Applications & Pathways
Life Cycle Assessment of Waste-to-hydrogen Systems for Fuel Cell Electric Buses in Glasgow, Scotland
Jun 2022
Publication
Waste-to-hydrogen (WtH) technologies are proposed as a dual-purpose method for simultaneous non-fossil-fuel based hydrogen production and sustainable waste management. This work applied the life cycle assessment approach to evaluate the carbon saving potential of two main WtH technologies (gasification and fermentation) in comparison to the conventional hydrogen production method of steam methane reforming (SMR) powering fuel cell electric buses in Glasgow. It was shown that WtH technologies could reduce CO2-eq emissions per kg H2 by 50–69% as compared to SMR. Gasification treating municipal solid waste and waste wood had global warming potentials of 4.99 and 4.11 kg CO2-eq/kg H2 respectively which were lower than dark fermentation treating wet waste at 6.6 kg CO2-eq/kg H2 and combined dark and photo fermentation at 6.4 kg CO2-eq/kg H2. The distance emissions of WtH-based fuel cell electric bus scenarios were 0.33–0.44 kg CO2-eq/km as compared to 0.89 kg CO2-eq/km for the SMR-based scenario.
Strategies for Hydrogen-Enriched Methane Flameless Combustion in a Quasi-Industrial Furnace
Jan 2020
Publication
In this present work simulations of 20 kW furnace were carried out with hydrogenenriched methane mixtures to identify optimal geometrical configurations and operating conditions to operate in flameless combustion regime. The objective of this work is to show the advantages of flameless combustion for hydrogen-enriched fuels and the limits of current typical industrial designs for these mixtures. The performances of a semi-industrial combustion chamber equipped with a self-recuperative flameless burner are evaluated with increasing H2 concentrations. For highly H2-enriched mixtures typical burners employed for methane appear to be inadequate to reach flameless conditions. In particular for a typical coaxial injector configuration an equimolar mixture of hydrogen and methane represents the limit for hydrogen enrichment. To achieve flameless conditions different injector geometries and configuration were tested. Fuel dilution with CO2 and H2O was also investigated. Dilution slows the mixing process consequently helping the transition to flameless conditions. CO2 and H2O are typical products of hydrogen generation processes therefore their use in fuel dilution is convenient for industrial applications. Dilution thus allows the use of greater hydrogen percentages in the mixture.
Investigation of Different Load Characteristics, Component Dimensioning, and System Scaling for the Optimized Design of a Hybrid Hydrogen-Based PV Energy System
Jul 2023
Publication
The realization of a carbon-neutral civilization which has been set as a goal for the coming decades goes directly hand-in-hand with the need for an energy system based on renewable energies (REs). Due to the strong weather-related daily and seasonal fluctuations in supply of REs suitable energy storage devices must be included for such energy systems. For this purpose an energy system model featuring hybrid energy storage consisting of a hydrogen unit (for long-term storage) and a lithium-ion storage device (for short-term storage) was developed. With a proper design such a system can ensure a year-round energy supply by using electricity generated by photovoltaics (PVs). In the energy system that was investigated hydrogen (H2) was produced by using an electrolyser (ELY) with a PV surplus during the summer months and then stored in an H2 tank. During the winter due to the lack of PV power the H2 is converted back into electricity and heat by a fuel cell (FC). While the components of such a system are expensive a resource- and cost-efficient layout is important. For this purpose a Matlab/Simulink model that enabled an energy balance analysis and a component lifetime forecast was developed. With this model the results of extensive parameter studies allowed an optimized system layout to be created for specific applications. The parameter studies covered different focal points. Several ELY and FC layouts different load characteristics different system scales different weather conditions and different load levels—especially in winter with variations in heating demand—were investigated.
A Comparison of Well-to-Wheels Energy Use and Emissions of Hydrogen Fuel Cell, Electric, LNG, and Diesel-Powered Logistics Vehicles in China
Jul 2023
Publication
Global energy and environmental issues are becoming increasingly serious and the promotion of clean energy and green transportation has become a common goal for all countries. In the logistics industry traditional fuels such as diesel and natural gas can no longer meet the requirements of energy and climate change. Hydrogen fuel cell logistics vehicles are expected to become the mainstream vehicles for future logistics because of their “zero carbon” advantages. The GREET model is computer simulation software developed by the Argonne National Laboratory in the USA. It is extensively utilized in research pertaining to the energy and environmental impact of vehicles. This research study examines four types of logistics vehicles: hydrogen fuel cell vehicles (FCVs) electric vehicles LNG-fueled vehicles and diesel-fueled vehicles. Diesel-fueled logistics vehicles are currently the most abundant type of vehicle in the logistics sector. LNG-fueled logistics vehicles are considered as a short-term alternative to diesel logistics vehicles while electric logistics vehicles are among the most popular types of new-energy vehicles currently. We analyze and compare their well-to-wheels (WTW) energy consumption and emissions with the help of GREET software and conduct lifecycle assessments (LCAs) of the four types of vehicles to analyze their energy and environmental benefits. When comparing the energy consumption of the four vehicle types electric logistics vehicles (EVs) have the lowest energy consumption with slightly lower energy consumption than FCVs. When comparing the nine airborne pollutant emissions of the four vehicle types the emissions of the FCVs are significantly lower than those of spark-ignition internal combustion engine logistics vehicles (SI ICEVs) compression-ignition direct-injection internal combustion engine logistics vehicles (CIDI ICEVs) and EVs. This study fills a research gap regarding the energy consumption and environmental impact of logistics vehicles in China.
Pre-cooling Systems for Hydrogen Fueling Stations: Techno-economic Analysis for Scaled Enactment
Mar 2023
Publication
Hydrogen fueling standards stipulates a sustainable cooling system technically and economically. Accordingly the interior surface temperature of the on-board H2 storage tank in fuel cell electric vehicles must not exceed the maximum specified limit (358.15 K) and the fueling rate must be ≤ 42.86 sec / kg-H2 with T40 dispenser at 70 MPa. In this context H2 refueling stations often employ double-tube and block heat exchangers for heat transfer. This study examines the H2 pre-cooling system for various loads and provides a comparative techno-economic analysis of double tube heat exchangers (DTHE) and microchannel heat exchangers (MCHE) under stipulated technical operational and outlet gas standards. For this purpose thermal and hydraulic performances were simulated using ANSYS-CFX. Technical and cost models utilize manufacturer specifications and literature-based technical and economic characteristics to derive the minimum sustainable price defined as the price to sustain the product. The results showed that the MCHE outperformed the DTHE for setups in mass manufacturing improved effective heat transfer area and predicted long term unit cost. The annual quantitative output affects manufacturing expenses and profit margins substantially. With high production rates it is expected that the unit cost of the MCHE will decrease by up to 74%. In switching from DTHE to MCHE general material requirements decreased by ~60% with scrap waste savings of ~45% reflecting an appreciable footprint reduction.
Coordinated Planning and Operation of Inter Seasonal Heat Storage and P2G Devices Integrated to Urban Multi-energy System
Mar 2023
Publication
With the urbanization construction and the advancement of the carbon peaking and carbon neutrality goals urban energy systems are characterized by coupling multi-energy networks and a high proportion of renewable energy. Urban energy systems need to improve the quality of energy use as well as to achieve energy conservation and emission reduction. Inter-seasonal heat technology has satisfactory engineering application prospects in promoting renewable energy consumption and the energy supply of urban multi-energy systems. Considering inter-seasonal heat storage and electric hydrogen production a joint optimization method of planning and operation is proposed for the urban multi-energy flow system. First the operation framework of inter-seasonal heat storage and electric hydrogen production system is established which clarifies the energy flow of the urban multi-energy system. Secondly aiming at the goals of minimizing the equipment’s annual investment cost and the multi-energy system annual operation cost combined with the time series period division method a planning operation model has been established considering multi-objectives. Through case study it is shown that the proposed model can promote the renewable energy consumption and reduce the operation cost of the whole system.
Performance Analysis of Hybrid Solar/H2/Battery Renewable Energy System for Residential Electrification
Mar 2019
Publication
Due to the privileged location of Ecuador in terms of solar radiation the analysis and use of renewable energy system (RES) using solar energy has been of great interest during the last years. At the same time the supply support of RES in terms of direct current (DC) can be faced by using fuel cell (FC) systems which can give to the systems fully autonomy from fossil fuels. The aim of this paper is to propose the design of a hybrid photovoltaic-fuel cell-battery (PV-FC-B) system to supply the required electrical energy for residential use in the city of Guayaquil. The feasibility analysis constitutive elements of the system and adjusted variables are computed and presented using a computational tool. The results evidence that this system is not economically viable since the cost of energy (COE) in Ecuador is low compared to the COE of the proposed system. However a more detailed analysis considering the inherent benefits of no emission of pollutant gases is required to have a complete outlook.
Carbon Capture and Biomass in Industry: A Techno-economic Analysis and Comparison of Negative Emission Options
Apr 2021
Publication
Meeting the Paris Agreement will most likely require the combination of CO2 capture and biomass in the industrial sector resulting in net negative emissions. CO2 capture within the industry has been extensively investigated. However biomass options have been poorly explored with literature alluding to technical and economic barriers. In addition a lack of consistency among studies makes comparing the performance of CO2 capture and/or biomass use between studies and sectors difficult. These inconsistencies include differences in methodology system boundaries level of integration costs greenhouse gas intensity of feedstock and energy carriers and capital cost estimations. Therefore an integrated evaluation of the techno-economic performance regarding CO2 capture and biomass use was performed for five energy-intensive industrial sub-sectors. Harmonization results indicate that CO2 mitigation potentials vary for each sub-sector resulting in reductions of 1.4–2.7 t CO2/t steel (77%–149%) 0.7 t CO2/t cement (92%) 0.2 t CO2/t crude oil (68%) 1.9 t CO2/t pulp (1663%–2548%) and 34.9 t CO2/t H2 (313%). Negative emissions can be reached in the steel paper and H2 sectors. Novel bio-based production routes might enable net negative emissions in the cement and (petro) chemical sectors as well. All the above-mentioned potentials can be reached for 100 €/t CO2 or less. Implementing mitigation options could reduce industrial CO2 emissions by 10 Gt CO2/y by 2050 easily meeting the targets of the 2 ◦C scenario by the International Energy Agency (1.8 Gt CO2/y reduction) for the industrial sector and even the Beyond 2 ◦C scenario (4.2 Gt CO2/y reduction).
Simulating Offshore Hydrogen Production via PEM Electrolysis using Real Power Production Data from a 2.3 MW Floating Offshore Wind Turbine
Mar 2023
Publication
This work presents simulation results from a system where offshore wind power is used to produce hydrogen via electrolysis. Real-world data from a 2.3 MW floating offshore wind turbine and electricity price data from Nord Pool were used as input to a novel electrolyzer model. Data from five 31-day periods were combined with six system designs and hydrogen production system efficiency and production cost were estimated. A comparison of the overall system performance shows that the hydrogen production and cost can vary by up to a factor of three between the cases. This illustrates the uncertainty related to the hydrogen production and profitability of these systems. The highest hydrogen production achieved in a 31-day period was 17 242 kg using a 1.852 MW electrolyzer (i.e. utilization factor of approximately 68%) the lowest hydrogen production cost was 4.53 $/kg H2 and the system efficiency was in the range 56.1e56.9% in all cases.
A Novel Scheme to Allocate the Green Energy Transportation Costs—Application to Carbon Captured and Hydrogen
Mar 2023
Publication
Carbon dioxide (CO2 ) and hydrogen (H2 ) are essential energy vectors in the green energy transition. H2 is a fuel produced by electrolysis and is applied in heavy transportation where electrification is not feasible yet. The pollutant substance CO2 is starting to be captured and stored in different European locations. In Denmark the energy vision aims to use this CO2 to be reacted with H2 producing green methanol. Typically the production units are not co-located with consumers and thus the required transportation infrastructure is essential for meeting supply and demand. This work presents a novel scheme to allocate the transportation costs of CO2 and H2 in pipeline networks which can be applied to any network topology and with any allocation method. During the tariff formation process coordinated adjustments are made by the novel scheme on the original tariffs produced by the allocation method employed considering the location of each customer connected to pipeline network. Locational tariffs are provided as result and the total revenue recovery is guaranteed to the network owner. Considering active customers the novel scheme will lead to a decrease of distant pipeline flows thereby contributing to the prevention of bottlenecks in the transportation network. Thus structural reinforcements can be avoided reducing the total transportation cost paid by all customers in the long-term.
Renewable Methanol Production from Green Hydrogen and Captured CO2: A Techno-economic Assessment
Nov 2022
Publication
This paper aims to present a pre-feasibility study of a power-to-fuel plant configuration designed for the production of 500 kg/h of renewable methanol (e-methanol) from green hydrogen and captured carbon dioxide. Hydrogen is obtained by water electrolysis employing the overproduction of renewable electricity. Carbon dioxide is assumed to be separated from the flue gas of a conventional power station by means of an amine-based CO2 absorption system. A comprehensive process model has been developed with the support of Aspen Plus tool to simulate all the plant sections and the overall system. After the process optimization a detailed economic analysis – based on capital and operating costs derived from commercial-scale experience and assuming a 20- year lifetime – has been performed to calculate a levelized cost of methanol (LCoM) of 960 €/t (about 175 €/MWh). The analysis confirms that today the technology is still not competitive from the economic point of view being LCoM more than double than the current methanol price in the international market (450 €/t). However it indicates that the process is expected to become competitive in a mid-term future as a consequence of the new European policies. The study also reveals that LCoM is mainly affected by the electricity price and the electrolyser capital cost as well as the capacity factor of the plant.
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Optimal Allocation of Energy Sources in Hydrogen Production for Sustainable Deployment of Electric Vehicles
Jan 2023
Publication
We analyze the use of hydrogen as a fuel for the automotive industry with the aim of decarbonizing the economy. Hydrogen is a suitable option for avoiding pollutant gas emissions developing environmentally friendly technologies replacing fossil fuels with clean renewable energies and complying with the Paris Agreement and Glasgow resolutions. In this sense renewable energies such as wind solar photovoltaic geothermal biomass etc. can be used to produce the necessary hydrogen to power vehicles. In this way the entire process from hydrogen production to its consumption as fuel will be 100% clean. If we are to meet future energy demands it is necessary to forecast the amount of hydrogen needed taking into account the facilities currently available and new ones that will be required for its generation storage and distribution. This paper presents a process for optimizing hydrogen production for the automotive industry that considers the amount of hydrogen needed the type of facilities from which it will be produced how the different sources of production are to be combined to achieve a competitive product and the potential environmental impacts of each energy source. It can serve as a frame of reference for the various actors in the hydropower and automotive industries so that more efficient designs can be planned for the gradual introduction of hydrogen fuel cell vehicles (HFCVs). The methodology implemented in this paper sets an optimization problem for minimizing energy production costs and reducing environmental impacts according to the source of energy production. The EU framework with respect to the decarbonization of the economy the percentages of the different types of energy sources used and the non-polluting vehicle fleet in the automotive sector will be considered.
P2H Modeling and Operation in the Microgrid Under Coupled Electricity–Hydrogen Markets
Dec 2021
Publication
The uncertainty and volatility of wind power have led to large-scale wind curtailment during grid connections. The adoption of power-to-hydrogen (P2H) system in a microgrid (MG) can mitigate the renewable curtailment by hydrogen conversion and storage. This paper conducts unified modeling for different types of P2H systems and considers the multi-energy trading in a hydrogen-coupled power market. The proposed bi-level equilibrium model is beneficial to minimize the energy cost of microgrids. Firstly a microgrid operation model applied to different P2H systems including an alkaline electrolysis cell (AEC) a proton exchange membrane electrolysis cell (PEMEC) or a solid oxide electrolysis cell (SOEC) is proposed at the upper level. Secondly an electricity market–clearing model and a hydrogen market model are constructed at the lower level. Then the diagonalization algorithm is adopted to solve the multi-market equilibrium problem. Finally case studies based on an IEEE 14-bus system are conducted to validate the proposed model and the results show that the microgrid with a P2H system could gain more profits and help increase the renewable penetration.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
Study on the Dynamic Optimal Control Strategy of an Electric-Hydrogen Hybrid Energy Storage System for a Direct Drive Wave Power Generation System
Jul 2023
Publication
A direct drive wave power generation system (DDWPGS) has the advantages of a simple structure and easy deployment and is the first choice to provide electricity for islands and operation platforms in the deep sea. However due to the off-grid the source and load cannot be matched so accommodation is an important issue. Hydrogen storage is the optimal choice for offshore wave energy accommodation. Therefore aiming at the source-load mismatch problem of the DDWPGS an electric-hydrogen hybrid energy storage system (HESS) for the DDWPGS is designed in this paper. Based on the characteristics of the devices in the electric-hydrogen HESS a new dynamic power allocation strategy and its control strategy are proposed. Firstly empirical mode decomposition (EMD) is utilized to allocate the power fluctuations that need to be stabilized. Secondly with the state of charge (SOC) of the battery and the operating characteristics of the alkaline electrolyzer being considered the power assignments of the battery and the electrolyzer are determined using the rule-based method. In addition model predictive control (MPC) with good tracking performance is used to adjust the output power of the battery and electrolyzer. Finally the supercapacitor (SC) is controlled to maintain the DC bus voltage while also balancing the system’s power. A simulation was established to verify the feasibility of the designed system. The results show that the electric-hydrogen HESS can stabilize the power fluctuations dynamically when the DDWPGS captures instantaneous power. Moreover its control strategy can not only reduce the start-stop times of the alkaline electrolyzer but also help the energy storage devices to maintain a good state and extend the service life.
Hydrogen Technology Towards the Solution of Environment-Friendly New Energy Vehicles
Aug 2021
Publication
The popularity of climate neutral new energy vehicles for reduced emissions and improved air quality has been raising great attention for many years. World-wide a strong commitment continues to drive the demand for zero-emission through alternative energy sources and propulsion systems. Despite the fact that 71.27% of hydrogen is produced from natural gas green hydrogen is a promising clean way to contribute to and maintain a climate neutral ecosystem. Thereby reaching CO2 targets for 2030 and beyond requires cross-sectoral changes. However the strong motivation of governments for climate neutrality is challenging many sectors. One of them is the transport sector as it is challenged to find viable all-in solutions that satisfy social economic and sustainable requirements. Currently the use of new energy vehicles operating on green sustainable hydrogen technologies such as batteries or fuel cells has been the focus for reducing the mobility induced emissions. In Europe 50% of the total emissions result from mobility. The following article reviews the background ongoing challenges and potentials of new energy vehicles towards the development of an environmentally friendly hydrogen economy. A change management process mindset has been adapted to discuss the key scientific and commercial challenges for a successful transition.
Environmental Benefit and Investment Value of Hydrogen-Based Wind-Energy Storage System
Mar 2021
Publication
Alongside the rapid expansion of wind power installation in China wind curtailment is also mounting rapidly due to China’s energy endowment imbalance. The hydrogen-based wind-energy storage system becomes an alternative to solve the puzzle of wind power surplus. This article introduced China’s energy storage industry development and summarized the advantages of hydrogen-based wind-energy storage systems. From the perspective of resource conservation it estimated the environmental benefits of hydrogen-based wind-energy storages. This research also builds a valuation model based on the Real Options Theory to capture the distinctive flexible charging and discharging features of the hydrogen-based wind-energy storage systems. Based on the model simulation results including the investment value and operation decision of the hydrogen energy storage system with different electricity prices system parameters and different levels of subsidies are presented. The results show that the hydrogen storage system fed with the surplus wind power can annually save approximately 2.19–3.29 million tons of standard coal consumption. It will reduce 3.31–4.97 million tons of CO2 SO2 NOx and PM saving as much as 286.6–429.8 million yuan of environmental cost annually on average. The hydrogen-based wind-energy storage system’s value depends on the construction investment and operating costs and is also affected by the meanreverting nature and jumps or spikes in electricity prices. The market-oriented reform of China’s power sector is conducive to improve hydrogen-based wind-energy storage systems’ profitability. At present subsidies are still essential to reduce initial investment and attract enterprises to participate in hydrogen energy storage projects.
Technology Roadmap for Hydrogen-fuelled Transportation in the UK
Apr 2023
Publication
Transportation is the sector responsible for the largest greenhouse gas emission in the UK. To mitigate its impact on the environment and move towards net-zero emissions by 2050 hydrogen-fuelled transportation has been explored through research and development as well as trials. This article presents an overview of relevant technologies and issues that challenge the supply use and marketability of hydrogen for transportation application in the UK covering on-road aviation maritime and rail transportation modes. The current development statutes of the different transportation modes were reviewed and compared highlighting similarities and differences in fuel cells internal combustion engines storage technologies supply chains and refuelling characteristics. In addition common and specific future research needs in the short to long term for the different transportation modes were suggested. The findings showed the potential of using hydrogen in all transportation modes although each sector faces different challenges and requires future improvements in performance and cost development of innovative designs refuelling stations standards and codes regulations and policies to support the advancement of the use of hydrogen.
Technology Portfolio Assessment for Near-zero Emission Iron and Steel Industry in China
May 2023
Publication
China aims to peak CO2 emissions before 2030 and to achieve carbon neutrality before 2060; hence industrial sectors in China are keen to figure out appropriate pathways to support the national target of carbon neutrality. The objective of this study is to explore near-zero emission pathways for the steel industry of China through a detailed technology assessment. The innovative technology development has been simulated using the AIM-China/steel model developed by including material-based technologies and optimal cost analysis. Six scenarios have been given in terms of different levels of production output emission reduction and carbon tax. Near-zero emission and carbon tax scenarios have shown that China’s steel industry can achieve near-zero emission using electric furnaces and hydrogen-based direct reduction iron technologies with policy support. Based on these technologies minimised production costs have been calculated revealing that the steel produced by these technologies is cost-effective. Moreover the feedstock cost can play a key role in these technology portfolios especially the cost of scrap iron ore and hydrogen. In addition the feedstock supply can have strong regional effects and can subsequently impact the allocation of steelmaking in the future. Therefore China can achieve near-zero emissions in the steel industry and electric furnace and hydrogen-based direct reduction iron technologies are crucial to achieving them.
No more items...