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Energy Storage in Urban Areas: The Role of Energy Storage Facilities, a Review
Feb 2024
Publication
Positive Energy Districts can be defined as connected urban areas or energy-efficient and flexible buildings which emit zero greenhouse gases and manage surpluses of renewable energy production. Energy storage is crucial for providing flexibility and supporting renewable energy integration into the energy system. It can balance centralized and distributed energy generation while contributing to energy security. Energy storage can respond to supplement demand provide flexible generation and complement grid development. Photovoltaics and wind turbines together with solar thermal systems and biomass are widely used to generate electricity and heating respectively coupled with energy system storage facilities for electricity (i.e. batteries) or heat storage using latent or sensible heat. Energy storage technologies are crucial in modern grids and able to avoid peak charges by ensuring the reliability and efficiency of energy supply while supporting a growing transition to nondepletable power sources. This work aims to broaden the scientific and practical understanding of energy storage in urban areas in order to explore the flexibility potential in adopting feasible solutions at district scale where exploiting the space and resource-saving systems. The main objective is to present and critically discuss the available options for energy storage that can be used in urban areas to collect and distribute stored energy. The concerns regarding the installation and use of Energy Storage Systems are analyzed by referring to regulations and technical and environmental requirements as part of broader distribution systems or as separate parts. Electricity heat energy and hydrogen are the most favorable types of storage. However most of them need new regulations technological improvement and dissemination of knowledge to all people with the aim of better understanding the benefits provided.
The Socio-technical Dynamics of Net-zero Industrial Megaprojects: Outside-in and Inside-out Analyses of the Humber Industrial Cluster
Feb 2023
Publication
Although energy-intensive industries are often seen as ‘hard-to-decarbonise’ net-zero megaprojects for industrial clusters promise to improve the technical and economic feasibility of hydrogen fuel switching and carbon capture and storage (CCS). Mobilising insights from the megaproject literature this paper analyses the dynamics of an ambitious first-of-kind net-zero megaproject in the Humber industrial cluster in the United Kingdom which includes CCS and hydrogen infrastructure systems industrial fuel switching CO2 capture green and blue hydrogen production and hydrogen storage. To analyse the dynamics of this emerging megaproject the article uses a socio-technical system lens to focus on developments in technology actors and institutions. Synthesising multiple megaproject literature insights the paper develops a comprehensive framework that addresses both aggregate (‘outside-in’) developments and the endogenous (‘inside-out’) experiences and activities regarding three specific challenges: technical system integration actor coordination and institutional alignment. Drawing on an original dataset involving expert interviews (N = 46) site visits (N = 7) and document analysis the ‘outside-in’ analysis finds that the Humber megaproject has progressed rapidly from outline visions to specific technical designs enacted by new coalitions and driven by strengthening policy targets and financial support schemes. The complementary ‘inside-out’ analysis however also finds 12 alignment challenges that can delay or derail materialisation of the plans. While policies are essential aggregate drivers institutional misalignments presently also prevent project-actors from finalising design and investment decisions. Our analysis also finds important tensions between the project's high-pace delivery focus (to meet government targets) and allowing sufficient time for pilot projects learning-by-doing and design iterations.
Topology and Control of Fuel Cell Generation Converters
Jun 2023
Publication
Fuel cell power generation is one of the important ways of utilizing hydrogen energy which has good prospects for development. However fuel cell volt-ampere characteristics are nonlinear the output voltage is low and the fluctuation range is large and a power electronic converter matching its characteristics is required to achieve efficient and stable work. Based on the analysis of the fuel cell’s characteristic mechanism maximum power point tracking algorithm fuel cell converter characteristics application and converter control strategy the paper summarizes the general principles of the topology of fuel cell converters. In addition based on the development status of new energy hydrogen energy is organically combined with other new energy sources and the concept of 100% absorption system of new energy with green hydrogen as the main body is proposed to provide a reference for the development of hydrogen energy.
Techno-Economic Analysis of Hydrogen–Natural Gas Blended Fuels for 400 MW Combined Cycle Power Plants (CCPPs)
Sep 2023
Publication
Various research and development activities are being conducted to use hydrogen an environmentally friendly fuel to achieve carbon neutrality. Using natural gas–hydrogen blends has advantages such as the usage of traditional combined cycle power plant (CCPP) technology and existing natural gas piping infrastructure. Therefore we conducted CCPP process modeling and economic analysis based on natural gas–hydrogen blends. For process analysis we developed a process model for a 400 MW natural gas CCPP using ASPEN HYSYS and confirmed an error within the 1% range through operation data validation. For economic analysis we comparatively reviewed the levelized cost of electricity (LCOE) of CCPPs using hydrogen blended up to 0.5 mole fraction. For LCOE sensitivity analysis we used fuel cost capital expenditures capacity factor and power generation as variables. LCOE is 109.15 KRW/kWh when the hydrogen fuel price is 2000 KRW/kg and the hydrogen mole fraction is increased to 0.5 a 5% increase from the 103.9 KRW/kWh of CCPPs that use only natural gas. Economic feasibility at the level of 100% natural gas CCPPs is possible by reducing capital expenditures (CAPEX) by at least 20% but net output should be increased by at least 5% (20.47 MW) when considering only performance improvement.
Numerical Modelling of a Heavy-duty Diesel-hydrogen Dual-fuel Engine with Late High Pressure Hydrogen Direct Injection and Diesel Pilot
Sep 2023
Publication
Direct gaseous fuel injection in internal combustion engines is a potential strategy for improving in-cylinder combustion processes and performance while reducing emissions and increasing hydrogen energy share (HES). Through use of numerical modelling the current study explores combustion in a compression ignition engine utilising a late compression/early power stroke direct gaseous hydrogen injection ignited by a diesel pilot at up to 99% HES. The combustion process of hydrogen in this type of engine is mapped out and compared to that of the same engine using methane direct injection. Four distinct phases of combustion are found which differ from that of pure diesel operation. Interaction of the injected gas jet with the chamber walls is found to have a considerable impact on performance and emission characteristics and is a factor which needs to be explored in greater detail in future studies. Considerable performance increase and carbon-based emission reductions are identified at up to 99% HES at high load but low load performance greatly deteriorated when 95% HES was exceeded due to a much reduced diesel pilot struggling to ignite the main hydrogen injection.
Development of Hydrogen Area Classification Data for Use in Village Trials
May 2023
Publication
The natural gas industry proposes carrying out trials on limited parts of the gas network using hydrogen as an alternative to natural gas as a fuel. Ahead of these trials it is important to establish whether the zones of negligible extent that are typically applied to natural gas systems could still be considered zones of negligible extent for hydrogen. The standard IGEM/UP/16 is commonly used by the natural gas industry to carry out area classification for low pressure gas systems for example as found in boiler houses. However IGEM/UP/16 is not applicable to hydrogen. Therefore IGEM commissioned HSE’s Science Division to develop some data that could be used to feed into an area classification assessment for the village trials.<br/>This report identifies two main elements of IGEM/UP/16 which may not apply to hydrogen and suggests values for hydrogen-specific alternatives. These are the ventilation rate requirements to allow a zone to be deemed of negligible extent and the definition of a confined space.
Future Energy Scenarios 2018
Jul 2018
Publication
Welcome to our Future Energy Scenarios. These scenarios which stimulate debate and help inform the decisions that will shape our energy future have never been more important – especially when you consider the extent to which the energy landscape is being transformed.
LCA of a Proton Exchange Membrane Fuel Cell Electric Vehicle Considering Different Power System Architectures
Sep 2023
Publication
Fuel cell electric vehicles are a promising solution for reducing the environmental impacts of the automotive sector; however there are still some key points to address in finding the most efficient and less impactful implementation of this technology. In this work three electrical architectures of fuel cell electric vehicles were modeled and compared in terms of the environmental impacts of their manufacturing and use phases. The three architectures differ in terms of the number and position of the DC/DC converters connecting the battery and the fuel cell to the electric motor. The life cycle assessment methodology was employed to compute and compare the impacts of the three vehicles. A model of the production of the main components of vehicles and fuel cell stacks as well as of the production of hydrogen fuel was constructed and the impacts were calculated using the program SimaPro. Eleven impact categories were considered when adopting the ReCiPe 2016 midpoint method and the EF (adapted) method was exploited for a final comparison. The results highlighted the importance of the converters and their influence on fuel consumption which was identified as the main factor in the comparison of the environmental impacts of the vehicle.
Underground Storage of Hydrogen and Hydrogen/methane Mixtures in Porous Reservoirs: Influence of Reservoir Factors and Engineering Choices on Deliverability and Storage Operations
Jul 2023
Publication
Seasonal storage of natural gas (NG) which primarily consists of methane (CH4) has been practiced for more than a hundred years at underground gas storage (UGS) facilities that use depleted hydrocarbon reservoirs saline aquifers and salt caverns. To support a transition to a hydrogen (H2) economy similar facilities are envisioned for long-duration underground H2 storage (UHS) of either H2 or H2/CH4 mixtures. Experience with UGS can be used to guide the deployment of UHS so we identify and quantify factors (formation/fluid properties and engineering choices) that influence reservoir behavior (e.g. viscous fingering and gravity override) the required number of injection/withdrawal wells and required storage volume contrasting the differences between the storage of CH4 H2 and H2/CH4 mixtures. The most important engineering choices are found to be the H2 fraction in H2/CH4 mixtures storage depth and injection rate. Storage at greater depths (higher pressure) but with relatively lower temperature is more favorable because it maximizes volumetric energy-storage density while minimizing viscous fingering and gravity override due to buoyancy. To store an equivalent amount of energy storing H2/CH4 mixtures in UHS facilities will require more wells and greater reservoir volume than corresponding UGS facilities. We use our findings to make recommendations about further research needed to guide deployment of UHS in porous reservoirs.
Numerical Investigation of Hydrogen Jet Dispersion Below and Around a Car in a Tunnel
Sep 2023
Publication
Accidental release from a hydrogen car tank in a confined space like a tunnel poses safety concerns. This Computational Fluid Dynamics (CFD) study focuses on the first seconds of such a release which are the most critical. Hydrogen leaks through a Thermal Pressure Relief Device (TPRD) forms a high-speed jet that impinges on the street spreads horizontally recirculates under the chassis and fills the area below it in about one second. The “fresh-air entrainment effect” at the back of the car changes the concentrations under the chassis and results in the creation of two “tongues” of hydrogen at the rear corners of the car. Two other tongues are formed near the front sides of the vehicle. In general after a few seconds hydrogen starts moving upwards around the car mainly in the form of buoyant blister-like structures. The average hydrogen volume concentrations below the car have a maximum of 71% which occurs at 2 s. The largest “equivalent stoichiometric flammable gas cloud size Q9” is 20.2 m3 at 2.7 s. Smaller TPRDs result in smaller hydrogen flow rates and smaller buoyant structures that are closer to the car. The investigation of the hydrogen dispersion during the initial stages of the leak and the identification of the physical phenomena that occur can be useful for the design of experiments for the determination of the TPRD characteristics for potential safety measures and for understanding the further distribution of the hydrogen cloud in the tunnel.
Economics of Renewable Hydrogen Production Using Wind and Solar Energy: A Case Study for Queensland, Australia
Dec 2023
Publication
This study presents a technoeconomic analysis of renewables-based hydrogen production in Queensland Australia under Optimistic Reference and Pessimistic scenarios to address uncertainty in cost predictions. The goal of the work was to ascertain if the target fam-gate cost of AUD 3/kg (approx. USD 2/kg) could be reached. Economies of scale and the learning rate concept were factored into the economic model to account for the effect of scale-up and cost reductions as electrolyser manufacturing capacity grows. The model assumes that small-scale to large-scale wind turbine (WT)-based and photovoltaic (PV)-based power generation plants are directly coupled with an electrolyser array and utilises hourly generation data for the Gladstone hydrogen-hub region. Employing first a commonly used simplified approach the electrolyser array was sized based on the maximum hourly power available for hydrogen production. The initial results indicated that scale-up is very beneficial: the levelised cost of green hydrogen (LCOH) could decrease by 49% from $6.1/kg to $3.1/kg when scaling PV-based plant from 10 MW to 1 GW and for WT-based plant by 36% from $5.8/kg to $3.7/kg. Then impacts on the LCOH of incorporating curtailment of ineffective peak power and electrolyser overload capacity were investigated and shown to be significant. Also significant was the beneficial effect of recognising that electrolyser efficiency depends on input power. The latter two factors have mostly been overlooked in the literature. Incorporating in the model the influence on the LCOH of real-world electrolyser operational characteristics overcomes a shortcoming of the simplified sizing method namely that a large portion of electrolyser capacity is under-utilised leading to unnecessarily high values of the LCOH. It was found that AUD 3/kg is achievable if the electrolyser array is properly sized which should help to incentivise large-scale renewable hydrogen projects in Australia and elsewhere.
A Review of Hydrogen Technologies and Engineering Solutions for Railway Vehicle Design and Operations
Oct 2021
Publication
Interest in hydrogen-powered rail vehicles has gradually increased worldwide over recent decades due to the global pressure on reduction in greenhouse gas emissions technology availability and multiple options of power supply. In the past research and development have been primarily focusing on light rail and regional trains but the interest in hydrogen-powered freight and heavy haul trains is also growing. The review shows that some technical feasibility has been demonstrated from the research and experiments on proof-of-concept designs. Several rail vehicles powered by hydrogen either are currently operating or are the subject of experimental programmes. The paper identifies that fuel cell technology is well developed and has obvious application in providing electrical traction power while hydrogen combustion in traditional IC engines and gas turbines is not yet well developed. The need for on-board energy storage is discussed along with the benefits of energy management and control systems.
Underground Hydrogen Storage: A UK Perspective
Oct 2023
Publication
Hydrogen is anticipated to play a key role in global decarbonization and within the UK’s pathway to achieving net zero targets. However as the production of hydrogen expands in line with government strategies a key concern is where this hydrogen will be stored for later use. This study assesses the different large-scale storage options in geological structures available to the UK and addresses the surrounding uncertainties moving towards establishing a hydrogen economy. Currently salt caverns look to be the most favourable option considering their proven experience in the storage of hydrogen especially high purity hydrogen natural sealing properties low cushion gas requirement and high charge and discharge rates. However their geographical availability within the UK can act as a major constraint. Additionally a substantial increase in the number of new caverns will be necessary to meet the UK’s storage demand. Salt caverns have greater applicability as a good short-term storage solution however storage in porous media such as depleted hydrocarbon reservoirs and saline aquifers can be seen as a long-term and strategic solution to meet energy demand and achieve energy security. Porous media storage solutions are estimated to have capacities which far exceed projected storage demand. Depleted fields have generally been well explored prior to hydrocarbon extraction. Although many saline aquifers are available offshore UK geological characterizations are still required to identify the right candidates for hydrogen storage. Currently the advantages of depleted gas reservoirs over saline aquifers make them the favoured option after salt caverns.
Life Cycle Costing Approaches of Fuel Cell and Hydrogen Systems: A Literature Review
Apr 2023
Publication
Hydrogen is a versatile energy carrier which can be produced from variety of feedstocks stored and transported in various forms for multi-functional end-uses in transportation energy and manufacturing sectors. Several regional national and supra-national climate policy frameworks emphasize the need value and importance of Fuel cell and Hydrogen (FCH) technologies for deep and sector-wide decarbonization. Despite these multi-faceted advantages familiar and proven FCH technologies such as alkaline electrolysis and proton-exchange membrane fuel cell (PEMFC) often face economic technical and societal barriers to mass-market adoption. There is no single unified standardized and globally harmonized normative definition of costs. Nevertheless the discussion and debates surrounding plausible candidates and/or constituents integral for assessing the economics and value proposition of status-quo as well as developmental FCH technologies are steadily increasing—Life Cycle Costing (LCC) being one of them if not the most important outcome of such exercises.<br/>To that end this review article seeks to improve our collective understanding of LCC of FCH technologies by scrutinizing close to a few hundred publications drawn from representative databases—SCOPUS and Web of Science encompassing several tens of technologies for production and select transportation storage and end-user utilization cases. This comprehensive review forms part of and serves as the basis for the Clean Hydrogen Partnership funded SH2E project whose ultimate goal is the methodical development a formal set of principles and guardrails for evaluating the economic environmental and social impacts of FCH technologies. Additionally the SH2E projects will also facilitate the proper comparison of different FCH technologies whilst reconciling range of technologies methodologies modelling assumptions and parameterization found in existing literature.
Flexible Power and Biomass-To-Methanol Plants With Different Gasification Technologies
Jan 2022
Publication
The competitiveness of biofuels may be increased by integrating biomass gasification plants with electrolysis units which generate hydrogen to be combined with carbon-rich syngas. This option allows increasing the yield of the final product by retaining a higher amount of biogenic carbon and improving the resilience of the energy sector by favoring electric grid services and sector coupling. This article illustrates a techno-economic comparative analysis of three flexible power and biomass to methanol plants based on different gasification technologies: direct gasification indirect gasification and sorptionenhanced gasification. The design and operational criteria of each plant are conceived to operate both without green hydrogen addition (baseline mode) and with hydrogen addition (enhanced mode) following an intermittent use of the electrolysis system which is turned on when the electricity price allows an economically viable hydrogen production. The methanol production plants include a gasification section syngas cleaning conditioning and compression section methanol synthesis and purification and heat recovery steam cycle to be flexibly operated. Due to the high oxygen demand in the gasifier the direct gasification-based plant obtains a great advantage to be operated between a minimum load to satisfy the oxygen demand at high electricity prices and a maximum load to maximize methanol production at low electricity prices. This allows avoiding large oxygen storages with significant benefits for Capex and safety issues. The analysis reports specific fixed-capital investments between 1823 and 2048 €/kW of methanol output in the enhanced operation and LCOFs between 29.7 and 31.7 €/GJLHV. Economic advantages may be derived from a decrease in the electrolysis capital investment especially for the direct gasification-based plants which employ the greatest sized electrolyzer. Methanol breakeven selling prices range between 545 and 582 €/t with the 2019 reference Denmark electricity price curve and between 484 and 535 €/t with an assumed modified electricity price curve of a future energy mix with increased penetration of intermittent renewables.
Power Sector Effects of Green Hydrogen Production in Germany
Aug 2023
Publication
The use of green hydrogen can support the decarbonization of sectors which are difficult to electrify such as industry or heavy transport. Yet the wider power sector effects of providing green hydrogen are not well understood so far. We use an open-source electricity sector model to investigate potential power sector interactions of three alternative supply chains for green hydrogen in Germany in the year 2030. We distinguish between model settings in which Germany is modeled as an electric island versus embedded in an interconnected system with its neighboring countries as well as settings with and without technology-specific capacity bounds on wind energy. The findings suggest that large-scale hydrogen storage can provide valuable flexibility to the power system in settings with high renewable energy shares. These benefits are more pronounced in the absence of flexibility from geographical balancing. We further find that the effects of green hydrogen production on the optimal generation portfolio strongly depend on the model assumptions regarding capacity expansion potentials. We also identify a potential distributional effect of green hydrogen production at the expense of other electricity consumers of which policy makers should be aware.
Price Promises, Trust Deficits and Energy Justice: Public Perceptions of Hydrogen Homes
Oct 2023
Publication
In an era characterised by political instability economic uncertainty and mounting environmental pressures hydrogen fuel is being positioned as a critical piece of the global energy security and clean energy agenda. The policy push is noteworthy in the United Kingdom where the government is targeting industrial decarbonisation via hydrogen while exploring a potential role for hydrogen-fuelled home appliances. Despite the imperative to secure social acceptance for accelerating the diffusion of low-carbon energy technologies public perceptions of hydrogen homes remain largely underexplored by the researcher community. In response this analysis draws on extensive focus group data to understand the multi-dimensional nature of social acceptance in the context of the domestic hydrogen transition. Through an integrated mixed-methods multigroup analysis the study demonstrates that socio-political and market acceptance are strongly interlinked owing to a trust deficit in the government and energy industry coupled to underlying dissatisfaction with energy markets. At the community level hydrogen homes are perceived as a potentially positive mechanism for industrial regeneration and local economic development. Households consider short-term disruptive impacts to be tolerable provided temporary disconnection from the gas grid does not exceed three days. However to strengthen social acceptance clearer communication is needed regarding the spatial dynamics and equity implications of the transition. The analysis concludes that existing trust deficits will need to be overcome which entails fulfilling not only a ‘price promise’ on the cost of hydrogen appliances but also enacting a ‘price pledge’ on energy bills. These deliverables are fundamental to securing social acceptance for hydrogen homes.
A Robust Scheduling Methodology for Integrated Electric-Gas System Considering Dynamics of Natural Gas Pipeline and Blending Hydrogen
Mar 2022
Publication
As smart grid develops and renewables advance challenges caused by uncertainties of renewables have been seriously threatening the energy system’s safe operation. Nowadays the integrated electric-gas system (IEGS) plays a significant role in promoting the flexibility of modern grid owing to its great characteristic in accommodating renewable energy and coping with fluctuation and uncertainty of the system. And hydrogen as an emerging and clean energy carrier can further enhance the energy coupling of the IEGS and promote carbon neutralization with the development of power-to-hydrogen (P2H) technology and technology of blending hydrogen in the natural gas system. Dealing with the uncertainty of renewables a robust schedule optimization model for the integrated electric and gas systems with blending hydrogen (IEGSH) considering the dynamics of gas is proposed and the iterative solving method based on column-and-constraint generation (C&CG) algorithm is implemented to solve the problem. Case studies on the IEGSH consisting of IEEE 39-bus power system and 27-node natural gas system validate the effectiveness of the dynamic energy flow model in depicting the transient process of gas transmission. The effectiveness of the proposed robust day-ahead scheduling model in dealing with the intra-day uncertainty of wind power is also verified. Additionally the carbon emission reduction resulting from the blending of hydrogen is evaluated.
Hydrogen as Short-Term Flexibility and Seasonal Storage in a Sector-Coupled Electricity Market
Jul 2023
Publication
The rapid expansion of renewable energies has the potential to decarbonize the electricity supply. This is more challenging in difficult-to-electrify sectors. The use of hydrogen provides a massive potential for this issue. However expanding hydrogen production increases electricity demand while providing additional flexibility to the electricity market. This paper mainly aims to analyze the economic effects of this sector coupling between the European electricity and national hydrogen markets. The developed energy market model jointly considers both markets to reach an overall welfare optimum. A novel modeling approach allows the interaction of these markets without the need for several iterative optimization runs. This allows for a detailed analysis of various market participants’ changes in consumer and producer surpluses. The optimization is conducted in 13 connected Central European countries to account for various power plant fleets generation mixes and electricity prices. Results show an overall welfare increase of EUR 4 to 28 billion in 2030 and an EUR 5 to 158 billion increase in 2040. However there is a surplus shift from consumers to producers. The consumer surplus is reduced by up to EUR 44 billion in 2030 and EUR 60 billion while producers benefit to achieve the overall welfare benefits. The reduction of consumer surplus changes if significant price peaks occur. Fuel cell applications can avoid these price peaks resulting in a surplus shift from thermal power plants to consumers. Hence consumer surplus can increase by up to EUR 146 billion in the respective 2040 scenarios. Pink hydrogen accounts for a sizable portion of total hydrogen production up to 58 percent in 2030 and up to 30 percent in 2040. As a result nuclear power plants that are nearly entirely allocated in France stand to benefit greatly from this sector coupling. Additional efforts could be made to address the link between hydrogen and natural gas prices. Furthermore the potential for cross-border hydrogen trade and the implementation of national legal and regulatory frameworks could be assessed.
Laminar Burning Velocity, Markstein Length and Cellular Instability of Spherically Propagating NH2/H2/Air Premixed Flames at Various Pressures
Sep 2021
Publication
Blending hydrogen into ammonia can I mprove the burning intensity of ammonia and the safety of hydrogen and it is important to understand the flames of NH3/H2/air mixtures. In this work lamiar flame characteristics of 50-50 (vol%) ammonia-hydrogen mixtures in air were studied using the spherical flame propagation method in a constant-volume bom at initital temperature Tu = 298K and different pressures.
Comparative Analysis of Direct Operating Costs: Conventional vs. Hydrogen Fuel Cell 19-Seat Aircraft
Jul 2023
Publication
In this paper a comparative analysis of direct operating costs between a 19-seat conventional and hydrogen-powered fuel cell aircraft is performed by developing a model to estimate direct operating costs and considering the evolution of costs over time from 2030 to 2050. However due to the technology being in its early stages of development and implementation there are still considerable uncertainties surrounding the direct operating costs of hydrogen aircraft. To address this the study considers high and low kerosene growth rates and optimistic and pessimistic development scenarios for hydrogen fuel cell aircraft while also considering the evolution of costs over time. The comparative analysis uses real flight and aircraft data for the airliner Trade Air. The results show that the use of 19-seat hydrogen fuel cell aircraft for air transportation is a viable option when compared to conventional aircraft. Additionally the study suggests potential policies and other measures that could accelerate the adoption of hydrogen fuel cell technology by considering their direct operating costs.
Hydrogen Fuel Cell Vehicles: Opportunities and Challenges
Jul 2023
Publication
This paper provides an in-depth review of the current state and future potential of hydrogen fuel cell vehicles (HFCVs). The urgency for more eco-friendly and efficient alternatives to fossilfuel-powered vehicles underlines the necessity of HFCVs which utilize hydrogen gas to power an onboard electric motor producing only water vapor and heat. Despite their impressive energy efficiency ratio (EER) higher power-to-weight ratio and substantial emissions reduction potential the widespread implementation of HFCVs is presently hindered by several technical and infrastructural challenges. These include high manufacturing costs the relatively low energy density of hydrogen safety concerns fuel cell durability issues insufficient hydrogen refueling infrastructure and the complexities of hydrogen storage and transportation. Nevertheless technological advancements and potential policy interventions offer promising prospects for HFCVs suggesting they could become a vital component of sustainable transportation in the future.
Techno-economic Investigation of Hybrid Peaker Plant and Hydrogen Refuelling Station
Sep 2023
Publication
The power and transport sectors are responsible for significant emissions of greenhouse gases. Therefore it is imperative that substantial efforts are directed towards the decarbonisation of these industries. This study establishes a combined-solar-wind system's economic and technical practicality for producing hydrogen for an onsite hydrogen refuelling station (HRS) and electricity to meet peak demand. To minimise the levelised cost of electricity and maximise the system's reliability at different commercial locations in South Africa the dual-objective optimisation sizing is carried out using Mixed Integer Quadratic Constrained Programming (MICQP) model and was executed with an Advanced Multi-dimensional Modelling System (AIMMS) [61] [62]. The levelised costs of electricity and hydrogen at Johannesburg Pretoria and Cape Town for 2 MW grid export benchmark are 74.2 $/MWh/5.85 $/kg 76.3 $/MWh/5.97 $/kg and 50 $/MWh/4.45 $/kg respectively. The CO₂ equivalent emissions (tonnes) are 54000 55800 59000 and the corresponding carbon taxes ($) avoided for the locations are 432100 446200 and 472000 for Johannesburg Pretoria and Cape Town respectively. The results of the framework show that it can be adopted as a viable and fossil-free replacement for conventional peaking generators.
Innovative Technology Strategies for the Sustainable Development of Self-Produced Energy in the Colombian Industry
Mar 2023
Publication
This research studies the current state of the Colombian industrial sector which is focused on self-generation processes. The study’s objective is to search for viable technological strategies that strengthen this particular sector’s competitiveness and sustainable development. The analysis shows that internal combustion engines represent 49% of the technologies used for self-generation. The main fuel used in the sector is natural gas with a percentage of 56%. The lack of strategies for the use of residual heat and technological inefficiencies caused a loss of 36% in the energy used in the Colombian industrial sector. Thermoelectric generators are a feasible way to recover energy from exhaust gases in engines used for self-generation. Additionally they allow a 4% reduction in fuel consumption and an improvement in the engine’s energy efficiency. The use of hydrogen as fuel allows a 30% reduction in polluting emissions such as CO2 CO HC and particulate matter. Hydrogen production processes such as water electrolysis allow the participation of Colombia’s solar energy potential leading to sustainable hydrogen production efficiency (60–80%) and a lower economic cost. In general the application of thermoelectric generators and the use of hydrogen gas allow the improvement of the Colombian industrial sector’s environmental social and economic aspects due to greater competitiveness and the reduction in emissions and operating costs.
Hydrogen Fuel Cell Legal Framework in the United States, Germany, and South Korea—A Model for a Regulation in Malaysia
Feb 2021
Publication
As a party to the United Nation Framework Convention on Climate Change (UNFCCC) Malaysia is committed to reduce its greenhouse gases (GHG) emission intensity of gross domestic product (GDP) by 45% by 2030 relative to the emission intensity of GDP in 2005. One of the ways for Malaysia to reduce its GHG emission is to diversify its energy mix and to include hydrogen fuel cell (HFC) in its energy mix. Since Malaysia does not have any legal framework for HFCs it is best to see how other countries are doing and how can it be replicated in Malaysia. This paper reviews the HFC legal framework in the United States Germany and South Korea as these countries are among those that have advanced themselves in this technology. The researchers conducted a library-based research and obtained the related materials from online databases and public domain. Based on the reviews the researchers find that these countries have a proper legal framework in place for HFC. With these legal frameworks funds will be available to support research and development as well as demonstration of HFC. Thus it is recommended that Malaysia to have a proper HFC legal framework in place in order to support the development of the HFC industry.
Hydrogen or Hydrogen-derived Methanol for Dual-fuel Compression-ignition Combustion: An Engine Perspective
Oct 2022
Publication
Synthetic fuels or e-fuels produced from captured CO2 and renewable hydrogen are envisaged as a feasible path towards a climate-neutral transportation in medium/heavy-duty and maritime sectors. EU is presently debating energy targets by 2030 for these fuels. As their production involves chemical processing of hydrogen it must be evaluated if the extra cost is worthy at least in applications where hydrogen use is possible. This manuscript focuses on the performance and environmental impact when hydrogen and methanol are fed to a heavy-duty compression-ignition engine working under dual-fuel combustion. The trade-off thermal efficiency-NOx emissions is primary considered in the assessment by combining both variables in an own defined function. During the work engine operating settings were adjusted to exploit the potential of methanol and hydrogen. Compared to conventional combustion methanol required centering the combustion towards TDC and doubling the EGR rate resulting in a low temperature highly premixed combustion almost soot-free and with extremely low NOx emissions. The best settings for hydrogen were in the middle of those for methanol and conventional combustion. Results showed great dependance with the engine load but methanol proved superior to hydrogen for all conditions. At high load 20–60 % methanol even improved the efficiency and reduced the NOx emissions obtained by conventional combustion. However at low load hydrogen could substitute 90 % of the diesel fuel while methanol failed at substitutions higher than 55 %.
Divergent Consumer Preferences and Visions for Cooking and Heating Technologies in the United Kingdom: Make Our Homes Clean, Safe, Warm and Smart!
Aug 2023
Publication
Decarbonising the global housing stock is imperative for reaching climate change targets. In the United Kingdom hydrogen is currently being tested as a replacement fuel for natural gas which could be used to supply low-carbon energy to parts of the country. Transitioning the residential sector towards a net-zero future will call for an inclusive understanding of consumer preferences for emerging technologies. In response this paper explores consumer attitudes towards domestic cooking and heating technologies and energy appliances of the future which could include a role for hydrogen hobs and boilers in UK homes. To access qualitative evidence on this topic we conducted ten online focus groups (N = 58) with members of the UK public between February and April 2022. The study finds that existing gas users wish to preserve the best features of gas cooking such as speed responsiveness and controllability but also desire the potential safety and aesthetic benefits of electric systems principally induction hobs. Meanwhile future heating systems should ensure thermal comfort ease of use energy efficiency and smart performance while providing space savings and noise reduction alongside demonstrable green benefits. Mixed-methods multigroup analysis suggests divergence between support levels for hydrogen homes which implies a degree of consumer heterogeneity. Foremost we find that domestic hydrogen acceptance is positively associated with interest and engagement with renewable energy and fuel poverty pressures. We conclude that internalising the perspectives of consumers is critical to enabling constructive socio-technical imaginaries for low-carbon domestic energy futures.
Energy System Changes in 1.5 °C, Well Below 2 °C and 2 °C Scenarios
Dec 2018
Publication
Meeting the Paris Agreement's goal to limit global warming to well below 2 °C and pursuing efforts towards 1.5 °C is likely to require more rapid and fundamental energy system changes than the previously-agreed 2 °C target. Here we assess over 200 integrated assessment model scenarios which achieve 2 °C and well-below 2 °C targets drawn from the IPCC's fifth assessment report database combined with a set of 1.5 °C scenarios produced in recent years. We specifically assess differences in a range of near-term indicators describing CO2 emissions reductions pathways changes in primary energy and final energy across the economy's major sectors in addition to more detailed metrics around the use of carbon capture and storage (CCS) negative emissions low-carbon electricity and hydrogen.
From Microcars to Heavy-Duty Vehicles: Vehicle Performance Comparison of Battery and Fuel Cell Electric Vehicles
Oct 2021
Publication
Low vehicle occupancy rates combined with record conventional vehicle sales justify the requirement to optimize vehicle type based on passengers and a powertrain with zero-emissions. This study compares the performance of different vehicle types based on the number of passengers/payloads powertrain configuration (battery and fuel cell electric configurations) and drive cycles to assess range and energy consumption. An adequate choice of vehicle segment according to the real passenger occupancy enables the least energy consumption. Vehicle performance in terms of range points to remarkable results for the FCEV (fuel cell electric vehicle) compared to BEV (battery electric vehicle) where the former reached an average range of 600 km or more in all different drive cycles while the latter was only cruising nearly 350 km. Decisively the cost analysis indicated that FCEV remains the most expensive option with base cost three-fold that of BEV. The FCEV showed notable results with an average operating cost of less than 7 cents/km where BEV cost more than 10 €/km in addition to the base cost for light-duty vehicles. The cost analysis for a bus and semi-truck showed that with a full payload FCPT (fuel cell powertrain) would be more economical with an average energy cost of ~1.2 €/km while with BPT the energy cost is more than 300 €/km
The Spatio-Temporal Evolution of China’s Hydrogen Fuel Cell Vehicle Innovation Network: Evidence From Patent Citation at Provincial Level
Oct 2021
Publication
Hydrogen fuel cell vehicle industry is in a rapid development stage. Studying the domestic spatial distribution of hydrogen fuel cell vehicle industry across a country especially the spatio-temporal evolution of the innovation level and position of each region in innovation network will help to understand the industry’s development trends and characteristics and avoid repeated construction. This article uses social network analysis and patent citation information of 2971 hydrogen fuel cell vehicle related invention patents owned by 218 micro-innovators across 25 provinces of China from 2001 to 2020 to construct China’s hydrogen fuel cell vehicle innovation network. Based on the dimensions of knowledge production knowledge consumption and network broker the network positions of sample provinces in three periods divided by four main national policies are classified. The main findings are as follows. 1) In China the total sales of hydrogen fuel cell vehicle and the development of supporting infrastructure are balanced and a series of national and local industrial development polices have been issued. 2) China’s hydrogen fuel cell vehicle innovation network density the proportion of universities and research institutes among the innovators and the active degree of the eastern provinces are all becoming higher. 3) The provinces in optimal network position are all from the eastern region. Shanghai and Liaoning are gradually replaced by Beijing and Jiangsu. 4) Sichuan in the western region is the only network broker based on knowledge consumption. 5) Although Zhejiang Tianjin Hebei Guangdong and Hubei are not yet in the optimal position they are outstanding knowledge producers. Specifically Guangdong is likely to climb to the optimal network position in the next period. The conclusions will help China’s provinces to formulate relevant development policies to optimize industry layout and enhance collaborative innovation in the hydrogen fuel cell vehicle industry.
A Review on Thermal Coupling of Metal Hydride Storage Tanks with Fuel Cells and Electrolyzers
Dec 2022
Publication
Hydrogen is one of the energy carriers that has started to play a significant role in the clean energy transition. In the hydrogen ecosystem storing hydrogen safely and with high volumetric density plays a key role. In this regard metal hydride storage seems to be superior to compressed gas storage which is the most common method used today. However thermal management is a challenge that needs to be considered. Temperature changes occur during charging and discharging processes due to the reactions between metal metal hydride and hydrogen which affect the inflow or outflow of hydrogen at the desired flow rate. There are different thermal management techniques to handle this challenge in the literature. When the metal hydride storage tanks are used in integrated systems together with a fuel cell and/or an electrolyzer the thermal interactions between these components can be used for this purpose. This study gives a comprehensive review of the heat transfer during the charging and discharging of metal hydride tanks the thermal management system techniques used for metal hydride tanks and the studies on the thermal management of metal hydride tanks with material streams from the fuel cell and/or electrolyzers.
Optimization and Sustainability of Gasohol/hydrogen Blends for Operative Spark Ignition Engine Utilization and Green Environment
Aug 2022
Publication
One of the many technical benefits of green diesel (GD) is its ability to be oxygenated lubricated and adopted in diesel engines without requiring hardware modifications. The inability of GD to reduce exhaust tail emissions and its poor performance in endurance tests have spurred researchers to look for new clean fuels. Improving gasohol/hydrogen blend (GHB) spark ignition is critical to its long-term viability and accurate demand forecasting. This study employed the Response Surface Methodology (RSM) to identify the appropriate GHB and engine speed (ES) for efficient performance and lower emissions in a GHB engine. The RSM model output variables included brake specific fuel consumption (BSFC) brake thermal efficiency (BTE) hydrocarbon (HC) carbon dioxide (CO2) and carbon monoxide (CO) while the input variables included ES and GHB. The Analysis of Variance-assisted RSM revealed that the most affected responses are BSFC and BTE. Based on the desirability criteria the best values for the GHB and the ES were determined to be 20% and 1500 rpm respectively while the validation between experimental and numerical results was calculated to be 4.82. As a result the RSM is a useful tool for predicting the optimal GHB and ES for optimizing spark-ignition engine characteristics and ensuring benign environment.
Portable Prototype of Hydrogen Fuel Cells for Educational Training
Jan 2023
Publication
This paper presents an experimental prototype of hydrogen fuel cells suitable for training engineering students. The presented system is designed to teach students the V-I characteristics of the fuel cells and how to record the V-I characteristics curve in the case of a single or multiple fuel cells. The prototype contains a compact electrolyzer to produce hydrogen and oxygen to the fuel cell. The fuel cell generates electricity to supply power to various types of loads. The paper also illustrates how to calculate the efficiency of fuel cells in series and parallel modes of operation. In the series mode of operation it is mathematically proven that the efficiency is higher at lower currents. Still the fuel cell operating area is required where the power is the highest. According to experimental results the efficiency in the case of series connection is approximately 25% while in parallel operation mode the efficiency is about 50%. Thus a parallel connection is recommended in the high current applications because the efficiency is higher than the one resulted from series connection. As explained later in the study plan several other experiments can be performed using this educational kit.
Carbon Footprint Enhancement of an Agricultural Telehandler through the Application of a Fuel Cell Powertrain
Mar 2024
Publication
The growing awareness about climate change and environmental pollution is pushing the industrial and academic world to investigate more sustainable solutions to reduce the impact of anthropic activities. As a consequence a process of electrification is involving all kind of vehicles with a view to gradually substitute traditional powertrains that emit several pollutants in the exhaust due to the combustion process. In this context fuel cell powertrains are a more promising strategy with respect to battery electric alternatives where productivity and endurance are crucial. It is important to replace internal combustion engines in those vehicles such as the those in the sector of NonRoad Mobile Machinery. In the present paper a preliminary analysis of a fuel cell powertrain for a telehandler is proposed. The analysis focused on performance fuel economy durability applicability and environmental impact of the vehicle. Numerical models were built in MATLAB/Simulink and a simple power follower strategy was developed with the aim of reducing components degradation and to guarantee a charge sustaining operation. Simulations were carried out regarding both peak power conditions and a typical real work scenario. The simulations’ results showed that the fuel cell powertrain was able to achieve almost the same performances without excessive stress on its components. Indeed a degradation analysis was conducted showing that the fuel cell system can achieve satisfactory durability. Moreover a Well-to-Wheel approach was adopted to evaluate the benefits in terms of greenhouse gases of adopting the fuel cell system. The results of the analysis demonstrated that even if considering grey hydrogen to feed the fuel cell system the proposed powertrain can reduce the equivalent CO2 emissions of 69%. This reduction can be further enhanced using hydrogen from cleaner production processes. The proposed preliminary analysis demonstrated that fuel cell powertrains can be a feasible solution to substitute traditional systems on off-road vehicles even if a higher investment cost might be required.
A Novel Approach for Quantifying Hydrogen Embrittlement Using Side-grooved CT Samples
Feb 2022
Publication
Aerospace parts made of high strength steels such as landing gears and helicopter transmissions are often electroplated to satisfy various engineering specifications. However plated parts are occasionnaly rejected because of hydrogen embrittlement and the industry has few means of evaluating quantitatively the actual damage caused by hydrogen. In the present article we developed a novel method to measure the stress intensity threshold for hydrogen embrittlement (Kth) in industrial plating conditions. The method consists in plating side-grooved CT samples in industrial plating baths and measuring Kth with an incremental step loading methodology. We validated the method with a benchmark case known to produce embrittlement (omitted post-plating bake) and we used the method on a test case for which the level of embrittlement was unknown (delayed bake). For the benchmark case we measured a Kth of 49.0 MPa m0.5 for non-baked samples. This value is significantly lower than the fracture toughness of the unplated material which is 63.8 MPa m0.5 . We conclude that this novel combination of geometry and test method is efficient in quantifying hydrogen embrittlement of samples plated in industrial conditions. For the test case the Kth are respectively 57.9 MPa m0.5 and 58.8 MPa m0.5 for samples baked 100 h and 4 h after plating. We conclude that delaying the post-plating bake does not cause hydrogen embrittlement in the studied conditions. Using a finite element hydrogen diffusion analysis we argue that the side grooves on CT samples increase the sensitivity to hydrogen embrittlement in comparison to smooth samples. In smooth samples a zone of plane stress at the surface of the specimen shields hydrogen from penetrating to the center of the specimen a phenomenon which is alleviated with machining side grooves.
Hydrogen Towards Sustainable Transition: A Review of Production, Economic, Environmental Impact and Scaling Factors
Sep 2023
Publication
Currently meeting the global energy demand is largely dependent on fossil fuels such as natural gas coal and oil. Fossil fuels represent a danger to the Earth’s environment and its biological systems. The utilisation of these fuels results in a rise in atmospheric CO2 levels which in turn triggers global warming and adverse changes in the climate. Furthermore these represent finite energy resources that will eventually deplete. There is a pressing need to identify and harness renewable energy sources as a replacement for fossil fuels in the near future. This shift is expected to have a minimal environmental impact and would contribute to ensuring energy security. Hydrogen is considered a highly desirable fuel option with the potential to substitute depleting hydrocarbon resources. This concise review explores diverse methods of renewable hydrogen production with a primary focus on solar wind geothermal and mainly water-splitting techniques such as electrolysis thermolysis photolysis and biomass-related processes. It addresses their limitations and key challenges hampering the global hydrogen economy’s growth including clean value chain creation storage transportation production costs standards and investment risks. The study concludes with research recommendations to enhance production efficiencies and policy suggestions for governments to mitigate investment risks while scaling up the hydrogen economy.
Integration of Renewable Hydrogen Production in Steelworks Off-Gases for the Synthesis of Methanol and Methane
May 2021
Publication
The steel industry is among the highest carbon-emitting industrial sectors. Since the steel production process is already exhaustively optimized alternative routes are sought in order to increase carbon efficiency and reduce these emissions. During steel production three main carbon-containing off-gases are generated: blast furnace gas coke oven gas and basic oxygen furnace gas. In the present work the addition of renewable hydrogen by electrolysis to those steelworks off-gases is studied for the production of methane and methanol. Different case scenarios are investigated using AspenPlusTM flowsheet simulations which differ on the end-product the feedstock flowrates and on the production of power. Each case study is evaluated in terms of hydrogen and electrolysis requirements carbon conversion hydrogen consumption and product yields. The findings of this study showed that the electrolysis requirements surpass the energy content of the steelwork’s feedstock. However for the methanol synthesis cases substantial improvements can be achieved if recycling a significant amount of the residual hydrogen.
Does Time Matter? A Multi-level Assessment of Delayed Energy Transitions and Hydrogen Pathways in Norway
Mar 2023
Publication
The Russian invasion of Ukraine has undeniably disrupted the EU's energy system and created a window of opportunity for an acceleration of the low-carbon energy transition in Europe. As the trading bloc's biggest gas supplier Norway faces the imminent threat of fast-depleting gas reserves and declining value for its exports. Norway is trying to beat the clock by aggressively exploring more petroleum therefore delaying its energy transition. In anticipation of the future drop in gas prices Norway is counting on blue hydrogen to valorise its gas resources before gradually shifting to green hydrogen export. Against this background this article seeks to understand how changes in the EU's energy landscape have affected the energy export sector and low-carbon hydrogen export developments in Norway from a multi-level perspective. Using the exploratory scenario approach the article assesses the implications of the different petroleum exploration outcomes on the development of the low-carbon hydrogen export market in Norway. The findings show that despite gas discoveries there is an urgent need for a phase-out plan for the Norwegian petroleum sector. For low-carbon hydrogen to play an important role in Norway's energy transition time is of the essence and action needs to be taken during this window of opportunity. An industrial sector and its value chain could take 25 years to transform which means that actions and policies for a full transformation pathway need to take place in Norway by 2025 to be ready for a climate-neutral Europe in 2050.
Technology Transfer from Fuel Processing for Fuel Cells to Fuel Synthesis from Hydrogen and Carbon Dioxide
Aug 2023
Publication
Improving the energy efficiency of existing technologies such as the on-board power supply of trucks ships and aircraft is an important endeavor for reducing primary energy consumption. The approach consists of using fuel cell technology in conjunction with hydrogen production from liquid fuels. However the energy transition with the goal of complete climate-neutrality requires technological changes in the use of hydrogen produced from renewable energy via electrolysis. Synthetic fuels are an important building block for drive systems that will continue to require liquid energy carriers in the future due to their range. This study addresses the question of whether technical devices that were developed for the generation of hydrogen from liquid fuels for fuel cells to generate electricity are now suitable for the reverse process chain or can play an important role in it. The new process chain produces hydrogen from sustainable electricity combining it with carbon dioxide to create a synthetic liquid fuel.
Cryogenic Hydrogen Jet and Flame for Clean Energy Applications: Progress and Challenges
May 2023
Publication
Industries across the world are making the transition to net-zero carbon emissions as government policies and strategies are proposed to mitigate the impact of climate change on the planet. As a result the use of hydrogen as an energy source is becoming an increasingly popular field of research particularly in the aviation sector where an alternative green renewable fuel to the traditional hydrocarbon fuels such as kerosene is essential. Hydrogen can be stored in multiple ways including compressed gaseous hydrogen cryo-compressed hydrogen and cryogenic liquid hydrogen. The infrastructure and storage of hydrogen will play a pivotal role in the realisation of large-scale conversion from traditional fuels with safety being a key consideration. This paper provides a review on previous work undertaken to study the characterisation of both unignited and ignited hydrogen jets which are fundamental phenomena for the utilisation of hydrogen. This includes work that focuses on the near-field flow structure dispersion in the far-field ignition and flame characteristics with multi-physics. The safety considerations are also included. The theoretical models and computational fluid dynamics (CFD) multiphase and reactive flow approaches are discussed. Then an overview of previous experimental work is provided before focusing the review on the existing computational results with comparison to experiments. Upon completion of this review it is highlighted that the complex near-field physics and flow phenomena are areas lacking in research. The near-field flow properties and characteristics are of significant importance with respect to the ignition and combustion of hydrogen.
Decarbonization of the Steel Industry: A Techno-economic Analysis
Jan 2022
Publication
A substantial CO2-emmissions abatement from the steel sector seems to be a challenging task without support of so-called “breakthrough technologies” such as the hydrogen-based direct reduction process. The scope of this work is to evaluate both the potential for the implementation of green hydrogen generated via electrolysis in the direct reduction process as well as the constraints. The results for this process route are compared with both the well-established blast furnace route as well as the natural gas-based direct reduction which is considered as a bridge technology towards decarbonization as it already operates with H2 and CO as main reducing agents. The outcomes obtained from the operation of a 6-MW PEM electrolysis system installed as part of the H2FUTURE project provide a basis for this analysis. The CO2 reduction potential for the various routes together with an economic study are the main results of this analysis. Additionally the corresponding hydrogen- and electricity demands for large-scale adoption across Europe are presented in order to rate possible scenarios for the future of steelmaking towards a carbon-lean industry.
Islanded Ammonia Power Systems: Technology Review & Conceptual Process Design
Aug 2019
Publication
Recent advances in technologies for the decentralized islanded ammonia economy are reviewed with an emphasis on feasibility for long-term practical implementation. The emphasis in this review is on storage systems in the size range of 1–10 MW. Alternatives for hydrogen production nitrogen production ammonia synthesis ammonia separation ammonia storage and ammonia combustion are compared and evaluated. A conceptual process design based on the optimization of temperature and pressure levels of existing and recently proposed technologies is presented for an islanded ammonia energy system. This process design consists of wind turbines and solar panels for electricity generation a battery for short-term energy storage an electrolyzer for hydrogen production a pressure swing adsorption unit for nitrogen production a novel ruthenium-based catalyst for ammonia synthesis a supported metal halide for ammonia separation and storage and an ammonia fueled proton-conducting solid oxide fuel cell for electricity generation. In a generic location in northern Europe it is possible to operate the islanded energy system at a round-trip efficiency of 61% and at a cost of about 0.30–0.35 € kWh−1 .
Research Progress and Prospects on Hydrogen Damage in Welds of Hydrogen-Blended Natural Gas Pipelines
Nov 2023
Publication
Hydrogen energy represents a crucial pathway towards achieving carbon neutrality and is a pivotal facet of future strategic emerging industries. The safe and efficient transportation of hydrogen is a key link in the entire chain development of the hydrogen energy industry’s “production storage and transportation”. Mixing hydrogen into natural gas pipelines for transportation is the potential best way to achieve large-scale long-distance safe and efficient hydrogen transportation. Welds are identified as the vulnerable points in natural gas pipelines and compatibility between hydrogen-doped natural gas and existing pipeline welds is a critical technical challenge that affects the global-scale transportation of hydrogen energy. Therefore this article systematically discusses the construction and weld characteristics of hydrogen-doped natural gas pipelines the research status of hydrogen damage mechanism and mechanical property strengthening methods of hydrogen-doped natural gas pipeline welds and points out the future development direction of hydrogen damage mechanism research in hydrogen-doped natural gas pipeline welds. The research results show that: 1 Currently there is a need for comprehensive research on the degradation of mechanical properties in welds made from typical pipe materials on a global scale. It is imperative to systematically elucidate the mechanism of mechanical property degradation due to conventional and hydrogeninduced damage in welds of high-pressure hydrogen-doped natural gas pipelines worldwide. 2 The deterioration of mechanical properties in welds of hydrogen-doped natural gas pipelines is influenced by various components including hydrogen carbon dioxide and nitrogen. It is necessary to reveal the mechanism of mechanical property deterioration of pipeline welds under the joint participation of multiple damage mechanisms under multi-component gas conditions. 3 Establishing a fundamental database of mechanical properties for typical pipeline steel materials under hydrogen-doped natural gas conditions globally is imperative to form a method for strengthening the mechanical properties of typical high-pressure hydrogen-doped natural gas pipeline welds. 4 It is essential to promptly develop relevant standards for hydrogen blending transportation welding technology as well as weld evaluation testing and repair procedures for natural gas pipelines.
Influence of Natural Gas and Hydrogen Properties on Internal Combustion Engine Performance, Combustion, and Emissions: A Review
Jan 2024
Publication
This paper provides a comprehensive overview of the physical properties and applications of natural gas (NG) and hydrogen as fuels in internal combustion (IC) engines. The paper also meticulously examines the use of both NG and hydrogen as a fuel in vehicles their production physical characteristics and combustion properties. It reviews the current experimental studies in the literature and investigates the results of using both fuels. It further covers the challenges associated with injectors needle valves lubrication spark plugs and safety requirements for both fuels. Finally the challenges related to the storage production and safety of both fuels are also discussed. The literature review reveals that NG in spark ignition (SI) engines has a clear and direct positive impact on fuel economy and certain emissions notably reducing CO2 and non-methane hydrocarbons. However its effect on other emissions such as unburnt hydrocarbons (UHC) nitrogen oxides (NOx) and carbon monoxide (CO) is less clear. NG which is primarily methane has a lower carbon-to-hydrogen ratio than diesel fuel resulting in lower CO2 emissions per unit of energy released. In contrast hydrogen is particularly well-suited for use in gasoline engines due to its high self-ignition temperature. While increasing the hydrogen content of NG engines reduces torque and power output higher hydrogen input results in reduced fuel consumption and the mitigation of toxic exhaust emissions. Due to its high ignition temperature hydrogen is not inherently suitable for direct use in diesel engines necessitating the exploration of alternative methods for hydrogen introduction into the cylinder. The literature review suggests that hydrogen in diesel engines has shown a reduction in specific exhaust emissions and fuel consumption and an increase in NOx emissions. Overall the paper provides a valuable and informative overview of the challenges and opportunities associated with using hydrogen and NG as fuels in IC engines. It highlights the need for further research and development to address the remaining challenges such as the development of more efficient combustion chambers and the reduction of NOx emissions.
Sustainable Hydrogen Production from Seawater Electrolysis: Through Fundamental Electrochemical Principles to the Most Recent Development
Nov 2022
Publication
Among the many potential future energy sources hydrogen stands out as particularly promising. Because it is a green and renewable chemical process water electrolysis has earned much interest among the different hydrogen production techniques. Seawater is the most abundant source of water and the ideal and cheapest electrolyte. The first part of this review includes the description of the general theoretical concepts: chemical physical and electrochemical that stands on the basis of water electrolysis. Due to the rapid development of new electrode materials and cell technology research has focused on specific seawater electrolysis parameters: the cathodic evolution of hydrogen; the concurrent anodic evolution of oxygen and chlorine; specific seawater catalyst electrodes; and analytical methods to describe their catalytic activity and seawater electrolyzer efficiency. Once the specific objectives of seawater electrolysis have been established through the design and energy performance of the electrolyzer the study further describes the newest challenges that an accessible facility for the electrochemical production of hydrogen as fuel from seawater must respond to for sustainable development: capitalizing on known and emerging technologies; protecting the environment; utilizing green renewable energies as sources of electricity; and above all economic efficiency as a whole.
Mapping the Future of Green Hydrogen: Integrated Analysis of Poland and the EU’s Development Pathways to 2050
Aug 2023
Publication
This article presents the results of a comparative scenario analysis of the “green hydrogen” development pathways in Poland and the EU in the 2050 perspective. We prepared the scenarios by linking three models: two sectoral models for the power and transport sectors and a Computable General Equilibrium model (d-Place). The basic precondition for the large-scale use of hydrogen in both Poland and in European Union countries is the pursuit of ambitious greenhouse gas reduction targets. The EU plans indicate that the main source of hydrogen will be renewable energy (RES). “Green hydrogen” is seen as one of the main methods with which to balance energy supply from intermittent RES such as solar and wind. The questions that arise concern the amount of hydrogen required to meet the energy needs in Poland and Europe in decarbonized sectors of the economy and to what extent can demand be covered by internal production. In the article we estimated the potential of the production of “green hydrogen” derived from electrolysis for different scenarios of the development of the electricity sector in Poland and the EU. For 2050 it ranges from 76 to 206 PJ/y (Poland) and from 4449 to 5985 PJ/y (EU+). The role of hydrogen as an energy storage was also emphasized highlighting its use in the process of stabilizing the electric power system. Hydrogen usage in the energy sector is projected to range from 67 to 76 PJ/y for Poland and from 1066 to 1601 PJ/y for EU+ by 2050. Depending on the scenario this implies that between 25% and 35% of green hydrogen will be used in the power sector as a long-term energy storage.
The Role of Electricity-based Hydrogen in the Emerging Power-to-X Economy
Aug 2023
Publication
As energy system research into high shares of renewables has developed so have the perspectives of the fundamental nature of a highly renewable economy. Early energy system transition research suggested that current fossil fuel energy systems would transition to a ‘Hydrogen Economy’ whereas more recent insights suggest that a ‘Power-to-X Economy’ may be a more appropriate term as renewable electricity will become both the most important primary and final energy carrier through various Power-to-X conversion routes across the energy system. This paper provides a detailed overview on research insights of recent years on the core elements of the Power-to-X Economy and the role of hydrogen based on latest research results. These results suggest that by 2050 upwards of 61737 TWhLHV of hydrogen will be required to fully defossilise the global energy-industry system. Hydrogen therefore emerges as a central intermediate energy carrier and its relevance is driven by significant cost reductions in renewable electricity especially of solar photovoltaics and wind power. Efficiency and cost drivers position direct electrification as the primary solution for defossilisation of the global energy-industry system; however electron-to-molecule routes are essential for the large subset of remaining energy-related demands including chemical production marine and aviation fuels and steelmaking.
Decarbonizing the Spanish Transportation Sector by 2050: Design and Techno-economic Assessment of the Hydrogen Generation and Supply Chain
May 2023
Publication
The transport sector is difficult to decarbonize due to its high reliance on fossil fuels accounting for 37% of global end-use sectors emissions in 2021. Therefore this work proposes an energy model to replace the Spanish vehicle fleet by hydrogen-fueled vehicles by 2050. Thus six regions are defined according to their proximity to regasification plants where hydrogen generation hubs are implemented. Likewise renewables deployment is subject to their land availability. Hydrogen is transported through an overhauled primary natural gas transport network while two distribution methods are compared for levelized cost of hydrogen minimization: gaseous pipeline vs liquid hydrogen supply in trucks. Hence a capacity of 443.1 GW of renewables 214 GW of electrolyzers and 3.45 TWh of hydrogen storage is required nationwide. Additionally gaseous hydrogen distribution is on average 17% cheaper than liquid hydrogen delivery. Finally all the regions present lower prices per km traveled than gasoline or diesel.
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
Thermal Sprayed Protective Coatings for Bipolar Plates of Hydrogen Fuel Cells and Water Electrolysis Cells
Mar 2024
Publication
As one core component in hydrogen fuel cells and water electrolysis cells bipolar plates (BPs) perform multiple important functions such as separating the fuel and oxidant flow providing mechanical support conducting electricity and heat connecting the cell units into a stack etc. On the path toward commercialization the manufacturing costs of bipolar plates have to be substantially reduced by adopting low-cost and easy-to-process metallic materials (e.g. stainless steel aluminum or copper). However these materials are susceptible to electrochemical corrosion under harsh operating conditions resulting in long-term performance degradation. By means of advanced thermal spraying technologies protective coatings can be prepared on bipolar plates so as to inhibit oxidation and corrosion. This paper reviews several typical thermal spraying technologies including atmospheric plasma spraying (APS) vacuum plasma spraying (VPS) and high-velocity oxygen fuel (HVOF) spraying for preparing coatings of bipolar plates particularly emphasizing the effect of spraying processes on coating effectiveness. The performance of coatings relies not only on the materials as selected or designed but also on the composition and microstructure practically obtained in the spraying process. The temperature and velocity of in-flight particles have a significant impact on coating quality; therefore precise control over these factors is demanded.
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