Applications & Pathways
Operable Range Extension of Ammonia Direct Injection Spark Ignition Engine by Hydrogen Addition
Feb 2024
Publication
Ammonia is gaining attention as a non-carbon environmental-friendly fuel due to its superior storage capability compared to hydrogen. However its high minimum ignition energy and slow laminar flame speed make it unsuitable for application in combustion-based energy conversion devices. In particular when applied to internal combustion engines issues such as combustion instability and limitations in operational range exist. Therefore the intention is to address these issues by adding hydrogen which has a wider flammable range and a faster laminar flame speed to ammonia. In this study the extension of the operable range of ammonia-fueled spark ignition engine by hydrogen addition was mainly discussed. Ammonia was injected directly in the cylinder and hydrogen was supplied into the intake port. The result showed that operable range of ammonia fueled combustion with hydrogen addition could be extended from 0.2 to 1.4 MPa with relatively stable combustion i.e. CoV of gIMEP
Deploying Green Hydrogen to Decarbonize China's Coal Chemical Sector
Dec 2023
Publication
China’s coal chemical sector uses coal as both a fuel and feedstock and its increasing greenhouse gas (GHG) emissions are hard to abate by electrification alone. Here we explore the GHG mitigation potential and costs for onsite deployment of green H2 and O2 in China’s coal chemical sector using a lifecycle assessment and techno-economic analyses. We estimate that China’s coal chemical production resulted in GHG emissions of 1.1 gigaton CO2 equivalent (GtCO2eq) in 2020 equal to 9% of national emissions. We project GHG emissions from China’s coal chemical production in 2030 to be 1.3 GtCO2eq ~50% of which can be reduced by using solar or wind power-based electrolytic H2 and O2 to replace coal-based H2 and air separation-based O2 at a cost of 10 or 153 Chinese Yuan (CNY)/tCO2eq respectively. We suggest that provincial regions determine whether to use solar or wind power for water electrolysis based on lowest cost options which collectively reduce 53% of the 2030 baseline GHG emissions at a cost of 9 CNY/tCO2eq. Inner Mongolia Shaanxi Ningxia and Xinjiang collectively account for 52% of total GHG mitigation with net cost reductions. These regions are well suited for pilot policies to advance demonstration projects.
Assessing the Potential of Decarbonization Options for Industrial Sectors
Jan 2024
Publication
Industry emits around a quarter of global greenhouse gas (GHG) emissions. This paper presents the first comprehensive review to identify the main decarbonization options for this sector and their abatement potentials. First we identify the important GHG emitting processes and establish a global average baseline for their current emissions intensity and energy use. We then quantify the energy and emissions reduction potential of the most significant abatement options as well as their technology readiness level (TRL). We find that energy-intensive industries have a range of decarbonization technologies available with medium to high TRLs and mature options also exist for decarbonizing low-temperature heat across a wide range of industrial sectors. However electrification and novel process change options to reduce emissions from high-temperature and sector-specific processes have much lower TRLs in comparison. We conclude by highlighting important barriers to the deployment of industrial decarbonization options and identifying future research development and demonstration needs.
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
Look-ahead Scheduling of Energy-Water Nexus Integrated with Power2X Conversion Technologies under Multiple Uncertainties
Aug 2023
Publication
Co-optimizing energy and water resources in a microgrid can increase efficiency and improve economic performance. Energy-water storage (EWS) devices are crucial components of a high-efficient energy-water microgrid (EWMG). The state of charge (SoC) at the end of the first day of operation is one of the most significant variables in EWS devices since it is used as a parameter to indicate the starting SoC for the second day which influences the operating cost for the second day. Hence this paper examines the benefits and applicability of a lookahead optimization strategy for an EWMG integrated with multi-type energy conversion technologies and multienergy demand response to supply various energy-water demands related to electric/hydrogen vehicles and commercial/residential buildings with the lowest cost for two consecutive days. In addition a hybrid info-gap/robust optimization technique is applied to cover uncertainties in photovoltaic power and electricity prices as a tri-level optimization framework without generating scenarios and using the probability distribution functions. Duality theory is also used to convert the problem into a single-level MILP so that it can be solved by CPLEX. According to the findings the implemented energy-water storage systems and look-ahead strategy accounted for respectively 4.03% and 0.43% reduction in the total cost.
Capacity Configuration Optimization for Green Hydrogen Generation by Solar-wind Hybrid Power Based on Comprehensive Performance Criteria
Aug 2023
Publication
Green hydrogen generation driven by solar-wind hybrid power is a key strategy for obtaining the low-carbon energy while by considering the fluctuation natures of solar-wind energy resource the system capacity configuration of power generation hydrogen production and essential storage devices need to be comprehensively optimized. In this work a solar-wind hybrid green hydrogen production system is developed by combining the hydrogen storage equipment with the power grid the coordinated operation strategy of solar-wind hybrid hydrogen production is proposed furthermore the NSGA-III algorithm is used to optimize the system capacity configuration with the comprehensive performance criteria of economy environment and energy efficiency. Through the implemented case study with the hydrogen production capacity of 20000 tons/year the abandoned energy power rate will be reduced to 3.32% with the electrolytic cell average load factor of 64.77% and the system achieves the remarkable carbon emission reduction. In addition with the advantage of connect to the power grid the generated surplus solar/wind power can be readily transmitted with addition income when the sale price of produced hydrogen is suggested to 27.80 CNY/kgH2 the internal rate of return of the system reaches to 8% which present the reasonable economic potential. The research provides technical and methodological suggestions and guidance for the development of solar-wind hybrid hydrogen production schemes with favorable comprehensive performance.
Prospective Assessment of Transformation Pathways Toward Low-carbon Steelmaking: Evaluating Economic and Climate Impacts in Germany
Jan 2024
Publication
Due to climate change there is an urgent need to decarbonize high-emission industries. As coal-based operations predominate in primary steelmaking the steel industry offers an exceptionally high potential for reducing greenhouse gas emissions. Alternative processes for almost fully decarbonized primary steelmaking exist but require substantial investments by steelmakers for their implementation while maintaining desired production levels during the transformation periods. In this context the energy carriers required change such that the transformation of the steelmaking processes is deeply intertwined with the transformation of the background system. For the first time we evaluate potential transformation pathways from the steelmakers’ perspective using a prospective life cycle assessment approach. We find that hydrogen may facilitate a reduction of direct emissions by around 96 % compared to conventional steelmaking in 2050. However indirect emissions remain at a high level throughout the transformation period unless the upstream stages of the value chain are transformed accordingly.
A Systematic Review of Predictive, Optimization, and Smart Control Strategies for Hydrogen-based Building Heating Systems
Nov 2024
Publication
The use of energy in the built environment contributes to over one-third of the world’s carbon emissions. To reduce that effect two primary solutions can be adopted i.e. (i) renovation of old buildings and (ii) increasing the renewable energy penetration. This review paper focuses on the latter. Renewable energy sources typically have an intermittent nature. In other words it is not guaranteed that these sources can be harnessed on demand. Thus complement solutions should be considered to use renewable energy sources efficiently. Hydrogen is recognized as a potential solution. It can be used to store excess energy or be directly exploited to generate thermal energy. Throughout this review various research papers focusing on hydrogen-based heating systems were reviewed analyzed and classified from different perspectives. Subsequently articles related to machine learning models optimization algorithms and smart control systems along with their applications in building energy management were reviewed to outline their potential contributions to reducing energy use lowering carbon emissions and improving thermal comfort for occupants. Furthermore research gaps in the use of these smart strategies in residential hydrogen heating systems were thoroughly identified and discussed. The presented findings indicate that the semi-decentralized hydrogen-based heating systems hold significant potential. First these systems can control the thermal demand of neighboring homes through local substations; second they can reduce reliance on power and gas grids. Furthermore the model predictive control and reinforcement learning approaches outperform other control systems ensuring energy comfort and cost-effective energy bills for residential buildings.
Energy Management of Hydrogen Hybrid Electric Vehicles - A Potential Analysis
Jan 2024
Publication
The hydrogen combustion engine (H2 ICE) is known to be able to burn H2 producing no CO2 emissions and extremely low engine-out NOeo emissions. In this work the potential to reduce the NOeo emissions through the implementation of electric hybridization of an H2 ICE-equipped passenger car (H2 -HEV) combined with a dedicated energy management system (EMS) is discussed. Achieving a low H2 consumption and low NOeo emissions are conflicting objectives the trade-off of which depends on the EMS and can be represented as a Pareto front. The dynamic programming algorithm is used to calculate the Pareto-optimal EMS calibrations for various driving missions. Through the utilization of a dedicated energy management calibration H2 -HEVs exhibit the potential to decrease the NOeo x emissions by more than 90% while decreasing the H2 consumption by over 16% compared to a comparable non-hybridized H2 -vehicle. The present paper represents the initial potential analysis suggesting that H2 -HEVs are a viable option towards a CO2 -free mobility with extremely low NOeo emissions.
The Heat Transfer Potential of Compressor Vanes on a Hydrogen Fueled Turbofan Engine
Sep 2023
Publication
Hydrogen is a promising fuel for future aviation due to its CO2-free combustion. In addition its excellent cooling properties as it is heated from cryogenic conditions to the appropriate combustion temperatures provides a multitude of opportunities. This paper investigates the heat transfer potential of stator surfaces in a modern high-speed low-pressure compressor by incorporating cooling channels within the stator vane surfaces where hydrogen is allowed to flow and cool the engine core air. Computational Fluid Dynamics simulations were carried out to assess the aerothermal performance of this cooled compressor and were compared to heat transfer correlations. A core air temperature drop of 9.5 K was observed for this cooling channel design while being relatively insensitive to the thermal conductivity of the vane and cooling channel wall thickness. The thermal resistance was dominated by the air-side convective heat transfer and more surface area on the air-side would therefore be required in order to increase overall heat flow. While good agreement with established heat transfer correlations was found for both turbulent and transitional flow the correlation for the transitional case yielded decent accuracy only as long as the flow remains attached and while transition was dominated by the bypass mode. A system level analysis indicated a limited but favorable impact at engine performance level amounting to a specific fuel consumption improvement of up to 0.8% in cruise and an estimated reduction of 3.6% in cruise NOx. The results clearly show that although it is possible to achieve high heat transfer rate per unit area in compressor vanes the impact on cycle performance is constrained by the limited available wetted area in the low-pressure compressor.
Methanol, a Plugin Marine Fuel for Green House Gas Reduction—A Review
Jan 2024
Publication
The escalating global demand for goods transport via shipping has heightened energy consumption impacting worldwide health and the environment. To mitigate this international organizations aim to achieve complete fuel desulphurization and decarbonization by 50% by 2050. Investigating eco-friendly fuels is crucial particularly those with a reduced carbon and zero sulfur content. Methanol derived mainly from renewable sources and produced by carbon dioxide’s hydrogenation method stands out as an effective solution for GHG reduction. Leveraging its favorable properties global scalability and compatibility with the existing infrastructure especially LNGs methanol proves to be a cost-efficient and minimally disruptive alternative. This review explores methanol’s role as a hybrid maritime fuel emphasizing its ecological production methods advantages and challenges in the shipping industry’s green transition. It discusses the environmental impacts of methanol use and analyzes economic factors positioning methanol not only as an ecofriendly option but also as a financially prudent choice for global shipping. Methanol is efficient and cost-effective and excels over MGO especially in new ships. It is economically advantageous with decreasing investment costs compared to LNG while providing flexibility without specialized pressure tanks. Global marine fuel trends prioritize fuel traits accessibility and environmental considerations incorporating factors like policies emissions bunkering and engine adaptability during transitions.
Environmental Implications and Levelized Cost Analysis of E-fuel Production under Photovoltaic Energy, Direct Air Capture, and Hydrogen
Jan 2024
Publication
The ecological transition in the transport sector is a major challenge to tackle environmental pollution and European legislation will mandate zero-emission new cars from 2035. To reduce the impact of petrol and diesel vehicles much emphasis is being placed on the potential use of synthetic fuels including electrofuels (e-fuels). This research aims to examine a levelised cost (LCO) analysis of e-fuel production where the energy source is renewable. The energy used in the process is expected to come from a photovoltaic plant and the other steps required to produce e-fuel: direct air capture electrolysis and Fischer-Tropsch process. The results showed that the LCOe-fuel in the baseline scenario is around 3.1 €/l and this value is mainly influenced by the energy production component followed by the hydrogen one. Sensitivity scenario and risk analyses are also conducted to evaluate alternative scenarios and it emerges that in 84% of the cases LCOe-fuel ranges between 2.8 €/l and 3.4 €/l. The findings show that the current cost is not competitive with fossil fuels yet the development of e-fuels supports environmental protection. The concept of pragmatic sustainability incentive policies technology development industrial symbiosis economies of scale and learning economies can reduce this cost by supporting the decarbonisation of the transport sector.
Renewable Hydrogen Requirements and Impacts for Network Balancing: A Queensland Cae Study
Dec 2023
Publication
Hydrogen is the gas of the moment: an abundant element that can be created using renewable energy transported in gaseous or liquid form and offering the ability to provide energy with only water vapour as an emission. Hydrogen can also be used in a fuel blend in electricity generation gas turbines providing a low carbon option for providing the peak electricity to cover high demand and firming.<br/>While the electricity grid is itself transforming to decarbonising hard-to-abate industries such as cement and bauxite refineries are slower to reduce emissions constrained by their high temperature process requirements. Hydrogen offers a solution allowing onsite production process heat with waste heat recovery supporting blended gas turbine generation for onsite electricity supply.<br/>This article builds on decarbonisation pathway simulation results from an ANEM model of the electricity grid identifying the amount of peak demand energy required from gas turbines. The research then examines the quantity flow rate storage requirements and emissions reduction if this peak generation were supplied by open cycle hydrogen capable gas turbines.
Fuelling the Future: An In-depth Review of Recent Trends, Challenges and Opportunities of Hydrogen Fuel Cell for a Sustainable Hydrogen Economy
Sep 2023
Publication
Hydrogen has gained tremendous momentum worldwide as an energy carrier to transit to a net zero emission energy sector. It has been widely adopted as a promising large-scale renewable energy (RE) storage solution to overcome RE resources’ variability and intermittency nature. The fuel cell (FC) technology became in focus within the hydrogen energy landscape as a cost-effective pathway to utilize hydrogen for power generation. Therefore FC technologies’ research and development (R&D) expanded into many pathways such as cost reduction efficiency improvement fixed and mobile applications lifetime safety and regulations etc. Many publications and industrial reports about FC technologies and applications are available. This raised the necessity for a holistic review study to summarize the state-of-the-art range of FC stacks such as manufacturing the balance of plant types technologies applications and R&D opportunities. At the beginning the principal technologies to compare the well known types followed by the FC operating parameters are presented. Then the FC balance of the plant i.e. building components and materials with its functionality and purpose types and applications are critically reviewed with their limitations and improvement opportunities. Subsequently the electrical properties of FCs with their key features including advantages and disadvantages were investigated. Applications of FCs in different sectors are elaborated with their key characteristics current status and future R&D opportunities. Economic attributes of fuel cells with a pathway towards low cost are also presented. Finally this study identifies the research gaps and future avenues to guide researchers and the hydrogen industry.
Thermodynamic Analysis of the Combustion Process in Hydrogen-Fueled Engines with EGR
Jun 2024
Publication
This article presents a novel approach to the analysis of heat release in a hydrogen-fueled internal combustion spark-ignition engine with exhaust gas recirculation (EGR). It also discusses aspects of thermodynamic analysis common to modeling and empirical analysis. This new approach concerns a novel method of calculating the specific heat ratio (cp/cv) and takes into account the reduction in the number of moles during combustion which is characteristic of hydrogen combustion. This reduction in the number of moles was designated as a molar contraction. This is particularly crucial when calculating the average temperature during combustion. Subsequently the outcomes of experimental tests including the heat-release rate the initial combustion phase (denoted CA0- 10) and the main combustion phase (CA10-90) are presented. Furthermore the impact of exhaust gas recirculation on the combustion process in the engine is also discussed. The efficacy of the proposed measures was validated by analyzing the heat-release rate and calculating the mean combustion temperature in the engine. The application of EGR in the range 0-40% resulted in a notable prolongation of both the initial and main combustion phases which consequently influenced the mean combustion temperature.
Uncertainty Quantification in Hydrogen Tank Exchange: Estimating Maintenance Costs for New Aircraft Concepts
Apr 2024
Publication
The increasing demand for sustainable air mobility has led to the development of innovative aircraft designs necessitating a balance between environmental responsibility and profitability. However despite technological advancements there is still limited understanding of the maintenance implications for hydrogen systems in aviation. The aim of this study is to estimate the maintenance costs of replacing the hydrogen storage system in an aircraft as part of its life cycle costs. To achieve this we compared conventional and hydrogenpowered aircraft. As there is insufficient data for new aircraft concepts typical probabilistic methods are not applicable. However by combining global sensitivity analysis with Dempster–Shafer Theory of Evidence and discrete event simulation it is possible to identify key uncertainties that impact maintenance costs and economic efficiency. This innovative framework offers an early estimate of maintenance costs under uncertainty enhancing understanding and assisting in decision-making when integrating hydrogen storage systems and new aviation technologies.
Environmental Assessment of Replacing Fossil Fuels with Hydrogen for Motorised Equipment in the Mining Sector
Nov 2023
Publication
To achieve the European milestone of climate neutrality by 2050 the decarbonisation of energy-intensive industries is essential. In 2022 global energy-related CO2 emissions increased by 0.9% or 321 Mt reaching a peak of over 36.8 Gt. A large amount of these emissions is the result of fossil fuel usage in the motorised equipment used in mining. Heavy diesel vehicles like excavators wheel loaders and dozers are responsible for an estimated annual CO2 emissions of 400 Mt of CO2 accounting for approximately 1.1% of global CO2 emissions. In addition exhaust gases of CO2 and NOx endanger the personnel’s health in all mining operations especially in underground environments. To tackle these environmental concerns and enhance environmental health extractive industries are focusing on replacing fossil fuels with alternative fuels of low or zero CO2 emissions. In mining the International Council on Mining and Metals has committed to achieving net zero emissions by 2050 or earlier. Of the various alternative fuels hydrogen (H2 ) has seen a considerable rise in popularity in recent years as H2 combustion accounts for zero CO2 emissions due to the lack of carbon in the burning process. When combusted with pure oxygen it also accounts for zero NOx formation and near-zero emissions overall. To this end this study aims to examine the overall environmental performance of H2 -powered motorised equipment compared to conventional fossil fuel-powered equipment through Life Cycle Assessment. The assessment was conducted using the commercial software Sphera LCA for Experts following the conventionally used framework established by ISO 14040:2006 and 14044:2006/A1:2018 and the International Life Cycle Data Handbook consisting of (1) the goal and scope definition (2) the Life Cycle Inventory (LCI) preparation (3) the Life Cycle Impact Assessment (LCIA) and (4) the interpretation of the results. The results will offer an overview to support decision-makers in the sector.
Different Strategies in an Integrated Thermal Management System of a Fuel Cell Electric Bus Under Real Driving Cycles in Winter
May 2023
Publication
Due to the climate crisis and the restriction measures taken in the last decade electric buses are gaining popularity in the transport sector. However one of the most significant disadvantages of this type of vehicle is its low autonomy. Many electric buses with proton-exchange membrane fuel cells (PEMFC) systems have been developed to solve this problem in recent years. These have an advantage over battery-electric buses because the autonomy depends on the capacity of the hydrogen tanks. As with batteries thermal management is crucial for fuel cells to achieve good performance and prolong service life. For this reason it is necessary to investigate different strategies or configurations of a fuel cell electric bus’s integral thermal management system (ITMS). In the present work a novel global model of a fuel cell electric bus (FCEB) has been developed which includes the thermal models of the essential components. This model was used to evaluate different strategies in the FCEB integrated thermal management system simulating driving cycles of the public transport system of Valencia Spain under winter weather conditions. The first strategy was to use the heat generated by the fuel cell to heat the vehicle’s cabin achieving savings of up to 7%. The second strategy was to use the waste heat from the fuel cells to preheat the batteries. It was found that under conditions where a high-power demand is placed on the fuel cell it is advisable to use the residual heat to preheat the battery resulting in an energy saving of 4%. Finally a hybrid solution was proposed in which the residual heat from fuel cells is used to heat both the cabin and the battery resulting in an energy saving of 10%.
Path Analysis of Using Hydrogen Energy to Reduce Greenhouse Gas Emissions in Global Aviation
Jul 2024
Publication
The rapid growth of global aviation emissions has significantly impacted the environment leading to an urgent need to use carbon reduction methods. This paper analyzes global aviation’s carbon dioxide (CO2) N2O and CH4 emission changes under different hydrogen energy application paths. The global warming potential over a 100-year period (GWP100) method is used to convert the emissions of N2O and CH4 into CO2-equivalent. Here we report the results: if the global aviation industry begins using hydrogen turbine engines by 2040 it could reduce cumulative CO2-equivalent emissions by 2.217E+10 tons by 2080 which is 2.12% higher than starting hydrogen fuel cell engines in 2045. However adopting hydrogen fuel cell engines 10 years earlier shows greater reduction capabilities than hydrogen turbine engines achieving an accumulated reduction of 3.006E+10 tons of CO2-equivalent emissions. Therefore the timing of adoption notably affects hydrogen fuel cell engines more than hydrogen turbine engines. Delaying adoption makes hydrogen fuel cell engines’ performance lag hydrogen turbine engines.
Life Cycle Analysis of Hydrogen Powered Marine Vessels—Case Ship Comparison Study with Conventional Power System
Aug 2023
Publication
The latest International Maritime Organization strategies aim to reduce 70% of the CO2 emissions and 50% of the Greenhouse Gas (GHG) emissions from maritime activities by 2050 compared to 2008 levels. The EU has set up goals to reduce GHG emissions by at least 55% by 2030 compared to 1990 and achieve net-zero GHG emissions by 2050. The UK aims to achieve more than 68% GHG emission reduction by 2030 and net-zero GHG emissions by 2050. There are many solutions under development to tackle the challenge of meeting the latest decarbonization strategies from the IMO EU and UK among which are hydrogen powered marine vessels. This paper presents a life cycle analysis study for hydrogen fuelled vessels by evaluating their performance in terms of environmental friendliness and economic feasibility. The LCA study will consider the gas emissions and costs during the life stages of the ships including the construction operation maintenance and recycling phases of the selected vessels. The results of the comparisons with the conventional version of the ships (driven by diesel generators) demonstrate the benefits of using hydrogen for marine transportation: over 80% emission reduction and around 60% life cycle cost savings. A sensitivity analysis shows that the prices of fuels and carbon credits can affect the life cycle cost and recommendations for low H2 price and high carbon credit in the future are provided to attract the industry to adopt the new fuel.
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