jeopardize the structural integrity of the storage system and one of the strategies to reduce the temperature increase is to pre-cool the hydrogen before injecting it into the tank. Computational Fluid Dynamics (CFD) tools have the capabilities of capturing the flow field and the temperature rise in the tank. The results of CFD simulations of fast filling with pre-cooling are shown and compared with experimental data to assess the accuracy of the CFD model
High Pressure Hydrogen Tank Rupture: Blast Wave and Fireball
Oct 2015
Publication
In the present study the phenomena of blast wave and fireball generated by high pressure (35 MPa) hydrogen tank (72 l) rupture have been investigated numerically. The realizable k-ε turbulence model was applied. The simulation of the combustion process is based on the eddy dissipation model coupled with the one step chemical reaction mechanism. Simulation results are compared with experimental data from a stand-alone hydrogen fuel tank rapture following a bonfire test. The model allows the study of the interaction between combustion process and blast wave propagation. Simulation results (blast wave overpressure fireball shape and size) follow the trends observed in the experiment.
A Comparison of Alternative Fuels for Shipping in Terms of Lifecycle Energy and Cost
Dec 2021
Publication
Decarbonization of the shipping sector is inevitable and can be made by transitioning into low‐ or zero‐carbon marine fuels. This paper reviews 22 potential pathways including conventional Heavy Fuel Oil (HFO) marine fuel as a reference case “blue” alternative fuel produced from natural gas and “green” fuels produced from biomass and solar energy. Carbon capture technology (CCS) is installed for fossil fuels (HFO and liquefied natural gas (LNG)). The pathways are compared in terms of quantifiable parameters including (i) fuel mass (ii) fuel volume (iii) life cycle (Well‐To‐ Wake—WTW) energy intensity (iv) WTW cost (v) WTW greenhouse gas (GHG) emission and (vi) non‐GHG emissions estimated from the literature and ASPEN HYSYS modelling. From an energy perspective renewable electricity with battery technology is the most efficient route albeit still impractical for long‐distance shipping due to the low energy density of today’s batteries. The next best is fossil fuels with CCS (assuming 90% removal efficiency) which also happens to be the lowest cost solution although the long‐term storage and utilization of CO2 are still unresolved. Biofuels offer a good compromise in terms of cost availability and technology readiness level (TRL); however the non‐GHG emissions are not eliminated. Hydrogen and ammonia are among the worst in terms of overall energy and cost needed and may also need NOx clean‐up measures. Methanol from LNG needs CCS for decarbonization while methanol from biomass does not and also seems to be a good candidate in terms of energy financial cost and TRL. The present analysis consistently compares the various options and is useful for stakeholders involved in shipping decarbonization.
Effect of Initial Turbulence on Vented Explosion Over Pressures from Lean Hydrogen-air Deflagrations
Sep 2013
Publication
To examine the effect of initial turbulence on vented explosions experiments were performed for lean hydrogen–air mixtures with hydrogen concentrations ranging from 12 to 15% vol. at elevated initial turbulence. As expected it was found that an increase in initial turbulence increased the overall flame propagation speed and this increased flame propagation speed translated into higher peak overpressures during the external explosion. The peak pressures generated by flame–acoustic interactions however did not vary significantly with initial turbulence. When flame speeds measurements were examined it was found that the burning velocity increased with flame radius as a power function of radius with a relatively constant exponent over the range of weak initial turbulence studied and did not vary systematically with initial turbulence. Instead the elevated initial turbulence increased the initial flame propagation velocities of the various mixtures. The initial turbulence thus appears to act primarily by generating higher initial flame wrinkling while having a minimal effect on the growth rate of the wrinkles. For practical purposes of modelling flame propagation and pressure generation in vented explosions the increase in burning velocity due to turbulence is suggested to be approximated by a single constant factor that increases the effective burning velocity of the mixture. When this approach is applied to a previously developed vent sizing correlation the correlation performs well for almost all of the peaks. It was found however that in certain situations this approach significantly under predicts the flame–acoustic peak. This suggests that further research may be necessary to better understand the influence of initial turbulence on the development of flame–acoustic peaks in vented explosions.
Review of Methods For Estimating the Overpressure and Impulse Resulting From a Hydrogen Explosion in a Confined/Obstructed Volume
Sep 2009
Publication
This study deals with the TNO Multi-Energy and Baker-Strehlow-Tang (BST) methods for estimating the positive overpressures and positive impulses resulting from hydrogen-air explosions. With these two methods positive overpressure and positive impulse results depend greatly on the choice of the class number for the TNO Multi-Energy method or the Mach number for the BST methods. These two factors permit the user to read the reduced parameters of the blast wave from the appropriate monographs for each of these methods i.e. positive overpressure and positive duration phase for the TNO Multi-Energy method and positive overpressure and positive impulse for the BST methods. However for the TNO Multi-Energy method the determination of the class number is not objective because it is the user who makes the final decision in choosing the class number whereas with the BST methods the user is strongly guided in their choice of an appropriate Mach number. These differences in the choice of these factors can lead to very different results in terms of positive overpressure and positive impulse. Therefore the objective of this work was to compare the positive overpressures and positive impulses predicted with the TNO Multi-Energy and BST methods with data available from large-scale experiments.
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