Applications & Pathways
Hydrogen Engine Conversion Aspects
Oct 2024
Publication
The transition from traditional petrol-based combustion engines to hydrogen-powered systems represents a promising advancement in sustainable and clean energy solutions. This review paper explores the intricacies of converting a conventional internal combustion engine to operate on hydrogen gas. Key topics include the performance limitations of hydrogen engines the role of water injection in combustion modulation and the investigation of direct injection and port injection systems. This review also examines challenges associated with lean and rich mixtures risks of backfire and pre-ignition and the conversion’s overall impact on engine performance and longevity. Additionally this paper discusses hydrogen lubrication to prevent mechanical wear and addresses emission-related considerations.
Multi-Physics Digital Model of an Aluminum 2219 Liquid Hydrogen Aircraft Tank
Feb 2024
Publication
Future liquid hydrogen-powered aircraft requires the design and optimization of a large number of systems and subsystems with cryogenic tanks being one of the largest and most critical. Considering previous space applications these tanks are usually stiffened by internal members such as stringers frames and stiffeners resulting in a complex geometry that leads to an eventual reduction in weight. Cryogenic tanks experience a variety of mechanical and thermal loading conditions and are usually constructed out of several different materials. The complexity of the geometry and the loads highlights the necessity for a computational tool in order to conduct analysis. In this direction the present work describes the development of a multi-physics finite element digital simulation conducting heat transfer and structural analysis in a fully parametric manner in order to be able to support the investigation of different design concepts materials geometries etc. The capabilities of the developed model are demonstrated by the design process of an independent-type aluminum 2219 cryogenic tank for commuter aircraft applications. The designed tank indicates a potential maximum take-off weight reduction of about 8% for the commuter category and demonstrates that aluminum alloys are serious candidate materials for future aircraft.
A Comprehensive Overview of Technologies Applied in Hydrogen Valleys
Dec 2024
Publication
Hydrogen valleys are encompassed within a defined geographical region with various technologies across the entire hydrogen value chain. The scope of this study is to analyze and assess the different hydrogen technologies for their application within the hydrogen valley context. Emphasizing on the coupling of renewable energy sources with electrolyzers to produce green hydrogen this study is focused on the most prominent electrolysis technologies including alkaline proton exchange membrane and solid oxide electrolysis. Moreover challenges related to hydrogen storage are explored alongside discussions on physical and chemical storage methods such as gaseous or liquid storage methanol ammonia and liquid organic hydrogen carriers. This article also addresses the distribution of hydrogen within valley operations especially regarding the current status on pipeline and truck transportation methods. Furthermore the diverse applications of hydrogen in the mobility industrial and energy sectors are presented showcasing its potential to integrate renewable energy into hard-to-abate sectors.
Development of Electric Power Generator by Using Hydrogen
Nov 2023
Publication
In this research we developed a hydrogen (H2 ) electric generator in an H2 generation system based on chemical reactions. In the experiment we tested the performance of the H2 electric generator and measured the amount of H2 generated. The maximum output was 700 W and the thermal efficiency was 18.2%. The theoretical value and measured value were almost the same and the maximum error was 4%.
Design and Optimal Sizing of a Hydrogen Uninterruptable Power Supply (UPS) System for Addressing Residential Power Cutoffs
Jan 2025
Publication
Hydrogen (H2) offers a green medium for storing the excess from renewables production instead of dumping it thus being crucial to decarbonisation efforts. Hydrogen also offers a storage medium for the grid’s cheap electricity to be used during grid peak demand or grid power cutoffs. Funded by the Scottish Government’s Emerging Energy Technologies this paper presents the design and performance analysis of a hydrogen uninterruptible power supply (H2GEN) for Cygnas Solutions Ltd. which is intended to enable continuity of supply in the residential sector while eradicating the need for environmentally and health risky lead–acid batteries and diesel generator backup. This paper presents the design optimal sizing and analysis of two H2Gen architectures one powered by the grid alone and the other powered by both the grid and a renewable (PV) source. By developing a model of each architecture in the HOMER space and using residential location weather data the home yearly load–demand profile and the grid yearly power outages profile in the developed models the optimal sizing of each H2Gen design was realised by minimising the costs while ensuring the H2Gen meets the home power demand during grid outages To enable HOMER to optimise its selection the sizes technical specifications and costs of all the market-available H2GEN components were added in the HOMER search space. Moreover the developed models were also used in assessing the sensitivity of the simulation outputs to several changes in the modelled system design and settings. Using a residential home with frequent power outages in New Delhi India as a case study it was found that the optimal sizing of H2Gen Architecture 1 is comprised of a 2 kW electrolyser a 0.2 kg type-I tank and a 2 kW water-cooled fuel cell directly connected to the AC bus offering an operational lifetime of 14.3 years. It was also found that the optimal sizing of Architecture 2 is comprised of a 1 kV PV utilised with the same 2 kW electrolyser 0.2 kg type-I tank and 2 kW water-cooled fuel cell connected to the AC bus. While the second design was found to have a higher capital cost due to the added PV it offered a more cost-effective and environmentally friendly architecture which contributes to the ongoing energy transition. This paper further investigated the capacity expansion of each H2GEN architecture to meet higher load demands or increased grid power outages. From the analysis of the simulation results it has been concluded that the most feasible and cost-effective H2GEN system expansion for meeting increased power demands or increased grid outages can be realised by using the developed models for optimally sizing the expanded H2Gen on a case-by-case basis because the increase in these profiles is highly time-dependent (for example an increased load demand or increased grid outage in the morning can be met by the PV while in the evening it must be met by the H2GEN). Finally this paper investigated the impact of other environmental variables such as the temperature and relative humidity on the H2GEN’s performance and provided further insights into increasing the overall system efficiency and cost benefit through utilising the H2GEN’s exhaust heat in the home space for heating/cooling and selling the electrolyser exhaust’s O2 as a commodity.
Experimental Investigation on the Optimal Injection and Combustion Phasing for a Direct Injection Hydrogen-fuelled Internal Combustion Engine for Heavy-duty Applications
Dec 2024
Publication
In the current context of increasing demand for clean transportation hydrogen usage in internal combustion engines (ICEs) represents a viable solution to abate all engine-out criteria pollutants and almost zeroing CO2 tailpipe emissions. Indeed the wider flammability limits thanks to the higher flame propagation speed and the lower minimum ignition energy compared with conventional fuels extend the stable combustion regime to leaner mixtures thus allowing high thermal efficiency keeping under control the NOX emissions. To fully exploit the potential of hydrogen as a fuel and to avoid undesired abnormal combustion processes a deep characterization of the combustion process is needed. With this aim a 6-cylinder 12.9-L heavy-duty engine was converted from a port-fuel injected compressed natural gas to a direct injected hydrogen spark ignition one. A wide experimental campaign was carried out consisting of several sweeps of relative air-fuel ratios spark advances and injection timings at different engine speeds and loads aiming to define a preliminary engine map. The effect of each calibration parameter at different engine load and speed has been analyzed through the combination of relevant combustion parameters as well as NOX emissions. The results have demonstrated the critical influence of the mixture inhomogeneity when the injection is retarded through the top dead center firing as indicated by the increase in NOX emissions and combustion variability. The analysis of the combustion timing has indicated the dependence of the optimal MFB50 on the relative air-fuel ratio. Lastly the analysis of 200 consecutive cycles for each operating condition has allowed the evaluation of the influence of the main calibration parameters on the cyclic variability thus providing further insights about the lean limit of hydrogen in ICE.
Mathematical Optimization Modeling for Scenario Analysis of Integrated Steelworks Transitioning Towards Hydrogen-based Reduction
Jul 2024
Publication
To reduce carbon dioxide emissions from the steel industry efforts are made to introduce a steelmaking route based on hydrogen reduction of iron ore instead of the commonly used cokebased reduction in a blast furnace. Changing fundamental pieces of steelworks affects the functions of most every system unit involved and thus warrants the question of how such a transition could optimally take place over time and no rigorous attempts have until now been made to tackle this problem mathematically. This article presents a steel plant optimization model written as a mixed-integer non-linear programming problem where aging blast furnaces and basic oxygen furnaces could potentially be replaced with shaft furnaces and electric arc furnaces minimizing costs or emissions over a long-term time horizon to identify possible transition pathways. Example cases show how various parameters affect optimal investment pathways stressing the necessity of appropriate planning tools for analyzing diverse cases.
Techno‑Economic Comparative Analysis of Two Hybrid Renewable Energy Systems for Powering a Simulated House, including a Hydrogen Vehicle Load at Jeju Island
Nov 2023
Publication
This work undertakes a techno‑economic comparative analysis of the design of photo‑ voltaic panel/wind turbine/electrolyzer‑H2 tank–fuel cell/electrolyzer‑H2 tank (configuration 1) and photovoltaic panel/wind turbine/battery/electrolyzer‑H2 tank (configuration 2) to supply electricity to a simulated house and a hydrogen‑powered vehicle on Jeju Island. The aim is to find a system that will make optimum use of the excess energy produced by renewable energies to power the hydrogen vehicle while guaranteeing the reliability and cost‑effectiveness of the entire system. In addition to evaluating the Loss of Power Supply Probability (LPSP) and the Levelized Cost of Energy (LCOE) the search for achieving that objective leads to the evaluation of two new performance indicators: Loss of Hydrogen Supply Probability (LHSP) and Levelized Cost of Hydrogen (LCOH). After anal‑ ysis for 0 < LPSP < 1 and 0 < LHSP < 1 used as the constraints in a multi‑objective genetic algorithm configuration 1 turns out to be the most efficient loads feeder with an LCOE of 0.3322 USD/kWh an LPSP of 0% concerning the simulated house load an LCOH of 11.5671 USD/kg for a 5 kg hydrogen storage and an LHSP of 0.0043% regarding the hydrogen vehicle load.
Hydrogen Fuel Quality for Transport - First Sampling and Analysis Comparison in Europe on Hydrogen Refuelling Station (70 Mpa) According to ISO 14687 and EN 17124
Jan 2021
Publication
Fuel cell electric vehicles are getting deployed exponentially in Europe. Hydrogen fuel quality regulations are getting into place in order to protect customers and ensure end-users satisfactory experiences. It became critical to have the capability to sample and analyse accurately hydrogen fuel delivered by hydrogen refuelling stations in Europe. This study presents two separate comparisons: the first bilateral comparison between two sampling systems (H2 Qualitizer) and (“H2 Sampling System” of Air Liquide) and the interlaboratory comparison between NPL and Air Liquide on hydrogen fuel quality testing according to EN 17124. The two sampling systems showed equivalent results for all contaminants for sampling at 70 MPa hydrogen refuelling stations. The two laboratories showed good agreement at 95% confidence level. Even if the study is limited due to the low number of samples it demonstrates the equivalence of two sampling strategies and the ability of two laboratories to perform accurate measurement of hydrogen fuel quality.
Assessment of Hydrogen Transport Aircraft
Sep 2022
Publication
Zero-carbon-dioxide-emitting hydrogen-powered aircraft have in recent decades come back on the stage as promising protagonists in the fght against global warming. The main cause for the reduced performance of liquid hydrogen aircraft lays in the fuel storage which demands the use of voluminous and heavy tanks. Literature on the topic shows that the optimal fuel storage solution depends on the aircraft range category but most studies disagree on which solution is optimal for each category. The objective of this research was to identify and compare possible solutions to the integration of the hydrogen fuel containment system on regional short/medium- and large passenger aircraft and to understand why and how the optimal tank integration strategy depends on the aircraft category. This objective was pursued by creating a design and analysis framework for CS-25 aircraft capable of appreciating the efects that diferent combinations of tank structure fuselage diameter tank layout shape venting pressure and pressure control generate at aircraft level. Despite that no large diferences among categories were found the following main observations were made: (1) using an integral tank structure was found to be increasingly more benefcial with increasing aircraft range/size. (2) The use of a forward tank in combination with the aft one appeared to be always benefcial in terms of energy consumption. (3) The increase in fuselage diameter is detrimental especially when an extra aisle is not required and a double-deck cabin is not feasible. (4) Direct venting has when done efciently a small positive efect. (5) The optimal venting pressure varies with the aircraft confguration performance and mission. The impact on performance from sizing the tank for missions longer than the harmonic one was also quantifed.
CFD Model of Refuelling through the Entire Equipment of a Hydrogen Refuelling Station
Dec 2023
Publication
This paper aims at the development and validation of a computational fluid dynamic (CFD) model for simulations of the refuelling process through the entire equipment of the hydrogen refuelling station (HRS). The absence of such models hinders the design of inherently safer refuelling protocols for an arbitrary combination of HRS equipment hydrogen storage parameters and environmental conditions. The CFD model is validated against the complete process of refuelling lasting 195s in Test No.1 performed by the National Renewable Energy Laboratory (NREL). The test equipment includes high-pressure tanks of HRS pressure control valve (PCV) valves pipes breakaway hose and nozzle all the way up to three onboard tanks. The model accurately reproduced hydrogen temperature and pressure through the entire line of HRS equipment. A standout feature of the CFD model distinguishing it from simplified models is the capability to predict temperature non-uniformity in onboard tanks a crucial factor with significant safety implications.
An Up-to-date Perspective of Levelized Cost of Hydrogen for PV-based Grid-connected Power-to-hydrogen Plants Across all Italy
Nov 2024
Publication
Green hydrogen holds potential for decarbonizing the energy sector but high production costs are a major barrier. This study provides a comprehensive techno-economic-financial-environmental analysis of PV-based grid-connected hydrogen production plants targeting hard-to-abate industries having constant hydrogen demand across all Italy. Using real hourly data the Multi Energy System Simulator (MESS) an in-house developed rule-based tool was employed and integrated with Genetic Algorithm for optimal plant sizing. The aim is to minimize the Levelized Cost of Hydrogen (LCOH) while complying with regulatory frameworks for green hydrogen incentives access. Key findings show that hydrogen storage is more advantageous than battery storage for supply-side flexibility and the optimal PV-to-electrolyzer size ratio ranges from 1.8 in Southern Italy to 2.1 in Northern Italy with hydrogen tank designed for daily storage. Considering photovoltaic electrolyzer and battery aging models grid dependence increases by 60 % when comparing the first and worst year of operation and leads to a 7 % increase in LCOH. Transitioning from the strictest (hourly) to the least stringent (annual) temporal correlation increases certified green hydrogen by 22 % while LCOH decreases by only 3 % suggesting that the environmental benefits of stringent temporal requirements outweigh their moderate economic drawbacks. These findings underscore the need for additional national-level incentives to allow the deployment of this technology and achieving cost parity with grey hydrogen.
Hybrid Solar PV/PEM Fuel Cell/Diesel Generator Power System for Cruise Ship: A Case Study in Stockholm, Sweden
Jul 2019
Publication
Optimal design and performance analysis of renewable energy system to serve the cruise ship main and auxiliary power in Stockholm Sweden is presented in this paper. The goal is to integrate renewable energy systems in small and large ships for greener and sustainable marine transport. The power load for the cruise ship was determined and modeling and simulation analysis was used to investigate the daily and annual performance of the power system architectures including the efficiency and capacity factors of the energy conversion systems. The total electrical power generated from the solar PV PEM fuel cell and Diesel generator; the cost of electricity; and the greenhouse gas and particulate matter PM emissions were determined. The proposed renewable energy system offers a good penetration of renewable energy system (13.83%) and greenhouse gas and particulate emissions reduction (9.84% emissions reduction compared to baseline system using Diesel engines). The integration of renewable and clean power systems such as solar PV and PEM fuel cell (high electrical efficiency) is very attractive solution for onboard ship power generation. They are economically viable (reduce the cost of Diesel fuel) cleaner than the conventional gas turbine and internal combustion engines and reduce the dependency on fossil fuel.
A Review of LCA Studies on Marine Alternative Fuels: Fuels, Methodology, Case Studies, and Recommendations
Jan 2025
Publication
Life Cycle Assessment (LCA) methodology can be used to quantitatively assess the greenhouse gas emissions of low- or zero-carbon marine alternative fuels throughout their life cycle (from well to wake) and is an important basis for ensuring a green energy transition in the shipping industry. This paper first clarifies the trends and requirements of low-carbon development in shipping and introduces the major ship emission reduction technologies and evaluation methods. Next the characteristics of various alternative marine fuels (i.e. LNG hydrogen methanol ammonia and biofuels) are comprehensively discussed and analyzed in terms of production storage transportation and ship applications. In addition this work provides a comprehensive overview of LCA methodology including its relevant standards and assessment tools and establishes a framework for LCA of marine alternative fuels. On this basis a literature review of the current research on LCA of marine alternative fuels from the perspectives of carbon emissions pollution emissions and economics is presented. The case review covers 64 alternative-fueled ships and 12 groups of fleets operating in different countries and waters. Finally this paper discusses the main shortcomings that exist in the current research and provides an outlook on the future development of LCA research of marine alternative fuels.
Multi-timescale Coordinated Planning of BESS, Seasonal Hydrogen Storage, and Dynamic DR for Unbalanced RES-rich Microgrids
Sep 2025
Publication
Nowadays integrating renewable energy sources (RESs) poses significant challenges due to the deterioration of performance indices especially in cold-climate unbalanced microgrids. Beyond network unbalance harsh conditions with low irradiance weak wind speeds and low temperatures necessitate hydrogen storage systems (HSSs) to address seasonal mismatches between RES generation and demand. This paper proposes a two-stage multi-timescale planning framework that integrates RESs plug-in electric vehicles (PEVs) battery energy storage systems (BESSs) seasonal HSSs and a dynamic demand response (DDR) program. In the short term BESSs are coordinated under slow and fast charging/discharging modes for responding to daily load shifting and peak shaving or sudden demand fluctuations. Smart converters with active/reactive power control are equipped with RES and BESS for local voltage regulation. Furthermore the proposed DDR program which combines load reduction and valley filling strategies enables consumer flexibility based on real-time market signals across seasonal variations. Seasonal HSSs are designed to store excess hydrogen produced from RESs for long-term use across different seasons. The proposed strategy is validated in two stages. The first stage guarantees multitimescale coordination of BESSs seasonal HSSs and the DDR. In turn the second stage optimally plans RESs BESSs and HSSs in a unified manner to reduce voltage unbalance and line congestion while maximizing microgrid RES hosting capacity. Simulation results for six interconnected microgrids demonstrate a 12.5% reduction in voltage unbalance 21% alleviation of line congestion and a 108% increase in hosting capacity highlighting the effectiveness of the proposed planning approach for unbalanced RES-rich microgrids.
Retrofitted Hydrogen-Electric Propulsion Aircraft: Performance Simulation of Critical Operating Conditions
Jan 2025
Publication
Retrofitting regional turboprop aircraft with hydrogen (H2)-electric powertrains using fuel cell systems (FCSs) has gained interest in the last decade. This type of powertrain eliminates CO2 NOx and fine particle emissions during flight as FCSs only emit water. In this context the “Hydrogen Aircraft Powertrain and Storage Systems” (HAPSS) project targets the development of a H2-electric propulsion system for retrofitting Dash 8- 300 series aircraft. The purpose of the study described in this paper is to analyze the performance of the retrofitted H2-electric aircraft during critical operating conditions. Takeoff as well as climb cruise and go-around performances are addressed. The NLR in-house tool MASS (Mission Aircraft and Systems Simulation) was used for the performance analyses. The results show that the retrofitted H2-electric aircraft has a slightly increased takeoff distance compared to the Dash 8-300 and it requires a maximum rated shaft power of 1.9 MW per propeller. A total rated FCS output power of 3.1 MW is sufficient to satisfy the takeoff requirements at the cost of lower cruise altitude and reduced cruise speed as compared to the Dash 8-300. Furthermore a higher-rated FCS is required to achieve the climb performance required for the typical climb profile of the Dash 8-300.
A Techno-economic Analysis of Hydrogen Refuelling and Electric Fast-charging Stations: Effects on Cost-competitiveness of Zero-emission Trucks
Jun 2025
Publication
Hydrogen fuel cell electric trucks and battery electric trucks can significantly contribute to the decarbonisation of the heavy-duty vehicles transport segment. Nonetheless a paucity of hydrogen refuelling and fast-charging stations can represent a hindrance to the development of zero-emission vehicles. This work aims to provide a techno-economic analysis with a view to comparing the costs of hydrogen refuelling and electric charging and evaluating their effects on the total cost of ownership of zero-emission trucks. Thus a comprehensive analysis has been conducted on off-site compressed (CH2) cryo-compressed subcooled hydrogen refuelling stations in conjunction with a fast-charging station. The resulting levelized costs of hydrogen and charging have been incorporated into the total cost of ownership analysis. Thus it has been demonstrated that battery electric trucks are more costeffective than hydrogen-fuel cell electric trucks. The findings of this study indicate that the costs associated with electric charging and hydrogen refuelling are comparable and the economic profitability is contingent upon a number of techno-economic variables. Therefore it is not possible to determine a priori whether one solution is more economically competitive than the other. A mixed infrastructure can represent an opportunity for the transport sector decarbonisation whereby electric-charging and hydrogen-refuelling are not mutually exclusive.
Environmental Implications of Solid Oxide Fuel Cell System for Hydrogen Sustainability
Jan 2025
Publication
Hydrogen known for its high energy content and clean combustion is promising in the energy transition. This study explores the environmental impact of a solid oxide fuel cell (SOFC) system. 1 kg of hydrogen production at 1 bar serves as the functional unit. The SOFC system generates hydrogen electricity and heat across five modes. Results indicate that the SOFC system achieves a global warming potential of 0.17–9.50 kg CO2 -eq/FU using the system expansion method. Regional analysis shows that areas with high renewable electricity shares experience increased CO2 emissions due to functional unit decision. The exergy allocation method is less sensitive to electricity sources and seasonal emission profiles than system expansion. Comparing eight production routes the SOFC system using biomethane (−5.46 kg CO2 -eq/FU) outperforms steam methane reforming (11 kg CO2 -eq/FU) and biomass gasification (1.49 kg CO2 -eq/FU). These insights are valuable for advancing renewable energy initiatives and effectively mitigating climate change.
Post-mortem Analysis as a Method to Identify Degradation of PEM Fuel Cells Affecting their Durability in Maritime Applications
Sep 2025
Publication
Proton exchange membrane fuel cells (PEMFCs) present great potential for the decarbonization of the maritime sector but their durability in harsh marine environments remains a critical challenge. This review focuses on post-mortem analysis techniques as a tool to understand the degradation mechanisms of PEMFCs under stressors relevant to marine applications. In further detail the application of various imaging (SEM TEM) structural (XRD) electrochemical (CV) and elemental analysis (EDS) methods to characterize the effects of key stressors such as salt spray mechanical vibration and operational cycling was examined. By analyzing degraded PEMFC components post-mortem analysis reveals critical insights into catalyst layer degradation membrane damage and the impact of impurities enabling the identification of failure modes and the development of effective mitigation strategies for the establishment of PEMFCs in the maritime sector.
Will Hydrogen and Synthetic Fuels Energize our Future? Their Role in Europe's Climate-neutral Energy System and Power System Dynamics
Aug 2024
Publication
This study evaluates the technoeconomic impacts of direct and indirect electrification on the EU's net-zero emissions target by 2050. By linking the JRC-EU-TIMES long-term energy system model with PLEXOS hourly resolution power system model this research offers a detailed analysis of the interactions between electricity hydrogen and synthetic fuel demand production technologies and their effects on the power sector. It highlights the importance of high temporal resolution power system analysis to capture the synergistic effects of these components often overlooked in isolated studies. Results indicate that direct electrification increases significantly and unimpacted by biomass CCS and nuclear energy assumptions. However indirect electrification in the form of hydrogen varies significantly between 1400 and 2200 TWhH2 by 2050. Synthetic fuels are essential for sector coupling making up 6–12% of total energy consumption by 2050 with the power sector supplying most hydrogen and CO2 for their production. Varying levels of indirect electrification impact electrolysers renewable energy and firm capacities. Higher indirect electrification increases electrolyser capacity factors by 8% leading to more renewable energy curtailment but improves system reliability by reducing 11 TWh unserved energy and increasing flexibility options. These insights inform EU energy policies stressing the need for a balanced approach to electrification biomass use and CCS to achieve a sustainable and reliable net-zero energy system by 2050. We also explore limitations and sensitivities.
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