Canada
Compliance Measurements of Fuel Cell Electric Vehicle Exhaust
Sep 2019
Publication
The NREL Sensor Laboratory has been developing an analyzer that can verify compliance to the international United Nations Global Technical Regulation number 13 (GTR 13--Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) prescriptive requirements pertaining to allowable hydrogen levels in the exhaust of fuel cell electric vehicles (FCEV) [1]. GTR 13 prescribes that the FCEV exhaust shall remain below 4 vol% H2 over a 3-second moving average and shall not at any time exceed 8 vol% H2 as verified with an analyzer with a response time (t90) of 300 ms or faster. GTR 13 has been implemented and is to serve as the basis for national regulations pertaining to hydrogen powered vehicle safety in the United States Canada Japan and the European Union. In the U.S. vehicle safety is overseen by the Department of Transportation (DOT) through the Federal Motor Vehicle Safety Standards (FMVSS) and in Canada by Transport Canada through the Canadian Motor Vehicle Safety Standard (CMVSS). The NREL FCEV exhaust analyzer is based upon a low-cost commercial hydrogen sensor with a response time (t90) of less than 250 ms. A prototype analyzer and gas probe assembly have been constructed and tested that can interface to the gas sampling system used by Environment and Climate Change Canada’s (ECCC) Emission Research and Measurement Section (ERMS) for the exhaust gas analysis. Through a partnership with Transport Canada ECCC will analyze the hydrogen level in the exhaust of a commercial FCEV. ECCC will use the NREL FCEV Exhaust Gas analyzer to perform these measurements. The analyzer was demonstrated on a FCEV operating under simulated road conditions using a chassis dynamometer at a private facility.
Development of Risk Mitigation Guidance for Hydrogen Sensor Placement Indoors and Outdoors
Sep 2021
Publication
Guidance on Sensor Placement remains one of the top priorities for the safe deployment of hydrogen and fuel cell equipment in the commercial marketplace. Building on the success of Phase l work reported at TCHS20l9 and published in TJHE this paper discusses the consecutive steps to further develop and validate such guidance for mechanically ventilated enclosures. The key step included a more in-depth analysis of sensitivity to variation of physical parameters in a small enclosure. and finally expansion of the developed approach to confined spaces in an outdoor environment.
Recent Developments of Proton Exchange Membranes for PEMFC: A Review
Sep 2022
Publication
The decreasing abundance of conventional energy resources of nature such as crude oil natural gas and coal is putting forward the issues of energy shortcoming for the future. With a sentiment of this most researchers are now directing either on non-conventional resources that already prevail or invent it. The most promising non-conventional energy resource is the hydrogen energy which can be used in fuel cell to get electricity. Therefore a number of researchers are putting a light on developing the most efficient and affordable fuel cell. This review is mainly focused on the developments of proton exchange membranes (PEMs) in two parts as low and high temperature PEMs for proton exchange membrane fuel cell (PEMFC) and based on that some outperformed PEMs are mentioned in the respective tables. Most of the energy and automobile industries are concentrating to apply PEMFCs for power generation and to apply in vehicles. The cost of PEMFCs is higher due to the manufacturing cost of PEM. Therefore research works in PEMs are now in trend to reduce the cost to improve efficiency and to withstand particular operating conditions. In this review article recent developments in PEM by number of researchers and the importance of it in near future have been elicited.
An Eco-technoeconomic Analysis of Hydrogen Production using Solid Oxide Electrolysis Cells that Accounts for Long-term Degradation
Sep 2022
Publication
This paper presents an eco-technoeconomic analysis (eTEA) of hydrogen production via solid oxide electrolysis cells (SOECs) aimed at identifying the economically optimal size and operating trajectories for these cells. Notably degradation effects were accounted by employing a data-driven degradationbased model previously developed by our group for the analysis of SOECs. This model enabled the identification of the optimal trajectories under which SOECs can be economically operated over extended periods of time with reduced degradation rate. The findings indicated that the levelized cost of hydrogen (LCOH) produced by SOECs (ranging from 2.78 to 11.67 $/kg H2) is higher compared to gray hydrogen generated via steam methane reforming (SMR) (varying from 1.03 to 2.16 $ per kg H2) which is currently the dominant commercial process for large-scale hydrogen production. Additionally SOECs generally had lower life cycle CO2 emissions per kilogram of produced hydrogen (from 1.62 to 3.6 kg CO2 per kg H2) compared to SMR (10.72–15.86 kg CO2 per kg H2). However SOEC life cycle CO2 emissions are highly dependent on the CO2 emissions produced by its power source as SOECs powered by high-CO2-emission sources can produce as much as 32.22 kg CO2 per kg H2. Finally the findings of a sensitivity analysis indicated that the price of electricity has a greater influence on the LCOH than the capital cost.
Contribution of Potential Clean Trucks in Carbon Peak Pathway of Road Freight Based on Scenario Analysis: A Case Study of China
Oct 2022
Publication
Reducing the carbon emissions from trucks is critical to achieving the carbon peak of road freight. Based on the prediction of truck population and well-to-wheel (WTW) emission analysis of traditional diesel trucks and potential clean trucks including natural gas battery-electric plug-in hybrid electric and hydrogen fuel cell the paper analyzed the total greenhouse gas (GHG) emissions of China's road freight under four scenarios including baseline policy facilitation (PF) technology breakthrough (TB) and PF-TB. The truck population from 2021 to 2035 is predicted based on regression analysis by selecting the data from 2002 to 2020 of the main variables such as the GDP scale road freight turnover road freight volume and the number of trucks. The study forecasts the truck population of different segments such as mini-duty trucks (MiDT) light-duty trucks (LDT) medium-duty trucks (MDT) and heavy-duty trucks (HDT). Relevant WTW emissions data are collected and adopted based on the popular truck in China's market PHEVs have better emission intensity especially in the HDT field which reduces by 51% compared with ICEVs. Results show that the scenario of TB and PF-TB can reach the carbon peak with 0.13% and 1.5% total GHG emissions reduction per year. In contrast the baseline and PF scenario fail the carbon peak due to only focusing on the number of clean trucks while lacking the restrictions on the GHG emission factors of energy and ignoring the improvement of trucks' energy efficiency and the total emissions increased by 29.76% and 16.69% respectively compared with 2020. As the insights adopting clean trucks has an important but limited effect which should coordinate with the transition to low carbon energy and the melioration of clean trucks to reach the carbon peak of road freight in China.
Multi-port Coordination: Unlocking Flexibility and Hydrogen Opportunities in Green Energy Networks
Mar 2024
Publication
Seaports are responsible for consuming a large amount of energy and producing a sizeable amount of environmental emissions. However optimal coordination and cooperation present an opportunity to transform this challenge into an opportunity by enabling flexibility in their generation and load units. This paper introduces a coordination framework for exploiting flexibility across multiple ports. The proposed method fosters cooperation between ports in achieving lower environmental emissions while leveraging flexibility to increase their revenue. This platform allows ports to participate in providing flexibility for the energy grid through the introduction of a green port-to-grid concept while optimising their cooperation. Furthermore the proximity to offshore wind farms is considered an opportunity for the ports to investigate their role in harnessing green hydrogen. The proposed method explores the hydrogen storage capability of ports as an opportunity for increasing the techno-economic benefits particularly through coupling them with offshore wind farms. Compared to existing literature the proposed method enjoys a comprehensive logistics-electric model for the ports a novel coordination framework for multi-port flexibility and the potentials of hydrogen storage for the ports. These unique features position this paper a valuable reference for research and industry by demonstrating realistic cooperation among ports in the energy network. The simulation results confirm the effectiveness of the proposed port flexibility coordination from both environmental and economic perspectives.
Water Electrolysis: From Textbook Knowledge to the Latest Scientific Strategies and Industrial Developments
May 2022
Publication
Replacing fossil fuels with energy sources and carriers that are sustainable environmentally benign and affordable is amongst the most pressing challenges for future socio-economic development. To that goal hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting if driven by green electricity would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first principles calculations and machine learning. In addition a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the ‘junctions’ between the field’s physical chemists materials scientists and engineers as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.
Hybrid Renewable Hydrogen Energy Solution for Application in Remote Mines
Dec 2020
Publication
Mining operations in remote locations rely heavily on diesel fuel for the electricity haulage and heating demands. Such significant diesel dependency imposes large carbon footprints to these mines. Consequently mining companies are looking for better energy strategies to lower their carbon footprints. Renewable energies can relieve this over-reliance on fossil fuels. Yet in spite of their many advantages renewable systems deployment on a large scale has been very limited mainly due to the high battery storage system. Using hydrogen for energy storage purposes due to its relatively cheaper technology can facilitate the application of renewable energies in the mining industry. Such cost-prohibitive issues prevent achieving 100% penetration rate of renewables in mining applications. This paper offers a novel integrated renewable–multi-storage (wind turbine/battery/fuel cell/thermal storage) solution with six different configurations to secure 100% off-grid mining power supply as a stand-alone system. A detailed comparison between the proposed configurations is presented with recommendations for implementation. A parametric study is also performed identifying the effect of different parameters (i.e. wind speed battery market price and fuel cell market price) on economics of the system. The result of the present study reveals that standalone renewable energy deployment in mine settings is technically and economically feasible with the current market prices depending on the average wind speed at the mine location.
Energy Assessment of an Integrated Hydrogen Production System
Dec 2022
Publication
Hydrogen is believed to be the future energy carrier that will reduce environmental pollution and solve the current energy crisis especially when produced from a renewable energy source. Solar energy is a renewable source that has been commonly utilized in the production process of hydrogen for years because it is inexhaustible clean and free. Generally hydrogen is produced by means of a water splitting process mainly electrolysis which requires energy input provided by harvesting solar energy. The proposed model integrates the solar harvesting system into a conventional Rankine cycle producing electrical and thermal power used in domestic applications and hydrogen by high temperature electrolysis (HTE) using a solid oxide steam electrolyzer (SOSE). The model is divided into three subsystems: the solar collector(s) the steam cycle and an electrolysis subsystem where the performance of each subsystem and their effect on the overall efficiency is evaluated thermodynamically using first and second laws. A parametric study investigating the hydrogen production rate upon varying system operating conditions (e.g. solar flux and area of solar collector) is conducted on both parabolic troughs and heliostat fields as potential solar energy harvesters. Results have shown that heliostat-based systems were able to attain optimum performance with an overall thermal efficiency of 27% and a hydrogen production rate of 0.411 kg/s whereas parabolic trough-based systems attained an overall thermal efficiency of 25.35% and produced 0.332 kg/s of hydrogen.
Prospects and Technical Challenges in Hydrogen Production through Dry Reforming of Methane
Mar 2022
Publication
Environmental issues related to greenhouse gases (GHG) emissions have pushed the development of new technologies that will allow the economic production of low-carbon energy vectors such as hydrogen (H2 ) methane (CH4 ) and liquid fuels. Dry reforming of methane (DRM) has gained increased attention since it uses CH4 and carbon dioxide (CO2 ) which are two main greenhouse gases (GHG) as feedstock for the production of syngas which is a mixture of H2 and carbon monoxide (CO) and can be used as a building block for the production of fuels. Since H2 has been identified as a key enabler of the energy transition a lot of studies have aimed to benefit from the environmental advantages of DRM and to use it as a pathway for a sustainable H2 production. However there are several challenges related to this process and to its use for H2 production such as catalyst deactivation and the low H2/CO ratio of the syngas produced which is usually below 1.0. This paper presents the recent advances in the catalyst development for H2 production via DRM the processes that could be combined with DRM to overcome these challenges and the current industrial processes using DRM. The objective is to assess in which conditions DRM could be used for H2 production and the gaps in literature data preventing better evaluation of the environmental and economic potential of this process.
Optimal Design and Operation of Dual-Ejector PEMFC Hydrogen Supply and Circulation System
Jul 2022
Publication
A proton exchange membrane fuel cell (PEMFC) system requires an adequate hydrogen supply and circulation to achieve its expected performance and operating life. An ejector-based hydrogen circulation system can reduce the operating and maintenance costs noise and parasitic power consumption by eliminating the recirculation pump. However the ejector’s hydrogen entrainment capability restricted by its geometric parameters and flow control variability can only operate properly within a relatively narrow range of fuel cell output power. This research introduced the optimal design and operation control methods of a dual-ejector hydrogen supply/circulation system to support the full range of PEMFC system operations. The technique was demonstrated on a 70 kW PEMFC stack with an effective hydrogen entrainment ratio covering 8% to 100% of its output power. The optimal geometry design ensured each ejector covered a specific output power range with maximized entrainment capability. Furthermore the optimal control of hydrogen flow and the two ejectors’ opening and closing times minimized the anode gas pressure fluctuation and reduced the potential harm to the PEMFC’s operation life. The optimizations were based on dedicated computational fluid dynamics (CFD) and system dynamics models and simulations. Bench tests of the resulting ejector-based hydrogen supply/circulation system verified the simulation and optimization results.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
A Review on the Long-Term Performance of Proton Exchange Membrane Fuel Cells: From Degradation Modeling to the Effects of Bipolar Plates, Sealings, and Contaminants
Jul 2022
Publication
Proton-exchange membrane fuel cells (PEMFCs) are regarded as promising alternatives to internal combustion engines (ICEs) to reduce pollution. Recent research on PEMFCs focuses on achieving higher power densities reducing the refueling time mitigating the final price and decreasing the degradations to facilitate the commercialization of hydrogen mobility. The design of bipolar plates and compression kits in addition to their coating can effectively improve performance increase durability and support water/thermal management. Past reviews usually focused on the specific aspect which can hardly provide readers with a complete picture of the key challenges facing and advances in the long-term performance of PEMFCs. This paper aims to deliver a comprehensive source to review from both experimental analytical and numerical viewpoints design challenges degradation modeling protective coatings for bipolar plates and key operational challenges facing and solutions to the stack to prevent contamination. The significant research gaps in the long-term performance of PEMFCs are identified as (1) improved bipolar-plate design and coating (2) the optimization of the design of sealing and compression kits to reduce mechanical stresses and (3) stack degradation regarding fuel contamination and dynamic operation.
Innovations in Clean Energy Technologies: A Comprehensive Exploration of Research at the Clean Energy Technologies Research Institute, University of Regina
Nov 2024
Publication
The Clean Energy Technology Research Institute (CETRI) at the University of Regina Canada serves as a collaborative hub where a dynamic team of researchers industry leaders innovators and educators come together to tackle the urgent challenges of climate change and the advancement of clean energy technologies. Specializing in low-carbon and carbon-free clean energy research CETRI adopts a unique approach that encompasses feasibility studies bench-scale and pilot-plant testing and pre-commercial demonstrations all consolidated under one roof. This holistic model distinguishes CETRI fostering a diverse and inclusive environment for technical scientific and hands-on learning experiences. With a CAD 3.3 million pre-commercial carbon capture demonstration plant capable of capturing 1 tonne of CO2 per day and a feed-flexible hydrogen demonstration pilot plant producing 6 kg of hydrogen daily CETRI emerges as a pivotal force in advancing innovative reliable and cost-competitive clean energy solutions essential for a safe prolific and sustainable world. This paper provides a comprehensive overview of the diverse and impactful research carried out in the center spanning various areas including decarbonization zeroemission hydrogen technologies carbon (CO2 ) capture utilization and storage the conversion of waste into renewable fuels and chemicals and emerging technologies such as small modular nuclear reactors and microgrids.
Component and System Levels Limitations in Power-Hydrogen Systems: Analytical Review
Jun 2024
Publication
This study identifies limitations and research and development (R&D) gaps at both the component and system levels for hydrogen energy systems (HESs) and specifies how these limitations impact HES adoption within the electric power system (EPS) decarbonization roadmap. To trace these limitations and potential solutions an analytical review is conducted in electrification and integration of HESs renewable energy sources (RESs) and multi-carrier energy systems (MCESs) in sequence. The study also innovatively categorizes HES integration challenges into component and system levels. At the component level technological aspects of hydrogen generation storage transportation and refueling are explored. At the system level HES coordination hydrogen market frameworks and adoption challenges are evaluated. Findings highlight R&D gaps including misalignment between HES operational targets and techno-economic development integration insufficiency model deficiencies and challenges in operational complexity. This study provides insights for sustainable energy integration by supporting the transition to a decarbonized energy system.
An Overview of the Photocatalytic Water Splitting over Suspended Particles
Jan 2021
Publication
The conversion of solar to chemical energy is one of the central processes considered in the emerging renewable energy economy. Hydrogen production from water splitting over particulate semiconductor catalysts has often been proposed as a simple and a cost-effective method for largescale production. In this review we summarize the basic concepts of the overall water splitting (in the absence of sacrificial agents) using particulate photocatalysts with a focus on their synthetic methods and the role of the so-called “co-catalysts”. Then a focus is then given on improving light absorption in which the Z-scheme concept and the overall system efficiency are discussed. A section on reactor design and cost of the overall technology is given where the possibility of the different technologies to be deployed at a commercial scale and the considerable challenges ahead are discussed. To date the highest reported efficiency of any of these systems is at least one order of magnitude lower than that deserving consideration for practical applications.
Towards Hydrogen-powered Electric Aircraft: Physics-informed Machine Learning Based Multi-domain Modelling and Real-time Digital Twin Emulation on FPGA
Mar 2025
Publication
In response to environmental concerns related to carbon and nitrogen emissions hydrogen-powered aircraft (HPA) are poised for significant development over the coming decades driven by advances in power electronics technology. However HPA systems present complex multi-domain challenges encompassing electrical hydraulic mechanical and chemical disciplines necessitating efficient modeling and robust validation platforms. This paper introduces a physics-informed machine learning (PIML) approach for multi-domain HPA system modeling enhanced by hardware accelerated parallel hardware emulation to construct a real-time digital twin. It delves into the physical analysis of various HPA subsystems whose equations form the basis for both traditional numerical solution methods like Euler’s and Runge-Kutta methods (RKM) as well as the physics-informed neural networks (PINN) components developed herein. By comparing physics-feature neural networks (PFNN) and PINN with conventional neural network strategies this paper elucidates their advantages and limitations in practical applications. The final implementation on the Xilinx® UltraScale+™ VCU128 FPGA platform showcases the PIML method’s high efficiency accuracy data independence and adherence to established physical laws demonstrating its potential for advancing real-time multi-domain HPA emulation.
Recent Advancements of Polymeric Membranes in Anion Exchange Membrane Water Electrolyzer (AEMWE): A Critical Review
Apr 2023
Publication
The formation of green hydrogen from water electrolysis is one of the supreme methodologies for understanding the well-organized consumption of sporadic renewable energies and the carbon-free future. Among the different electrolysis techniques the evolving anion exchange membrane water electrolysis (AEMWE) shows the utmost promise for manufacturing green hydrogen in an inexpensive way. In the present review we establish the most current and noteworthy achievements of AEMWE which include the advancements in increasing the ionic conductivity and understanding the mechanism of degradation of AEM and the most important topics regarding the designing of the electrocatalyst. The crucial issues that affect the AEMWE behavior are highlighted and future constraints and openings are also discussed. Furthermore this review article provides the appreciated strategies for producing extremely dynamic and robust electrocatalysts and evolving the construction of AEMWE equipment.
Hydrogen Behavior and Mitigation Measures: State of Knowledge and Database from Nuclear Community
Sep 2023
Publication
Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-cooled nuclear reactors a large amount of hydrogen can be produced from the oxidation of metallic components with steam. As evidenced in the Fukushima accident hydrogen combustion can cause severe damage to reactor building structures promoting the release of radioactive fission products to the environment. A number of large-scale experiments were conducted in the framework of national and international projects to understand the hydrogen dispersion and combustion behaviour under postulated accidental conditions. Empirical engineering models and numerical codes were developed and validated for safety analysis. Hydrogen recombiners known as Passive Autocatalytic Recombiner (PAR) were developed and have been widely installed in nuclear containments to mitigate hydrogen risk. Complementary actions and strategies were established as part of severe accident management guidelines to prevent or limit the consequences of hydrogen explosions. In addition hydrogen monitoring systems were developed and implemented in nuclear power plants. The experience and knowledge gained from the nuclear community on hydrogen safety is valuable and applicable for other industries involving hydrogen production transport storage and use.
Recent Advances in Power-to-X Technology for the Production of Fuels and Chemicals
Jun 2019
Publication
Environmental issues related to greenhouse gas emissions are progressively pushing the transition toward fossil-free energy scenario in which renewable energies such as solar and wind power will unavoidably play a key role. However for this transition to succeed significant issues related to renewable energy storage have to be addressed. Power-to-X (PtX) technologies have gained increased attention since they actually convert renewable electricity to chemicals and fuels that can be more easily stored and transported. H2 production through water electrolysis is a promising approach since it leads to the production of a sustainable fuel that can be used directly in hydrogen fuel cells or to reduce carbon dioxide (CO2) in chemicals and fuels compatible with the existing infrastructure for production and transportation. CO2 electrochemical reduction is also an interesting approach allowing the direct conversion of CO2 into value-added products using renewable electricity. In this review attention will be given to technologies for sustainable H2 production focusing on water electrolysis using renewable energy as well as on its remaining challenges for large scale production and integration with other technologies. Furthermore recent advances on PtX technologies for the production of key chemicals (formic acid formaldehyde methanol and methane) and fuels (gasoline diesel and jet fuel) will also be discussed with focus on two main pathways: CO2 hydrogenation and CO2 electrochemical reduction.
Outlook and Challenges for Hydrogen Storage in Nanoporous Materials
Feb 2016
Publication
Darren P. Broom,
Colin Webb,
Katherine Hurst,
P. A. Parilla,
Thomas Gennett,
C. M. Brown,
Renju Zacharia,
E. Tylianakis,
E. Klontzas,
George E. Froudakis,
Th. A. Steriotis,
Pantelis N. Trikalitis,
Donald L. Anton,
B. Hardy,
David A. Tamburello,
Claudio Corgnale,
B. A. van Hassel,
D. Cossement,
Richard Chahine and
Michael Hirscher
Considerable progress has been made recently in the use of nanoporous materials for hydrogen storage. In this article the current status of the field and future challenges are discussed ranging from important open fundamental questions such as the density and volume of the adsorbed phase and its relationship to overall storage capacity to the development of new functional materials and complete storage system design. With regard to fundamentals the use of neutron scattering to study adsorbed H2 suitable adsorption isotherm equations and the accurate computational modelling and simulation of H2 adsorption are discussed. The new materials covered include flexible metal–organic frameworks core–shell materials and porous organic cage compounds. The article concludes with a discussion of the experimental investigation of real adsorptive hydrogen storage tanks the improvement in the thermal conductivity of storage beds and new storage system concepts and designs.
Fracture Toughness Assessment of Pipeline Steels Under Hydrogen Exposure for Blended Gas Applications
Jan 2025
Publication
Hydrogen embrittlement (HE) is a critical concern for pipeline steels particularly as the energy sector explores the feasibility of blending hydrogen with natural gas to reduce carbon emissions. Various mechanical testing methods assess HE with fracture toughness testing offering a quantitative measure of defect impacts on structural safety particularly for cracks arising during manufacturing fabrication or in-service conditions. This study focuses on assessing the fracture toughness of two pipeline steels from an existing natural gas network under varying hydrogen concentrations using double cantilever beam (DCB) fracture tests. A vintage API X52 steel with a ferritic–pearlitic microstructure and a modern API X65 steel with polygonal ferrite and elongated pearlite colonies were selected to represent old and new pipeline materials. Electrochemical hydrogen charging was employed to simulate hydrogen exposure with the charging parameters derived from hydrogen permeation tests. The results highlight the differing impacts of hydrogen on the fracture toughness and crack growth in vintage and modern pipeline steels. These findings are essential for ensuring the safety and integrity of pipelines carrying hydrogen–natural gas blends.
AMHYCO Project - Advances in H2/CO Combustion, Recombination and Containment Modelling
Sep 2023
Publication
During a severe accident in a nuclear power plant one of the potential threats to the containment is the occurrence of energetic combustion events. In modern plants Severe Accident Management Guidelines (SAMG) as well as dedicated mitigation hardware are in place to minimize/mitigate this combustion risk and thus avoid the release of radioactive material into the environment. Advancements in SAMGs are in the focus of AMHYCO an EU-funded Horizon 2020 project officially launched on October 1st 2020. The project consortium consists of 12 organizations (from six European countries and one from Canada) and is coordinated by the Universidad Politécnica de Madrid (UPM). The progress made in the first two years of the AMHYCO project is here presented. A comprehensive bibliographic review has been conducted providing a common foundation to build the knowledge gained during the project. After an extensive set of accident transients simulated both for phases occurring inside and outside the reactor pressure vessel a set of challenging sequences from the combustion risk perspective for different power plant types were identified. At the same time three generic containment models for the three considered reactor designs have been created to provide the full containment analysis simulations with lumped parameter models 3-dimensional containment codes and CFD codes. In order to further consolidate the model base combustion experiments and performance tests on passive auto-catalytic recombiners under explosion prone H2/CO atmospheres were performed at CNRS (France) and FZJ (Germany). Finally it is worth saying that the experimental data and engineering models generated from the AMHYCO project are useful for other industries outside the nuclear one.
Recent Developments on Carbon Neutrality through Carbon Dioxide Capture and Utilization with Clean Hydrogen for Production of Alternative Fuels for Smart Cities
Jul 2024
Publication
This review comprehensively evaluates the integration of solar-powered electrolytic hydrogen (H2) production and captured carbon dioxide (CO2) management for clean fuel production considering all potential steps from H2 production methods to CO2 capture and separation processes. It is expected that the near future will cover CO2-capturing technologies integrated with solar-based H2 production at a commercially viable level and over 5 billion tons of CO2 are expected to be utilized potentially for clean fuel production worldwide in 2050 to achieve carbon-neutral levels. The H2 production out of hydrocarbon-based processes using fossil fuels emits greenhouse gas emissions of 17-38 kg CO2/kg H2. On the other hand . renewable energy based green hydrogen production emits less than 2 kg CO2/kg H2 which makes it really clean and appealing for implementation. In addition capturing CO2 and using for synthesizing alternative fuels with green hydrogen will help generate clean fuels for smart cities. In this regard the most sustainable and promising CO2 capturing method is post-combustion with an adsorption-separation-desorption processes using monoethanolamine adsorbent with high CO2 removal efficiencies from flue gases. Consequently this review article provides perspectives on the potential of integrating CO2-capturing technologies and renewable energy-based H2 production systems for clean production to create sustainable cities and communities.
Parametric Study and Optimization of Hydrogen Production Systems Based on Solar/Wind Hybrid Renewable Energies: A Case Study in Kuqa, China
Jan 2024
Publication
Based on the concept of sustainable development to promote the development and application of renewable energy and enhance the capacity of renewable energy consumption this paper studies the design and optimization of renewable energy hydrogen production systems. For this paper six different scenarios for grid-connected and off-grid renewable energy hydrogen production systems were designed and analyzed economically and technically and the optimal grid-connected and off-grid systems were selected. Subsequently the optimal system solution was optimized by analyzing the impact of the load data and component capacity on the grid dependency of the grid-connected hydrogen production system and the excess power rate of the off-grid hydrogen production system. Based on the simulation results the most matched load data and component capacity of different systems after optimization were determined. The grid-supplied power of the optimized grid-connected hydrogen production system decreased by 3347 kWh and the excess power rate of the off-grid hydrogen production system decreased from 38.6% to 10.3% resulting in a significant improvement in the technical and economic performance of the system.
Role of Flame-expansion Wave Interactions on Burning Rate Enhancement and Flame Acceleration in Hydrogen-air Mixtures
Sep 2023
Publication
Hydrogen flames are much thinner than hydrocarbon flames. They have a higher propensity to wrinkle and are subject to thermo-diffusive instabilities in lean conditions. The large scale experiments of Sherman under partially vented conditions have shown that the transition to detonation is possible with only modest flame acceleration to approximately 200 m/s which is much lower than the commonly accepted limits corresponding to choked flames. At present the reason for this transition is not known. Vented H2-air explosions have also demonstrated the role played by expansion/flame interactions in deforming the flame. The state of the art on flame burning rate enhancement by expansion waves will be provided along with the recent experimental and numerical results of head on interaction of flames with an expansion wave conducted in our group. We show that the expansion wave interaction can generate local burning rate increases by more than an order of magnitude. The role of thermo-diffusive instability is also assessed. The mechanism of flame deformation is via the vorticity generation by the misaligned pressure gradient controlled by the expansion wave and the density gradient of the flame. Expansion waves originating from the unburned gas severely elongate the cells until the flame folds burn out. Expansion waves originating from the burned gas side first invert the flames then elongate them by the same mechanism. The rate of elongation is controlled by the volumetric expansion of the gas and the curvature-enhanced growth.
The Global Shift to Hydrogen and Lessons from Outside Industry
Sep 2023
Publication
The recognition of hydrogen as a technically viable combustion fuel and as an alternative to more carbon intensive technologies for all forms of industrial applications has resulted in significant global interest leading to both public and private investment. As with most shifts in technology public acceptance and its safe production and handling will be key to its growth as a widespread energy vector. Specific properties of hydrogen that may prompt concern from the public and that need to be considered in terms of its use and safe handling include the following:<br/>• Hydrogen in its natural state is a colourless odourless and tasteless gas that is combustible with very low ignition energy burns nearly invisibly and is explosive at a very wide range of concentrations with an oxidate.<br/>• Hydrogen as any other gas except oxygen is an asphyxiant in a confined space.<br/>• Hydrogen is an extremely small molecule and interacts with many materials which over time can alter the physical properties and can lead to embrittlement and failure. Additionally due to the small molecular size its permeation and diffusion characteristics make it more difficult to contain compared to other gases.<br/>As hydrogen production use and storage increases these properties will come under greater scrutiny and may raise questions surrounding the cost/benefit of the technology. Understanding how the public sees this technology in relation to their safety and daily lives is important in hydrogen’s adoption as a low carbon alternative. A review of deployable experience relevant to the handling of hydrogen in other industries will help us to understand the technology and experience necessary for ensuring the success of the scaling up of a hydrogen economy. The social considerations of the impacts should also be examined to consider acceptance of the technology as it moves into the mainstream.
Strategic Analysis of Hydrogen Market Dynamics Across Collaboration Models
Oct 2024
Publication
The global energy landscape is experiencing a transformative shift with an increasing emphasis on sustainable and clean energy sources. Hydrogen remains a promising candidate for decarbonization energy storage and as an alternative fuel. This study explores the landscape of hydrogen pricing and demand dynamics by evaluating three collaboration scenarios: market-based pricing cooperative integration and coordinated decision-making. It incorporates price-sensitive demand environmentally friendly production methods and market penetration effects to provide insights into maximizing market share profitability and sustainability within the hydrogen industry. This study contributes to understanding the complexities of collaboration by analyzing those structures and their role in a fast transition to clean hydrogen production by balancing economic viability and environmental goals. The findings reveal that the cooperative integration strategy is the most effective for sustainable growth increasing green hydrogen’s market share to 19.06 % and highlighting the potential for environmentally conscious hydrogen production. They also suggest that the coordinated decision-making approach enhances profitability through collaborative tariff contracts while balancing economic viability and environmental goals. This study also underscores the importance of strategic pricing mechanisms policy alignment and the role of hydrogen hubs in achieving sustainable growth in the hydrogen sector. By highlighting the uncertainties and potential barriers this research offers actionable guidance for policymakers and industry players in shaping a competitive and sustainable energy marketplace.
Quantitative Risk Assessment for Hydrogen Systems: Model Development and Validation
Sep 2023
Publication
Quantitative Risk Assessment (QRA) is a risk-informed approach that considers past performances and the likelihood of events and distinguishes must-haves from nice-to-haves. Following the approach applied for the HyRAM code developed by the Sandia National Laboratories a QRA toolkit for hydrogen systems was developed using MATLAB by Canadian Nuclear Laboratories (CNL). Based on user inputs for system components and their operating parameters the toolkit calculates the consequence of a hydrogen leak from the system. The fatality likelihood can be estimated from the severity of a person’s exposure to radiant heat flux (from a jet fire) and overpressure (from an explosion). This paper presents a verification and validation exercise by comparing the CNL model predictions with the HyRAM code and available experimental data including a QRA case study for a locomotive. The analysis produces risk contours recommending personnel (employees/public) numbers time spent and safe separation distances near the incident (during maintenance or an accident). The case study demonstrated the importance of hydrogen leak sensors’ reliability for leak detection and isolation. The QRA toolkit calculates a more practical value of the safe separation distance for hydrogen installations and provides evidence to support communication with authorities and other stakeholders for decision-making.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Public Facing Safety and Education for Hydrogen Fueling Infrastructure
Sep 2023
Publication
Building safe and convenient fuelling stations is key to deploying the arrival of commercial/public-use fuel cell electric vehicles (FCEVs). As the most public-facing hydrogen applications second only to the FCEVs hydrogen stations are an efficient tool to educate the public about hydrogen safety and normalize its use to fill up our vehicles. However as an emerging technology it is the industry’s responsibility to ensure that fuelling infrastructures are designed and maintained in accordance with established safety standards and thus that the fuelling process is inherently safe for all users. On the other end it is essential that consumers have all the necessary information at reach to help them feel safe while fuelling their zero-emission vehicles.<br/>This paper will provide a snapshot of the safety systems used to help protect members of the public using hydrogen fueling stations as well as the information used to educate people using this equipment. This will cover the different processes involved in hydrogen fueling stations the dangers that are present to customers and members of the public at these sites and the engineering design choices and equipment used to mitigate these dangers or prevent them from happening. Finally this paper will discuss the crucial role of understanding the dangers of hydrogen at a public level and showing the importance of educating the public about hydrogen infrastructure so that people will feel comfortable using it in their everyday lives.
Application of Passive Autocatalytic Recombiners for Hydrogen Mitigation: 2D Numerical Modeling and Experimental Validation
Sep 2023
Publication
The widespread production and use of hydrogen (H2) requires safe handling due to its wide range of flammability and low ignition energy. In confined and semi-confined areas such as garages and tunnels a hydrogen leak will create a potential accumulation of flammable gases. Hence forced ventilation is required in such confined spaces to prevent hydrogen hazards. However this practice may incur higher operating costs and could become ineffective during a power outage. Passive Autocatalytic Recombiners (PARs) are defined as safety devices for preventing hydrogen accumulation in confined spaces. PARs have been widely adopted for hydrogen mitigation in nuclear containment buildings in worst case accident scenarios where forced ventilation is not feasible. PARs are equipped with catalyst plates that self-start due to hydrogen reacting with oxygen at relatively low concentrations (<2 vol. % H2 in air). The heat generated from the reaction creates a self-sustained flow continuously supplying the catalyst surface with fresh hydrogen and oxygen. In this study a 2D transient numerical model has been developed in COMSOL Multiphysics to simulate the operation of PARs. The model was used to analyze the effect of surface reactions on the catalyst temperature flow dynamics self-start behaviour forced versus natural convective flow and steady-state hydrogen recombination rates. The model was also used to simulate carbon monoxide poisoning and its influence on the catalyst performance. Experimental data were used for model calibration and validation showing good agreement for different conditions. Overall the model provides novel insights into PARs operation such as radiation and poisoning effects on the catalyst plate. As a next step assessment of the effectiveness of PARs is underway to mitigate hydrogen hazards in selected confined and semi-confined areas including nuclear and non-nuclear applications.
A Review of Hydrogen-based Hybrid Renewable Energy Systems: Simulation and Optimization with Artificial Intelligence
Nov 2021
Publication
With the massive use of traditional fossil fuels greenhouse gas emissions are increasing and environmental pollution is becoming an increasingly serious problem which led to an imminent energy transition. Therefore the development and application of renewable energy are particularly important. This paper reviews a wide range of issues associated with hybrid renewable energy systems (HRESs). The issues concerning system configurations energy storage options simulation and optimization with artificial intelligence are discussed in detail. Storage technology options are introduced for stand-alone (off-grid) and grid-connected (on-grid) HRESs. Different optimization methodologies including classical techniques intelligent techniques hybrid techniques and software tools for sizing system components are presented. Besides the artificial intelligence methods for optimizing the solar/wind HRESs are discussed in detail.
Critical and Strategic Materials for Electrolysers, Fuel Cells, Metal Hydrides and Hydrogen Seperation Technologies
May 2024
Publication
This paper provides an in-depth examination of critical and strategic raw materials (CRMs) and their crucial role in the development of electrolyzer and fuel cell technologies within the hydrogen economy. It methodically analyses a range of electrolyzer technologies including alkaline proton-exchange membrane solid-oxide anion-exchange membrane and proton-conducting ceramic systems. Each technology is examined for its specific CRM dependencies operational characteristics and the challenges associated with CRM availability and sustainability. The study further extends to hydrogen storage and separation technologies focusing on the materials employed in high-pressure cylinders metal hydrides and hydrogen separation processes and their CRM implications. A key aspect of this paper is its exploration of the supply and demand dynamics of CRMs offering a comprehensive view that encompasses both the present sttate and future projections. The aim is to uncover potential supply risks understand strategies and identify potential bottlenecks for materials involved in electrolyzer and fuel cell technologies addressing both current needs and future demands as well as supply. This approach is essential for the strategic planning and sustainable development of the hydrogen sector emphasizing the importance of CRMs in achieving expanded electrolyzer capacity leading up to 2050.
Synergistic Integration of Hydrogen Energy Economy with UK’s Sustainable Development Goals: A Holistic Approach to Enhancing Safety and Risk Mitigation
Oct 2023
Publication
Hydrogen is gaining prominence as a sustainable energy source in the UK aligning with the country’s commitment to advancing sustainable development across diverse sectors. However a rigorous examination of the interplay between the hydrogen economy and the Sustainable Development Goals (SDGs) is imperative. This study addresses this imperative by comprehensively assessing the risks associated with hydrogen production storage transportation and utilization. The overarching aim is to establish a robust framework that ensures the secure deployment and operation of hydrogen-based technologies within the UK’s sustainable development trajectory. Considering the unique characteristics of the UK’s energy landscape infrastructure and policy framework this paper presents practical and viable recommendations to facilitate the safe and effective integration of hydrogen energy into the UK’s SDGs. To facilitate sophisticated decision making it proposes using an advanced Decision-Making Trial and Evaluation Laboratory (DEMATEL) tool incorporating regret theory and a 2-tuple spherical linguistic environment. This tool enables a nuanced decision-making process yielding actionable insights. The analysis reveals that Incident Reporting and Learning Robust Regulatory Framework Safety Standards and Codes are pivotal safety factors. At the same time Clean Energy Access Climate Action and Industry Innovation and Infrastructure are identified as the most influential SDGs. This information provides valuable guidance for policymakers industry stakeholders and regulators. It empowers them to make well-informed strategic decisions and prioritize actions that bolster safety and sustainable development as the UK transitions towards a hydrogen-based energy system. Moreover the findings underscore the varying degrees of prominence among different SDGs. Notably SDG 13 (Climate Action) exhibits relatively lower overall distinction at 0.0066 and a Relation value of 0.0512 albeit with a substantial impact. In contrast SDG 7 (Clean Energy Access) and SDG 9 (Industry Innovation and Infrastructure) demonstrate moderate prominence levels (0.0559 and 0.0498 respectively) each with its unique influence emphasizing their critical roles in the UK’s pursuit of a sustainable hydrogen-based energy future.
Energy Performance Assessment of a Solar-driven Thermochemical Cycle Device for Green Hydrogen Production
Sep 2023
Publication
This paper presents a novel dynamic simulation model for assessing the energy performance of solar-driven systems employed in green hydrogen production. The system consists of a parabolic dish collector that focuses solar radiation on two cerium-based thermochemical reactors. The model is based on a transient finitedifference method to simulate the thermal behaviour of the system and it integrates a theoretical analysis of materials and operating principles. Different empirical data were considered for experimentally validating it: a good agreement between experimental and simulated results was obtained for the temperatures calculated inside the thermochemical reactor (R2 = 0.99 MAPE = 6.3%) and the hourly flow rates of hydrogen oxygen and carbon monoxide (R2 = 0.96 MAPE = 10%) inside the thermochemical reactor. The model was implemented in a MatLab tool for the system dynamic analysis under different boundary conditions. Subsequently to explore the capability of this approach the developed tool was used for analysing the examined device operating in twelve different weather zones. The obtained results comprise heat maps of specific crucial instants and hourly dynamic trends showing redox reaction cycles occurring into the thermochemical reactors. The yearly hydrogen production ranges from 1.19 m3 /y to 1.64 m3 /y according to the hourly incident solar radiations outdoor air temperatures and wind speeds. New graphic tools for rapid feasibility studies are presented. The developed tools and the obtained results can be useful to the basic design of this technology and for the multi-objective optimization of its layout and main design/operating parameters.
Hydrogen Energy Planning with Water Considerations: A SWITCH Model Enhancement for Sustainable Deployment
Apr 2024
Publication
This study presents an enhancement to the Switch optimization model for hydrogen energy planning by integrating the capability to consider the construction and operation of hydrogen electrolysis plants and the operation of water distribution systems. This integration was achieved through the addition of two new modules and their effectiveness is demonstrated through their application in a case study for Durham region. The study highlights the significance of incorporating water distribution systems into energy planning demonstrating how optimal locations for hydrogen plants can significantly influence water and power demand as well as alter the total operating costs. The enhanced Switch model showcases its improved capability to assist policymakers and stakeholders in transitioning towards a sustainable energy future.
Nuclear-Renewable Hybrid Energy System with Load Following for Fast Charging Stations
May 2023
Publication
The transportation sector is a significant source of greenhouse gas emissions. Electric vehicles (EVs) have gained popularity as a solution to reduce emissions but the high load of charging stations poses a challenge to the power grid. Nuclear-Renewable Hybrid Energy Systems (N-RHES) present a promising alternative to support fast charging stations reduce grid dependency and decrease emissions. However the intermittent problem of renewable energy sources (RESs) limits their application and the synergies among different technologies have not been fully exploited. This paper proposes a predictive and adaptive control strategy to optimize the energy management of N-RHES for fast charging stations considering the integration of nuclear photovoltaics and wind turbine energy with a hydrogen storage fuel cell system. The proposed dynamic model of a fast-charging station predicts electricity consumption behavior during charging processes generating probabilistic forecasting of electricity consumption time-series profiling. Key performance indicators and sensitivity analyses illustrate the practicability of the suggested system which offers a comprehensive solution to provide reliable sustainable and low-emission energy to fast-charging stations while reducing emissions and dependency on the power grid.
Real-Time Modeling of a Solar-Driven Power Plant with Green Hydrogen, Electricity, and Fresh Water Production: Techno-Economics and Optimization
Apr 2025
Publication
Solar energy is important for the future as it provides a clean renewable source of electricity that can help combat climate change by reducing reliance on fossil fuels via implementing various solar-based energy systems. In this study a unique configuration for a parabolic-trough-based solar system is presented that allows energy storage for periods of time with insufficient solar radiation. This model based on extensive analysis in MATLAB utilizing real-time weather data demonstrates promising results with strong practical applicability. An organic Rankine cycle with a regenerative configuration is applied to produce electricity which is further utilized for hydrogen generation. A proton exchange membrane electrolysis (PEME) unit converts electricity to hydrogen a clean and versatile energy carrier since the electricity is solar based. To harness the maximum value from this system additional energy during peak times is used to produce clean water utilizing a reverse osmosis (RO) desalination unit. The system’s performance is examined by conducting a case study for the city of Antalya Turkey to attest to the unit’s credibility and performance. This system is also optimized via the Grey Wolf multi-objective algorithm from energy exergy and techno-economic perspectives. For the optimization scenario performed the energy and exergy efficiencies of the system and the levelized cost of products are found to be approximately 26.5% 28.5% and 0.106 $/kWh respectively.
Hydrogen Blending in Natural Gas Pipelines: A Comprehensive Review of Material Compatibility and Safety Considerations
Nov 2024
Publication
The increasing demand for energy and the urgent need to reduce carbon emissions have positioned hydrogen as a promising alternative. This review paper explores the potential of hydrogen blending in natural gas pipelines focusing on the compatibility of pipeline materials and the associated safety challenges. Hydrogen blending can significantly reduce carbon emissions from homes and industries as demonstrated by various projects in Canada and globally. However the introduction of hydrogen into natural gas pipelines poses risks such as hydrogenassisted materials degradation which can compromise the integrity of pipeline materials. This study reviews the effects of hydrogen on the mechanical properties of both vintage and modern pipeline steels cast iron copper aluminum stainless steel as well as plastics elastomers and odorants that compose an active natural gas pipeline network. The review highlights the need for updated codes and standards to ensure safe operation and discusses the implications of hydrogen on material selection design and safety considerations. Overall this manuscript aims to provide a comprehensive resource on the current state of pipeline materials in the context of hydrogen blending emphasizing the importance of further research to address the gaps in current knowledge and to develop robust guidelines for the integration of hydrogen into existing natural gas infrastructure.
Comparative Techno-environmental Analysis of Grey, Blue, Green/Yellow and Pale-blue Hydrogen Production
Mar 2025
Publication
Hydrogen holds immense potential to assist in the transition from fossil fuels to sustainable energy sources but its environmental impact depends on how it is produced. This study introduces the pale-blue hydrogen production method which is a hybrid approach utilizing both carbon capture and bioenergy inputs. Comparative life cycle analysis is shown for grey blue green and pale-blue hydrogen using cumulative energy demand carbon footprint (CF) and water footprint. Additionally the integration of solar-powered production methods (ground-based photovoltaic and floating photovoltaic (FPV) systems) is examined. The results showed blue hydrogen [steam methane reforming (SMR) + 56% carbon capture storage (CCS)] was 72% less green hydrogen gas membrane (GM) 75% less blue hydrogen [SMR+90%CCS] 88% less and green hydrogen FPV have 90% less CF compared to grey hydrogen. Pale-blue hydrogen [50%B-50%G] blue hydrogen (GM + plasma reactor(PR)) PV and blue hydrogen (GM + PR) FPV offset 26 48 and 52 times the emissions of grey hydrogen.
Experimental Investigation of Caprock Sealing Capacity for Underground Hydrogen Storage
Aug 2025
Publication
Hydrogen is a key energy carrier in the global transition to low-carbon systems requiring scalable and secure storage solutions. While underground hydrogen storage (UHS) in salt caverns is proven its cost and limited geographic availability have led to growing interest in depleted oil and gas reservoirs. A critical factor in evaluating these reservoirs is the sealing capacity of the overlying caprock. This study presents a novel experimental protocol for assessing caprock integrity under UHS conditions using a custom-designed core-flooding apparatus integrated with a micro-capillary flow meter. This setup enables high-resolution measurements of ultra-low permeabilities (as low as 10 nano-Darcy) flow rates (down to 10 nano-liters/hour) threshold pressure and breakthrough pressure. Benchmark tests with nitrogen and methane were followed by hydrogen experiments across caprocks with a wide range of permeability and porosity. The results demonstrate clear trends between caprock properties and sealing performance providing a quantitative framework for evaluating UHS site suitability. Hydrogen showed slightly lower threshold and breakthrough pressures compared to other gases reinforcing the need for accurate site-specific caprock evaluation. The proposed method offers a robust approach for characterizing candidate storage sites in depleted reservoirs.
Integration of a Model-based System Engineering Framework with Safety Assessment for Early Design Phases: A Case Study for Hydrogen-based Aircraft Fuel System Architecting
Feb 2025
Publication
Novel hydrogen-based aircraft concepts pose significant challenges for the system development process. This paper proposes a generic adaptable and multidisciplinary framework for integrated model-based systems engineering (MBSE) and model-based safety assessment (MBSA) for the conceptual design of complex systems. The framework employs a multi-granularity modelcentric approach whereby the architectural specification is utilized for design as well as query purposes as part of a qualitative and quantitative graphbased preliminary safety assessment. For the qualitative assessment design and safety rules based on existing standards and best practices are formalized in the model and applied to a graph-based architecture representation. Consequently the remaining architectures are quantitatively assessed using automated fault trees. This safety-integrated approach is applied to the conceptual design of a liquid hydrogen fuel system architecture as a novel uncertain and complex system with many unknown system interrelations. This paper illustrates the potential of a combined MBSE-MBSA framework to streamline complex early-stage system design and demonstrates that all qualitatively down-selected hydrogen system architecture variants also satisfy quantitative assessment. Furthermore it is shown that the design space of novel systems is also constrained by safety and certification requirements significantly reducing the number of actual feasible solutions.
The Role of Hydrogen in Integrated Assessment Models: A Review of Recent Developments
Mar 2025
Publication
Hydrogen is emerging as a crucial energy source in the global effort to reduce dependence on fossil fuels and meet climate goals. Integrating hydrogen into Integrated Assessment Models (IAMs) is essential for understanding its potential and guiding policy decisions. These models simulate various energy scenarios assess hydrogen’s impact on emissions and evaluate its economic viability. However uncertainties surrounding hydrogen technologies must be effectively addressed in their modeling. This review examines how different IAMs incorporate hydrogen technologies and their implications for decarbonization strategies and policy development considering underlying uncertainties. We begin by analyzing the configuration of the hydrogen supply chain focusing on production logistics distribution and utilization. The modeling characteristics of hydrogen integration in 12 IAM families are explored emphasizing hydrogen’s growing significance in stringent climate mitigation scenarios. Results from the literature and the AR6 database reveal gaps in the modeling of the hydrogen supply chain particularly in storage transportation and distribution. Model characteristics are critical in determining hydrogen’s share within the energy portfolio. Additionally this study underscores the importance of addressing both parametric and structural uncertainties in IAMs which are often underestimated leading to varied outcomes regarding hydrogen’s role in decarbonization strategies.
Hydrogen Production in Integration with CCUS: A Realistic Strategy towards Net Zero
Jan 2025
Publication
It is believed that hydrogen will play an essential role in energy transition and achieving the net-zero target by 2050. Currently global hydrogen production mostly relies on processing fossil fuels such as coal and natural gas commonly referred to as grey hydrogen production while releasing substantial amounts of carbon dioxide (CO2). Developing economically and technologically viable pathways for hydrogen production while eliminating CO2 emissions becomes paramount. In this critical review we examine the common grey hydrogen production techniques by analyzing their technical characteristics production efficiency and costs. We further analyze the integration of carbon capture utilization and storage (CCUS) technology establishing the zero-carbon strategy transiting from grey to blue hydrogen production with CO2 capture and either utilized or permanently stored. Today grey hydrogen production exhibits technological diversities with various commercial maturities. Most methods rely on the effectiveness of catalysts necessitating a solution to address catalyst fouling and sintering in practice. Although CCUS captures utilizes or stores CO2 during grey hydrogen production its wide application faces multiple challenges regarding the technological complexity cost and environmental benefits. It is urgent to develop technologically mature low-cost and low-energy-consumption CCUS technology implementing extensive large-scale integrated pilot projects.
Risk-based Approach for Safe Terminal Operation and Route Planning of On-road Hydrogen Distribution Network
Dec 2024
Publication
Hydrogen is a critical energy carrier in the transition to sustainable energy but its properties such as high diffusivity wide flammability range and low ignition energy present unique safety challenges during transportation. This study aims to improve on-road hydrogen transport safety by developing a dynamic traffic-dependent risk assessment framework for both Compressed Gaseous Hydrogen (CGH₂) tube trailers and Liquid Hydrogen (LH₂). A key advancement in this study is the use of dynamic occupancy data capturing variations in traffic density throughout the day instead of relying on average traffic density to estimate ignition source distribution. Additionally a qualitative Hazard and Operability (HAZOP) study was conducted for a potential central distribution terminal in Fort Saskatchewan Alberta Canada to systematically identify process hazards during the loading of hydrogen on-road carriers. Results reveal that the ignition probability for minor CGH2 leaks significantly increases with road occupancy rising from 0.003 at 0.1% to 0.149 at 5% emphasizing the importance of scheduling transport during off-peak hours Vapor Cloud Explosions (VCE) from LH2 extend up to 257 meters compared to 122.42 meters for CGH₂ underscoring the need for stricter land-use planning in densely populated areas. The analysis suggests prioritizing lower-traffic rural routes which exhibit lower release frequencies (e.g. 1.80E-05 per year) over high-traffic urban routes with higher release frequencies (e.g. 6.47E-05 per year).
Decarbonizing Arctic Mining Operations with Wind-Hydrogen Systems: Case Study of Raglan Mine
Oct 2025
Publication
This study evaluates the techno-economic feasibility of integrating wind power with hydrogen-based storage to decarbonize the Raglan Mine in northern Canada. Using HOMER simulations with real 2021 operational data six progressive scenarios were modeled ranging from partial substitution of diesel generators to complete site-wide electrification including heating transport and mining equipment. Results show that complete decarbonization (Scenario 6) is technically achievable and could avoid up to 143000 tCO2eq annually (~2.15 Mt over 15 years) but remains economically prohibitive under current technology costs. In contrast Scenario 2 Case 2 which combines solid oxide fuel cells with thermal charge controllers emerges as the most viable near-term pathway avoiding ~61000 tCO2eq annually (~0.91 Mt over 15 years) while achieving improved return on investment. A qualitative multi-criteria framework highlights this configuration as the best trade-off between technical feasibility environmental performance and economic viability. At the same time complete decarbonization remains a longer-term target contingent on cost reductions and policy support. Overall the findings provide clear evidence that hydrogen storage when coupled with wind power can deliver substantial and measurable decarbonization benefits for Arctic mining operations.
Development of a Novel Biomass-Wind Energy System for Clean Hydrogen Production along with Other Useful Products for a Residential Community
Jan 2025
Publication
The study presents the development of a novel integrated wind-biomass energy system designed for sustainable urban development leveraging municipality waste and wind power energy sources. This innovative system is capable of producing multiple forms of energy including electricity cooling heat and hydrogen addressing the diverse energy needs of urban communities. It integrates advanced thermodynamic cycles like Kalina and water electrolysis via an alkaline electrolyzer. In addition the system uniquely combines power and refrigeration while utilizing landfills as an energy source. The designed system is thermodynamically modeled using the Engineering Equation Solver and process wise simulated by the Aspen Plus software to ensure better performance. By integrating advanced thermodynamic cycles such as the Kalina and combined power and refrigeration system the overall system is designed to maximize the utilization of biomass energy content and enhances overall performance. The thermodynamic analysis results reveal that the system achieved remarkable results with an energy efficiency of 67.60% and an exergy efficiency of 59.7% demonstrating its tangible performance compared to other standalone energy systems. The refrigeration system itself achieves an energetic COP of 5.41 and an exergetic COP of 1.7. Additionally the system's hydrogen production facilitated by an alkaline electrolyzer reaches a rate of 5.38 kg/h highlighting its potential to contribute to clean hydrogen energy solutions. Moreover the exergo-environmental assessment shows that the system is environmentally friendly. The cost assessment shows that the system reaches profitability in 7 years and demonstrates growth achieving a substantial NPV of 192.39 million by 30 years highlighting its long-term financial viability.
Experimental Investigation of Using Coffee WasteDerived Activated Carbon Effectively as Sustainable Material for Hydrogen Storage
Sep 2025
Publication
This study presents the synthesis and evaluation of activated carbon derived from spent coffee grounds using three distinct activation methods namely chemical ultrasound-assisted and surface magnetized. The characterization studies of materials are used to evaluate hydrogen storage performance under varying pressure and temperature conditions. The gravimetric measurements are employed to assess the physisorption capacities while electrochemical techniques such as LSV CV and GCD evaluate hydrogen related charge storage behavior. The activation methods affect surface morphology and elemental composition of the activated carbon samples as confirmed by SEM and EDS analyses. Among the three chemically activated carbon exhibits the highest hydrogen uptake achieving 0.362 wt% at 0 ◦C and 4 kPa which is attributed to its highly porous structure. The ultrasound-assisted and surface magnetized samples exhibitmaximum capacities of 0.357 wt% and 0.339 wt% respectively. This study underlines the potential of coffee waste as a sustainable carbon precursor and introduces a dual-characterization approach.
Systematic Framework for Deep Learning-based Predictive Injection Control with Bayesian Hyperparameter Optimization for a Hydrogen/Diesel Dual-fuel Engine
Aug 2025
Publication
Climate change and global warming concerns promote interest in alternative fuels especially zero-carbon fuels like hydrogen. Modifying existing combustion engines for dual-fuel operation can decrease emissions of vehicles that are already on the road. The procedure of a deep learning-based model predictive control as a machine learning implementation practical for complex nonlinear systems with input and state constraints has been developed and tested on a hydrogen/diesel dual-fuel (HDDF) engine application. A nonlinear model predictive controller (NMPC) utilizing a deep neural network (DNN) process model is proposed to control the injected hydrogen and diesel. This DNN model has eight inputs and four outputs and has a short computational time compared to the physics-based model. The architecture and hyperparameters of the DNN model of the HDDF process are optimized through a two-stage Bayesian optimization to achieve high accuracy while minimizing the complexity of the model described. The final DNN architecture has two hidden layers with 31 and 23 neurons. A modified engine capable of HDDF operation is compared to standard diesel operation to evaluate the engine performance and emissions. During experimental engine testing the controller required an average computational time of 2 ms per cycle on a low-cost processor satisfying the real-time requirements and was faster than recurrent networks. The control performance of the DNN-NMPC for the HDDF engine showed a mean absolute error of 0.19 bar in load tracking while maximizing average hydrogen energy share (68%) and reducing emissions. Specifically the particulate matter emissions decrease by 87% compared to diesel operation.
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