Publications
Power Converters for Green Hydrogen: State of the Art and Perspectives
Nov 2024
Publication
This paper provides a comprehensive review and outlook on power converters devised for supplying polymer electrolyte membrane (PEM) electrolyzers from photovoltaic sources. The produced hydrogen known as green hydrogen is a promising solution to mitigate the dependence on fossil fuels. The main topologies of power conversion systems are discussed and classified; a loss analysis emphasizes the issues concerning the electrolyzer supply. The attention is focused on power converters of rated power up to a tenth of a kW since it is a promising field for a short-term solution implementing green hydrogen production as a decentralized. It is also encouraged by the proliferation of relatively cheap photovoltaic low-power plants. The main converters proposed by the literature in the last few years and realized for practical applications are analyzed highlighting their key characteristics and focusing on the parameters useful for designers. Future perspectives are addressed concerning the availability of new wide-bandgap devices and hard-to-abate sectors with reference to the whole conversion chain.
Dynamic Simulation Optimization of the Hydrogen Liquefaction Process
Jan 2025
Publication
Liquid hydrogen has attracted much attention due to its high energy storage density and suitability for long-distance transportation. An efficient hydrogen liquefaction process is the key to obtaining liquid hydrogen. In an effort to determine the parameter optimization of the hydrogen liquefaction process this paper employed process simulation software Aspen HYSYS to simulate the hydrogen liquefaction process. By establishing a dynamic model of the unit module this study carried out dynamic simulation optimization based on the steady-state process and process parameters of the hydrogen liquefaction process and analyzed the dynamic characteristics of the process. Based on the pressure drop characteristic experiment an equation for the pressure drop in the heat exchanger was proposed. The heat transfer of hydrogen conversion was simulated and analyzed and its accuracy was verified by comparison with the literature. The dynamic simulation of a plate-fin heat exchanger was carried out by coupling heat transfer simulation and the pressure drop experiment. The results show that the increase in inlet temperature (5 C and 10 C) leads to an increase in specific energy consumption (0.65 % and 1.29 % respectively) and a decrease in hydrogen liquefaction rate (0.63 % and 2.88 % respectively). When the inlet pressure decreases by 28.57 % the hydrogen temperature of the whole liquefaction process decreases and the specific energy consumption increases by 52.94 %. The research results are of great significance for improving the operating efficiency of the refrigeration cycle and guiding the actual liquid hydrogen production.
Diverse Decarbonization Pathways under Near Cost-optimal Futures
Sep 2024
Publication
Energy system optimization models offer insights into energy and emissions futures through least-cost optimization. However real-world energy systems often deviate from deterministic scenarios necessitating rigorous uncertainty exploration in macro-energy system modeling. This study uses modeling techniques to generate diverse near cost-optimal net-zero CO2 pathways for the United States’ energy system. Our findings reveal consistent trends across these pathways including rapid expansion of solar and wind power generation substantial petroleum use reductions near elimination of coal combustion and increased end-use electrification. We also observe varying deployment levels for natural gas hydrogen direct air capture of CO2 and synthetic fuels. Notably carbon-captured coal and synthetic fuels exhibit high adoption rates but only in select decarbonization pathways. By analyzing technology adoption correlations we uncover interconnected technologies. These results demonstrate that diverse pathways for decarbonization exist at comparable system-level costs and provide insights into technology portfolios that enable near cost-optimal net-zero CO2 futures.
Optimization of Renewable Energy Supply Chain for Sustainable Hydrogen Energy Production from Plastic Waste
Dec 2023
Publication
Disposing of plastic waste through burial or burning leads to air pollution issues while also contributing to gas emissions and plastic waste spreading underground into seas via springs. Henceforth this research aims at reducing plastic waste volume while simultaneously generating clean energy. Hydrogen energy is a promising fuel source that holds great value for humanity. However achieving clean hydrogen energy poses challenges including high costs and complex production processes especially on a national scale. This research focuses on Iran as a country capable of producing this energy examining the production process along with related challenges and the general supply chain. These challenges encompass selecting appropriate raw materials based on chosen technologies factory capacities storage methods and transportation flow among different provinces of the country. To deal with these challenges a mixed-integer linear programming model is developed to optimize the hydrogen supply chain and make optimal decisions about the mentioned problems. The supply chain model estimates an average cost—IRR 4 million (approximately USD 8)—per kilogram of hydrogen energy that is available in syngas during the initial period; however subsequent periods may see costs decrease to IRR 1 million (approximately USD 2) factoring in return-on-investment rates.
Economic Evaluation and Technoeconomic Resilience Analysis of Two Routes for Hydrogen Production via Indirect Gasification in North Colombia
Nov 2023
Publication
Hydrogen has become a prospective energy carrier for a cleaner more sustainable economy offering carbon-free energy to reduce reliance on fossil fuels and address climate change challenges. However hydrogen production faces significant technological and economic hurdles that must be overcome to reveal its highest potential. This study focused on evaluating the economics and technoeconomic resilience of two large-scale hydrogen production routes from African palm empty fruit bunches (EFB) by indirect gasification. Computer-aided process engineering (CAPE) assessed multiple scenarios to identify bottlenecks and optimize economic performance indicators like gross profits including depreciation after-tax profitability payback period and net present value. Resilience for each route was also assessed considering raw material costs and the market price of hydrogen in relation to gross profits and after-tax profitability. Route 1 achieved a gross profit (DGP) of USD 47.12 million and a profit after taxes (PAT) of USD 28.74 million while Route 2 achieved a DGP of USD 46.53 million and a PAT of USD 28.38 million. The results indicated that Route 2 involving hydrogen production through an indirect gasification reactor with a Selexol solvent unit for carbon dioxide removal demonstrated greater resilience in terms of raw material costs and product selling price.
Modelling the Non-adiabatic Blowdown of Pressurised Cryogenic Hydrogen Storage Tank
Sep 2023
Publication
This paper describes a model of hydrogen blowdown dynamics for storage tanks needed for hydrogen safety engineering to accurately represent incident scenarios. Heat transfer through a tank wall affects the temperature and pressure dynamics inside the storage vessel and therefore the characteristics of the resulting hydrogen jet in case of loss of containment. Available non-adiabatic blowdown models are validated only against experiments on hydrogen storages at ambient temperature. Effect of heat transfer for cryo-compressed hydrogen can be more significant due to a larger temperature difference between the stored hydrogen and surrounding atmosphere especially in case of failure of equipment insulation. Previous work by the authors demonstrated that the heat transfer through a discharge pipe wall can significantly affect the mass flow rate of cryogenic hydrogen releases. To the authors’ knowledge thoroughly validated models of non-adiabatic blowdown dynamics for cryo-compressed hydrogen are currently missing. The present work further develops the non-adiabatic blowdown model at ambient temperature using the under-expanded jet theory developed at Ulster University to expand it to cryo-compressed hydrogen storages. The non-ideal behaviour of cryo-compressed hydrogen is accounted through the high-accuracy Helmholtz energy formulations. The developed model includes effect of heat transfer at both the tank and discharge pipe wall. The model is thoroughly validated against sixteen tests performed by Pro-Science on blowdown of hydrogen storage tanks with initial pressure 0.5-20 MPa and temperature 80-310 K through release nozzle of diameter 0.5-4.0 mm. The model well reproduces the experimental pressure and temperature dynamics during the entire blowdown duration.
Design and Analysis of Hydrogen Storage Tank with Different Materials by Ansys
Dec 2019
Publication
Pressure vessels are used for large commercial and industrial applications such as softening filtration and storage. It is expected that high-pressure hydrogen storage vessels will be widely used in hydrogen-fuelled vehicles. Progressive failure properties the burst pressure and fatigue life should be taken into account in the design of composite pressure vessels. In this work the model and analysis of hydrogen storage vessels along with complete structural and thermal analysis. Liquid hydrogen is seen as an outstanding candidate for the fuel of high altitude long-endurance unmanned aircraft. The design of lightweight and super-insulated storage tanks for cryogenic liquid hydrogen is since long identified as crucial to enable the adoption of the liquid hydrogen. The basic structural design of the airborne cryogenic liquid hydrogen tank was completed in this paper. The problem of excessive heat leakage of the traditional support structure was solved by designing and using a new insulating support structure. The thermal performance of the designed tank was evaluated. The structure of the tank was analyzed by the combination of the film container theory and finite element numerical simulation method. The structure of the adiabatic support was analyzed by using the Hertz contact theory and numerical simulation method. A simple and effective structure analysis method for a similar container structure and point-contact support structure was provided. Bases for further structural optimization design of hydrogen tank will be provided also. The analysis will be carried out with different materials like titanium nickel alloy and some coated powders like alumina Titania and zirconium oxide. The results will be compared with that.
Comparing Sustainable Fuel Adoption in the Energy Transition for Maritime and Aviation Transport
Jul 2025
Publication
Maritime and aviation transport are widely recognised as sectors where reducing greenhouse gas emissions is particularly challenging due to their reliance on energy-dense fuels and the challenges associated with direct electrification. These sectors face increasing pressure to defossilise and reduce emissions in line with global climate goals while simultaneously facing unique technological operational and economic uncertainties. This study addresses a key research gap by comparing the maritime and aviation sectors for common factors and sector-specific differences in their transition to green e-fuels produced from renewable electricity and sustainable CO2. A techno-economic assessment is conducted to evaluate alternative fuel and propulsion options using the levelised cost of mobility framework. The analysis also incorporates the pricing of non-CO2 greenhouse gases and air pollutant emissions. Results show that e-ammonia or e-LNG combustion is the most cost-effective option for maritime transport when emission costs are excluded whereas hydrogen fuel cells become more economical when these costs are internalised. In aviation e-kerosene use in conventional aircraft presents the lowest costs regardless of the year or emission pricing. The findings highlight the importance of considering unique characteristics of each sector and tailored defossilisation and decarbonisation strategies that consider sector-specific constraints. To sustainably meet the growing demand for transport fuels rapid investments in renewable electricity generation electrolysers and e-fuel synthesis are essential. Development of strong regulatory frameworks and financial instruments will be critical to support early deployment of e-fuels and minimise the risks.
A Novel LH2/GH2/Battery Multi-energy Vehicle Supply Station using 100% Local Wind Energy, Technical, Economic and Environmental Perspectives
Feb 2023
Publication
With the gradual maturity of wind power technology China’s wind power generation has grown rapidly over the recent years. However due to the on-site inconsumable electricity the phenomenon of large-scale “wind curtailment” occurs in some areas. In this paper a novel hybrid hydrogen/electricity refueling station is built near a wind farm and a part of the surplus wind power is used to charge electric trucks and the other part of the surplus power is used to produce “green hydrogen”. According to real-time load changes different amounts of liquid hydrogen and gas hydrogen can be properly coordinated to provide timely energy supply for hydrogen trucks. For a 400 MW wind farm in the western Inner Mongolia China the feasibility of the proposed system has been carried out based on the sensitivity and reliability analysis the static and dynamic economic modeling with an entire life cycle analysis. Compared to the conventional technology the initial investment of the proposed scheme (700.07 M$) decreases by 13.97% and the dynamic payback period (10.93 years) decreases by 25.87%. During the life cycle of the proposed system the accumulative NPV reaches 184.63 M$ which increases by 3.14 times compared to the case by conventional wind technology.
3E Analysis of a Virtual Hydrogen Valley Supported by Railway-based H2 Delivery for Multi-transportation Service
Nov 2023
Publication
In Southern Italy near the Mediterranean Sea mobility services like cars bicycles scooters and materialhandling forklifts are frequently required in addition to multimodal local transportation services such as trains ferry boats and airplanes. This research proposes an innovative concept of hydrogen valley virtually simulated in Matlab/Simulink environment located in Calabria. As a novelty hydrogen is produced centrally and delivered via fuel cell hybrid trains to seven hydrogen refueling stations serving various mobility hubs. The centralized production facility operates with a nominal capacity of about 4 tons/day producing hydrogen via PEM electrolysis and storing hydrogen at 200 bar with a hydrogen compressor. As the size of vehicle fleets and the cost of acquiring renewable energy through power purchase agreements vary the hydrogen valley is examined from both a technical and an economic perspective analyzing: the values of the levelized cost of hydrogen the energy consumption and the energy efficiency of the energy systems. Specifically the levelized cost of hydrogen reached competitive values close to 5 €/kg of hydrogen under the most optimistic scenarios with fleet conversions of more than 60 % and a power purchase agreement price lower than 150 €/MWh. Then the benefits of hydrogen rail transport in terms of emissions reduction and health from an economic standpoint are compared to conventional diesel trains and fully electric trains saving respectively 3.2 ktons/year and 0.4 ktons/year of carbon dioxide equivalent emissions and corresponding economic benefits of respectively 51 and 0.548 million euros.
Hydrogen Fuel Cell Electric Trains: Technologies, Current Status, and Future
Feb 2024
Publication
Trains have been a crucial part of modern transport and their high energy efficiency and low greenhouse gas emissions make them ideal candidates for the future transport system. Transitioning from diesel trains to hydrogen fuel cell electric trains is a promising way to decarbonize rail transport. That’s because the fuel cell electric trains have several advantages over other electric trains such as lower life-cycle emissions and shorter refueling time than battery ones and less requirements for wayside infrastructure than the ones with overhead electric wires. However hydrogen fuel technology still needs to be advanced in areas including hydrogen production storage refueling and on-board energy management. Currently there are several pilot projects of hydrogen fuel cell electric trains across the globe especially in developed countries including one commercialized and permanent route in Germany. The experiences from the pilot projects will promote the technological and economic feasibility of hydrogen fuel in rail transport.
Numerical Simulation of Underexpanded Cryogenic Hydrogen Jets
Sep 2023
Publication
As a clean and renewable energy carrier hydrogen is one of the most promising alternative fuels. Cryogenic compressed hydrogen can achieve high storage density without liquefying hydrogen which has good application prospects. Investigation of the safety problems of cryogenic compressed hydrogen is necessary before massive commercialization. The present study modeled the instantaneous flow field using the Large Eddy Simulation (LES) for cryogenic (50 and 100 K) underexpanded hydrogen jets released from a round nozzle of 1.5 mm diameter at pressures of 0.5-5.0 MPa. The simulation results were compared with the experimental data for validation. The axial and radial concentration and velocity distributions were normalized to show the self-similar characteristics of underexpanded cryogenic jets. The shock structures near the nozzle were quantified to correlate the shock structure sizes to the source pressure and nozzle diameter. The present study on the concentration and velocity distributions of underexpanded cryogenic hydrogen jets is useful for developing safety codes and standards.
Green Hydrogen Integration in Aluminium Recycling: Techno-economic Analysis Towards Sustainability Transition in the Expanding Aluminium Market
Feb 2024
Publication
The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.
Thermoeconomic Analysis of a Integrated Membrane Reactor and Carbon Dioxide Capture System Producing Decarbonized Hydrogen
Jan 2025
Publication
In this study a novel thermo-economic analysis on a membrane reactor adopted to generate hydrogen coupled to a carbon-dioxide capture system is proposed. Exergy destruction fuel and environmental as well as pur chased equipment costs have been accounted to estimate the cost of hydrogen production in the aforementioned integrated plant. It has been found that the integration of the CO2 capture system with the membrane reactor is responsible for the reduction of the hydrogen production cost by 12 % due to the decrease in environmental penalty cost. In addition the effects of operating parameters (steam-to-carbo ratio and biogas temperature) on the hydrogen production cost are investigated. Hence this work demonstrates that the latter can be decreased by approximately 2 $/kgH2 when steam to carbon ratio increases from 1.5 to 4. The analyses reveal that steam-tocarbo ratio increases exergy destruction cost affecting consequently also the hydrogen production cost. How ever from a thermodynamic point of view it enhances the hydrogen production in the membrane reactor mutually lowering the hydrogen production cost. It has been also estimated that a decrease in the biogas inlet temperature from 450 to 400◦C can reduce the hydrogen production cost by 7 %. This study demonstrates that the fuel cost is a major economic parameter affecting commercialization of hydrogen production while exergy destruction and environmental costs are also significant factors in determining the hydrogen production cost.
Techno-Economic Evaluation of Scalable and Sustainable Hydrogen Production Using an Innovative Molten-Phase Reactor
Sep 2025
Publication
The transition to low-carbon energy systems requires efficient hydrogen production methods that minimise CO2 emissions. This study presents a techno-economic assessment of hydrogen production via methane pyrolysis utilising a novel liquid metal bubble column reactor (LMBCR) designed for CO2-free hydrogen and solid carbon outputs. Operating at 20 bar and 1100 ◦C the reactor employs a molten nickel-bismuth alloy as both catalyst and heat transfer medium alongside a sodium bromide layer to enhance carbon purity and facilitate separation. Four operational scenarios were modelled comparing various heating and recycling configurations to optimise hydrogen yield and process economics. Results indicate that the levelised cost of hydrogen (LCOH) is highly sensitive to methane and electricity prices CO2 taxation and the value of carbon by-products. Two reactor configurations demonstrate competitive LCOHs of 1.29 $/kgH2 and 1.53 $/kgH2 highlighting methane pyrolysis as a viable low-carbon alternative to steam methane reforming (SMR) with carbon capture and storage (CCS). This analysis underscores the potential of methane pyrolysis for scalable economically viable hydrogen production under specificmarket conditions.
Research & Innovation for Climate Neutrality 2050: Challenges, Opportunities & the Path Forward
Jan 2024
Publication
Transforming Europe into a climate neutral economy and society by 2050 requires extraordinary efforts and the mobilisation of all sectors and economic actors coupled with all the creative and brain power one can imagine. Each sector has to fundamentally rethink the way it operates to ensure it can be transformed towards this new net-zero paradigm without jeopardising other environmental and societal objectives both within the EU and globally. Given the scale of the transformation ahead our ability to meet climate neutrality targets directly depends on our ability to innovate. In this context Research & Innovation programmes have a key role to play and it is crucial to ensure they are fit for purpose and well equipped to support the next wave of breakthrough innovations that will be required to achieve climate neutrality in the EU and globally by 2050. The objective of this study is to contribute to these strategic planning discussions by not only identifying high-risk and high-impact climate mitigation solutions but most importantly look beyond individual solutions and consider how systemic interactions of climate change mitigation approaches can be integrated in the development of R&I agendas.
Towards Suitable Practices for the Integration of Social Life Cycle Assessment into the Ecodesign Framework of Hydrogen-related Products
Feb 2024
Publication
The hydrogen sector is envisaged as one of the key enablers of the energy transition that the European Union is facing to accomplish its decarbonization targets. However regarding the technologies that enable the deployment of a hydrogen economy a growing concern exists about potential burden-shifting across sustainability dimensions. In this sense social life cycle assessment arises as a promising methodology to evaluate the social implications of hydrogen technologies along their supply chains. In the context of the European projects eGHOST and SH2E this study seeks to advance on key methodological aspects of social life cycle assessment when it comes to guiding the ecodesign of two relevant hydrogen-related products: a 5 kW solid oxide electrolysis cell stack for hydrogen production and a 48 kW proton-exchange membrane fuel cell stack for mobility applications. Based on the social life cycle assessment results for both case studies under alternative approaches the definition of a product-specific supply chain making use of appropriate cut-off criteria was found to be the preferable choice when addressing system boundaries definition. Moreover performing calculations according to the activity variable approach was found to provide valuable results in terms of social hotspots identification to support subsequent decision-making processes on ecodesign while the direct calculation approach is foreseen as a complement to ease the interpretation of social scores. It is concluded that advancements in the formalization of such suitable practices could foster the integration of social metrics into the sustainable-by-design framework of hydrogen-related products.
How "Clean" is the Hydrogen Economy? Tracing the Connections Between Hydrogen and Fossil Fuels
Feb 2024
Publication
Hydrogen is experiencing a resurgence in energy transition debates. Before representing a solution however the existing hydrogen economy is still a climate change headache: over 99 % of production depends on fossil fuels oil refining accounts for 42 % of demand and its transportation is intertwined with fossil infrastructure like natural gas pipelines. This article investigates the path-dependent dynamics shaping the hydrogen economy and its interconnections with the oil and gas industry. It draws on the global production networks (GPN) approach and political economy research to provide a comprehensive review of current and prospective enduses of hydrogen modes of transport networks of industrial actors and state strategies along the major production facilities and holders of intellectual property rights. The results presented in this article suggest that the superimposition of private agendas may jeopardise the viability of future energy systems and requires counterbalancing forces to override the negative consequences of path-dependent energy transitions.
Design, Analysis, and Testing of a Type V Composite Pressure Vessel for Hydrogen Storage
Dec 2024
Publication
Hydrogen as a zero-emission fuel produces only water when used in fuel cells making it a vital contributor to reducing greenhouse gas emissions across industries like transportation energy and manufacturing. Efficient hydrogen storage requires lightweight high-strength vessels capable of withstanding high pressures to ensure the safe and reliable delivery of clean energy for various applications. Type V composite pressure vessels (CPVs) have emerged as a preferred solution due to their superior properties thus this study aims to predict the performance of a Type V CPV by developing its numerical model and calculating numerical burst pressure (NBP). For the validation of the numerical model a Hydraulic Burst Pressure test is conducted to determine the experimental burst pressure (EBP). The comparative study between NBP and EBP shows that the numerical model provides an accurate prediction of the vessel’s performance under pressure including the identification of failure locations. These findings highlight the potential of the numerical model to streamline the development process reduce costs and accelerate the production of CPVs that are manufactured by prepreg hand layup process (PHLP) using carbon fiber/epoxy resin prepreg material.
Gas Storage in Geological Formations: A Comparative Review on Carbon Dioxide and Hydrogen Storage
Feb 2024
Publication
Carbon dioxide and hydrogen storage in geological formations at Gt scale are two promising strategies toward net-zero carbon emissions. To date investigations into underground hydrogen storage (UHS) remain relatively limited in comparison to the more established knowledge body of underground carbon dioxide storage (UCS). Despite their analogous physical processes can be used for accelerating the advancements in UHS technology the existing distinctions possibly may hinder direct applicability. This review therefore contributes to advancing our fundamental understanding on the key differences between UCS and UHS through multi-scale comparisons. These comparisons encompass key factors influencing underground gas storage including storage media trapping mechanisms and respective fluid properties geochemical and biochemical reactions and injection scenarios. They provide guidance for the conversion of our existing knowledge from UCS to UHS emphasizing the necessity of incorporating these factors relevant to their trapping and loss mechanisms. The article also outlines future directions to address the crucial knowledge gaps identified aiming to enhance the utilisation of geological formations for hydrogen and carbon dioxide storage.
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