Production & Supply Chain
Continuous Fermentative Biohydrogen Production from Fruit-Vegetable Waste: A Parallel Approach to Assess Process Reproducibility
Sep 2025
Publication
Dark fermentation (DF) has gained increasing interest over the past two decades as a sustainable route for biohydrogen production; however understanding how reproducible the process can be both from macro- and microbiological perspectives remains limited. This study assessed the reproducibility of a parallel continuous DF system using fruit-vegetable waste as a substrate under strictly controlled operational conditions. Three stirred-tank reactors were operated in parallel for 90 days monitoring key process performance indicators. In addition to baseline operation different process enhancement strategies were tested including bioaugmentation supplementation with nutrients and/or additional fermentable carbohydrates and modification of key operational parameters such as pH and hydraulic retention time all widely used in the field to improve DF performance. Microbial community structure was also analyzed to evaluate its reproducibility and potential relationship with process performance and metabolic patterns. Under these conditions key performance indicators and core microbial features were reproducible to a large extent yet full consistency across reactors was not achieved. During operation unforeseen operational issues such as feed line clogging pH control failures and mixing interruptions were encountered. Despite these disturbances the system maintained an average hydrogen productivity of 3.2 NL H2/L-d with peak values exceeding 6 NL H2/L-d under optimal conditions. The dominant microbial core included Bacteroides Lactobacillus Veillonella Enterococcus Eubacterium and Clostridium though their relative abundances varied notably over time and between reactors. An inverse correlation was observed between lactate concentration in the fermentation broth and the amount of hydrogen produced suggesting it can serve as a precursor for hydrogen. Overall the findings presented here demonstrate that DF processes can be resilient and broadly reproducible. However they also emphasize the sensitivity of these processes to operational disturbances and microbial shifts. This underscores the necessity for refined control strategies and further systematic research to translate these insights into stable high-performance real-world systems.
Sustainable-green Hydrogen Production through Integrating Electrolysis, Water Treatment and Solar Energy
Jul 2025
Publication
The growing interest in hydrogen as an alternative fuel has stimulated research into methods that enable the global shift to sustainable green energy. One promising pathway is the production of green hydrogen via electrolysis particularly when coupled with renewable energy sources like solar power. Integrating a proton exchange membrane (PEM) electrolyzer with solar energy can aid this transition. Using treated sewage effluent instead of deionized water can make the process more economical and sustainable. Thus the objective of this research is to demonstrate that an integrated electrolysis-water treatmentsolar energy system can be a viable candidate for producing green hydrogen in a sustainable manner. This study assesses different combinations of water pretreatment (RO and UF) and solar energy input (PV ST and PTC) evaluating their techno-economic feasibility efficiencies environmental impact and sustainability. The study shows that CSP scenarios have the highest CAPEX roughly fourfold that of PV cases and sevenfold that of national grid cases. Using solar energy sources like PV ST and PTC results in high material efficiency (94.87%) and environmental efficiency (98.34%) while also reducing CO2 emissions by approximately 88% compared to the national grid. The process’s economic sustainability averages 57% but it could reach 90% if hydrogen production costs fall to $2.08-$2.27 per kg. The outcome of this study is to provide a green hydrogen production pathway that is technically feasible environmentally sustainable and economically viable.
Multi-scale Modeling of the Multi-phase Flow in Water Electrolyzers for Green Hydrogen Production
May 2025
Publication
Water electrolyzers play a crucial role in green hydrogen production. However their efficiency and scalability are often compromised by bubble dynamics across various scales from nanoscale to macroscale components. This review explores multi-scale modeling as a tool to visualize multi-phase flow and improve mass transport in water electrolyzers. At the nanoscale molecular dynamics (MD) simulations reveal how electrode surface features and wettability influence nanobubble nucleation and stability. Moving to the mesoscale models such as volume of fluid (VOF) and lattice Boltzmann method (LBM) shed light on bubble transport in porous transport layers (PTLs). These insights inform innovative designs including gradient porosity and hydrophilic-hydrophobic patterning aimed at minimizing gas saturation. At the macroscale VOF simulations elucidate two-phase flow regimes within channels showing how flow field geometry and wettability affect bubble discharging. Moreover artificial intelligence (AI)-driven surrogate models expedite the optimization process allowing for rapid exploration of structural parameters in channel-rib flow fields and porous flow field designs. By integrating these approaches we can bridge theoretical insights with experimental validation ultimately enhancing water electrolyzer performance reducing costs and advancing affordable highefficiency hydrogen production.
In-situ Surface Engineering of Ternary Eco-friendly QDs for Enhanced Photoelectrochemical Hydrogen Production
Oct 2025
Publication
Ternary I-III-VI quantum dots (QDs) have recently received wide attention in solar energy conversion technologies because of their non-toxicity tunable band gap and composition-dependant optical properties. However their complex non-stoichiometry induces high density of surface traps/defects which significantly affects solar energy conversion efficiencies and long-term stability. This work presents an in-situ growth passivation approach to encapsulate ternary Cu:ZnInSe with ZnSeS alloyed shell (CZISe/ZSeS QDs) as light harvesters for solar-driven photoelectrochemical (PEC) hydrogen (H2) production. The engineered CZISe/ZSeS QDs coupled with TiO2- MWCNTs hybrid photoanode exhibit a high photocurrent density of 13.15 mA/cm2 at 0.8 V vs RHE under 1 sun illumination which is 20.5 % higher than bare CZISe QDs/TiO2 photoanode based device. In addition we observed a 48 % enhancement in the long-term stability with ~88 % current retained after 6000 s. These results indicate that the effective shell passivation has mitigated the surface traps/defects leading to suppressed charge recombination and improved charge transfer efficiency as confirmed by optoelectronic carrier dynamics measurements and theoretical simulations. The findings hold great promise on improving the performance of ternary/multinary eco-friendly colloidal QDs by surface engineering for effective utilization in solar energy conversion technologies.
Hydrogen via Co-Electrolysis of Water and CO2: Challenge or Solution for Industrial Decarbonization?
Aug 2025
Publication
The paper investigates the potential of co-electrolysis as a viable pathway for hydrogen production and industrial decarbonization expanding on previous studies on water electrolysis. The analysis adopts a general and critical perspective aiming to assess the realistic scope of this technology with regard to current energy and environmental needs. Although co-electrolysis theoretically offers improved efficiency by simultaneously converting H2O and CO2 into syngas the practical advantages are difficult to consolidate. The study highlights that the energetic margins of the process remain relatively narrow and that several key aspects including system irreversibility and the limited availability of CO2 in many contexts significantly constrain its applicability. Despite the growing interest and promising technological developments co-electrolysis still faces substantial challenges before it can be implemented on a larger scale. The findings suggest that its success will depend on targeted integration strategies advanced thermal management and favorable boundary conditions rather than on the intrinsic efficiency of the process alone. However there are specific sectors where assessing the implementation potential of co-electrolysis could be of interest a perspective this paper aims to explore.
Plasma-Assisted Hydrogen Production: Technologies, Challenges, and Future Prospects
Apr 2025
Publication
As global demand for clean energy continues to rise hydrogen as an ideal energy carrier plays a crucial role in the energy transition. Traditional hydrogen production methods predominantly rely on fossil fuels leading to environmental pollution and energy inefficiency. In contrast plasma-assisted hydrogen production as an emerging technology has gained significant attention due to its high efficiency environmental friendliness and flexibility. Plasma technology generates high-energy electrons or ions by exciting gas molecules which under specific conditions effectively decompose water vapor or hydrocarbon gases to produce hydrogen. This review systematically summarizes the basic principles technological routes research progress and potential applications of plasmaassisted hydrogen production. It focuses on various plasma-based hydrogen production methods such as water vapor decomposition hydrocarbon cracking arc discharge and microwave discharge highlighting their advantages and challenges. Additionally it addresses key issues facing plasma-assisted hydrogen production including energy efficiency improvement reactor stability and cost optimization and discusses the future prospects of these technologies. With ongoing advancements plasma-assisted hydrogen production is expected to become a mainstream technology for hydrogen production contributing to global goals of zero carbon emissions and sustainable energy development.
Forward Osmosis Membrane Bioreactor for Sustainable Hydrogen Production from Waste Molasses
Oct 2025
Publication
The current study evaluates the feasibility of a forward osmosis membrane bioreactor (FO-MBR) for dark fermentation aiming at simultaneous biohydrogen production and wastewater treatment. Optimal microbial inoculation was achieved via heat-treated activated sludge enriching Clostridium sensu stricto 1 and yielding up to 2.21 mol H2.(mol hexose)− 1 in batch mode. In continuous operation a substrate concentration of 4.4 g L− 1 and a hydraulic retention time (HRT) of 12 h delivered the best results producing 1.51 mol H2.(mol hexosesupplied) − 1 . The FO-MBR configured with a 1.1 m2 hollow fiber side-stream membrane module and operated under dynamic HRT (2.5–12 h) dependent on membrane flux was integrated with intermittent CSTR (Continuous stirred tank reactor) operation to counter metabolite accumulation. This system outperformed a conventional CSTR achieving a hydrogen yield of 1.78 mol H2.(mol hexosesupplied) − 1 . Remarkable treatment efficiencies were observed with BOD5 COD and TOC removal rates of 95.32 % 99.02 % and 99.10 % respectively and an 83.8 % reduction in total waste volume. Additionally the FO-MBR demonstrated strong antifouling performance with 96.14 % water flux recovery achieved after a brief 5 min hydraulic rinse following 47.5 h of continuous highstrength broth exposure. These results highlight the FO-MBR system’s ability as a sustainable and highperformance alternative for integrated hydrogen production and effluent treatment. Further studies are recommended to address long-term fouling control and metabolite management for industrial scalability.
Hydrogen UK - Splitting the Difference: Reducing the Cost of Electrolytic Hydrogen to Accelerate Deployment
Jan 2025
Publication
The UK is set to build on its world leading position of renewables deployment targeting as much as 50GW of offshore wind 27GW of onshore wind and 47GW of solar by 2030 as part of the Clean Power 2030 mission. As we move towards a net zero power system driven by renewables and away from unabated gas the UK will need greater capability to manage periods of low and excess renewable generation. Electrolytic hydrogen is a critical solution to this challenge as the Clean Power Plan and the advice from NESO make clear. Firstly because hydrogen can be stored for long periods of time and in large volumes and because curtailed power can be very low cost. Therefore electrolytic hydrogen can provide cost-effective long duration energy storage which can then be used as a low carbon alternative to natural gas for dispatchable power generation and for a wide variety of uses essential to the full decarbonisation of other sectors including industry and heavy transport. Secondly electrolytic hydrogen can be produced using the renewable power in places such as Scotland that would otherwise go to waste due to the lack of network capacity or demand. Building electrolytic hydrogen production capacity in areas with high renewables and behind grid constraints has a wide range of benefits. Providing electricity demand for the increasing levels of onshore and offshore wind that is in the pipeline in Scotland is going to be critical for renewable deployment while reducing constraint costs paid by consumers. Thus by providing a source of firm power and demand for excess renewable generation electrolytic hydrogen is fundamental to ensuring security of supply in a low carbon power system.
This paper can be found on their website.
This paper can be found on their website.
Photoelectrochemical Water Splitting under Concentrated Sunlight: Best Practices and Protocols
Mar 2025
Publication
Photoelectrochemical (PEC) water splitting is a promising technology for green hydrogen production by harnessing solar energy. Traditionally this sustainable approach is studied under light intensity of 100 mW/cm2 mimicking the natural solar irradiation at the Earth’s surface. Sunlight can be easily concentrated using simple optical systems like Fresnel lens to enhance charge carrier generation and hydrogen production in PEC water splitting. Despite the great potentials this strategy has not been extensively studied and faces challenges related to the stability of photoelectrodes. To prompt the investigations and applications this work outlines the best practices and protocols for conducting PEC solar water splitting under concentrated sunlight illumination incorporating our recent advancements and providing some experimental guidelines. The key factors such as light source calibration photoelectrode preparation PEC cell configuration and long-term stability test are discussed to ensure reproducible and high performance. Additionally the challenges of the expected photothermal effect and the heat energy utilization strategy are discussed.
Hydrogen Production Plant Retrofit for Green H2: Experimental Validation of a High-Efficiency Retrofit of an Alkaline Hydrogen Plant Using an Isolated DC Microgrid
Oct 2025
Publication
Given the climate change observed in the past few decades sustainable development and the use of renewable energy sources are urgent. In this scenario hydrogen production through electrolyzers is a promising renewable source and energy vector because of its ultralow greenhouse emissions and high energy content. Hydrogen can be used in a variety of applications from transportation to electricity generation contributing to the diversification of the energy matrix. In this context this paper presents an autonomous isolated DC microgrid system for generating and storing electrical energy to be exclusively used for feeding an electrolyzer hydrogen production plant which has been retrofitted for green hydrogen production. Experimental verification was performed at Itaipu Parquetec which consists of an alkaline electrolysis unit directly integrated with a battery energy storage system and renewable sources (e.g. photovoltaic and wind) by using an isolated DC microgrid concept based on DC/DC and AC/DC converters. Experimental results revealed that the new electrolyzer DC microgrid increases the system’s overall efficiency in comparison to the legacy thyristor-based power supply system by 26% and it autonomously controls the energy supply to the electrolyzer under optimized conditions with an extremely low output current ripple. Another advantage of the proposed DC microgrid is its ability to properly manage the startup and shutdown process of the electrolyzer plant under power generation outages. This paper is the result of activities carried out under the R&D project of ANEEL program No. PD-10381-0221/2021 entitled “Multiport DC-DC Converter and IoT System for Intelligent Energy Management” which was conducted in partnership with CTG-Brazil.
Boosting Green Hydrogen Production—Energy Savings in Alkaline Water Electrolysis Using Synergy of Magnetic Field and In Situ Activation of Electrodes
Oct 2025
Publication
This study focuses on enhancing the efficiency of alkaline water electrolysis technology a key process in green hydrogen production by leveraging the synergy of magnetic fields and in situ electrode activation. Optimizing AWE efficiency is essential to meet increasing demands for sustainable energy solutions. In this research nickel mesh electrodes were modified through the application of magnetic fields and the addition of hypo-hyper d-metal (cobalt complexes and molybdenum salt) to the electrolyte. These enhancements improve mass transfer facilitate bubble detachment and create a high-surface-area catalytic layer on the electrodes all of which lead to improved hydrogen evolution rates. The integration of magnetic fields and in situ activation achieved over 35% energy savings offering a cost-effective and scalable pathway for industrial green hydrogen production.
Biohydrogen Production from Industrial Wastewater: An Overview
Jun 2019
Publication
Biohydrogen production from industrial wastewater has been a focus of interest in recent years. The in depth knowledge in lab scale parameters and emerging strategies are needed to be investigated in order to implement the biohydrogen production process at large scale. The operating parameters have great influence on biohydrogen productivity. With the aim to gain major insight into biohydrogen production process this review summarizes recent updates on dark fermentation inoculum pretreatment methods operating parameters (hydraulic retention time organic loading rate pH temperature volatile fatty acids bioreactor configuration nutrient availability partial pressure etc.). The challenges and limitations associated with the biohydrogen production are lack of biohydrogen producers biomass washout and accumulation of metabolites are discussed in detail. The advancement strategies to overcome these limitations are also briefly discussed.
Photocatalytic Generation of Hydrogen from a Non-carbon Source, Ammonia in Aqueous Solutions
Aug 2025
Publication
This review investigates hydrogen production via photocatalysis using ammonia a carbon-free source potentially present in wastewater. Photocatalysis offers low energy requirements and high conversion efficiency compared to electrocatalysis thermocatalysis and plasma catalysis. However challenges such as complex material synthesis low stability spectral inefficiency high costs and integration barriers hinder industrial scalability. The review addresses thermodynamic requirements reaction mechanisms and the role of pH in optimizing photocatalysis. By leveraging ammonia’s potential and advancing photocatalyst development this study provides a framework for scalable sustainable hydrogen production and simultaneous ammonia decomposition paving the way for innovative energy solutions and wastewater management.
A Review of the Enhancement of Bio-Hydrogen Generation by Chemicals Addition
Apr 2019
Publication
Bio-hydrogen production (BHP) produced from renewable bio-resources is an attractive route for green energy production due to its compelling advantages of relative high efficiency cost-effectiveness and lower ecological impact. This study reviewed different BHP pathways and the most important enzymes involved in these pathways to identify technological gaps and effective approaches for process intensification in industrial applications. Among the various approaches reviewed in this study a particular focus was set on the latest methods of chemicals/metal addition for improving hydrogen generation during dark fermentation (DF) processes; the up-to-date findings of different chemicals/metal addition methods have been quantitatively evaluated and thoroughly compared in this paper. A new efficiency evaluation criterion is also proposed allowing different BHP processes to be compared with greater simplicity and validity
Performance Analysis of Yellow Hydrogen Production in the UAE
Jan 2025
Publication
This study offers a novel techno-economic evaluation of a small hydrogen generation system included into a residential villa in Sharjah. The system is designed to utilize solar energy for hydrogen production using an electrolyzer. The study assesses two scenarios: one lacking a fuel cell and the other incorporating a fuel cell stack for backup power. The initial scenario employs a solar-powered electrolyzer for hydrogen production attaining a competitive levelized cost of energy (LCOE) of $0.1846 per kWh and a hydrogen cost of $4.65 per kg. These data underscore the economic viability of utilizing electrolyzers for hydrogen generation. The system produces around 1230 kg of hydrogen per annum rendering it appropriate for many uses. Nevertheless the original investment expenditure of $73980 necessitates more optimization. The second scenario includes a 10 kW fuel cell for energy autonomy. This scenario has a marginally reduced LCOE of 0.1811 $/kWh and a cumulative net present cost of $72600. The fuel cell runs largely at night proving the efficiency of the downsizing option in decreasing capital expense. The system generates electricity from solar panels (66.1 MWh/year) and the fuel cell (16.9 MWh/year) exhibiting a multi-source power generating technique. The results indicate that scaled-down hydrogen generation systems both with and without fuel cells may offer sustainable and possibly lucrative renewable energy options for household use especially in areas with ample solar resources such as Sharjah.
Hydrogen Purity: Influence of Production Methods, Purification Techniques, and Analytical Approaches
Feb 2025
Publication
Hydrogen purity plays a crucial role in the expanding hydrogen economy particularly in applications such as fuel cells and industrial processes. This review investigates the relationship between hydrogen production methods and resulting purity levels emphasizing the differences between reforming electrolysis and biomass-based techniques. Furthermore it explores state-of-the-art purification technologies including pressure swing adsorption (PSA) membrane separation and cryogenic distillation highlighting their effectiveness and limitations in achieving ultra-pure hydrogen. Analytical methods such as gas chromatography mass spectrometry and cavity ring-down spectroscopy are also discussed in terms of their accuracy and application scope for hydrogen quality assessment. By integrating findings from global and domestic studies this paper aims to provide a comprehensive understanding of the challenges and advancements in hydrogen purity offering insights into optimizing hydrogen for a sustainable energy future.
Advancements in Green Hydrogen Recovery from Industrial Wastewater: A Comprehensive Review
Dec 2024
Publication
Green hydrogen (GH2) a sustainable and clean energy carrier is increasingly regarded as a solution to energy challenges and environmental issues. Industrial wastewater possesses a significant potential for hydrogen generation using biological chemical and electrochemical methods. This review analysis evaluates progress in GH2 production from industrial wastewater highlighting its environmental and cost benefits. Process optimization technological improvements and enhancements in catalysts for chemical and electrochemical hydrogen generation are also provided. It also considers the integration of GH2 production methods with wastewater treatment procedures to achieve synergistic benefits including enhanced pollutant removal and energy recovery. Challenges associated with GH2 production include substrate variability economic viability reactor scalability and environmental sustainability are also discussed. Also this review provides a future outlook to promote sustainable energy solutions and tackle global environmental issues related to GH2 from industrial wastewater.
Development in Photoelectrochemical Water Splitting Using Carbon-Based Materials: A Path to Sustainable Hydrogen Production
Mar 2025
Publication
Hydrogen production via water splitting is a crucial strategy for addressing the global energy crisis and promoting sustainable energy solutions. This review systematically examines water-splitting mechanisms with a focus on photocatalytic and electrochemical methods. It provides in-depth discussions on charge transfer reaction kinetics and key processes such as the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Various electrode synthesis techniques including hydrothermal methods chemical vapor deposition (CVD) pulsed laser deposition (PLD) and radio frequency sputtering (RF) are reviewed for their advantages and limitations. The role of carbon-based materials such as graphene biochar and graphitic carbon nitride (g-C3N4) in photocatalytic and photoelectrochemical (PEC) water splitting is also highlighted. Their exceptional conductivity tunable band structures and surface functionalities contribute to efficient charge separation and enhanced light absorption. Further advancements in heterojunctions doped systems and hybrid composites are explored for their ability to improve photocatalytic and PEC performance by minimizing charge recombination optimizing electronic structures and increasing active sites for hydrogen and oxygen evolution reactions. Key challenges including material stability cost scalability and solar spectrum utilization are critically analyzed along with emerging strategies such as novel synthesis approaches and sustainable material development. By integrating water splitting mechanisms electrode synthesis techniques and advancements in carbon-based materials this review provides a comprehensive perspective on sustainable hydrogen production bridging previously isolated research domains.
A Multi-carrier Energy System for Electricity, Desalinated Water, and Hydrogen Production: Conceptual Design and Techno-economic Optimisation
Jan 2025
Publication
This study investigates the integration of multiple energy carriers within a unified multi-carrier energy system using an energy cascade approach. The system harnesses geothermal energy to power interconnected subsystems including an organic Rankine cycle (ORC) liquefied natural gas (LNG) and a solid oxide fuel cell (SOFC) stack. The dual ORC system and LNG stream are directly fed from the geothermal source while the SOFC stack uses methane produced during LNG regasification. Besides electricity the system generates hydrogen and desalinated water by incorporating a proton exchange membrane (PEM) electrolyzer and a reverse osmosis (RO) desalination plant. The electricity produced by the upper ORC powers the PEME for hydrogen production while freshwater production is supported by the combined output from the lower ORC LNG turbine and SOFC. A detailed thermo-economic analysis assesses the system’s efficiency and economic feasibility. Optimization efforts focus on three areas: electrical efficiency hydrogen and freshwater production using artificial neural networks (ANN) and genetic algorithms (GA). The optimization results reveal that Ammonia-propylene excels in electrical efficiency R1234ze(Z)-ethylene in net power output R1233zd(E)-propylene in cost-effectiveness R1234ze(Z)-propylene in hydrogen production and Ammonia-ethane in water production. The study offers valuable insights into enhancing the efficiency cost-effectiveness and sustainability of integrated energy systems.
Is One Year Enough? The Impact of Availability of Wind Data on Optimal Wind-to-hydrogen System Design
Mar 2025
Publication
Decreasing prices of renewable energy sources (RES) like wind and solar in recent years have led to numerous studies on the optimal design of RES for hydrogen production in an off-grid system. RES are intermittent and vary from year to year. Yet most of the studies still consider only a random single weather year for system design often ignoring the impact of input weather data on system design and its performance. This study evaluates for a gaseous hydrogen system the impact of input weather data on optimal system design system reliability and system costs. Random single-year averaged and multiple years of weather data from 1994 to 2021 are considered. Further multiple years of weather data are considered using a novel method of near-optimal solutions and a maximum of near-optimal solutions. The results show that using the maximum of near-optimal solutions method improves system reliability by as much as 96 % when used in other weather years. The system costs are reduced to 0.1 €/kgH2 in other weather years at the expense of an oversized system design. Meanwhile a wind-to-hydrogen system (WHS) designed using randomly selected single-year weather data results in a significantly undersized system with lower reliability (3.5 %) and higher cost variability (up to 4.7 €/kgH2) in other weather years. On the other hand averaging the weather data smoothens the weather fluctuations and always results in a WHS design with lower reliability and higher cost variability than a WHS designed using multi-year weather data values. The results reveal that the size of input weather dataset significantly impacts the system design and its performance. The maximum of near-optimal solutions method proposed in this study provided significantly lower computational time with improved system performance (reliability and cost variability) in comparison to solving the WHS using multiple years of weather data outright.
O&G, Geothermal Systems, and Natural Hydrogen Well Drilling: Market Analysis and Review
Mar 2025
Publication
Developing clean and renewable energy instead of the ones related to hydrocarbon resources has been known as one of the different ways to guarantee reduced greenhouse gas emissions. Geothermal systems and native hydrogen exploration could represent an opportunity to diversify the global energy matrix and lower carbon-related emissions. All of these natural energy sources require a well to be drilled for its access and/or extractions similar to the petroleum industry. The main focuses of this technical–scientific contribution and research are (i) to evaluate the global energy matrix; (ii) to show the context over the years and future perspectives on geothermal systems and natural hydrogen exploration; and (iii) to present and analyze the importance of developing technologies on drilling process optimization aiming at accessing these natural energy resources. In 2022 the global energy matrix was composed mainly of nonrenewable sources such as oil natural gas and coal where the combustion of fossil fuels produced approximately 37.15 billion tons of CO2 in the same year. In 2023 USD 1740 billion was invested globally in renewable energy to reduce CO2 emissions and combat greenhouse gas emissions. In this context currently about 353 geothermal power units are in operation worldwide with a capacity of 16335 MW. In addition globally there are 35 geothermal power units under pre-construction (project phase) 93 already being constructed and recently 45 announced. Concerning hydrogen the industry announced 680 large-scale project proposals valued at USD 240 billion in direct investment by 2030. In Brazil the energy company Petroleo Brasileiro SA (Petrobras Rio de Janeiro Brazil) will invest in the coming years nearly USD 4 million in research involving natural hydrogen generation and since the exploration and access to natural energy resources (oil and gas natural hydrogen and geothermal systems among others) are achieved through the drilling of wells this document presents a technical–scientific contextualization of social interest.
A Spatio-techno-economic Analysis for Wind-powered Hydrogen Production in Tunisia
Aug 2025
Publication
This study investigated the potential of large-scale wind-powered green hydrogen production in Tunisia through a combined spatio-techno-economic analysis. Using a geographic information system-based Multi-Criteria Decision-Making approach optimal locations for wind-hydrogen systems were identified based on criteria such as hydrogen potential slope land use and proximity to essential infrastructure (water resources grid network transportation and urban areas). The Best worst method (BMW) technique was employed to assign weights to the identified criteria. Subsequently a techno-economic assessment was conducted at six prospective onshore wind project sites to evaluate the economic feasibility of hydrogen production. Therefore the main contribution of this study lies in the synergistic combination of a wind-specific focus application of an efficient and consistent BWM methodology within a GIS framework and detailed site-specific techno-economic validation of the spatially identified optimal locations. The results of the spatial analysis indicated that 15.91 % (21185 km²) of Tunisia’s land was suitable for wind-based hydrogen production with 1110 km² exhibiting exceptional suitability primarily in the central-western southwestern southeastern and coastal regions. Among the five evaluated wind turbine models the E115-3000 proved to be the most efficient. Site S3 (Sidi Abdelrahman) demonstrated the highest annual energy output (117.7 GWh) and hydrogen production potential (1267–1482 t) while S5 (Souk El Ahed) yielded the lowest energy output (50.121 GWh). Economically S3 emerged as the most advantageous site with the lowest Levelized Cost of Electricity (0.0446 $/kWh) and Levelized Cost of Hydrogen (3.581 $/kg) followed by S4. S5 had the highest LCOE (0.0643 $/kWh) and LCOH (5.169 $/kg). These findings highlight Tunisia’s promising potential for cost-competitive green hydrogen production particularly in identified optimal locations thus contributing to renewable energy targets and sustainable development.
Economic Viability and Environmental Efficiency Analysis of Hydrogen Production Processes for the Decarbonization of Energy Systems
Aug 2019
Publication
The widespread penetration of hydrogen in mainstream energy systems requires hydrogen production processes to be economically competent and environmentally efficient. Hydrogen if produced efficiently can play a pivotal role in decarbonizing the global energy systems. Therefore this study develops a framework which evaluates hydrogen production processes and quantifies deficiencies for improvement. The framework integrates slack-based data envelopment analysis (DEA) with fuzzy analytical hierarchy process (FAHP) and fuzzy technique for order of preference by similarity to ideal solution (FTOPSIS). The proposed framework is applied to prioritize the most efficient and sustainable hydrogen production in Pakistan. Eleven hydrogen production alternatives were analyzed under five criteria including capital cost feedstock cost O&M cost hydrogen production and CO2 emission. FAHP obtained the initial weights of criteria while FTOPSIS determined the ultimate weights of criteria for each alternative. Finally slack-based DEA computed the efficiency of alternatives. Among the 11 three alternatives (wind electrolysis PV electrolysis and biomass gasification) were found to be fully efficient and therefore can be considered as sustainable options for hydrogen production in Pakistan. The rest of the eight alternatives achieved poor efficiency scores and thus are not recommended.
Global-scale AI-powered Prediction of Hydrogen Seeps
Oct 2025
Publication
Natural hydrogen (H2) holds promising potential as a clean energy source but its exploration remains challenging due to limited knowledge and a lack of quantitative tools. In this context identifying active H2 seepage areas is crucial for advancing exploration efforts. Here we focus on sub-circular depressions (SCDs) that often mark high H2 concentration in soils thought to correspond to deeper fluxes seeping at the surface making them promising targets for exploration. Coupling open-access Google Earth© images and in-field H2 measurement data an artificial intelligence model was trained to detect seepage zones. The model achieves an average precision of 95 % detects and maps seepage zones in new regions like Kazakhstan and South Africa highlighting its potential for global application. Moreover preliminary spatial analyses show that geological features control the distribution of H2-SCDs that can emit billions of tons of H2 at the scale of a sedimentary basin. This study paves the way for a faster and more efficient methodology for selecting H2 exploration targets. Plain Language Summary. Natural hydrogen is a promising clean energy source but it remains difficult to explore due to a lack of accessible tools. In this study we used free satellite images (Google Earth©) and in-field hydrogen measurements to identify specific surface features - small sub-circular depressions (SCDs) - that often mark areas where hydrogen is seeping from underground. We trained an artificial intelligence model to detect these depressions using a dataset of confirmed hydrogen-emitting SCDs collected across five countries. Thanks to this diversity in the training data the model can be applied at a global scale having learned to recognize a wide variety of structures associated with hydrogen seepage. To validate its effectiveness the model was tested on two random regions - in Kazakhstan and South Africa - and successfully identified over a thousand new potential hydrogen-emitting depressions. With an average precision of 95 % this tool offers a fast and reliable way to map natural hydrogen seepage zones helping guide future exploration efforts worldwide.
Electrochemical Oxidation of Guaiacol as a Sacrificial Anodic Process Producing Fine Chemical Derivative, for Hydrogen Production via Electrolysis
Apr 2025
Publication
In this paper we propose an alternative strategy to produce green hydrogen in a more sustainable way than standard water electrolysis where a substantial amount of the electrical energy is wasted in the oxygen evolution quite often simply released in the atmosphere. The HER (hydrogen evolution reaction) is effectively coupled with the oxidation of guaiacol at the anode leading to the simultaneous production of H2 and valuable guaiacol oligomers. Significative points i) a substantial decrease of the potential difference for the HER 0.85 V with guaiacol ii) HER is accompanied by the production of industrially appealing and sustainable guaiacol based oligomers iii) guaiacol oxidation runs efficiently on carbon-based surfaces like graphite and glassy carbon which are cheap and not-strategic materials. Then the electrochemical oxidation mechanism of guaiacol is studied in detail with in-situ EPR measurements and post-electrolysis product characterization: LC-DAD LC-MS and NMR. Experimental results and theoretical calculations suggest that guaiacol polymerization follows a Kane-Maguire mechanism.
Feasibility Analysis of Green Hydrogen Production from Oceanic Energy
Sep 2023
Publication
Oceanic energy such as offshore wind energy and various marine energy sources holds signifi cant potential for generating green hydrogen through water electrolysis. Offshore-generated hydrogen has the potential to be transported through standard pipelines and stored in diverse forms. This aids in mitigating the variability of renewable energy sources in power generation and consequently holds the capacity to reshape the framework of electrical systems. This research provides a comprehensive review of the existing state of investigation and technological advancement in the domain of offshore wind energy and other marine energy sources for generating green hydrogen. The primary focus is on technical economic and environmental is sues. The technology’s optimal features have been pinpointed to achieve the utmost capacity for hydrogen production providing insights for potential enhancements that can propel research and development efforts forward. The objective of this study is to furnish valuable information to energy companies by pre senting multiple avenues for technological progress. Concurrently it strives to expand its tech nical and economic outlook within the clean fuel energy sector. This analysis delivers insights into the best operating conditions for an offshore wind farm the most suitable electrolyzer for marine environments and the most economical storage medium. The green hydrogen production process from marine systems has been found to be feasible and to possess a reduced ecological footprint compared to grey hydrogen production.
Bio-energy Generation from Synthetic Winery Wastewaters
Nov 2020
Publication
In Spain the winery industry exerts a great influence on the national economy. Proportional to the scale of production a significant volume of waste is generated estimated at 2 million tons per year. In this work a laboratory-scale reactor was used to study the feasibility of the energetic valorization of winery effluents into hydrogen by means of dark fermentation and its subsequent conversion into electrical energy using fuel cells. First winery wastewater was characterized identifying and determining the concentration of the main organic substrates contained within it. To achieve this a synthetic winery effluent was prepared according to the composition of the winery wastewater studied. This effluent was fermented anaerobically at 26 ◦C and pH = 5.0 to produce hydrogen. The acidogenic fermentation generated a gas effluent composed of CO2 and H2 with the percentage of hydrogen being about 55% and the hydrogen yield being about 1.5 L of hydrogen at standard conditions per liter of wastewater fermented. A gas effluent with the same composition was fed into a fuel cell and the electrical current generated was monitored obtaining a power generation of 1 W·h L−1 of winery wastewater. These results indicate that it is feasible to transform winery wastewater into electricity by means of acidogenic fermentation and the subsequent oxidation of the bio-hydrogen generated in a fuel cell.
Online Monitoring of Hydrogen Quality at the Hydrogen Production Plant
Apr 2025
Publication
This study investigates the performance of an online hydrogen quality analyzer (HQA) integrated with gas chromatography with a pulsed discharge helium ionization detector (GC-PDHID) and a dew point transmitter (DPT) for real-time monitoring at a hydrogen production plant (HPP). The HQA measures impurities such as O2 N2 H2O CO CO2 and CH4. Over two months of monitoring O2 and H2O concentrations consistently exceeded ISO 14687 thresholds even without calibration or maintenance events suggesting potential leaks or inefficiencies in the hydrogen production process. The study highlights the importance of real-time monitoring in ensuring hydrogen fuel quality and improving the efficiency of hydrogen production and distribution. While the HQA does not detect all impurities specified in ISO 14687 focusing on key indicators mitigates the limitations of offline methods. The findings emphasize the need to update ISO standards to include guidance for online monitoring technologies to meet evolving purity requirements.
A Comprehensive Review on Hydrogen Production via Catalytic Ammonia Decomposition
Aug 2025
Publication
A comprehensive literature review highlights how the nature of active metals support materials promoters and synthesis methods influences catalytic performance with particular attention to ruthenium-based catalysts as the current benchmark. Kinetic models are presented to describe the reaction pathway and predict catalyst behavior. Various reactor configurations including fixed-bed membrane catalytic membrane perovskitebased and microreactors are evaluated in terms of their suitability for ammonia decomposition. While ruthenium remains the benchmark catalyst alternative transition metals such as iron nickel and cobalt have also been investigated although they typically require higher operating temperatures (≥500 °C) to achieve comparable conversion levels. At the industrial scale catalyst development must balance performance with cost. Inexpensive and scalable materials (e.g. MgO Al2O3 CaO K Na) and simple preparation techniques (e.g. wet impregnation incipient wetness) may offer lower performance than more advanced systems but are often favored for practical implementation. From a reactor engineering standpoint membrane reactors emerge as the most promising technology for combining catalytic reaction and product separation in a single unit operation. This review provides a critical overview of current advances in ammonia decomposition for hydrogen production offering insights into both catalytic materials and reactor design strategies for sustainable energy applications.
A Holistic Study on Solar Photovoltaic-based Cleaner Hydrogen Production Facilities: Economic and Performance Assessments
Oct 2025
Publication
This study presents a holistic technoeconomic analysis of solar photovoltaic-based green hydrogen production facilities assessing hydrogen output potential and cost structures under various facility configurations. Four system cases are defined based on the inclusion of new photovoltaic (PV) panels and hydrogen storage (HS) subsystems considering Southern Ontario solar data and a 30-year operational lifespan. Through a system level modeling we incorporate the initial costs of sub-systems (PV panels power conditioning devices electrolyser battery pack and hydrogen storage) operating and maintenance expenses and replacement costs to determine the levelized cost of hydrogen (LCOH). The results of this study indicate that including hydrogen storage significantly impacts optimal electrolyser sizing creating a production bottleneck around 400 kW for a 1 MWp PV system (yielding approximately 590 tons H2 over a period of 30 years) whereas systems without storage achieve higher yields (about 1080 tons of H2) with larger electrolysers (approximately 620 kW). The lifetime cost analysis reveals that operating and maintenance cost constitutes the dominant expenditure (68–76 %). Including hydrogen storage increases the minimum LCOH and sharply penalizes electrolyser oversizing relative to storage capacity. For a 1 MWp base system minimum LCOH ranged from approximately $3.50/kg (existing PV no HS) to $6/kg (existing PV with HS) $11–12/kg (new PV no HS) and $22–25/kg (new PV with HS). Leveraging existing PV infrastructure drastically reduces LCOH. Furthermore significant economies of scale are observed with increasing PV facility capacity potentially lowering LCOH below $2/kg at the 100 MWp scale. The study therefore underscores that there is a critical interplay between system configuration component sizing operating and maintenance management and facility scale in determining the economic viability of solar hydrogen production.
Analysis of the Role of Temperature and Current Density in Hydrogen Production via Water Electrolysis: A Systematic Literature Review
Aug 2025
Publication
The production of hydrogen through water electrolysis has emerged as a promising alternative to decarbonizing the energy sector especially when integrated with renewable energy sources. Among the key operational parameters that affect electrolysis performance temperature and current density play a critical role in determining the energy efficiency hydrogen yield and durability of the system. The study presents a Systematic Literature Review (SLR) that includes peer-reviewed publications from 2018 to 2025 focusing on the effects of temperature and current density across a variety of electrolysis technologies including alkaline (AEL) proton exchange membrane (PEMEL) and solid oxide electrolysis cells (SOEC). A total of seven high-quality studies were selected following the PRISMA 2020 framework. The results show that high temperatures improve electrochemical kinetics and reduce excess potential especially in PEM and SOEC systems but can also accelerate component degradation. Higher current densities increase hydrogen production rates but lead to lower Faradaic efficiency and increased material stress. The optimal operating range was identified for each type of electrolysis with PEMEL performing best at 60–80 ◦C and 500–1000 mA/cm2 and SOEC at >750 ◦C. In addition system-level studies emphasize the importance of integrating hydrogen production with flexible generation and storage infrastructure. The review highlights several research gaps including the need for dynamic modeling multi-parameter control strategies and techno-economic assessments. These findings provide a basic understanding for optimizing hydrogen electrolysis systems in low-carbon energy architectures.
Hydrogen Production via Water Ultrasonication: A Review
Aug 2025
Publication
This review thoroughly examines the potential of water ultrasonication (US) for producing hydrogen. First it discusses ultrasonication reactor designs and techniques for measuring ultrasonication power and optimizing energy. Then it explores the results of hydrogen production via ultrasonication experiments focusing on the impact of processing factors such as ultrasonication frequency acoustic intensity dissolved gases pH temperature and static pressure on the process. Additionally it examines advanced ultrasonication techniques such as US/photolysis US/catalysis and US/photocatalysis emphasizing how these techniques could increase hydrogen production. Lastly to progress the efficacy and scalability of hydrogen generation through ultrasonication the review identifies existing challenges proposes solutions and suggests areas for future research.
A Systematic Review on Hydrogen Production via Hydrochar-based Gasification
Aug 2025
Publication
Hydrogen (H2) yields from various gasification and hydrothermal processes demonstrate significant variability depending on feedstock catalysts and process parameters. This systematic review explores hydrogen production through hydrochar-based gasification technologies focusing on the unique properties of hydrochar derived from biomass. Known for its ability to enhance syngas production especially hydrogen hydrochar’s porous structure high surface area and active catalytic sites significantly improve syngas quality and hydrogen yield. Studies show that supercritical water gasification (SCWG) of almond shells with hydrochars yielded up to 11.63 mmol/g while catalytic subcritical and SCWG of waste tires reached 19.7 mmol/g. Hydrothermal carbonization (HTC) coupled with gasification yields as high as 76.7 g H2/kg biochar for sewage sludge hydrochar with processes like anaerobic digestion and HTC producing 1278 mL/g from hemp hurd hydrochar. Key aspects such as the catalytic influence of hydrochar the role of additives and co-catalysts and optimization of gasification parameters including temperature pressure and equivalence ratios are explored. The review also delves into hydrochar preparation advancements such as alkali and alkaline earth metals (AAEMs) incorporation and highlights hydrochar’s role in reducing tar formation enhancing H2/CO ratios and stabilizing syngas heating value.
Long-term Integrated Assessment of the Water, GHG, and Cost Impacts of a Transition to Low-carbon Hydrogen Production: A Case Study for Canada
Jan 2025
Publication
Hydrogen-based greenhouse gas (GHG) mitigation strategies can have multi-sector benefits and are considered necessary to reach net-zero emissions by 2050. Assessments of hydrogen scale-up have not included long-term implications for water resources. This work aims to fill this knowledge gap through a long-term integrated assessment of the water consumption GHG emissions and costs of conventional and low-carbon hydrogen scenarios to the year 2050. A framework was developed and 120 long-term scenarios were assessed for the large-scale deployment of low-carbon hydrogen in a hydrogen-intensive economy. This study considered 15 different natural gas- and electrolysis-based hydrogen production technologies. A case study for Alberta a western Canadian province and a fossil fuel-intensive region was carried out. The results obtained project a cumulative mitigation of 9 to 162 million tonnes of carbon emissions between 2026 and 2050 through the implementation of low-carbon hydrogen production scenarios compared to the business-as-usual scenario. However cumulative water consumption increases considerably with the large-scale deployment of low-carbon hydrogen reaching 8 to 3815 million cubic meters. The adoption of green hydrogen technologies increases water consumption significantly. Depending on the jurisdiction of analysis and its water bodies this increase may or may not be a long-term issue. Low-carbon hydrogen scenarios start becoming cost-effective as the carbon price rises to $170/tCO2e. The developed integrated framework can be used globally to assess long-term hydrogen implementation with appropriate adjustments in data.
Exergo-Economic Analysis of Solar-Driven Ammonia Production System for a Sustainable Energy Carrier
Apr 2025
Publication
The industrial sector’s movement toward decarbonization is regarded as essential for governments. This paper assesses a system that uses only solar energy to synthesize liquid hydrogen and ammonia as energy carriers. Photovoltaic modules deliver electrical power while parabolic dish collectors are responsible for directing thermal energy to the solid oxide electrolyzer for hydrogen production which then mixes with nitrogen to produce ammonia after a number of compression stages. To investigate the proposed system comprehensive thermodynamic and exergo-economic studies are performed using an engineering equation solver and ASPEN PLUS software.
Sustainable Hydrogen Production with Negative Carbon Emission Through Thermochemical Conversion of Biogas/Biomethane
Apr 2025
Publication
Biogas (primarily biomethane) as a carbon-neutral renewable energy source holds great potential to replace fossil fuels for sustainable hydrogen production. Conventional biogas reforming systems adopt strategies similar to industrial natural gas reforming posing challenges such as high temperatures high energy consumption and high system complexity. In this study we propose a novel multi-product sequential separation-enhanced reforming method for biogas-derived hydrogen production which achieves high H2 yield and CO2 capture under mid-temperature conditions. The effects of reaction temperature steam-to-methane ratio and CO2/CH4 molar ratio on key performance metrics including biomethane conversion and hydrogen production are investigated. At a moderate reforming temperature of 425 ◦C and pressure of 0.1 MPa the conversion rate of CH4 in biogas reaches 97.1% the high-purity hydrogen production attains 2.15 mol-H2/mol-feed and the hydrogen yield is 90.1%. Additionally the first-law energy conversion efficiency from biogas to hydrogen reaches 65.6% which is 11 percentage points higher than that of conventional biogas reforming methods. The yield of captured CO2 reaches 1.88 kg-CO2/m3 -feed effectively achieving near-complete recovery of green CO2 from biogas. The mild reaction conditions allow for a flexible integration with industrial waste heat or a wide selection of other renewable energy sources (e.g. solar heat) facilitating distributed and carbonnegative hydrogen production.
Hydrogen Production from Hydrogen Sulfide via a Uniquely Designed Electrolysis Process: Experimental Investigation
Oct 2025
Publication
The present work aims to develop a uniquely designed experimental test rig for hydrogen (H2) production from hydrogen sulfide (H2S) and perform performance tests. The experimental activity focuses on the FeCl3 hybrid process for H2S cracking followed by H2S absorption sulfur purification and electrolysis for efficient H2 production. Hydrogen production is studied using KOH and FeCl3 electrolytes under varying temperatures between 20-80 ◦C. An electrochemical impedance spectroscopy (EIS) is employed to characterize the electrochemical cell under potentiostatic (0.5-2.0 V) and galvanostatic (0-0.5 mA) modes to analyze the system’s electrochemical response. The study results showed that hydrogen production increased by over 426 % from 20 ◦C to 80 ◦C. EIS analysis under potentiostatic mode showed Nyquist semicircle diameter reduced as the applied voltage increased from 0.5 V to 1.5 V and phase angle shifted from -5.59◦ to -1.27◦ confirming enhanced conductivity. Under galvanostatic mode the impedance dropped from ~25 Ω to ~21 Ω as current increased demonstrating improved kinetics for efficient H2 production.
Global Trends in Innovation Across Hydrogen Production, Supply and Demand Chains
Aug 2025
Publication
The global shift away from fossil fuels necessitates swift and transformative action underscoring the need for timely and accurate insights into emerging low-carbon technologies. This review provides a comprehensive and systematic analysis of innovation trends within the hydrogen technology ecosystem. Drawing on global patent data as a key indicator of industrial innovation the study offers a forward-looking assessment of technological developments spanning the entire hydrogen value chain like production storage distribution transformation and end-use applications across various sectors. By evaluating patent activity over time and across regions the review highlights significant innovation trends identifies leading industrial contributors and maps the evolving global competitive landscape. Particular attention is given to regional dynamics and sector-specific breakthroughs offering a nuanced perspective for policymakers investors and stakeholders engaged in energy transition planning. As hydrogen becomes increasingly central to decarbonization strategies worldwide this study serves as a critical intelligence resource illuminating current trajectories and signalling potential technological inflection points in the ongoing energy transformation.
Review of Offshore Superconducting Wind Power Generation for Hydrogen Production
Apr 2025
Publication
Green hydrogen plays a vital role in facilitating the transition to sustainable energy systems with stable and high-capacity offshore wind resources serving as an ideal candidate for large-scale green hydrogen production. However as the capacity of offshore wind turbines continues to grow the increasing size and weight of these systems pose significant challenges for installation and deployment. This study investigates the application of high-temperature superconducting (HTS) materials in the generator and the power conducting cables as a promising solution to these challenges. Compared to conventional wind turbines HTS wind turbines result in significant reductions in weight and size while simultaneously enhancing power generation and transmission efficiency. This paper conducts a comprehensive review of mainstream electrolysis-based hydrogen production technologies and advanced hydrogen storage methods. The main contribution of this research is the development of an innovative conceptual framework for a superconducting offshore windto-hydrogen energy system where a small amount of liquid hydrogen is used to provide a deep-cooling environment for the HTS wind turbine and the remaining liquid hydrogen is used for the synthesis of ammonia as a final product. Through functional analysis this study demonstrates its potential for enabling large-scale offshore hydrogen production and storage. Additionally this paper discusses key challenges associated with real-world implementation including optimizing the stability of superconducting equipment and ensuring component coordination. The findings offer crucial insights for advancing the offshore green hydrogen sector showing that HTS technology can significantly enhance the energy efficiency of offshore wind-to-hydrogen systems. This research provides strong technical support for achieving carbon neutrality and fostering sustainable development in the offshore renewable energy sector.
Hydrogen Production from Biowaste: A Systematic Review of Conversion Technologies, Environmental Impacts, and Future Perspectives
Aug 2025
Publication
The escalating climate crisis and unsustainable waste management practices necessitate integrated approaches that simultaneously address energy security and environmental degradation. Hydrogen with its high energy density and zero-carbon combustion is a key vector for decarbonization; however conventional production methods are fossildependent and carbon-intensive. This systematic review explores biowaste-to-hydrogen (WtH) technologies as dual-purpose solutions converting organic waste to clean hydrogen while reducing greenhouse gas emissions and landfill reliance. A comprehensive analysis of different conversion pathways including thermochemical (gasification pyrolysis hydrothermal and partial oxidation (POX)) biochemical (dark fermentation photofermentation and sequential fermentation) and electrochemical methods (MECs) is presented assessing their hydrogen yields feedstock compatibilities environmental impacts and technological readiness. Systematic literature review methods were employed using databases such as Scopus and Web of Science with strict inclusion criteria focused on recent peerreviewed studies. This review highlights hydrothermal gasification and dark fermentation as particularly promising for wet biowaste streams like food waste. Comparative environmental analyses reveal that bio-based hydrogen pathways offer significantly lower greenhouse gas emissions energy use and pollutant outputs than conventional methods. Future research directions emphasize process integration catalyst development and lifecycle assessment. The findings aim to inform technology selection policymaking and strategic investment in circular low-carbon hydrogen production.
Coupling High-temperature Electrolysis and Industrial Waste Heat for On-site Green Hydrogen Production: Energy, Economic and Environmental Analysis
Apr 2025
Publication
High-temperature electrolysis offers a solution for industry decarbonisation by high-efficiency hydrogen production. This study presents a system based on Solid Oxide Electrolysis Cells (SOEC) fed by photovoltaic and waste heat recovery for hydrogen blending with natural gas in industrial burners. The aim of this work is to assess techno-economic feasibility of the proposed configuration investigating hydrogen blending limits Levelized Cost of Hydrogen (LCOH) and decarbonisation cost. LCOH values below 6 €/kgH2 cannot be achieved at current SOEC costs. The system can be applied without significant burner modifications since maximum hydrogen volumetric fractions are less than 20 %. Higher efficiency and emission reduction potential in comparison to alkaline electrolysers can be achieved but they are offset by higher LCOH and carbon abatement costs. Forthcoming reduction in SOEC costs can improve the cost-effectiveness and high natural gas prices experienced during the energy crisis make the decarbonisation cost competitive with the emission trading system.
Solar-heat-assisted Hydrogen Production using Solid Oxide Electrolysis Cells in Japan
Aug 2025
Publication
Japan and other industrialized countries rely on the import of green hydrogen (H2 ) as they lack the resources to meet their own demand. In contrast countries such as Australia have the potential to produce hydrogen and its derivatives using wind and solar energy. Solar energy can be harnessed to produce electricity using photovoltaic systems or to generate thermal energy by concentrating solar irradiation. Thus thermal and electrical energy can be used in a solid oxide electrolysis process for low-cost hydrogen production. The operation of a solid oxide electrolysis cell (SOEC) stack integrated with solar energy is experimentally investigated and further analyzed using a validated simulation model. Furthermore a techno-economic assessment is conducted to estimate the hydrogen production costs including the expenses associated with liquefaction and transportation from Australia to Japan. High conversion efficiencies and low-cost SOECs are projected to result in production costs below 4 USD/kg.
Efficient and Stable N-type Sulfide Overall Water Splitting with Separated Hydrogen Production
Aug 2025
Publication
N-type sulfide semiconductors are promising photocatalysts due to their broad visible-light absorption facile synthesis and chemical diversity. However photocorrosion and limited electron transport in one-step excitation and solid-state Z-scheme systems hinder efficient overall water splitting. Liquidphase Z-schemes offer a viable alternative but sluggish mediator kinetics and interfacial side reactions impede their construction. Here we report a stable Z-scheme system integrating n-type CdS and BiVO₄ with a [Fe(CN)₆]³⁻/[Fe(CN)₆]⁴⁻ mediator achieving 10.2% apparent quantum yield at 450 nm with stoichiometric H₂/O₂ evolution. High activity reflects synergies between Pt@CrOx and Co3O4 cocatalysts on CdS and cobalt-directed facet asymmetry in BiVO₄ resulting in matched kinetics for hydrogen and oxygen evolution in a reversible mediator solution. Stability is dramatically improved through coating CdS and BiVO4 with different oxides to inhibit Fe4[Fe(CN)6]3 precipitation and deactivation by a hitherto unrecognized mechanism. Separate hydrogen and oxygen production is also demonstrated in a twocompartment reactor under visible light and ambient conditions. This work unlocks the long-sought potential of n-type sulfides for efficient durable and safe solar-driven hydrogen production.
Hydrogen Production Technologies from Water Decomposition: A Review
Mar 2025
Publication
Hydrogen is a promising energy carrier in the future which can help improve air quality and enhance energy security. Hydrogen production mainly relies on fossil fuels (natural gas and coal). Hydrogen production from fossil fuels can result in the significant emissions of carbon dioxide aggravating the global greenhouse effect. At the same time fossil fuels are non-renewable and the use of fossil fuels to produce hydrogen further exacerbates the crisis of fossil fuel shortages. Fortunately water as a carbon-free and hydrogen-rich renewable resource offers one of the best solutions to replace hydrogen production from fossil fuels through its decomposition. Furthermore hydrogen production by decomposition of water is vital for the realization of the sustainable development. In this paper we review the current mainstream technologies (electrolysis pyrolysis and photolysis) for hydrogen production by decomposing water. The principles processes advantages and disadvantages and the latest progresses of these technologies are also discussed. At last this paper provides a summary and outlook on water decomposition for hydrogen production and thinks that the yield energy efficiency and cost of hydrogen production from water decomposition are largely dependent on the development of new materials and the improvement of existing materials. Moreover utilizing renewable energy to decompose water for hydrogen production offers the possibility of achieving the hydrogen economy.
Methane Pyrolysis for Zero-Emission Hydrogen Production: A Potential Bridge Technology from Fossil Fuels to a Renewable and Sustainable Hydrogen Economy
Aug 2021
Publication
Hydrogen plays a key role in many industrial applications and is currently seen as one of the most promising energy vectors. Many efforts are being made to produce hydrogen with zero CO 2 footprint via water electrolysis powered by renewable energies. Nevertheless the use of fossil fuels is essentialin the short term. The conventional coal gasification and steam methane reforming processes for hydrogen production are undesirable due to the huge CO2 emissions. A cleaner technologybased on natural gas that has received special attention in recent years is methane pyrolysis. The thermal decomposition of methane gives rise to hydrogen and solid carbon and thus the release of greenhouse gases is prevented. Therefore methane pyrolysis is a CO2-free technology that can serve as a bridge from fossil fuels torenewable energies.
A Techno-Economic Assessment of Steam Methane Reforming and Alkaline Water Electrolysis for Hydrogen Production
Mar 2025
Publication
This study explores hydrogen’s potential as a sustainable energy source for Brunei given the nation’s reliance on fossil fuels and associated environmental concerns. Specifically it evaluates two hydrogen production technologies; steam methane reforming (SMR) and alkaline water electrolysis (AWE) through a techno-economic framework that assesses life cycle cost (LCC) efficiency scalability and environmental impact. SMR the most widely used technique is cost-effective but carbon-intensive producing considerable carbon dioxide emissions unless combined with carbon capture to yield “blue hydrogen”. On the other hand AWE particularly when powered by renewable energy offers a cleaner alternative despite challenges in efficiency and cost. The assessment revealed that AWE has a significantly higher LCC than SMR making AWE the more economically viable hydrogen production method in the long term. A sensitivity analysis was also conducted to determine the main cost factors affecting the LCC providing insights into the long term viability of each technology from an operational and financial standpoint. AWE’s economic viability is mostly driven by the high electricity and feedstock costs while SMR relies heavily on feedstock costs. However Environmental Impact Analysis (EIA) indicates that AWE produces significantly higher carbon dioxide emissions than SMR which emits approximately 9100 metric tons of carbon dioxide annually. Nevertheless findings suggest that AWE remains the more sustainable option due to its higher LCC costs and compatibility with renewable energy especially in regions with access to low-cost renewable electricity
Ways to Assess Hydrogen Production via Life Cycle Analysis
Apr 2025
Publication
As global energy demand increases and reliance on fossil fuels becomes unsustainable hydrogen presents a promising clean energy alternative due to its high energy density and potential for significant CO2 emission reductions. However current hydrogen production methods largely depend on fossil fuels contributing to considerable CO2 emissions and underscoring the need to transition to renewable energy sources and improved production technologies. Life Cycle Analysis (LCA) is essential for evaluating and optimizing hydrogen production by assessing environmental impacts such as Global Warming Potential (GWP) energy consumption toxicity and water usage. The key findings indicate that energy sources and feedstocks heavily influence the environmental impacts of hydrogen production. Hydrogen production from renewable energy sources particularly wind solar and hydropower demonstrates significantly lower environmental impacts than grid electricity and fossil fuel-based methods. Conversely hydrogen production from grid electricity primarily derived from fossil fuels shows a high GWP. Furthermore challenges related to data accuracy economic analysis integration and measuring mixed gases are discussed. Future research should focus on improving data accuracy assessing the impact of technological advancements and exploring new hydrogen production methods. Harmonizing assessment methodologies across different production pathways and standardizing functional units such as “1 kg of hydrogen produced “ are critical for enabling transparent and consistent sustainability evaluations. Techniques such as stochastic modelling and Monte Carlo simulations can improve uncertainty management and enhance the reliability of LCA results.
Advances in Bio-Hydrogen Production: A Critical Review of Pyrolysis Gas Reforming
Apr 2025
Publication
Supplying the growing energy demand of emerging economies by utilizing available biogenic streams will be a key challenge in the coming years. Hydrogen is a promising alternative energy carrier to support the transition of the energy sector and other industries. In recent years the use of biomass as a renewable energy source for bio-based hydrogen production has gained significant attention due to its potential to reduce environmental impact. Among the various thermochemical processes biomass pyrolysis can be used to produce hydrogen though the current use of this process is limited. Reforming the volatile fraction of biomass pyrolysis products has been only marginally explored differently from gasification; the reforming of pyrogasses can then be seen as a viable method to enhance hydrogen yield. This review explores the key factors influencing hydrogen yield including operating conditions and the role of catalysts. It is noteworthy that most of the studies evaluated in this review are in the laboratory and pilot scales and the focus of this study is on the slow pyrolysis process in the first stage. Findings indicate that hydrogen production can be significantly improved with the proper choice of catalysts with metal-based and nonmetal-based catalysts among the most effective. The outcomes of this review highlight the key effect of increasing the reforming temperature and steam-to-biomass ratio to enhance hydrogen production.
Modeling the Pulsed Neutron Response for Natural Hydrogen Detection
Jul 2025
Publication
Hydrogen gas is a promising clean-energy vector that can alleviate the current imbalance between energy supply and demand diversify the energy portfolio and underpin the sustainable development of oil and gas resources. This study pinpoints the factors that govern hydrogen quantification by pulsed-neutron logging. Monte Carlo simulations were performed to map the spatial distribution of capture γ-rays in formations saturated with either water or hydrogen and to systematically assess the effects of pore-fluid composition hydrogen density gas saturation lithology and borehole-fluid type. The results show that the counts of capture γ-rays are litter in hydrogen-bearing formations. For lowto moderate-porosity rocks the dynamic response window for hydrogensaturated pores is approximately 10% wider than that for methane-saturated pores. Increasing hydrogen density or decreasing gas saturation raises the capture-γ ratio while narrowing the dynamic range. Changes in borehole fluid substantially affect the capture-γ ratio yet have only a minor impact on the dynamic range. Lithology imposes an additional control: serpentinite enriched in structural water generates markedly higher capture-γ ratios that may complicate the quantitative evaluation of hydrogen.
Photo(electro)catalytic Water Splitting for Hydrogen Production: Mechanism, Design, Optimization, and Economy
Jan 2025
Publication
As an energy carrier characterized by its high energy density and eco-friendliness hydrogen holds a pivotal position in energy transition. This paper elaborates on the scientific foundations and recent progress of photo- and electro-catalytic water splitting including the corresponding mechanism material design and optimization and the economy of hydrogen production. It systematically reviews the research progress in photo(electro)catalytic materials including oxides sulfides nitrides noble metals nonnoble metal and some novel photocatalysts and provides an in-depth analysis of strategies for optimizing these materials through material design component adjustment and surface modification. In particular it is pointed out that nanostructure regulation dimensional engineering defect introduction doping alloying and surface functionalization can remarkably improve the catalyst performance. The importance of adjusting reaction conditions such as pH and the addition of sacrificial agents to boost catalytic efficiency is also discussed along with a comparison of the cost-effectiveness of different hydrogen production technologies. Despite the significant scientific advancements made in photo(electro)catalytic water splitting technology this paper also highlights the challenges faced by this field including the development of more efficient and stable photo(electro)catalysts the improvement of system energy conversion efficiency cost reduction the promotion of technology industrialization and addressing environmental issues.
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