Production & Supply Chain
Study of Activity and Super-Capacitance Exhibited by Bifunctional Raney 2.0 Catalyst for Alkaline Water-Splitting Electrolysis
Dec 2020
Publication
Low-cost high-performance coatings for hydrogen production via electrolytic water-splitting are of great importance for de-carbonising energy. In this study the Raney2.0 coating was analysed using various electrochemical techniques to assess its absolute performance and it was confirmed to have an extremely low overpotential for hydrogen evolution of just 28 mV at 10 mA/cm2. It was also confirmed to be an acceptable catalyst for oxygen evolution making it the highest performing simple bifunctional electrocatalyst known. The coating exhibits an extremely high capacitance of up to 1.7 F/cm2 as well as being able to store 0.61 J/cm2 in the form of temporary hydride deposits. A new technique is presented that performs a best-fit of a transient simulation of an equivalent circuit containing a constant phase element to cyclic voltammetry measurements. From this the roughness factor of the coating was calculated to be approximately 40000 which is the highest figure ever reported for this type of material. The coating is therefore an extremely useful improved bifunctional coating for the continued roll-out of alkaline electrolysis for large-scale renewable energy capture via hydrogen production.
EU Hydrogen Strategy: A Case for Urgent Action Towards Implementation
Jul 2020
Publication
Interest in hydrogen as one route to the decarbonisation of energy systems has risen rapidly over the past few years with the publication of a number of hydrogen strategies from countries across the global energy economy. The momentum in Europe has increased sharply this month with the publication of an EU strategy to incorporate hydrogen into its plans for a net zero emission future. This Comment reviews the key elements of this strategy and provides an initial commentary on the main goals. We highlight the challenges that will be faced in meeting hydrogen production targets in particular via the “green hydrogen” route and analyse the plans for expanding the consumption of hydrogen in Europe. We also assess the infrastructure questions that will need to be answered if and when hydrogen takes on a greater role in the region and note the extensive state support that will be needed in the early years of the implementation of the strategy. Despite this though we applaud the ambition laid out by the EU and look forward to the provision of more detailed plans over the coming months and years.
Link to document on OIES website
Link to document on OIES website
Thermodynamic Analysis of the Gasification of Municipal Solid Waste
May 2017
Publication
This work aims to understand the gasification performance of municipal solid waste (MSW) by means of thermodynamic analysis. Thermodynamic analysis is based on the assumption that the gasification reactions take place at the thermodynamic equilibrium condition without regard to the reactor and process characteristics. First model components of MSW including food green wastes paper textiles rubber chlorine-free plastic and polyvinyl chloride were chosen as the feedstock of a steam gasification process with the steam temperature ranging from 973 K to 2273 K and the steam-to-MSW ratio (STMR) ranging from 1 to 5. It was found that the effect of the STMR on the gasification performance was almost the same as that of the steam temperature. All the differences among the seven types of MSW were caused by the variation of their compositions. Next the gasification of actual MSW was analyzed using this thermodynamic equilibrium model. It was possible to count the inorganic components of actual MSW as silicon dioxide or aluminum oxide for the purpose of simplification due to the fact that the inorganic components mainly affected the reactor temperature. A detailed comparison was made of the composition of the gaseous products obtained using steam hydrogen and air gasifying agents to provide basic knowledge regarding the appropriate choice of gasifying agent in MSW treatment upon demand.
Valorization and Sequestration of Hydrogen Gas from Biomass Combustion in Solid Waste Incineration NaOH Oxides of Carbon Entrapment Model (SWI-NaOH-OCE Model)
Dec 2019
Publication
The valorization of biomass-based solid wastes for both geotechnical engineering purposes and energy needs has been reviewed to achieve eco-friendly eco-efficient and sustainable engineering and reengineering of civil engineering materials and structures. The objective of this work was to review the procedure developed by SWI-NaOH-OCE Model for the valorization of biomass through controlled direct combustion and the sequestration of hydrogen gas for energy needs. The incineration model gave a lead to the sequestration of emissions released during the direct combustion of biomass and the subsequent entrapment of oxides of carbon and the eventual release of abundant hydrogen gas in the entrapment jar. The generation of geomaterials ash for the purpose of soil stabilization concrete and asphalt modification has encouraged greenhouse emissions but eventually the technology that has been put in place has made it possible to manage and extract these emissions for energy needs. The contribution from researchers has shown that hydrogen sequestration from other sources requires high amount of energy because of the lower energy states of the compounds undergoing thermal decomposition. But this work has presented a more efficient approach to release hydrogen gas which can easily be extracted and stored to meet the energy needs of the future as fuel cell batteries to power vehicles mobile devices robotic systems etc. More so the development of MXene as an exfoliated two-dimensional nanosheets with permeability and filtration selectivity properties which are connected to its chemical composition and structure used in hydrogen gas extraction and separation from its molecular combination has presented an efficient procedure for the production and management of hydrogen gas for energy purposes.
High-pressure PEM Water Electrolyser Performance Up to 180 Bar Differential Pressure
Feb 2024
Publication
Proton exchange membrane (PEM) electrolysers (PEMEL) are key for converting and storing excess renewable energy. PEMEL water electrolysis offers benefits over alkaline water electrolysers including a large dynamic range high responsiveness and high current densities and pressures. High operating pressures are important because it contributes to reduce the costs and energy-use related to downstream mechanical compression. In this work the performance of a high-pressure PEMEL system has been characterized up to 180 bar. The electrolyser stack has been characterized with respect to electrochemical performance net H2 production rate and water crossover and the operability and performance of the thermal- and gas management systems of the test bench has been assessed. The tests show that the voltage increase upon pressurization from 5 to 30 bar is 30 % smaller than expected but further pressurization reduces performance. The study confirms that highpressure PEMEL has higher energy consumption than state-of-the-art electrolyser systems with mechanical compressors. However there can be a business case for high-pressure PEMEL if the trade-off between stack efficiency and system efficiency is balanced.
Solar Hydrogen Production via a Samarium Oxide-Based Thermochemical Water Splitting Cycle
Apr 2016
Publication
The computational thermodynamic analysis of a samarium oxide-based two-step solar thermochemical water splitting cycle is reported. The analysis is performed using HSC chemistry software and databases. The first (solar-based) step drives the thermal reduction of Sm2O3 into Sm and O2. The second (non-solar) step corresponds to the production of H2 via a water splitting reaction and the oxidation of Sm to Sm2O3. The equilibrium thermodynamic compositions related to the thermal reduction and water splitting steps are determined. The effect of oxygen partial pressure in the inert flushing gas on the thermal reduction temperature (TH) is examined. An analysis based on the second law of thermodynamics is performed to determine the cycle efficiency (ηcycle) and solar-to-fuel energy conversion efficiency (ηsolar´to´fuel) attainable with and without heat recuperation. The results indicate that ηcycle and ηsolar´to´fuel both increase with decreasing TH due to the reduction in oxygen partial pressure in the inert flushing gas. Furthermore the recuperation of heat for the operation of the cycle significantly improves the solar reactor efficiency. For instance in the case where TH = 2280 K ηcycle = 24.4% and ηsolar´to´fuel = 29.5% (without heat recuperation) while ηcycle = 31.3% and ηsolar´to´fuel = 37.8% (with 40% heat recuperation).
A Review of Recent Developments in Molecular Dynamics Simulations of the Photoelectrochemical Water Splitting Process
Jun 2021
Publication
In this review we provide a short overview of the Molecular Dynamics (MD) method and how it can be used to model the water splitting process in photoelectrochemical hydrogen production. We cover classical non-reactive and reactive MD techniques as well as multiscale extensions combining classical MD with quantum chemical and continuum methods. Selected examples of MD investigations of various aqueous semiconductor interfaces with a special focus on TiO2 are discussed. Finally we identify gaps in the current state-of-the-art where further developments will be needed for better utilization of MD techniques in the field of water splitting.
Simulation of a Multi-Functional Energy System for Cogeneration of Steam, Power and Hydrogen in a Coke Making Plant
Mar 2013
Publication
In this paper a multifunctional energy system (MES) is proposed for recovering energy from the extra of coke oven gas (COG) which is usually flared or vented out as a waste stream in coke making plants. The proposed system consists of a pressure swing adsorption (PSA) unit for extracting some of the hydrogen from COG a gas turbine for producing heat and power from PSA offgas and a heat recovery steam generator (HRSG) for generating the steam required by the plant's processes. o assess the performance of the system practically simulations are carried out on the basis of the design and operational conditions of Zarand Coke Making Plant in Iran. The results indicate that by utilizing about 4.39 tons of COG per hour 6.5 MW of net electric power can be approximately produced by the gas turbine which can supply the coke making plant's total electrical power demand. Furthermore through recovering heat from gas turbine's exhaust close to 57% of the plant's steam demand can be supplied by the HRSG unit. It is also found that around 350 kilograms per hour of nearly pure hydrogen (99.9% purity) at 200 bar can be produced by the PSA unit. According to the sensitivity analysis results if the hydrogen content of the coke oven gas decreases by about 10% the gross power output of the gas turbine also declines by around 5.2% due to the reduction of LHV of the PSA offgas. Moreover economic evaluation of the system shows that the payback period of the investment which is estimated at 36.1 M$ is about 5.5 years. The net present value (NPV) and internal rate of return on investment (ROI) are calculated to be 17.6% and 43.3 M$ respectively.
A Critical Review of Renewable Hydrogen Production Methods: Factors Affecting Their Scale-Up and Its Role in Future Energy Generation
Feb 2022
Publication
An increase in human activities and population growth have significantly increased the world’s energy demands. The major source of energy for the world today is from fossil fuels which are polluting and degrading the environment due to the emission of greenhouse gases. Hydrogen is an identified efficient energy carrier and can be obtained through renewable and non-renewable sources. An overview of renewable sources of hydrogen production which focuses on water splitting (electrolysis thermolysis and photolysis) and biomass (biological and thermochemical) mechanisms is presented in this study. The limitations associated with these mechanisms are discussed. The study also looks at some critical factors that hinders the scaling up of the hydrogen economy globally. Key among these factors are issues relating to the absence of a value chain for clean hydrogen storage and transportation of hydrogen high cost of production lack of international standards and risks in investment. The study ends with some future research recommendations for researchers to help enhance the technical efficiencies of some production mechanisms and policy direction to governments to reduce investment risks in the sector to scale the hydrogen economy up.
Overview of Biomass Conversion to Electricity and Hydrogen and Recent Developments in Low-Temperature Electrochemical Approaches
Nov 2020
Publication
Biomass is plant or animal material that stores both chemical and solar energies and that is widely used for heat production and various industrial processes. Biomass contains a large amount of the element hydrogen so it is an excellent source for hydrogen production. Therefore biomass is a sustainable source for electricity or hydrogen production. Although biomass power plants and reforming plants have been commercialized it remains a difficult challenge to develop more effective and economic technologies to further improve the conversion efficiency and reduce the environmental impacts in the conversion process. The use of biomass-based flow fuel cell technology to directly convert biomass to electricity and the use of electrolysis technology to convert biomass into hydrogen at a low temperature are two new research areas that have recently attracted interest. This paper first briefly introduces traditional technologies related to the conversion of biomass to electricity and hydrogen and then reviews the new developments in flow biomass fuel cells (FBFCs) and biomass electrolysis for hydrogen production (BEHP) in detail. Further challenges in these areas are discussed.
Modelling Decentralized Hydrogen Systems: Lessons Learned and Challenges from German Regions
Feb 2022
Publication
Green hydrogen produced by power‐to‐gas will play a major role in the defossilization of the energy system as it offers both carbon‐neutral chemical energy and the chance to provide flexibility. This paper provides an extensive analysis of hydrogen production in decentralized energy systems as well as possible operation modes (H2 generation or system flexibility). Modelling was realized for municipalities—the lowest administrative unit in Germany thus providing high spatial resolution—in the linear optimization framework OEMOF. The results allowed for a detailed regional analysis of the specific operating modes and were analyzed using full‐load hours share of used negative residual load installed capacity and levelized cost of hydrogen to derive the operation mode of power‐to‐gas to produce hydrogen. The results show that power‐to‐gas is mainly characterized by constant hydrogen production and rarely provides flexibility to the system. Main drivers of this dominant operation mode include future demand for hydrogen and the fact that high full‐load hours reduce hydrogen‐production costs. However changes in the regulatory market and technical framework could promote more flexibility and support possible use cases for the central technology to succeed in the energy transition.
Dynamic Model to Expand Energy Storage in Form of Battery and Hydrogen Production Using Solar Powered Water Electrolysis for Off Grid Communities
Feb 2022
Publication
In this model we used a 50 WP photovoltaic panel to produce electrical energy. This electricity production was used directly and stored in a battery. In this design we coupled batteries and hydrogen as a means of storing energy. In case of overcharging the battery it will be attached with water electrolysis to convert the excess amount of chemical energy of the battery into hydrogen energy storage. Hydrogen will be stored as a compacted gas and in chemical storage. We used PEM (proton exchange membrane) electrolysis technologies to breakdown water molecules into hydrogen and oxygen which were then stored in the designed tanks. Different supply voltages were used in our practical readings with an average gaining of 22.8 mL/min on a voltage supply of 2. While using Ansys simulation software we extrapolated hydrogen production until reaching 300 mL/min on 12 V of supply (which represents 220% higher production). By using the second phase of this model hydrogen energy was converted back into electrical energy with the help of a PEM (proton exchange membrane) fuel cell when needed. This model explores the feasibility of energy storage in the form of hydrogen and chemical energy for off-grid communities and remote areas comprising batteries water electrolysis and fuel cells. The main purpose of hydrogen storage in this system is to store and handle the extra energy of system produced through PV panel and utilize it for any desired requirements.
Methane Emissions from Natural Gas and LNG Imports: An Increasingly Urgent Issue for the Future of Gas in Europe
Nov 2020
Publication
Pressure is mounting on the natural gas and LNG community to reduce methane emissions and this is most urgent in EU countries following the adoption of much tougher greenhouse gas reduction targets of 2030 and the publication of the European Commission’s Methane Strategy. With rapidly declining indigenous EU production and therefore rising import dependence there are increasing calls for emissions from imported pipeline gas and LNG to be quantified and based on actual measurements as opposed to standard emission factors. The Methane Strategy promises to be a significant milestone in that process. Companies which are supplying (or intending to supply) natural gas to the EU – the largest global import market for pipeline gas and a very significant market for LNG – would be well advised to pay close attention to how the regulation of methane emissions is unfolding and to make an immediate and positive response. Failure to do so could accelerate the demise of natural gas in European energy balances faster than would otherwise have been the case and shorten the time available for transition to decarbonised gases – specifically hydrogen – using existing natural gas infrastructure.<br/>This EU initiative will (and arguably already has) attracted attention from non-EU governments and companies involved in global gas and LNG trade. We have already seen deliveries of `carbon neutral’ LNG cargos to Asia as well as a long-term LNG contract in which the greenhouse gas content of cargos will be measured reported and verified (MRV) according to an agreed methodology. Natural gas and LNG exports if based on these standards or those set out in the EU Methane Strategy may be able to command premium prices from buyers eager to demonstrate their own GHG reduction credentials to governments customers and civil society.
A Methodology for Assessing the Sustainability of Hydrogen Production from Solid Fuels
May 2010
Publication
A methodology for assessing the sustainability of hydrogen production using solid fuels is introduced in which three sustainability dimensions (ecological sociological and technological) are considered along with ten indicators for each dimension. Values for each indicator are assigned on a 10-point scale based on a high of 1 and a low of 0 depending on the characteristic of the criteria associated with each element or process utilizing data reported in the literature. An illustrative example is presented to compare two solid fuels for hydrogen production: coal and biomass. The results suggest that qualitative sustainability indicators can be reasonably defined based on evaluations of system feasibility and that adequate flexibility and comprehensiveness is provided through the use of ten indicators for each of the dimensions for every process or element involved in hydrogen production using solid fuels. Also the assessment index values suggest that biomasses have better sustainability than coals and that it may be advantageous to use coals in combination with biomass to increase their ecological and social sustainability. The sustainability assessment methodology can be made increasingly quantitative and is likely extendable to other energy systems but additional research and development is needed to lead to a more fully developed approach.
Assessing the Life-Cycle Performance of Hydrogen Production via Biofuel Reforming in Europe
Jun 2015
Publication
Currently hydrogen is mainly produced through steam reforming of natural gas. However this conventional process involves environmental and energy security concerns. This has led to the development of alternative technologies for (potentially) green hydrogen production. In this work the environmental and energy performance of biohydrogen produced in Europe via steam reforming of glycerol and bio-oil is evaluated from a life-cycle perspective and contrasted with that of conventional hydrogen from steam methane reforming. Glycerol as a by-product from the production of rapeseed biodiesel and bio-oil from the fast pyrolysis of poplar biomass are considered. The processing plants are simulated in Aspen Plus® to provide inventory data for the life cycle assessment. The environmental impact potentials evaluated include abiotic depletion global warming ozone layer depletion photochemical oxidant formation land competition acidification and eutrophication. Furthermore the cumulative (total and non-renewable) energy demand is calculated as well as the corresponding renewability scores and life-cycle energy balances and efficiencies of the biohydrogen products. In addition to quantitative evidence of the (expected) relevance of the feedstock and impact categories considered results show that poplar-derived bio-oil could be a suitable feedstock for steam reforming in contrast to first-generation bioglycerol.
Recent Advances in Seawater Electrolysis
Jan 2022
Publication
Hydrogen energy as a clean and renewable energy has attracted much attention in recent years. Water electrolysis via the hydrogen evolution reaction at the cathode coupled with the oxygen evolution reaction at the anode is a promising method to produce hydrogen. Given the shortage of freshwater resources on the planet the direct use of seawater as an electrolyte for hydrogen production has become a hot research topic. Direct use of seawater as the electrolyte for water electrolysis can reduce the cost of hydrogen production due to the great abundance and wide availability. In recent years various high-efficiency electrocatalysts have made great progress in seawater splitting and have shown great potential. This review introduces the mechanisms and challenges of seawater splitting and summarizes the recent progress of various electrocatalysts used for hydrogen and oxygen evolution reaction in seawater electrolysis in recent years. Finally the challenges and future opportunities of seawater electrolysis for hydrogen and oxygen production are presented.
Materials for End to End Hydrogen Roadmap
Jun 2021
Publication
This report is commissioned by the Henry Royce Institute for advanced materials as part of its role around convening and supporting the UK advanced materials community to help promote and develop new research activity. The overriding objective is to bring together the advanced materials community to discuss analyse and assimilate opportunities for emerging materials research for economic and societal benefit. Such research is ultimately linked to both national and global drivers namely Transition to Zero Carbon Sustainable Manufacture Digital & Communications Circular Economy as well as Health & Wellbeing.
This paper can be download from their website
This paper can be download from their website
Prediction of Gaseous Products from Refuse Derived Fuel Pyrolysis Using Chemical Modelling Software - Ansys Chemkin-Pro
Nov 2019
Publication
There can be observed global interest in waste pyrolysis technology due to low costs and availability of raw materials. At the same time there is a literature gap in forecasting environmental effects of thermal waste treatment installations. In the article was modelled the chemical composition of pyrolysis gas with main focus on the problem in terms of environmental hazards. Not only RDF fuel was analysed but also selected waste fractions included in its composition. This approach provided comprehensive knowledge about the chemical composition of gaseous pyrolysis products which is important from the point of view of the heterogeneity of RDF fuel. The main goal of this article was to focus on the utilitarian aspect of the obtained calculation results. Final results can be the basis for estimating ecological effects both for existing and newly designed installations.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Hydrogen Generation by Photocatalytic Reforming of Potential Biofuels: Polyols, Cyclic Alcohols, and Saccharides
Jan 2018
Publication
We have studied hydrogen gas production using photocatalysis from C2-C5 carbon chain polyols cyclic alcohols and mono and di-saccharides using palladium nanoparticles supported on a TiO2 catalyst. For many of the polyols the hydrogen evolution rate is found to be dictated by the number of hydroxyl groups and available a-hydrogens in the structure. However the rule only applies to polyols and cyclic alcohols while the sugar activity is limited by the bulky structure of those molecules. There was also evidence of ring opening in photocatalytic reforming of cyclic alcohols that involved dehydrogenation and decarbonylation of a CC bond.
Pyrolysis-gasification of Wastes Plastics for Syngas Production Using Metal Modified Zeolite Catalysts Under Different Ratio of Nitrogen/Oxygen
Jun 2020
Publication
The aim of this study was the syngas production by the gasification of plastic waste (polyethylene polypropylene and terephthalate polyethylene). Ca Ce La Mg and Mn were used to promote the Ni/ZSM-5 catalyst in order to enhance the production of higher syngas yield. The modified catalysts can enhanced the reaction rate of the pyrolysis process and resulting in high syngas in the product yields. Especially cerium lanthanum promoted catalysts can enhance the yield of syngas. The effect of the reaction temperature and nitrogen/oxygen ratio of the carrier gas was also investigated. The maximum syngas production was obtained with lanthanum catalyst (112.2 mmol/g (95%N2 and 5%O2) and 130.7 mmol/g (90%N2 and 10%O2) at 850 °C. Less carbon depositions was found at 850 °C or even by the using of catalyst and more oxygen in the carrier gas. The oxygen content of the pyrolysis-gasification atmosphere had a key role to the syngas yield and affects significantly the carbon-monoxide/carbon-dioxide ratio. Catalysts can also accelerate the methanization reactions and isomerize the main carbon frame. Increasing in both temperature and oxygen in the atmosphere led to higher n-paraffin/n-olefin ratio and more multi-ring aromatic hydrocarbons in pyrolysis oils. The concentration of hydrocarbons containing oxygen and branched compounds was also significantly affected by catalysts.
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