Applications & Pathways

This paper is based on a position paper of the German Industry Association Concentrated Solar Power e.V. to the German government and discusses options on how to decarbonize the heat demand of the domestic industry. Among other option concentration solar collectors are a suitable option in Germany which has not been expected by many experts. The paper derives requirements that are needed to ensure a quick and sustainable way to decarbonize industrial heat demand. They are considered to also be relevant for many other countries that follow the same ambition to become climate neutral in the next decades. They major statements are: A mix of different renewable energy technologies in conjunction with efficiency measures is needed to ensure a secure climate-friendly and cost-efficient heat supply for the industry; The different technology options for the provision of heat from renewable sources through electrification and through hydrogen can and must be combined and integrated with each other. In this context concentrating solar thermal represents an important part of the hybrid supply portfolio of a decarbonized industry This requires: The definition of an expansion target for process heat and the flanking measures; Ensuring the equivalence of renewable heat renewable electricity and green hydrogen - also as hybrid solutions; The promotion of concentrating solar thermal reference projects as an impetus for market ramp-up in Germany; The launch of an information campaign for heat consumers and the establishment of a pool of consultants.

To reduce the climate impact of shipping the introduction of alternative fuels is required. There is a range of different marine fuel options but ammonia a potential zero carbon fuel has recently received a lot of attention. The purpose of this paper is to assess the prospects for ammonia as a future fuel for the shipping sector in relation to other marine fuels. The assessment is based on a synthesis of knowledge in combination with: (i) energy systems modeling including the cost-effectiveness of ammonia as marine fuel in relation to other fuels for reaching global climate targets; and (ii) a multi-criteria decision analysis (MCDA) approach ranking marine fuel options while considering estimated fuel performance and the importance of criteria based on maritime stakeholder preferences. In the long-term and to reach global GHG reduction the energy systems modeled indicate that the use of hydrogen represents a more cost-effective marine fuel option than ammonia. However in the MCDA covering more aspects we find that ammonia may be almost as interesting for shipping related stakeholders as hydrogen and various biomass-based fuels. Ammonia may to some extent be an interesting future marine fuel option but many issues remain to be solved before large-scale introduction.

Fossil fuels depletion and increasing environmental impacts arising from their use call for seeking growing supplies from renewable and nuclear primary energy sources. However it is necessary to simultaneously attend to both the electrical power needs and the specificities of the transport and industrial sector requirements. A major question posed by the shift away from traditional fossil fuels towards renewable energy sources lies in matching the power demand with the daily and seasonal oscillation and the intermittency of these natural energy fluxes. Huge energy storage requirements become necessary or otherwise the decline of the power factor of both the renewable and conventional generation would mean loss of resources. On the other hand liquid and gaseous fuels for which there is vast storage and distribution capacity available appear essential to supply the transport sector for a very long time ahead besides their domestic and industrial roles. Within this context the present assessment suggests that proven technologies and sound tested principles are available to develop an integrated energy system relying on synthetic fuels. These would incorporate carbon capture and utilization in a closed carbon cycle progressively relying mostly on solar and/or nuclear primary sources providing both electric power and gaseous/liquid hydrocarbon fuels having ample storage capacity and able to timely satisfy all forms of energy demand. The principles and means are already available to develop a carbon-neutral synthetic fuel economy.

The iron and steel industry accounts for one third of global industrial CO2 emissions putting pressure on the industry to shift towards more sustainable modes of production. However for an industry characterised by path dependency and technological lock-ins sustainability transitions are not straightforward. In this study we aim to explore the potential pathways for sustainability transitions in the iron and steel industry. To do so we have conducted a case study in Sweden where there are policy and industry commitments towards fossil-free steel production. Our theoretical points of departure are the technological innovation system (TIS) approach and the multi-level perspective (MLP) and our paper presents the dynamics behind an emerging case of transition towards a hydrogen-based future. The paper has two major contributions to the literature on sustainability transitions. First it attempts to borrow some concepts from the MLP and integrate them with the TIS approach. Second it empirically presents an in-depth case study of the iron and steel industry e an understudied context in the field of sustainability transitions. By doing so it sheds some light on the dynamics between an emerging TIS and potential transition pathways of a regime.

Commercialization of proton exchange membrane fuel cells can only materials provided its performance is closely related to existing technologies useful in commercial application. Other critical parameters like the utilization of cheaper materials should be taken into account during the manufacturing of the cell. A key component in the cell that has direct correlation to the cell perfor‐ mance is the flow plate. The weight coupled with cost of the cell revolves around the flow plate used in the manufacturing of the cell. This study explores materials ideal for the manufacturing of fuel cells in order to improve the overall cell performance. The investigation highlights the critical impact of varying materials used in the manufacturing of flow plates for PEM fuel cells. Stainless steel (SS) aluminium (Al) and copper (Cu) were the materials considered. The flow plate designs considered were serpentine and open pore cellular foam channel. Machine learning using python for the validation of the results with Linear regression Ridge regression and Polynomial regression algorithm was carried out. The performance of both flow field channels was compared using dif‐ ferent bipolar plate materials. The results show that metal foam flow channels overall performance was better than serpentine flow channels with all the various bipolar plate material used and Al material outperformed Cu and SS material. There is a direct correlation in terms of the outcome of the study and literature based on the data generated experimentally. It can however be concluded that molecules of hydrogen are stable on aluminium plates compared to copper and stainless steel

Introducing CO2 electrochemical conversion technology to the iron-making blast furnace not only reduces CO2 emissions but also produces H2 as a byproduct that can be used as an auxiliary reductant to further decrease carbon consumption and emissions. With adequate H2 supply to the blast furnace the injection of H2 is limited because of the disadvantageous thermodynamic characteristics of the H2 reduction reaction in the blast furnace. This paper presents thermodynamic analysis of H2 behaviour at different stages with the thermal requirement consideration of an iron-making blast furnace. The effect of injecting CO2 lean top gas and CO2 conversion products H2–CO gas through the raceway and/or shaft tuyeres are investigated under different operating conditions. H2 utilisation efficiency and corresponding injection volume are studied by considering different reduction stages. The relationship between H2 injection and coke rate is established. Injecting 7.9–10.9 m3/tHM of H2 saved 1 kg/tHM coke rate depending on injection position. Compared with the traditional blast furnace injecting 80 m3/tHM of H2 with a medium oxygen enrichment rate (9%) and integrating CO2 capture and conversion reduces CO2 emissions from 534 to 278 m3/tHM. However increasing the hydrogen injection amount causes this iron-making process to consume more energy than a traditional blast furnace does.

Anode recirculation with periodic purge is commonly used in polymer electrolyte fuel cell systems to control the accumulation of nitrogen water and other impurities that are present in the fuel or diffuse through the membrane from the cathode compartment. In this work we develop a simple generalized analytical model that simulates the time dependence of the accumulation of inert impurities in the anode compartment of such a system. It is shown that when there is transport out of the anode chamber the inert species is expected to accumulate exponentially until equilibrium is reached when the rate of inert entering the anode in the fuel supply and/or via crossover from the cathode is balanced by the rate of leakage and/or crossover to the cathode. The model is validated using recently published experimental data for the accumulation of N2 CH4 and CO2 in a recirculated system. The results show that nitrogen accumulation needs to be taken into account to properly adjust system parameters such as purge rate purge volume and recirculation rate. The use of this generalized analytical model is intended to aid the selection of these system parameters to optimize performance in the presence of inerts.

The transportation and mobility sector is vast complex unwieldy and most excitingly an obvious area of focus for hydrogen fuel cell technology applications. Hydrogen FCEVs allow vehicles to run in a wide range of environments with zero tailpipe emissions and can do so without the need for extremely heavy battery cells and can be refueled in the same amount of time as a modern ICE vehicle. This makes hydrogen FCEVs an ideal fit for the heavy commercial transportation industry and is why Hyzon Motors has jumped at the opportunity to revolutionize the industry. The company has grabbed headlines all over the world with its ambitious plans for rolling out its trucks in the United States and other major markets. It has also made news with its recent announcement that the company is going public and has attracted significant investor interest. The EAH team is joined on this episode by Hyzon's CEO Craig Knight to talk about how the company is tackling some of the most significant challenges in decarbonizing transport and how it can make trucking a zero-emission operation.

The podcast can be found on their website

An adaptive response renewable energy plant (AREP) that provides grid balancing services and XeV station fuelling services (where “X” is any type) using renewable energy located in urban centres is described. The AREP has its own primary renewable energy sources and adapts operation in the short term to changing levels of excess or deficient energy on LV and MV electricity grids. The AREP adaptively responds by (1) storing excess energy in batteries for the short term and in hydrogen tanks after energy conversion by electrolysers for the long term; (2) returning power to the grid from either the AREP’s own primary (electron-based) energy sources or batteries and/or from hydrogen via conversion in fuel cells; (3) providing electricity for fast charging BeVs and PHeVs and hydrogen for FCeVs; and (4) exporting excess stored energy as hydrogen to domestic markets. The AREP also adapts over the long term by predictive planning of charging capacity such that the type and capacity of renewable energy equipment is optimised for future operations. A key advantage of this AREP configuration is a flexible “plug and play” capability with modular extension of energy assets. If the AREP footprint is constrained interaction with neighbouring AREPs as a mini-VPP-AREP network can assist in balancing short-term operating requirements. The benefits of this grid balancing and XeV renewable energy filling station or AREP are environmental social and economic through efficient functionality of appropriately sized components. AREPs provide a net zero emissions electricity solution to an existing network with short and long-term storage options as well as a net zero emissions fuel alternative to the transport sector while leveraging existing infrastructure with minimal upfront CAPEX. AREPs can give the flexibility a grid needs to enable high levels of renewable installations while developing green hydrogen production.

Fuel cell electric vehicles are generally considered to have broad development prospects due to their high efficiency and zero emissions. The governments of the United States Japan the European Union and China are taking action to promote the development of the industry. In 2020 China launched a fuel cell electric vehicle demonstration project and there will be 30∼50 thousand FCEVs included in this project by the end of 2025. How to standardize the consistency of data and develop a unified and accurate evaluation method is an important topic. The difficulty is how to keep balance among scientificity neutrality and feasibility in the evaluation method. In order to evaluate the performance of vehicles in demonstration operation projects China has issued the "Fuel Cell Electric Vehicle Test Specifications" which is an important guide for the future development of fuel cell electric vehicles in China. This paper compares the test methods for critical parameters in this specifications with those used in the United States and Japan. It explains China’s technical considerations in detail including fuel cell system rated power the volume power density of the fuel cell stack fuel cell system specific power fuel cell system sub-zero cold start and fuel cell electric vehicle range contributed by hydrogen. For the volume power density of the fuel cell stack as an example both the US Department of Energy and Japan’s New Energy and Industrial Technology Development Organization have proposed technical goals. However the lack of specific and detailed test methods has confused the industry. We propose a new test method using bipolar plate measurement based on scientificity feasibility and neutrality This is the first time to define the measuring method of the volume and specific power density of the fuel cell stack. For sub-zero cold start we put forward a feasible scheme for sub-zero cold start at the system level. For range contributed by hydrogen we propose a new test method that can distinguish the contributing of electric and hydrogen energy. Furthermore a hydrogen-to-electric conversion formula is proposed to calculate the equivalent hydrogen consumption which makes it possible to compare the energy consumption between plug-in and non-plug-in vehicles. At the same time this approach is significant in helping fuel cell-related enterprises to understand the formulation of China’s “Fuel Cell Electric Vehicle Test Specifications”. It should also be helpful for guiding product design and predicting fuel cell electric vehicle policy direction in China.