Applications & Pathways
Earth Abundant Spinel for Hydrogen Production in a Chemical Looping Scheme at 550°C
Jun 2020
Publication
Operating chemical looping process at mid-temperatures (550-750 oC) presents exciting potential for the stable production of hydrogen. However the reactivity of oxygen carriers is compromised by the detrimental effect of the relatively low temperatures on the redox kinetics. Although the reactivity at mid-temperature can be improved by the addition of noble metals the high cost of these noble metal containing materials significantly hindered their scalable application. In the current work we propose to incorporate earth-abundant metals into the iron-based spinel for hydrogen production in a chemical looping scheme at mid-temperatures. Mn0.2Co0.4Fe2.4O4 shows a high hydrogen production rate at the average rate of ∼0.62 mmol.g-1.min-1 and a hydrogen yield of ∼9.29 mmol.g-1 with satisfactory stability over 20 cycles at 550 oC. The mechanism studies manifest that the enhanced hydrogen production performance is a result of the improved oxygen-ion conductivity to enhance reduction reaction and high reactivity of reduced samples with steam. The performance of the oxygen carriers in this work is comparable to those noble-metal containing materials enabling their potential for industrial applications.
Modelling and Cost Estimation for Conversion of Green Methanol to Renewable Liquid Transport Fuels via Olefin Oligomerisation
Jun 2021
Publication
The ambitious CO2 emission reduction targets for the transport sector set in the Paris Climate Agreement require low-carbon energy solutions that can be commissioned rapidly. The production of gasoline kerosene and diesel from renewable methanol using methanol-to-olefins (MTO) and Mobil’s Olefins to Gasoline and Distillate (MOGD) syntheses was investigated in this study via process simulation and economic analysis. The current work presents a process simulation model comprising liquid fuel production and heat integration. According to the economic analysis the total cost of production was found to be 3409 €/tfuels (273 €/MWhLHV) corresponding to a renewable methanol price of 963 €/t (174 €/MWhLHV). The calculated fuel price is considerably higher than the current cost of fossil fuels and biofuel blending components. The price of renewable methanol which is largely dictated by the cost of electrolytic hydrogen and renewable electricity was found to be the most significant factor affecting the profitability of the MTO-MOGD plant. To reduce the price of renewable fuels and make them economically viable it is recommended that the EU’s sustainable transport policies are enacted to allow flexible and practical solutions to reduce transport-related emissions within the member states.
Techno-economic calculations of small-scale hydrogen supply systems for zero emission transport in Norway
Jun 2019
Publication
In Norway where nearly 100% of the power is hydroelectric it is natural to consider water electrolysis as the main production method of hydrogen for zero-emission transport. In a start-up market with low demand for hydrogen one may find that small-scale WE-based hydrogen production is more cost-efficient than large-scale production because of the potential to reach a high number of operating hours at rated capacity and high overall system utilization rate. Two case studies addressing the levelized costs of hydrogen in local supply systems have been evaluated in the present work: (1) Hydrogen production at a small-scale hydroelectric power plant (with and without on-site refuelling) and (2) Small hydrogen refuelling station for trucks (with and without on-site hydrogen production). The techno-economic calculations of the two case studies show that the levelized hydrogen refuelling cost at the small-scale hydroelectric power plant (with a local station) will be 141 NOK/kg while a fleet of 5 fuel cell trucks will be able to refuel hydrogen at a cost of 58 NOK/kg at a station with on-site production or 71 NOK/kg at a station based on delivered hydrogen. The study shows that there is a relatively good business case for local water electrolysis and supply of hydrogen to captive fleets of trucks in Norway particularly if the size of the fleet is sufficiently large to justify the installation of a relatively large water electrolyzer system (economies of scale). The ideal concept would be a large fleet of heavy-duty vehicles (with a high total hydrogen demand) and a refuelling station with nearly 100% utilization of the installed hydrogen production capacity.
Industrial Robots Fuel Cell Based Hybrid Power-Trains: A Comparison between Different Configurations
Jun 2021
Publication
Electric vehicles are becoming more and more popular. One of the most promising possible solutions is one where a hybrid powertrain made up of a FC (Fuel Cell) and a battery is used. This type of vehicle offers great autonomy and high recharging speed which makes them ideal for many industrial applications. In this work three ways to build a hybrid power-train are presented and compared. To illustrate this the case of an industrial robot designed to move loads within a fully automated factory is used. The analysis and comparison are carried out through different objective criteria that indicate the power-train performance in different battery charge levels. The hybrid configurations are tested using real power profiles of the industrial robot. Finally simulation results show the performance of each hybrid configuration in terms of hydrogen consumption battery and FC degradation and dc bus voltage and current regulation.
Impact of Hydrogen Fuel for CO2 Emission Reduction in Power Generation Sector in Japan
Jun 2017
Publication
Japan’s energy consumption derives mostly from fossil fuels which are un-secure and release a much greenhouse gas emissions. To meet goals of reducing GHG hydrogen gas can be utilized in power generation in hydrogen fired and firing / co-combustion power plants. This paper analyses the impact of hydrogen in the power generation sector using the MARKAL-TIMES Japan optimization model framework. Two models are used: a base scenario without hydrogen and hydrogen scenario in which hydrogen is supplied from 2020 onwards. In the hydrogen scenario other processes which are normally supplied by natural gas are reduced because the gas is instead used to generate power. Adding hydrogen to the energy supply leads to a decrease in projected use of fossil fuels. The hydrogen scenario produces fewer emissions than the base scenario; by 2050 the hydrogen scenario’s estimated 388 metric tons of CO2 emissions is over 250 tons less than the base scenario’s emissions of 588 metric tons.
Sustainability Assessment of Fuel Cell Buses in Public Transport
May 2018
Publication
Hydrogen fuel cell (H2FC) buses operating in every day public transport services around Europe are assessed for their sustainability against environmental economic and social criteria. As part of this assessment the buses are evaluated against diesel buses both in terms of sustainability and in terms of meeting real world requirements with respect to operational performance. The study concludes that H2FC buses meet operability and performance criteria and are sustainable environmentally when ‘green’ hydrogen is used. The economic sustainability of the buses in terms of affordability achieves parity with their fossil fuel equivalent by 2030 when the indirect costs to human health and climate change are included. Societal acceptance by those who worked with and used the buses supports the positive findings of earlier studies although satisfactory operability and performance are shown to be essential to positive attitudes. Influential policy makers expressed positive sentiments only if ‘green’ hydrogen is used and the affordability issues can be addressed. No “show-stopper” is identified that would prevent future generations from using H2FC buses in public transport on a broad scale due to damage to the environment or to other factors that impinge on quality of life.
Why Can’t We Just Burn Hydrogen? Challenges When Changing Fuels in an Existing Infrastructure
Feb 2021
Publication
The current global consumption of natural gas as a fuel is roughly 4 trillion cubic meters per year. In terms of energy the demand for natural gas exceeds the global demand for fossil fuels for transportation. Despite this observation the challenges to natural gas end use that arise when changing the composition of the fuel are largely absent from public policy and research agendas whereas for transportation fuels the issues are more appreciated. Natural gas is delivered via complex networks of interconnected pipelines to end users for direct and indirect heating in household and industrial sectors and for power generation. This interconnectedness is a crucial aspect of the challenge for introducing new fuels.<br/>In this paper we discuss the issues that arise from changing fuel properties for an existing population of end-use equipment. To illustrate the issues we will consider the changes in (combustion) performance of domestic combustion equipment and gas engines for power generation in response to substituting natural gas by hydrogen or hydrogen/natural gas blends. During the discussion we shall also indicate methods for characterizing the properties of the fuel and identify the combustion challenges that must be addressed for a successful transition from the current fuel mix to whatever the future mix may be.
Recent Progress on the Key Materials and Components for Proton Exchange Membrane Fuel Cells in Vehicle Applications
Jul 2016
Publication
Fuel cells are the most clean and efficient power source for vehicles. In particular proton exchange membrane fuel cells (PEMFCs) are the most promising candidate for automobile applications due to their rapid start-up and low-temperature operation. Through extensive global research efforts in the latest decade the performance of PEMFCs including energy efficiency volumetric and mass power density and low temperature startup ability have achieved significant breakthroughs. In 2014 fuel cell powered vehicles were introduced into the market by several prominent vehicle companies. However the low durability and high cost of PEMFC systems are still the main obstacles for large-scale industrialization of this technology. The key materials and components used in PEMFCs greatly affect their durability and cost. In this review the technical progress of key materials and components for PEMFCs has been summarized and critically discussed including topics such as the membrane catalyst layer gas diffusion layer and bipolar plate. The development of high-durability processing technologies is also introduced. Finally this review is concluded with personal perspectives on the future research directions of this area.
Thermal Management System Architecture for Hydrogen-Powered Propulsion Technologies: Practices, Thematic Clusters, System Architectures, Future Challenges, and Opportunities
Jan 2022
Publication
The thermal management system architectures proposed for hydrogen-powered propulsion technologies are critically reviewed and assessed. The objectives of this paper are to determine the system-level shortcomings and to recognise the remaining challenges and research questions that need to be sorted out in order to enable this disruptive technology to be utilised by propulsion system manufacturers. Initially a scientometrics based co-word analysis is conducted to identify the milestones for the literature review as well as to illustrate the connections between relevant ideas by considering the patterns of co-occurrence of words. Then a historical review of the proposed embodiments and concepts dating back to 1995 is followed. Next feasible thermal management system architectures are classified into three distinct classes and its components are discussed. These architectures are further extended and adapted for the application of hydrogen-powered fuel cells in aviation. This climaxes with the assessment of the available evidence to verify the reasons why no hydrogen-powered propulsion thermal management system architecture has yet been approved for commercial production. Finally the remaining research challenges are identified through a systematic examination of the critical areas in thermal management systems for application to hydrogen-powered air vehicles’ engine cooling. The proposed solutions are discussed from weight cost complexity and impact points of view by a system-level assessment of the critical areas in the field.
Facile Synthesis of Palladium Phosphide Electrocatalysts and their Activity for the Hydrogen Oxidation, Hydrogen Evolutions, Oxygen Reduction and Formic Acid Oxidation Reactions
Nov 2015
Publication
We demonstrate a new approach for producing highly dispersed supported metal phosphide powders with small particle size improved stability and increased electrocatalytic activity towards some useful reactions. The approach involves a one-step conversion of metal supported on high surface area carbon to the metal phosphide utilising a very simple and scalable synthetic process. We use this approach to produce PdP2 and Pd5P2 particles dispersed on carbon with a particle size of 4.5–5.5 nm by converting a commercially available Pd/C powder. The metal phosphide catalysts were tested for the oxygen reduction hydrogen oxidation and evolution and formic acid oxidation reactions. Compared to the unconverted Pd/C material we find that alloying the P at different levels shifts oxide formation on the Pd to higher potentials leading to greater stability during cycling studies (20% more ECSA retained 5k cycles) and in thermal treatment under air. Hydrogen absorption within the PdP2 and Pd5P2 particles is enhanced. The phosphides compare favourably to the most active catalysts reported to date for formic acid oxidation especially PdP2 and there is a significant decrease in poisoning of the surface compared to Pd alone. The mechanistic changes in the reactions studied are rationalised in terms of increased water activation on the surface phosphorus atoms of the catalyst. One of the catalysts PdP2/C is tested in a fuel cell as anode and cathode catalyst and shows good performance.
Hydrogen Station Location Planning via Geodesign in Connecticut: Comparing Optimization Models and Structured Stakeholder Collaboration
Nov 2021
Publication
Geodesign is a participatory planning approach in which stakeholders use geographic information systems to develop and vet alternative design scenarios in a collaborative and iterative process. This study is based on a 2019 geodesign workshop in which 17 participants from industry government university and non-profit sectors worked together to design an initial network of hydrogen refueling stations in the Hartford Connecticut metropolitan area. The workshop involved identifying relevant location factors rapid prototyping of station network designs and developing consensus on a final design. The geodesign platform which was designed specifically for facility location problems enables breakout groups to add or delete stations with a simple point-and-click operation view and overlay different map layers compute performance metrics and compare their designs to those of other groups. By using these sources of information and their own expert local knowledge participants recommended six locations for hydrogen refueling stations over two distinct phases of station installation. We quantitatively and qualitatively compared workshop recommendations to solutions of three optimal station location models that have been used to recommend station locations which minimize travel times from stations to population and traffic or maximize trips that can be refueled on origin–destination routes. In a post-workshop survey participants rated the workshop highly for facilitating mutual understanding and information sharing among stakeholders. To our knowledge this workshop represents the first application of geodesign for hydrogen refueling station infrastructure planning.
Preparation, Performance and Challenges of Catalyst Layer for Proton Exchange Membrane Fuel Cell
Nov 2021
Publication
In this paper the composition function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen oxygen and water) proton and electron transfer in MEA are described in detail including their influencing factors. The failure mechanism of CL (Pt particles CL crack CL flooding etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems a structure optimization strategy for a high‐performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory the drying process of a wet CL is explained. Finally the research direction and future challenges of CL are pointed out hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.
Ammonia Production from Clean Hydrogen and the Implications for Global Natural Gas Demand
Jan 2023
Publication
Non-energy use of natural gas is gaining importance. Gas used for 183 million tons annual ammonia production represents 4% of total global gas supply. 1.5-degree pathways estimate an ammonia demand growth of 3–4-fold until 2050 as new markets in hydrogen transport shipping and power generation emerge. Ammonia production from hydrogen produced via water electrolysis with renewable power (green ammonia) and from natural gas with CO2 storage (blue ammonia) is gaining attention due to the potential role of ammonia in decarbonizing energy value chains and aiding nations in achieving their net-zero targets. This study assesses the technical and economic viability of different routes of ammonia production with an emphasis on a systems level perspective and related process integration. Additional cost reductions may be driven by optimum sizing of renewable power capacity reducing losses in the value chain technology learning and scale-up reducing risk and a lower cost of capital. Developing certification and standards will be necessary to ascertain the extent of greenhouse gas emissions throughout the supply chain as well as improving the enabling conditions including innovative finance and de-risking for facilitating international trade market creation and large-scale project development.
Hydrogen Fuel for Future Mobility: Challenges and Future Aspects
Jul 2022
Publication
Nowadays the combustion of fossil fuels for transportation has a major negative impact on the environment. All nations are concerned with environmental safety and the regulation of pollution motivating researchers across the world to find an alternate transportation fuel. The transition of the transportation sector towards sustainability for environmental safety can be achieved by the manifestation and commercialization of clean hydrogen fuel. Hydrogen fuel for sustainable mobility has its own effectiveness in terms of its generation and refueling processes. As the fuel requirement of vehicles cannot be anticipated because it depends on its utilization choosing hydrogen refueling and onboard generation can be a point of major concern. This review article describes the present status of hydrogen fuel utilization with a particular focus on the transportation industry. The advantages of onboard hydrogen generation and refueling hydrogen for internal combustion are discussed. In terms of performance affordability and lifetime onboard hydrogen-generating subsystems must compete with what automobile manufacturers and consumers have seen in modern vehicles to date. In internal combustion engines hydrogen has various benefits in terms of combustive properties but it needs a careful engine design to avoid anomalous combustion which is a major difficulty with hydrogen engines. Automobile makers and buyers will not invest in fuel cell technology until the technologies that make up the various components of a fuel cell automobile have advanced to acceptable levels of cost performance reliability durability and safety. Above all a substantial advancement in the fuel cell stack is required.
Hydrogenation Production via Chemical Looping Reforming of Coke Oven Gas
Jun 2020
Publication
Coke oven gas (COG) is one of the most important by-products in the steel industry and the conversion of COG to value-added products has attracted much attention from both economic and environmental views. In this work we apply the chemical looping reforming technology to produce pure H2 from COG. A series of La1-xSrxFeO3 (x = 0 0.2 0.3 0.4 0.5 0.6) perovskite oxides were prepared as oxygen carriers for this purpose. The reduction behaviours of La1-xSrxFeO3 perovskite by different reducing gases (H2 CO CH4 and the mixed gases) are investigated to discuss the competition effect of different components in COG for reacting with the oxygen carriers. The results show that reduction temperatures of H2 and CO are much lower than that of CH4 and high temperatures (>800 °C) are requested for selective oxidation of methane to syngas. The co-existence of CO and H2 shows weak effect on the equilibrium of methane conversion at high temperatures but the oxidation of methane to syngas can inhibit the consumption of CO and H2. The doping of suitable amounts of Sr in LaFeO3 perovskite (e.g. La0.5Sr0.5FeO3) significantly promotes the reactivity for selective oxidation of methane to syngas and inhibits the formation of carbon deposition obtaining both high methane conversion in the COG oxidation step and high hydrogen yield in the water splitting step. The La0.5Sr0.5FeO3 shows the highest methane conversion (67.82%) hydrogen yield (3.34 mmol·g-1) and hydrogen purity (99.85%). The hydrogen yield in water splitting step is treble as high as the hydrogen consumption in reduction step. These results reveal that chemical looping reforming of COG to produce pure H2 is feasible and an O2-assistant chemical looping reforming process can further improve the redox stability of oxygen carrier.
Promotion Effect of Hydrogen Addition in Selective Catalytic Reduction of Nitrogen Oxide Emissions from Diesel Engines Fuelled with Diesel-biodiesel-ethanol Blends
Nov 2021
Publication
Ethanol and palm oil biodiesel blended with diesel fuel have the potential to reduce greenhouse gas emissions such as carbon dioxide (CO2) and can gradually decrease dependence on fossil fuels. However the combustion products from these fuels such as oxides of nitrogen (NOx) total hydrocarbons (THC) and particulate matter (PM) require to be examined and any beneficial or detrimental effect to the environment needs to be assessed. This study investigates the hydrocarbon selective catalyst reduction (HC-SCR) activities by the effect of combustion using renewable fuels (biodiesel-ethanol-diesel) blends and the effect of hydrogen addition to the catalyst with the various diesel engine operating conditions. Lower values rate of heat released were recorded as the ethanol fraction increases resulting in trade-off where lower NOx was produced while greater concentration of carbon monoxide (CO) and THC was measured in the exhaust. Consequently increasing the THC/NOx promoting the NOx reduction activity (up to 43%). Additionally the HC-SCR performance was greatly heightened when hydrogen was added into the catalyst and able to improve the NOx reduction activity up to 73%. The experiment demonstrated plausible alternatives to improve the HC-SCR performance through the aids from fuel blends and hydrogen addition.
Optimal Planning of Hybrid Electric-hydrogen Energy Storage Systems via Multi-objective Particle Swarm Optimization
Jan 2023
Publication
In recent years hydrogen is rapidly developing because it is environmentally friendly and sustainable. In this case hydrogen energy storage systems (HESSs) can be widely used in the distribution network. The application of hybrid electric-hydrogen energy storage systems can solve the adverse effects caused by renewable energy access to the distribution network. In order to ensure the rationality and effectiveness of energy storage systems (ESSs) configuration economic indicators of battery energy storage systems (BESSs) and hydrogen energy storage systems power loss and voltage fluctuation are chosen as the fitness function in this paper. Meanwhile multi-objective particle swarm optimization (MOPSO) is used to solve Pareto non-dominated set of energy storage systems’ optimal configuration scheme in which the technique for order preference by similarity to ideal solution (TOPSIS) based on information entropy weight (IEW) is used select the optimal solution in Pareto non-dominated solution set. Based on the extended IEEE-33 system and IEEE-69 system the rationality of energy storage systems configuration scheme under 20% and 35% renewable energy penetration rate is analyzed. The simulation results show that the power loss can be reduced by 7.9%–22.8% and the voltage fluctuation can be reduced by 40.0%–71% when the renewable energy penetration rate is 20% and 35% respectively in IEEE-33 and 69 nodes systems. Therefore it can be concluded that the locations and capacities of energy storage systems obtained by multi-objective particle swarm optimization can improve the distribution network stability and economy after accessing renewable generation.
China Progress on Renewable Energy Vehicles: Fuel Cells, Hydrogen and Battery Hybrid Vehicles
Dec 2018
Publication
Clean renewable energy for Chinese cities is a priority in air quality improvement. This paper describes the recent Chinese advances in Polymer Electrolyte Membrane (PEM) hydrogen-fuel-cell-battery vehicles including buses and trucks. Following the 2016 Chinese government plan for new energy vehicles bus production in Foshan has now overtaken that in the EU USA and Japan combined. Hydrogen infrastructure requires much advance to catch up but numbers of filling stations are now increasing rapidly in the large cities. A particular benefit in China is the large number of battery manufacturing companies which fit well into the energy storage plan for hybrid fuel cell buses. The first city to manufacture thousands of PEM-battery hybrid buses is Foshan where the Feichi (Allenbus) company has built a new factory next to a novel fuel cell production line capable of producing 500 MW of fuel cell units per year. Hundreds of these buses are running on local Foshan routes this year while production of city delivery trucks has also been substantial. Results for energy consumption of these vehicles are presented and fitted to the Coulomb theory previously delineated.
Systematic Overview of Newly Available Technologies in the Green Maritime Sector
Jan 2023
Publication
The application of newly available technologies in the green maritime sector is difficult due to conflicting requirements and the inter-relation of different ecological technological and economical parameters. The governments incentivize radical reductions in harmful emissions as an overall priority. If the politics do not change the continuous implementation of stricter government regulations for reducing emissions will eventually result in the mandatory use of what we currently consider alternative fuels. Immediate application of radically different strategies would significantly increase the economic costs of maritime transport thus jeopardizing its greatest benefit: the transport of massive quantities of freight at the lowest cost. Increased maritime transport costs would immediately disrupt the global economy as seen recently during the COVID-19 pandemic. For this reason the industry has shifted towards a gradual decrease in emissions through the implementation of “better” transitional solutions until alternative fuels eventually become low-cost fuels. Since this topic is very broad and interdisciplinary our systematic overview gives insight into the state-of-the-art available technologies in green maritime transport with a focus on the following subjects: (i) alternative fuels; (ii) hybrid propulsion systems and hydrogen technologies; (iii) the benefits of digitalization in the maritime sector aimed at increasing vessel efficiency; (iv) hull drag reduction technologies; and (v) carbon capture technologies. This paper outlines the challenges advantages and disadvantages of their implementation. The results of this analysis elucidate the current technologies’ readiness levels and their expected development over the coming years.
Conceptual Design of a Hybrid Hydrogen Fuel Cell/Battery Blended-Wing-Body Unmanned Aerial Vehicle—An Overview
May 2022
Publication
The manuscript presents the conceptual design phase of an unmanned aerial vehicle with the objective of a systems approach towards the integration of a hydrogen fuel-cell system and Li-ion batteries into an aerodynamically efficient platform representative of future aircraft configurations. Using a classical approach to aircraft design and a combination of low- and high-resolution computational simulations a final blended wing body UAV was designed with a maximum take-off weight of 25 kg and 4 m wingspan. Preliminary aerodynamic and propulsion sizing demonstrated that the aircraft is capable of completing a 2 h long mission powered by a 650 W fuel cell hybridized with a 100 Wh battery pack and with a fuel quantity of 80 g of compressed hydrogen.
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