Transmission, Distribution & Storage
Experimental Investigation of Using Coffee WasteDerived Activated Carbon Effectively as Sustainable Material for Hydrogen Storage
Sep 2025
Publication
This study presents the synthesis and evaluation of activated carbon derived from spent coffee grounds using three distinct activation methods namely chemical ultrasound-assisted and surface magnetized. The characterization studies of materials are used to evaluate hydrogen storage performance under varying pressure and temperature conditions. The gravimetric measurements are employed to assess the physisorption capacities while electrochemical techniques such as LSV CV and GCD evaluate hydrogen related charge storage behavior. The activation methods affect surface morphology and elemental composition of the activated carbon samples as confirmed by SEM and EDS analyses. Among the three chemically activated carbon exhibits the highest hydrogen uptake achieving 0.362 wt% at 0 ◦C and 4 kPa which is attributed to its highly porous structure. The ultrasound-assisted and surface magnetized samples exhibitmaximum capacities of 0.357 wt% and 0.339 wt% respectively. This study underlines the potential of coffee waste as a sustainable carbon precursor and introduces a dual-characterization approach.
Hydrogen Compression and Long-distance Transportation: Emerging Technologies and Applications in the Oil and Gas Industry - A Technical Review
Dec 2024
Publication
As Europe transitions away from natural gas dependency and accelerates its adoption of renewable energy 12 green hydrogen has emerged as a key energy carrier for industrial and automotive applications. Similarly plans 13 to export hydrogen and ammonia from resource-rich regions like Australia and the Middle East to major importers 14 such as Japan and South Korea underline the global commitment to decarbonization. Central to these efforts is 15 the advancement of efficient hydrogen compression technologies which are essential for establishing a 16 sustainable hydrogen supply chain. This study provides a comparative analysis of two key hydrogen compression 17 technologies categorized under positive displacement and non-mechanical systems. The evaluation emphasizes 18 the technical characteristics energy efficiency and potential applications of these systems in the emerging 19 hydrogen economy. Special focus is placed on electric motor-driven compressors which integrate advanced 20 materials and optimized designs to enhance efficiency and minimize energy consumption. By addressing the gap 21 in comparative evaluations this paper offers insights into the performance and sustainability of these technologies 22 contributing to the development of cost-effective and reliable hydrogen supply systems.
Optimizing Hydrogen Storage and Fuel Cell Performance Using Carbon-Based Materials: Insights into Pressure and Surface Area Effects
Mar 2025
Publication
Efficient hydrogen storage is critical for advancing hydrogen-based technologies. This study investigates the effects of pressure and surface area on hydrogen storage in three carbon-based materials: graphite graphene oxide and reduced graphene oxide. Hydrogen adsorption–desorption experiments under pressures ranging from 1 to 9 bar revealed nonlinear storage capacity responses with optimal performance at around 5 bar. The specific surface area plays a pivotal role with reduced graphene oxide and exhibiting a surface area of 70.31 m2/g outperforming graphene oxide (33.75 m2/g) and graphite (7.27 m2/g). Reduced graphene oxide achieved the highest hydrogen storage capacity with 768 sccm and a 3 wt.% increase over the other materials. In assessing proton-exchange fuel cell performance this study found that increased hydrogen storage correlates with enhanced power density with reduced graphene oxide reaching a maximum of 0.082 W/cm2 compared to 0.071 W/cm2 for graphite and 0.017 W/cm2 for graphene oxide. However desorption rates impose temporal constraints on fuel cell operation. These findings enhance our understanding of pressure–surface interactions and underscore the balance between hydrogen storage capacity surface area and practical performance in carbon-based materials offering valuable insights for hydrogen storage and fuel cell applications.
Study on Hydrogen Embrittlement Behavior in Heat-Affected Zone of X80 Welded Pipe
Apr 2025
Publication
Hydrogen as a clean energy source has gradually become an important choice for the energy transformation in the world. Utilizing existing natural gas pipelines for hydrogen-blended transportation is one of the most economical and effective ways to achieve large-scale hydrogen transportation. However hydrogen can easily penetrate into the pipe material during the hydrogen-blended transportation process causing damage to the properties of the pipe. The heat-affected zone (HAZ) of the weld being the weakest part of the pipeline is highly sensitive to hydrogen embrittlement. The microstructure and properties of the grains in the heat-affected zone undergoes changes during the welding process. Therefore this paper divides the HAZ of X80 welded pipes into three sub-HAZ namely the coarse-grained HAZ fine-grained HAZ and intercritical HAZ to study the hydrogen behavior. The results show that the degree of hydrogen damage in each sub-HAZ varies significantly at different strain rates. The coarse-grained HAZ has the highest hydrogen embrittlement sensitivity at low strain rates while the intercritical HAZ experiences the greatest hydrogen damage at high strain rates. By combining the microstructural differences within each sub-HAZ the plastic damage mechanism of hydrogen in each sub-HAZ is analyzed with the aim of providing a scientific basis for the feasibility of using X80 welded pipes in hydrogen-blended transportation.
From Natural Gas to Hydrogen: Climate Impacts of Current and Future Gas Transmission Networks in Germany
May 2025
Publication
Hydrogen emissions arise from leakage during its production transport storage and use leading to an increase in atmospheric hydrogen concentrations. These emissions also cause an indirect climate effect which has been quantified in the literature with a global warming potential over 100 years (GWP100) of about 11.6 placing hydrogen between carbon dioxide (1) and methane (29.8). There is increasing debate about the climate impact of an energy transition based on hydrogen. As a case study we have therefore evaluated the expected climate impact of switching from the long-distance natural gas transmission network to the outlined future “hydrogen core network” in Germany. Our analysis focuses on the relevant sources and network components of emissions. Our results show that the emissions from the network itself represent only about 1.8% of total emissions from the transmission of hydrogen with 98% attributed to energy-related compressor emissions and only 2% to fugitive and operational hydrogen leakage. Compared to the current natural gas transmission network we calculate a 99% reduction in total network emissions and a 97% reduction in specific emissions per transported unit of energy. In the discussion we show that when considering the entire life cycle which also includes emissions from the upstream and end-use phases the switch to hydrogen reduces the overall climate impact by almost 90%. However while our results show a significantly lower climate impact of hydrogen compared to natural gas minimising any remaining emissions remains crucial to achieve carbon neutrality by 2045 as set in Germany’s Federal Climate Action Act. Hence we recommend further reducing the emissions intensity of hydrogen supply and minimising the indirect emissions associated with the energy supply of compressors.
Hydrogen Adsorbents in the Vacuum Layer of Liquid Hydrogen Containers: Materials and Applications
Oct 2025
Publication
Hydrogen serves as a key clean-energy carrier with the main hurdles lying in safe efficient transport and storage (gas or liquid) and in end-use energy conversion. Liquid hydrogen (LH) as a high-density method of storage and transportation presents cryogenic insulation as its key technical issues. In LH storage tanks the performance of high vacuum multilayer insulation (HVMLI) will decline due to hydrogen release and leakage from the microscopic pores of steel which significantly destroy the vacuum layer. The accumulation of residual gases will accelerate thermal failure shorten the service life of storage tanks and increase safety risks. Adsorption is the most effective strategy for removing residual gases. This review aims to elucidate materials methods and design approaches related to hydrogen storage. First it summarizes adsorbents used in liquid hydrogen storage tanks including cryogenic adsorbents metal oxides zeolite molecular sieves and non-volatile compounds. Second it explores experimental testing methods and applications of hydrogen adsorbents in storage tanks analyzing key challenges faced in practical applications and corresponding countermeasures. Finally it proposes research prospects for exploring novel adsorbents and developing integrated systems.
Optimization of Interfacial Bonding between Graphene-enhanced Polyethylene Liners and CFRP Composites using Plasma Treatment for Hydrogen Storage Applications
Oct 2025
Publication
As the need for sustainable hydrogen storage solutions increases enhancing the bonding interface between polymer liners and carbon fiber-reinforced polymer (CFRP) in Type IV hydrogen tanks is essential to ensure tank integrity and safety. This study investigates the effect of plasma treatment on polyethylene (PE) and PE/graphene nanoplatelets (GNP) composites to optimize bonding with CFRP simulating the liner-CFRP interface in hydrogen tanks. Initially plasma treatment effects on PE surfaces were assessed focusing on plasma energy and exposure time with key surface modifications characterized and bonding performance being evaluated. Plasma treatment on PE/GNP composites with increasing GNP content was then examined comparing the bonding effectiveness of untreated and plasma-treated samples. Wedge peel tests revealed that plasma treatment significantly enhanced PE-CFRP bonding with optimal conditions at 510 W and 180 s resulting in 212 % and 165 % increases in the wedge peel strength and fracture energy respectively. Plasma-treated PE/GNP composites with 0.75 wt.% GNP achieved a notable bonding enhancement with CFRP showing 528 % and 269 % improvements in strength and fracture energy over untreated neat PE-CFRP samples. These findings offer practical implications for improving the mechanical performance of hydrogen storage tanks contributing to safer and more efficient hydrogen storage systems for a sustainable energy future.
On the Relationship Between Pressure Collapse Rate and Nusselt Number During Sloshing in Cryogenic Liquid Hydrogen Tanks
Oct 2025
Publication
Pressure collapse in sloshing cryogenic liquid hydrogen tanks is a challenge for existing models which often diverge from experimental data. This paper presents a novel lumped-parameter model that overcomes these limitations. Based on a control volume analysis our approach simplifies the complex non-equilibrium physics into a single dimensionless ordinary differential equation governing the liquid’s temperature. We demonstrate this evolution is controlled by one key parameter: the interfacial Nusselt number (). A method for estimating directly from pressure data is also provided. Validated against literature data the model predicts final tank temperatures with deviation of 0.88K (<5% relative error) from measurements thereby explaining the associated pressure collapse. Furthermore our analysis reveals that the Nusselt number varies significantly during a single sloshing event—with calculated values ranging from a peak of 5.81 × 105 down to 7.58 × 103—reflecting the transient nature of the phenomenon.
Effects of the Size and Cost Reduction on a Discounted Payback Period and Levelised Cost of Energy of a Zero-export Photovoltaic System with Green Hydrogen Storage
May 2023
Publication
Zero-export photovoltaic systems are an option to transition to Smart Grids. They decarbonize the sector without affecting third parties. This paper proposes the analysis of a zero-export PVS with a green hydrogen generation and storage system. This configuration is feasible to apply by any selfgeneration entity; it allows the user to increase their resilience and independence from the electrical network. The technical issue is simplified because the grid supplies no power. The main challenge is finding an economic balance between the savings in electricity billing proportional to the local electricity rate and the complete system’s investment operation and maintenance expenses. This manuscript presents the effects of the power sizing on the efficacy of economic savings in billing (ηSaving ) and the effects of the cost reduction on the levelized cost of energy (LCOE) and a discounted payback period (DPP) based on net present value. In addition this study established an analytical relationship between LCOE and DPP. The designed methodology pro poses to size and selects systems to use and store green hydrogen from the zero-export photo voltaic system. The input data in the case study are obtained experimentally from the Autonomous University of the State of Quintana Roo located on Mexico’s southern border. The maximum power of the load is LPmax = 500 kW and the average power is LPmean = 250 kW; the tariff of the electricity network operator has hourly conditions for a medium voltage demand. A suggested semi-empirical equation allows for determining the efficiency of the fuel cell and electrolyzer as a function of the local operating conditions and the nominal power of the com ponents. The analytical strategy the energy balance equations and the identity functions that delimit the operating conditions are detailed to be generalized to other case studies. The results are obtained by a computer code programmed in C++ language. According to our boundary conditions results show no significant savings generated by the installation of the hydrogen system when the zero-export photovoltaic system Power ≤ LPmax and DPP ≤ 20 years is possible only with LCOE ≤ 0.1 $/kWh. Specifically for the Mexico University case study zero-export photovoltaic system cost must be less than 310 $/kW fuel cell cost less than 395 $/kW and electrolyzer cost less than 460 $/kW.
Research Trends in Underground Hydrogen Storage: A Bibliometric Approach
Apr 2025
Publication
This article presents the findings of a bibliometric analysis of scientific publications in journals and materials indexed in the SCOPUS and Web of Science databases covering the broad topic of underground hydrogen storage (UHS). The use of VOSviewer software for keyword analysis enabled the identification of four key research areas related to UHS. These areas include hydrogen and hydrocarbon reservoir engineering; hydrogen economy and energy transformation; processes in hydrogen storage sites including lessons from CO2 sequestration; and the geology engineering and geomechanics of underground gas storage. The interdisciplinary nature of UHS research emphasises the synergy of research across diverse fields. A bibliographic analysis allowed for the identification of areas of intensive research and new directions of work related to UHS key research centres and the dynamics of the development of research topics related to UHS. This study revealed the chronological dispersion of the research results their geographical and institutional variability and the varying contributions of major publishing journals. The research methodology used can serve as an inspiration for the work of other researchers.
Prediction and Optimization of the Long-Term Fatigue Life of a Composite Hydrogen Storage Vessel Under Random Vibration
Feb 2025
Publication
A composite hydrogen storage vessel (CHSV) is one key component of the hydrogen fuel cell vehicle which always suffers random vibration during transportation resulting in fatigue failure and a reduction in service life. In this paper firstly the free and constrained modes of CHSV are experimentally studied and numerically simulated. Subsequently the random vibration simulation of CHSV is carried out to predict the stress distribution while Steinberg’s method and Dirlik’s method are used to predict the fatigue life of CHSV based on the results of stress distribution. In the end the optimization of ply parameters of the composite winding layer was conducted to improve the stress distribution and fatigue life of CHSV. The results show that the vibration pattern and frequency of the free and constrained modes of CHSV obtained from the experiment tests and the numerical predictions show a good agreement. The maximum difference in the value of the vibration frequency of the free and constrained modes of CHSV from the FEA and experiment tests are respectively 8.9% and 8.0% verifying the accuracy of the finite element model of CHSV. There is no obvious difference between the fatigue life of the winding layer and the inner liner calculated by Steinberg’s method and Dirlik’s method indicating the accuracy of FEA of fatigue life in the software Fe-safe. Without the optimization the maximum stresses of the winding layer and the inner liner are found to be near the head section by 469.4 MPa and 173.0 MPa respectively and the numbers of life cycles of the winding layer and the inner liner obtained based on the Dirlik’s method are around 1.66 × 106 and 3.06 × 106 respectively. Through the optimization of ply parameters of the composite winding layer the maximum stresses of the winding layer and the inner liner are reduced by 66% and 85% respectively while the numbers of life cycles of the winding layer and the inner liner both are increased to 1 × 107 (high cycle fatigue life standard). The results of the study provide theoretical guidance for the design and optimization of CHSV under random vibration.
Remote Sensing Perspective on Monitoring and Predicting Underground Energy Sources Storage Environmental Impacts: Literature Review
Jul 2025
Publication
Geological storage is an integral element of the green energy transition. Geological formations such as aquifers depleted reservoirs and hard rock caverns are used mainly for the storage of hydrocarbons carbon dioxide and increasingly hydrogen. However potential adverse effects such as ground movements leakage seismic activity and environmental pollution are observed. Existing research focuses on monitoring subsurface elements of the storage while on the surface it is limited to ground movement observations. The review was carried out based on 191 research contributions related to geological storage. It emphasizes the importance of monitoring underground gas storage (UGS) sites and their surroundings to ensure sustainable and safe operation. It details surface monitoring methods distinguishing geodetic surveys and remote sensing techniques. Remote sensing including active methods such as InSAR and LiDAR and passive methods of multispectral and hyperspectral imaging provide valuable spatiotemporal information on UGS sites on a large scale. The review covers modelling and prediction methods used to analyze the environmental impacts of UGS with data-driven models employing geostatistical tools and machine learning algorithms. The limited number of contributions treating geological storage sites holistically opens perspectives for the development of complex approaches capable of monitoring and modelling its environmental impacts.
The Integration of Hydrogen Energy Storage (HES) in Germany: What Are the Benefits for Power Grids?
Mar 2025
Publication
This article provides an overview of the requirements for a grid-oriented integration of hydrogen energy storage (HES) and components into the power grid. Considering the general definition of HES and the possible components this paper presents future hydrogen demand electrolysis performance and storage capacity. These parameters were determined through various overall system studies aiming for climate neutrality by the year 2045. In Germany the targeted expansion of renewable energy generation capacity necessitates grid expansion to transport electricity from north to south and due to existing grid congestions. Therefore electrolysis systems could be used to improve the integration of renewable energy systems by reducing energy curtailment and providing grid services when needed. Currently however there are hardly any incentives for a grid-friendly allocation and operation of electrolysis or power-to-gas plants. Two possible locations for hydrogen plants from two current research projects HyCavMobil (Hydrogen Cavern for Mobility) and H2-ReNoWe (Hydrogen Region of north-western Lower Saxony) are presented as practical examples. Using power grid models the integration of electrolysis systems at these locations in the current high and extra-high voltage grid is examined. The presented results of load flow calculations assess power line utilization and sensitivity for different case scenarios. Firstly the results show that power lines in these locations will not be overloaded which would mean an uncritical operation of the power grid. While the overall grid stability remains unaffected in this case selecting suitable locations is vital to prevent negative effects on the local grid.
Pore-scale Evaluation of Hydrogen Storage and Recovery in Basaltic Formations
Jul 2025
Publication
Underground hydrogen storage (UHS) in basaltic rocks offers a scalable solution for large-scale sustainable energy needs yet its efficiency is limited by poorly constrained pore-scale hysteresis during cyclic hydrogenbrine flow. While basaltic rocks have been extensively studied for carbon sequestration and critical mineral extraction the pore-scale physics governing cyclic hydrogen-brine interactions particularly the roles of snap-off wettability and hysteresis remain inadequately understood. This knowledge gap hinders the development of predictive models and optimization strategies for UHS performance. This study presents a pore-scale investigations of cyclic hydrogen-brine flow in basaltic formations combining micro-computed tomography imaging with pore network modelling. A systematic workflow is employed to evaluate the effects of repeated drainage-imbibition cycles on multiphase flow properties under varying wetting regimes with emphasis on hysteresis evolution and its influence on recoverable hydrogen. Model validation is achieved through a novel benchmarking approach that incorporates synthetic fractures and morphological scaling enabling calibration against experimental capillary pressure and relative permeability. Results show that hydrogen trapping is primarily governed by snap-off and pore-body isolation particularly within large angular pores exhibiting high aspect ratios and limited connectivity. Strong hysteresis is observed between drainage and imbibition with hydrogen saturations averaging 85% predominantly in larger pore spaces compared to a residual saturation of 61% following imbibition. Repeated cycling leads to a gradual increase in residual saturation which eventually stabilizes indicating the onset of a hysteresis equilibrium state. Wettability emerges as a critical second-order control on displacement dynamics. Shifting from strongly to weakly water-wet conditions reduces capillary entry pressures enhances brine re-invasion and increases hydrogen recovery efficiency by ∼6%. These findings offer mechanistic insights into capillary trapping and wettability effects providing a framework for optimizing UHS reactive and abundant yet underutilized basalt formations and supporting ongoing global decarbonization efforts through reliable subsurface hydrogen storage.
An Optimization Cost Strategy for Storage-enabled Hydrogen Flow Network Using Monte Carlo Simulation
Aug 2025
Publication
This article presents an innovative approach to address the optimization and planning of hydrogen network transmission focusing on minimizing computational and operational costs including capital operational and maintenance expenses. The mathematical models developed for gas flow rate pipelines junctions and storage form the basis for the optimization problem which aims to reduce costs while satisfying equality inequality and binary constraints. To achieve this we implement a dynamic algorithm incorporating 100 scenarios to account for uncertainty. Unlike conventional successive linear programming methods our approach solves successive piecewise problems and allows comparisons with other techniques including stochastic and deterministic methods. Our method significantly reduces computational time (56 iterations) compared to deterministic (92 iterations) and stochastic (77 iterations) methods. The non-convex nature of the model necessitates careful selection of starting points to avoid local optimal solutions which is addressed by transforming the primal problem into a linear program by fixing the integer variable. The LP problem is then efficiently solved using the Complex Linear Programming Expert (CPLEX) solver enhanced by Monte Carlo simulations for 100 scenarios achieving a 39.13% reduction in computational time. In addition to computational efficiency this approach leads to operational cost savings of 25.02% by optimizing the selection of compressors (42.8571% decreased) and storage facilities. The model’s practicality is validated through realworld simulations on the Belgian gas network demonstrating its potential in solving large-scale hydrogen network transmission planning and optimization challenges.
Structural Assessment of Independent Type-C Liquid Hydrogen Fuel Tank
Apr 2025
Publication
As environmental pollution has become a global concern regulations on carbon emissions from maritime activities are being implemented and interest in using renewable energy as fuel for ships is growing. Hydrogen which does not release carbon dioxide and has a high energy density can potentially replace fossil fuels as a renewable energy source. Notably storage of hydrogen in a liquid state is considered the most efficient. In this study a 0.7 m3 liquid hydrogen fuel tank suitable for small vessels was designed and a structural analysis was conducted to assess its structural integrity. The extremely low liquefaction temperature of hydrogen at −253 ◦C and the need for spatial efficiency in liquid hydrogen fuel tanks make vacuum insulation essential to minimize the heat transfer due to convection. A composite insulation system of sprayed-on foam insulation (SOFI) and multilayer insulation (MLI) was applied in the vacuum annular space between the inner and outer shells and a tube-shaped supporter made of a G-11 cryogenic (CR) material with low thermal conductivity and high strength was employed. The material selected for the inner and outer layers of the tank was STS 316L which exhibits sufficient ductility and strength at cryogenic temperatures and has low sensitivity to hydrogen embrittlement. The insulation performance was quantitatively assessed by calculating the boil-off rate (BOR) of the designed fuel tank. Structural integrity evaluations were conducted for nine load cases using heat transfer and structural analyses in accordance with the IGF code.
Challenges and Potential Future Trends on High Entropy Alloy for Solid Hydrogen Storage: Systematic Review
Aug 2025
Publication
This work consists of a systematic review showing recent progress and trends in the development of high entropy alloys (HEA) for solid-state hydrogen storage. The information was compiled from academic papers from the following databases: Google Scholar ScienceDirect Springer SCOPUS American Chemical Society MDPI; as well as the patent banks United States Patent and Trademark Office Google Patent and lens.org. This article discusses key aspects such as HEA design (elements used thermodynamic and geometric characteristics thermodynamic simulations and synthesis methods); HEA evaluation focusing on crystallinity thermal behavior and hydrogen storage; HEA-related trends including MgH2 modification the advancement of lightweight alloys and the use of machine learning.
Underground Hydrogen Storage: Transforming Subsurface Science into Sustainable Energy Solutions
Feb 2025
Publication
As the global economy moves toward net-zero carbon emissions large-scale energy storage becomes essential to tackle the seasonal nature of renewable sources. Underground hydrogen storage (UHS) offers a feasible solution by allowing surplus renewable energy to be transformed into hydrogen and stored in deep geological formations such as aquifers salt caverns or depleted reservoirs making it available for use on demand. This study thoroughly evaluates UHS concepts procedures and challenges. This paper analyzes the most recent breakthroughs in UHS technology and identifies special conditions needed for its successful application including site selection guidelines technical and geological factors and the significance of storage characteristics. The integrity of wells and caprock which is important for safe and efficient storage can be affected by the operating dynamics of the hydrogen cycle notably the fluctuations in pressure and stress within storage formations. To evaluate its potential for broader adoption we also examined economic elements such as cost-effectiveness and the technical practicality of large-scale storage. We also reviewed current UHS efforts and identified key knowledge gaps primarily in the areas of hydrogen–rock interactions geochemistry gas migration control microbial activities and geomechanical stability. Resolving these technological challenges regulatory frameworks and environmental sustainability are essential to UHS’s long-term and extensive integration into the energy industry. This article provides a roadmap for UHS research and development emphasizing the need for further research to fully realize the technology’s promise as a pillar of the hydrogen economy
Pipeline Regulation for Hydrogen: Choosing Between Paths and Networks
Oct 2025
Publication
The reliance on hydrogen as part of the transition towards a low-carbon economy will require developing dedicated pipeline infrastructure. This deployment will be shaped by regulatory frameworks governing investment and access conditions ultimately structuring how the commodity is traded. The paper assesses the market design for hydrogen infrastructure assuming the application of unbundling requirements. For this purpose it develops a general economic framework for regulating pipeline infrastructure focusing on asset specificity market power and access rules. The paper assesses the scope of application of infrastructure regulation which can be set to individual pipelines or to entire networks. When treated as entire networks the infrastructure can provide flexibility to enhance market liquidity. However this requires establishing network monopolies which rely on central planning and reduce the overall dynamic efficiency of the sector. The paper further compares the regulation applied to US and EU natural gas pipeline infrastructure. Based on the different challenges faced by the EU hydrogen sector including absence of wholesale concentration and large infrastructure needs the paper draws lessons for a regulatory framework establishing the main building blocks of a hydrogen target model. The paper recommends a review of the current EU regulatory framework in the Hydrogen and Decarbonised Gas Package to enable i) the application of regulation to individual pipelines rather than entire networks; ii) the use of negotiated third-party access light-touch regulation and possibly marketbased coordination mechanisms for the access to the infrastructure and iii) a more significant role for long-term capacity contracts to underpin infrastructure investments.
Modelling Green Hydrogen Storage in Salt Caverns: Implications of Future Storage Demands on Cavern Operation
Mar 2025
Publication
The transition to a renewable energy system based mainly on an electricity and hydrogen infrastructure places new requirements and constraints on the infrastructure systems involved. This study investigates the impact of future hydrogen storage demands on a representative salt cavern considering two cases: a regional focus on Lower Saxony with high wind energy penetration and a national perspective on Germany with a PV-dominated mix of installed capacities. A numerical model is developed for in-depth assessment of the thermodynamics inside the cavern. Hydrogen storage profiles generated from 2045 renewable electricity projections for Germany reveal substantial storage demands. Key parameters such as hydrogen production and storage share turnover rate and storage interval length vary significantly between the two cases. In the Lower Saxony case high wind shares lead to increased turnover rates and reduced required working gas volumes but also result in steeper pressure and temperature gradients inside the cavern and necessitate larger compressor systems. In contrast the PV-dominated Germany case experiences lower internal cavern stresses but requires more flexible surface components to manage frequent fluctuations in hydrogen flow. These findings underscore the complex interplay between regional power mixes storage facility design and operational requirements.
Research on Hydrogen Induced Cracking Behavior and Service Performance of Metal Pipeline Material
Aug 2025
Publication
This study systematically investigates the fracture behavior of X80 pipeline steel welded joints under hydrogen-induced cracking (HIC) conditions through combined experimental characterization and numerical simulation. Microstructural observations and Vickers hardness testing reveal significant heterogeneity in the base metal heat-affected zone (HAZ) and weld metal (WM) resulting in spatially non-uniform mechanical properties. A userdefined subroutine (USDFLD) was employed to assign continuous material property distributions within the finite element model accurately capturing mechanical heterogeneity and its influence on crack-tip mechanical fields and crack propagation paths. Results show that welding thermal cycles induce pronounced microstructural evolution significantly altering hardness and strength distributions which in turn affect the evolution of crack-tip stress and plastic strain fields. Crack propagation preferentially occurs toward regions of higher yield strength where limited plasticity leads to intensified cracktip stress concentration accelerating crack growth and extending propagation paths. Moreover crack growth is accompanied by local unloading near the crack tip reducing peak stress and strain compared to the initial stationary crack tip. The stress and strain field reconfiguration are primarily localized near the crack tip while the far-field mechanical response remains largely stable.
Literature Review: State-of-the-art Hydrogen Storage Technologies and Liquid Organic Hydrogen Carrier (LOHC) Development
Sep 2023
Publication
Greenhouse gas anthropogenic emissions have triggered global warming with increasingly alarming consequences motivating the development of carbon-free energy systems. Hydrogen is proposed as an environmentally benign energy vector to implement this strategy but safe and efficient large-scale hydrogen storage technologies are still lacking to develop a competitive Hydrogen economy. LOHC (Liquid Organic Hydrogen Carrier) improves the storage and handling of hydrogen by covalently binding it to a liquid organic framework through catalytic exothermic hydrogenation and endothermic dehydrogenation reactions. LOHCs are oil-like materials that are compatible with the current oil and gas infrastructures. Nevertheless their high dehydrogenation enthalpy platinoid-based catalysts and thermal stability are bottlenecks to the emergence of this technology. In this review hydrogen storage technologies and in particular LOHC are presented. Moreover potential reactivities to design innovative LOHC are discussed.
Advancing Hydrogen Storage: Explainable Machine Learning Models for Predicting Hydrogen Uptake in Metal-organic Frameworks
Sep 2025
Publication
Metal organic frameworks (MOFs) exhibit exceptional efficacy in hydrogen storage owing to their distinctive characteristics including elevated gravimetric densities rapid kinetics and reversibility. An in-depth look at existing literature indicates that while there are many studies using machine learning (ML) algorithms to develop predictive models for estimating hydrogen uptake by MOFs a great number of these models are not explainable. The novelty of this work lies in the integration of explainability approaches and ML models providing both accuracy and interpretability which is rarely addressed in existing studies. To fill this gap this paper attempts to develop explainable ML models for forecasting the hydrogen storage capacity of MOFs using three ML techniques including Bayesian regularized neural networks (BRANN) least squares support vector machines (LSSVM) and the extra tree algorithm (ET). An MOF databank comprising 1729 data points was assembled from literature. Surface area temperature pore volume and pressure were employed as input variables in this database. The findings demonstrate that of the three algorithms the ET intelligent model attained exceptional performance yielding precise estimates with a root mean square error (RMSE) of 0.1445 mean absolute error (MAE) of 0.0762 and a correlation coefficient (R2 ) of 0.995. In addition a novel contribution of this study is the generation of an explicit formula derived from BRANN enabling straightforward implementation of hydrogen storage predictions without requiring retraining of complex models. The sensitivity analysis employing Shapley Additive Explanation technique revealed that pressure and surface area were the most significant features influencing hydrogen storage with relevance values of 0.84 and 0.59 respectively. Furthermore the outlier detection evaluation using the leverage method showed that approximately 98 % of the utilized MOFs data are trustworthy and fell within the acceptable range. Altogether this work establishes a distinctive framework that combines accuracy interpretability and practical usability advancing the state of predictive modelling for hydrogen storage in MOFs.
Factors Affecting Energy Consumption in Hydrogen Liquefaction Plants
Aug 2025
Publication
Hydrogen energy is valued for its diverse sources and clean low-carbon nature and is a promising secondary energy source with wide-ranging applications and a significant role in the global energy transition. Nonetheless hydrogen’s low energy density makes its largescale storage and transport challenging. Liquid hydrogen with its high energy density and easier transport offers a practical solution. This study examines the global hydrogen liquefaction methods with a particular emphasis on the liquid nitrogen pre-cooling Claude cycle process. It also examines the factors in the helium refrigeration cycle—such as the helium compressor inlet temperature outlet pressure and mass—that affect energy consumption in this process. Using HYSYS software the hydrogen liquefaction process is simulated and a complete process system is developed. Based on theoretical principles this study explores the pre-cooling refrigeration and normal-to-secondary hydrogen conversion processes. By calculating and analyzing the process’s energy consumption an optimized flow scheme for hydrogen liquefaction is proposed to reduce the total power used by energy equipment. The study shows that the hydrogen mass flow rate and key helium cycle parameters—like the compressor inlet temperature outlet pressure and flow rate—mainly affect energy consumption. By optimizing these parameters notable decreases in both the total and specific energy consumption were attained. The total energy consumption dropped by 7.266% from the initial 714.3 kW and the specific energy consumption was reduced by 11.94% from 11.338 kWh/kg.
A Review of Analogue Case Studies Relevant to Large-scale Underground Hydrogen Storage
Feb 2024
Publication
Underground Hydrogen Storage (UHS) has gathered interest over the past decade as an efficient means of storing energy. Although a significant number of research and demonstration projects have sought to understand the associated technical challenges it is yet to be achieved on commercial scales. We highlight case studies from town gas and blended hydrogen storage focusing on leakage pathways and hydrogen reactivity. Experience from helium storage serves as an analogue for the containment security of hydrogen as the two gases share physiochemical similarities including small molecular size and high diffusivity. Natural gas storage case studies are also investigated to highlight well integrity and safety challenges. Technical parameters identified as having adverse effects on storage containment security efficiency and hydrogen reactivity were then used to develop high-level and site-specific screening criteria. Thirty-two depleted offshore hydrocarbon reservoirs in the UK Continental Shelf (UKCS) are identified as potential storage formations based on the application of our high-level criteria. The screened fields reflect large hydrogen energy capacities low cushion gas requirements and proximity to offshore wind farms thereby highlighting the widespread geographic availability and potential for efficient UHS in the UKCS. Following the initial screening we propose that analysis of existing helium concentrations and investigation of local tectonic settings are key site-specific criteria for identifying containment security of depleted fields for stored hydrogen.
Optimization of Green Ammonia Distribution Systems for Intercontinental Energy Transport
Aug 2021
Publication
Green ammonia is a promising hydrogen derivative which enables intercontinental transport of dispatchable renewable energy. This research describes the development of a model which optimizes a global green ammonia network considering the costs of production storage and transport. In generating the model we show economies of scale for green ammonia production are small beyond 1 million tonnes per annum (MMTPA) although benefits accrue up to a production rate of 10 MMTPA if a production facility is serviced by a new port or requires a long pipeline. The model demonstrates that optimal sites for ammonia production require not only an excellent renewable resource but also ample land from which energy can be harvested. Land limitations constrain project size in otherwise optimal locations and force production to more expensive sites. Comparison of current crude oil markets to future ammonia markets reveals a trend away from global supply hubs and toward demand centers serviced by regional production.
A Review of Hydrogen Storage and Transport Technologies
Mar 2023
Publication
An important component of the deep decarbonization of the worldwide energy system is to build up the large-scale utilization of hydrogen to substitute for fossil fuels in all sectors including industry the electricity sector transportation and heating. Hence apart from reducing hydrogen production costs establishing an efficient and suitable infrastructure for the storage transportation and distribution of hydrogen becomes essential. This article provides a technically detailed overview of the state-of-the-art technologies for hydrogen infrastructure including the physical- and material-based hydrogen storage technologies. Physical-based storage means the storage of hydrogen in its compressed gaseous liquid or supercritical state. Hydrogen storage in the form of liquid-organic hydrogen carriers metal hydrides or power fuels is denoted as material-based storage. Furthermore primary ways to transport hydrogen such as land transportation via trailer and pipeline overseas shipping and some related commercial data are reviewed. As the key results of this article hydrogen storage and transportation technologies are compared with each other. This comparison provides recommendations for building appropriate hydrogen infrastructure systems according to different application scenarios.
Numerical Analysis of Hydrogen Fingering in Underground Hydrogen Storage
Apr 2025
Publication
Underground hydrogen storage has gained interest in recent years due to the enormous demand for clean energy. Hydrogen is more diffusive than air with a smaller density and lower viscosity. These unique properties introduce distinctive hydrodynamic phenomena in hydrogen storage one of which is fingering. Fingering could induce the fluid trapped in small clusters of pores leading to a dramatic decrease in hydrogen saturation and a lower recovery rate. In this study numerical simulations are performed at the microscopic scale to understand the evolution of hydrogen saturation and the impacts of injection and withdrawal cycles. Two sets of micromodels with different porosity (0.362 and 0.426) and minimum sizes of pore throats (0.362 mm and 0.181 mm) are developed in the numerical model. A parameter analysis is then conducted to understand the influence of injection velocity (in the range of 10-2 m/s to 10-5 m/s) and porous structure on the fingering pattern followed by an image analysis to capture the evolution of the fingering pattern. Viscous fingering capillary fingering and crossover fingering are observed and identified under different boundary conditions. The fractal dimension specific area mean angle and entropy of fingers are proposed as geometric descriptors to characterize the shape of the fingering pattern. When porosity increases from 0.362 to 0.426 the saturation of hydrogen increases by 26.2%. Narrower pore throats elevate capillary resistance which hinders fluid invasion. These results underscore the importance of pore structures and the interaction between viscous and capillary forces for hydrogen recovery efficiency. This work illuminates the influence of the pore structures and the fluid properties on the immiscible displacement of hydrogen and can be further extended to optimize the injection strategy of hydrogen in underground hydrogen storage.
Aromatic Liquid Organic Hydrogen Carriers for Hydrogen Storage and Release
Apr 2023
Publication
Hydrogen production from renewable energy sources has the potential to significantly reduce the carbon footprint of critical economic sectors that rely heavily on fossil fuels. Liquid organic hydrogen carrier (LOHC) technology has the capability to overcome the limitations associated with conventional hydrogen storage technologies. To date dibenzyltoluene and benzyltoluene are the benchmark LOHC molecules due to the unique hydrogen storage properties. However the reaction temperature for dehydrogenation reaction is high and catalysts need to be further developed so that efficient release of hydrogen can be realized. Exploration of various catalyst preparation methods such as supercritical carbon-dioxide deposition the selection on support material with relevant textural and chemical properties and optimization of catalyst modifiers are rewarding approaches of improving the catalyst performance. In addition to this the lowering of the dehydrogenation temperature by employing electrochemical methods and reactive distillation approaches are strategies that will make the LOHC technology competitive.
Experimental Evaluation of Ammonium Formate as a Potential Hydrogen Storage Option
Sep 2025
Publication
Electrochemical energy conversion systems are recognized as sustainable options for clean power generation. In conjunction with this the current hydrogen storage methods often suffer from limited storage density stability or high cost which motivate the search for alternative fuels with improved performance. This study is designed to investigate ammonium formate as an effective hydrogen storage medium and an efficient electrochemical fuel in electrochemical energy conversion systems. In order to perform the experimental tests stainless steel-stainless steel and aluminum-stainless steel electrode pairs are selected and examined under varying concentrations of potassium hydroxide sodium chloride and hydrogen peroxide at 80 ◦C and the system responses are then evaluated through voltage–time monitoring and polarization curve analysis. The aluminum-stainless steel configuration achieves the highest performance under 0.1 M potassium hydroxide and 10 % hydrogen peroxide reaching the voltages near ~ 900 mV and current densities of ~ 340 mA cm− 2 ; and the sodium chloride systems produce up to ~ 820 mV and ~ 310 mA cm− 2 while higher additive levels result in decreasing the voltages below 500 mV due to losses and side reactions. These findings confirm that moderate additive concentrations and optimized electrode pairing significantly enhance efficiency positioning ammonium formate as a low-cost energy-dense fuel suitable for decentralized and portable applications.
Tempering-induced Modulation of Hydrogen Embrittlement in Additvely Manufactured AISI 4340 Steel
Sep 2025
Publication
Recent studies on additive manufacturing (AM) have indicated the necessity of understanding the hydrogen embrittlement (HE) of high-strength steels fabricated by AM due to the different microstructure obtained compared to their conventionally processed counterparts. This study investigated the influence of post-AM tempering (at 205 ◦C 315 ◦C and 425 ◦C) on the HE resistance of AM-fabricated AISI 4340 steel a representative ultrahigh-strength medium-carbon low-alloy steel. The present results show that tempering effectively reduced the HE sensitivity of the steel. When tested in air tempering at a low temperature of 205 ◦C slightly increased both the yield strength (YS) and ultimate tensile strength (UTS) accompanied by a reduction in elongation (EL). This behaviour is attributed to the precipitation of carbides. In contrast higher tempering temperatures of 315 ◦C and 425 ◦C resulted in a progressive decrease in both YS and UTS as anticipated. However when tested in a hydrogen-rich environment although the HE dramatically reduced the ductility and YS could not even be determined for the samples tempered at 205 ◦C and 315 ◦C the tempered samples retained higher UTS and EL compared to the as-AM-fabricated samples because of the increased HE resistance by tempering. Microstructural examination indicated that tempering at 205 ◦C and 315 ◦C retained the bainitic microstructure while promoting the formation of fine carbide precipitates which softened the bainitic ferrite matrix enhancing the hydrogen trapping capacity. Tempering at 425 ◦C promoted recovery of the AM-fabricated steel reducing dislocation density producing a lower subsurface hydrogen concentration and higher hydrogen diffusivity which led to an enhanced HE resistance. As a result testing of the samples tempered at 425 ◦C in hydrogen resulted in a high YS (~1200 MPa) and only a ~5 % reduction in UTS and a 64 % reduction in EL compared with the untempered samples of which the reductions were 31 % in UTS and 79 % in EL. Furthermore this study underscores the critical role of the trap character in governing the HE behaviour offering a pathway toward optimised heat treatment strategies for improved HE resistance of additively manufactured high-strength steels.
A Novel Design Approach: Increase in Storage and Transport Efficiency for Liquid Hydrogen by Using a Dual Concept Involving a Steel-fiber Composite Tank and Thermal Sprayed Insulating Coatings
Nov 2024
Publication
Wind power-to-gas concepts have a high potential to sustainably cover the increasing demand for hydrogen as an energy carrier and raw material as it has been shown in the past that there is an enormous potential in energy overproduction which currently remains unused due to the shutdown of wind turbines. Thus there is barely experience in maritime production offshore storage and transport of large quantities of liquid hydrogen (LH2) due to the developing market. Instead tank designs refer to heavy standard onshore storage and transport applications with vacuum insulated double wall hulls made from austenitic stainless steel and comparatively high thermal diffusivity and conductivity. This reduces cost effectiveness due to inevitable boil-off and disregards some other requirements such as mechanical and cyclic strength and high corrosion resistance. Hence new concepts for LH2 tanks are required for addressing these issues. Two innovative technical concepts from space travel and high-temperature applications were adopted combined and qualified for use in the wind-power-to-gas scenario. The focus was particularly on the high requirements for transport weight insulation and cryogenic durability. The first concept part consisted of the implementation of FRP (fiber-reinforced plastics)–steel hybrid tanks which have a high potential as a hull for LH2 tanks. However these hybrid tanks are currently only used in the space sector. Questions still arise regarding interactions with coatings production material temperature resilience and design for commercial use. Thermally sprayed thermal barrier coatings (TBC) in turn show promising potential for surfaces subject to high thermal and mechanical stress. However the application is currently limited to use at high temperatures and needed to be extended to the cryogenic temperature range. The research on this second part of the concept thus focused on the validation of standard MCrAlY alloys and innovative (partially) amorphous metal coatings with regard to mechanical-technological and insulating properties in the low temperature range. This article gives an overview regarding the achieved results including manufacturing and measurements on a small tank demonstrator.
Techno-economic Analysis of Green Hydrogen Storage in Salt Caverns: Evaluating Cycling Effects and Cavern Scaling on the Levelized Cost of Hydrogen Storage in Ireland's Power-to-X Landscape
Sep 2025
Publication
This paper examines the techno-economic feasibility of utilising salt caverns for large-scale hydrogen storage in Ireland leveraging wind energy and proton exchange membrane (PEM) electrolysers. The analysis focuses on optimising the integration of wind power with hydrogen production and storage addressing key challenges such as energy curtailment grid transmission constraints and renewable energy intermittency. Findings highlight significant economic considerations with a single hydrogen storage cavern requiring an initial investment of approximately €240 million where geological site preparation and compressor systems constitute the largest cost components. Annual operational expenses (OPEX) are estimated at €4.6 million largely due to compressor energy consumption and cooling requirements. The study emphasizes the critical impact of electrolyser scale on economic viability. Small-scale systems such as a 20 MW PEM electrolyser are economically unfeasible with a levelised cost of hydrogen (LCOH) of around €10/kg and filling times extending up to 2.5 years. However scaling up to a 200 MW PEM electrolyser dramatically improves cost efficiency lowering the LCOH to approximately €0.83/kg and reducing filling times to just 90 days. This research provides a comprehensive framework for hydrogen storage development offering key insights for policymakers and industry stakeholders to drive the renewable energy transition and enhance energy security through cost-effective and sustainable storage solutions.
Unlocking Hydrogen's Potential: Prediction of Adsorption in Metal-organic Frameworks for Sustainable Energy Storage
Oct 2025
Publication
Accurately predicting hydrogen adsorption behavior is essential to developing efficient materials with storage capacities approaching those of liquid hydrogen and surpassing the performance of conventional compressed gas storage systems. Grand canonical Monte Carlo (GCMC) simulations accurately predict adsorption isotherms but are computationally expensive limiting large-scale material screening. We employ GPU-accelerated threedimensional classical density functional theory (DFT) based on the SAFT-VRQ Mie equation of state with a first-order Feynman–Hibbs correction to model hydrogen adsorption in [Zn(bdc)(ted)0.5] MOF-5 CuBTC and ZIF-8 at 30 K 50 K 77 K and 298 K. Our approach generates adsorption isotherms in seconds compared to hours for GCMC simulations with quantum corrections proving crucial for accurate low-temperature predictions. The results show good agreement with GCMC simulations and available experiments demonstrating classical DFT as a powerful tool for high-throughput material screening and optimizing hydrogen storage applications.
New Insights into the Improvement of Hydrogen Embrittlement Resistance of Heat-treated Carbon Steels by Shot Peening
Oct 2025
Publication
The effectiveness of shot peening in suppressing hydrogen embrittlement (HE) of the heat-treated steels with different strength levels 790 MPa (115 ksi) and 930 MPa (135 ksi) was comprehensively investigated. A plastically deformed layer on the surface facilitated an increased number of dislocations and refined grain morphology. This hindered hydrogen transportation as confirmed by the results of electrochemical permeation exhibiting a decrease in the effective diffusion coefficient up to 47 %. The trapping behaviour of the steels scrutinized through Thermal Desorption Spectroscopy (TDS) proposed that dislocations are primary traps. Along with this residual compressive stresses (RCS) were introduced into the materials reaching a maximum of − 650 MPa and a depth of 250 μm. This prevented fracture of the steels under constant load in a plastic regime (1.05xYS) and 120 bar H2 environment. Slow Strain Rate Tensile (SSRT) tests indicated superior mechanical properties of the shot-peened steels under electrochemical charging reducing HE susceptibility by 15 %. Fracture morphology confirmed the protective nature of the plastically deformed layer highlighting a higher ductility of the fracture. RCS has been indicated as a determining factor in suppressing HE by shot peening regardless of the strength level of the steel.
Large-Scale H2 Storage and Transport with Liquid Organic Hydrogen Carrier Technology: Insights into Current Project Developments and the Future Outlook
Jan 2024
Publication
The green hydrogen economy is evolving rapidly accompanied by the need to establish trading routes on a global scale. Currently several technologies arecompeting for a leadership role in future hydrogen value chains. Within thiscontext liquid organic hydrogen carrier (LOHC) technology represents an excellent solution for large-scale storage and safe transportation of hydrogen.This article presents LOHC technology recent progress as well as further potential of this technology with focus on benzyltoluene as the carrier material.Furthermore this contribution offers an insight into previous and ongoingproject development activities led by Hydrogenious LOHC Technologies togetherwith an evaluation of the economic viability and an overview of the regulatory aspects of LOHC technology.
Mapping Current Research on Hydrogen Supply Chain Design for Global Trade
Sep 2025
Publication
Global demand for clean energy carriers like hydrogen (H2) is rising under carbon-reduction policies. While domestic H2 projects are progressing international trade presents significant opportunities for countries with abundant renewables or advanced production capabilities. Yet establishing H2 as a viable global commodity requires overcoming supply chain challenges in flexibility efficiency and cost. This review examines hydrogen supply chain network design (HSCND) studies and highlights key research gaps in export-oriented systems. Current work often focuses on transport technologies but lacks integrated analyses combining technical economic and policy dimensions. Notable gaps include limited research on retrofitting infrastructure for H2 derivatives underexplored roles of ports as export hubs and insufficient evaluation of regulatory frameworks and financial risks. This review proposes a methodological approach to guide HSCND for export supporting data collection and strategic planning. Future research should integrate technical geopolitical and social factors into models backed by methodological innovation and empirical evidence.
Advances in Type IV Tanks for Safe Hydrogen Storage: Materials, Technologies and Challenges
Oct 2025
Publication
This paper provides a comprehensive review of Type IV hydrogen tanks with a focus on materials manufacturing technologies and structural issues related to high-pressure hydrogen storage. Recent advances in the use of advanced composite materials such as carbon fibers and polyamide liners useful for improving mechanical strength and permeability have been reviewed. The present review also discusses solutions to reduce hydrogen blistering and embrittlement as well as exploring geometric optimization methodologies and manufacturing techniques such as helical winding. Additionally emerging technologies such as integrated smart sensors for real-time monitoring of tank performance are explored. The review concludes with an assessment of future trends and potential solutions to overcome current technical limitations with the aim of fostering a wider adoption of Type IV tanks in mobility and stationary applications.
Numerical Investigation of Transmission and Sealing Characteristics of Salt Rock, Limestone, and Sandstone for Hydrogen Underground Energy Storage in Ontario, Canada
Feb 2025
Publication
With the accelerating global transition to clean energy underground hydrogen storage (UHS) has gained significant attention as a flexible and renewable energy storage technology. Ontario Canada as a pioneer in energy transition offers substantial underground storage potential with its geological conditions of salt limestone and sandstone providing diverse options for hydrogen storage. However the hydrogen transport characteristics of different rock media significantly affect the feasibility and safety of energy storage projects warranting in-depth research. This study simulates the hydrogen flow and transport characteristics in typical energy storage digital rock core models (salt rock limestone and sandstone) from Ontario using the improved quartet structure generation set (I-QSGS) and the lattice Boltzmann method (LBM). The study systematically investigates the distribution of flow velocity fields directional characteristics and permeability differences covering the impact of hydraulic changes on storage capacity and the mesoscopic flow behavior of hydrogen in porous media. The results show that salt rock due to its dense structure has the lowest permeability and airtightness with extremely low hydrogen transport velocity that is minimally affected by pressure differences. The microfracture structure of limestone provides uneven transport pathways exhibiting moderate permeability and fracture-dominated transport characteristics. Sandstone with its higher porosity and good connectivity has a significantly higher transport rate compared to the other two media showing local high-velocity preferential flow paths. Directional analysis reveals that salt rock and sandstone exhibit significant anisotropy while limestone’s transport characteristics are more uniform. Based on these findings salt rock with its superior sealing ability demonstrates the best hydrogen storage performance while limestone and sandstone also exhibit potential for storage under specific conditions though further optimization and validation are required. This study provides a theoretical basis for site selection and operational parameter optimization for underground hydrogen storage in Ontario and offers valuable insights for energy storage projects in similar geological settings globally.
Geomechanics of Geological Storage of Hydrogen: Knowledge Gaps and Future Directions
Aug 2025
Publication
Underground hydrogen storage is critical for supporting the transition to renewable energy systems addressing the intermittent nature of solar and wind power. Despite its promise as a carbon-neutral energy carrier there remains limited understanding of the geomechanical behavior of subsurface reservoirs under hydrogen storage conditions. This knowledge gap is particularly significant for fast-cycling operations which have yet to be implemented on a large scale. This review evaluates current knowledge on the geomechanics of underground hydrogen storage focusing on risks and challenges in geological formations such as salt caverns depleted hydrocarbon reservoirs saline aquifers and lined rock caverns. Laboratory experiments field studies and numerical simulations are synthesized to examine cyclic pressurization induced seismicity thermal stresses and hydrogen-rock interactions. Notable challenges include degradation of rock properties fault reactivation micro-seismic activity in porous reservoirs and mineral dissolution/precipitation caused by hydrogen exposure. While salt caverns are effective for low-frequency hydrogen storage their behavior under fast-cyclic loading requires further investigation. Similarly the mechanical evolution of porous and fractured reservoirs remains poorly understood. Key findings highlight the need for comprehensive geomechanical studies to mitigate risks and enhance hydrogen storage feasibility. Research priorities include quantifying cyclic loading effects on rock integrity understanding hydrogen-rock chemical interactions and refining operational strategies. Addressing these uncertainties is essential for enabling large-scale hydrogen integration into global energy systems and advancing sustainable energy solutions. This work systematically focuses on the geomechanical implications of hydrogen injection into subsurface formations offering a critical evaluation of current studies and proposing a unified research agenda.
Optimized Activation of Coffee-ground Carbons for Hydrogen Storage
Mar 2025
Publication
This study evaluates and compares physical chemical and dual activation methods for preparing activated carbons from spent coffee grounds to optimize their porosity for hydrogen storage. Activation processes including both one-step and two-step chemical and physical methods were investigated incorporating a novel dual activation process that combines chemical and physical activation. The findings indicate that the two-step chemical activation yields superior results producing activated carbons with a high specific surface area of 1680 m2 /g and a micropore volume of 0.616 cm3 /g. These characteristics lead to impressive hydrogen uptake capacities of 2.65 wt% and 3.66 wt% at 77 K under pressures of 1 and 70 bar respectively. The study highlights the potential of spent coffee grounds as a cost-effective precursor for producing high-performance activated carbons.
Research Sites of the H2STORE Project and the Relevance of Lithological Variations for Hydrogen Storage at Depths
Sep 2013
Publication
The H2STORE collaborative project investigates potential geohydraulic petrophysical mineralogical microbiological and geochemical interactions induced by the injection of hydrogen into depleted gas reservoirs and CO2- and town gas storage sites. In this context the University of Jena performs mineralogical and geochemical investigations on reservoir and cap rocks to evaluate the relevance of preferential sedimentological features which will control fluid (hydrogen) pathways thus provoking fluid-rock interactions and related variations in porosity and permeability. Thereby reservoir sand- and sealing mudstones of different composition sampled from distinct depths (different: pressure/temperature conditions) of five German locations are analysed. In combination with laboratory experiments the results will enable the characterization of specific mineral reactions at different physico-chemical conditions and geological settings.
Assessing Cement Durability in Hydrogen-driven Underground Storage Systems
Oct 2025
Publication
As the world shifts towards renewable energy sources the need for reliable large-scale energy storage solutions becomes increasingly critical. Underground Hydrogen Storage (UHS) emerges as a promising option to bridge this gap. However the success of UHS heavily depends on the durability of infrastructure materials particularly cement in wellbores and in unlined rock caverns (URCs) where it serves a dual role in grouting and sealing. This study explores the chemical interactions between hydrogen and cement in these environments exploring how hydrogen might compromise cement integrity over time. We employed advanced thermodynamic analyses kinetic batch tests and 1D reactive transport models to simulate the behaviour of cement when exposed to hydrogen under conditions found in two potential UHS sites: the Haje URC in the Czech Republic and a depleted gas field in the Perth Basin Western Australia. Our results reveal that while certain cement phases are vulnerable to dissolution the overall increase in porosity is minimal suggesting a lower risk of significant degradation. Notably hydrogen was found to penetrate 5 cm of cement within just 4–5 days at both sites. These insights are crucial for enhancing the design and maintenance strategies of UHS facilities. Moreover this study not only advances our understanding of material sciences in the context of hydrogen energy storage but also underscores the importance of sustainable infrastructure in the transition away from fossil fuels.
Evaluation of the Impact of Gaseous Hydrogen on Pipeline Steels Utilizing Hollow Specimen Technique and μCT
Feb 2024
Publication
The high potential of hydrogen as a key factor on the pathway towards a climate neutral economy leads to rising demand in technical applications where gaseous hydrogen is used. For several metals hydrogen-metal interactions could cause a degradation of the material properties. This is especially valid for low carbon and highstrength structural steels as they are commonly used in natural gas pipelines and analyzed in this work. This work provides an insight to the impact of hydrogen on the mechanical properties of an API 5L X65 pipeline steel tested in 60 bar gaseous hydrogen atmosphere. The analyses were performed using the hollow specimen technique with slow strain rate testing (SSRT). The nature of the crack was visualized thereafter utilizing μCT imaging of the sample pressurized with gaseous hydrogen in comparison to one tested in an inert atmosphere. The combination of the results from non-conventional mechanical testing procedures and nondestructive imaging techniques has shown unambiguously how the exposure to hydrogen under realistic service pressure influences the mechanical properties of the material and the appearance of failure.
Hydrogen Storage in Depleted Gas Reservoirs with Carbon Dioxide as a Cushion Gas: Exploring a Lateral Gas Seperation Strategy to Reduce Gas Mixing
Jan 2025
Publication
Large-scale H2 storage in depleted hydrocarbon reservoirs offers a practical way to use existing energy infra structure to address renewable energy intermittency. Cushion gases often constitute a large initial investment especially when expensive H2 is used. Cheaper alternatives such as CO2 or in-situ CH4 can reduce costs and in the case of CO2 integrate within carbon capture and storage systems. This study explored cushion and working gas dynamics through numerically modelling a range of storage scenarios in laterally extensive reservoirs – such as those in the Southern North Sea. In all simulations the cushion and working gases were separated laterally to limit contact surface area and therefore mixing. This work provides valuable insights into (i) capacity estima tions of CO2 storage and H2 withdrawal (ii) macro-scale fluid dynamics and (iii) the effects of gas mixing trends on H2 purity. The results underscore key trade-offs between CO2 storage volumes and H2 withdrawal and purity
Determining Onshore or Offshore Hydrogen Storage for Large Offshore Wind Parks: The North Sea Wind Power Hub Case
Aug 2024
Publication
The large-scale integration of renewable energy sources leads to daily and seasonal mismatches between supply and demand and the curtailment of wind power. Hydrogen produced from surplus wind power offers an attractive solution to these challenges. In this paper we consider a large offshore wind park and analyze the need for hydrogen storage at the onshore and offshore sides of a large transportation pipeline that connects the wind park to the mainland. The results show that the pipeline with line pack storage though important for day-to-day fluctuations will not offer sufficient storage capacity to bridge seasonal differences. Furthermore the results show that if the pipeline is sufficiently sized additional storage is only needed on one side of the pipeline which would limit the needed investments. Results show that the policy which determines what part of the wind power is fed into the electricity grid and what part is converted into hydrogen has a significant influence on these seasonal storage needs. Therefore investment decisions for hydrogen systems should be made by considering both the onshore and offshore storage requirements in combination with electricity transport to the mainland.
Novel Model Reference-based Hybrid Decoupling Control of Multiport-isolated DC-DC Converter for Hydrogen Energy Storage System Integration
Dec 2024
Publication
Hydrogen energy storage systems (HESS) are increasingly recognised for their role in sustainable energy ap plications though their performance depends on efficient power electronic converter (PEC) interfaces. In this paper a multiport-isolated DC-DC converter characterised by enhanced power density reduced component count and minimal conversion stages is implemented for HESS applications. However the high-frequency multiwinding transformer in this converter introduces cross-coupling effects complicating control and result ing in large power deviations from nominal values due to step changes on other ports which adversely impact system performance. To address this issue a novel model reference-based decoupling control technique is pro posed to minimise the error between the actual plant output and an ideal decoupling reference model which represents the cross-coupling term. This model reference-based decoupling control is further extended into a hybrid decoupling control technique by integrating a decoupling matrix achieving more robust decoupling across a wider operating region. The hybrid decoupling technique mathematically ensures an improved control performance with the cross-coupling term minimised through a proportional-derivative controller. The proposed hybrid decoupling controller achieves a maximum power deviation.
Nanomaterials for Hydrogen Storage Applications: A Review
Sep 2008
Publication
Nanomaterials have attracted great interest in recent years because of the unusual mechanical electrical electronic opticalmagnetic and surface properties. The high surface/volume ratio of these materials has significant implications with respectto energy storage. Both the high surface area and the opportunity for nanomaterial consolidation are key attributes of thisnew class of materials for hydrogen storage devices. Nanostructured systems including carbon nanotubes nano-magnesiumbased hydrides complex hydride/carbon nanocomposites boron nitride nanotubes TiS2/MoS2 nanotubes alanates polymernanocomposites and metal organic frameworks are considered to be potential candidates for storing large quantities of hydrogen.Recent investigations have shown that nanoscale materials may offer advantages if certain physical and chemical effects related tothe nanoscale can be used efficiently. The present review focuses the application of nanostructured materials for storing atomicor molecular hydrogen. The synergistic effects of nanocrystalinity and nanocatalyst doping on the metal or complex hydrides forimproving the thermodynamics and hydrogen reaction kinetics are discussed. In addition various carbonaceous nanomaterialsand novel sorbent systems (e.g. carbon nanotubes fullerenes nanofibers polyaniline nanospheres and metal organic frameworksetc.) and their hydrogen storage characteristics are outlined.
Advancements in Hydrogen Storage Technologies: Integrating with Renewable Energy and Innovative Solutions for a Sustainable Future
Apr 2025
Publication
Hydrogen storage plays a crucial role in achieving net-zero emissions by enabling large-scale energy storage balancing renewable energy fluctuations and ensuring a stable supply for various applications. This study provides a comprehensive analysis of hydrogen storage technologies with a particular focus on underground storage in geological formations such as salt caverns depleted gas reservoirs and aquifers. These formations offer high-capacity storage solutions with salt caverns capable of holding up to 6 TWh of hydrogen and depleted gas reservoirs exceeding 1 TWh per site. Case studies from leading projects demonstrate the feasibility of underground hydrogen storage (UHS) in reducing energy intermittency and enhancing supply security. Challenges such as hydrogen leakage groundwater contamination induced seismicity and economic constraints remain critical concerns. Our findings highlight the technical economic and regulatory considerations for integrating UHS into the oil and gas industry emphasizing its role in sustainable energy transition and decarbonization strategies.
The Potential for the Use of Hydrogen Storage in Energy Cooperatives
Oct 2024
Publication
According to the European Hydrogen Strategy hydrogen will solve many of the problems with energy storage for balancing variable renewable energy sources (RES) supply and demand. At the same time we can see increasing popularity of the so-called energy communities (e.g. cooperatives) which (i) enable groups of entities to invest in manage and benefit from shared RES energy infrastructure; (ii) are expected to increase the energy independence of local communities from large energy corporations and increase the share of RES. Analyses were conducted on 2000 randomly selected energy cooperatives and four energy cooperatives formed on the basis of actual data. The hypotheses assumed in the research and positively verified in this paper are as follows: (i) there is a relationship between hydrogen storage capacity and the power of RES which allows an energy community to build energy independence; (ii) the type of RES generating source is meaningful when optimizing hydrogen storage capacity. The paper proves it is possible to build “island energy independence” at the local level using hydrogen storage and the efficiency of the power-to-power chain. The results presented are based on simulations carried out using a dedicated optimization model implemented by mixed integer programming. The authors’ next research projects will focus on optimizing capital expenditures and operating costs using the Levelized Cost of Electricity and Levelized Cost of Hydrogen methodologies.
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