United Kingdom
H21 Phase 2 Technical Summary Report
Jul 2023
Publication
The H21 Phase 2 research will provide vital evidence both towards the hydrogen village trial and potential town scale pilots and to the Government which is aiming to make a decision about the use of hydrogen for home heating by 2026.
The key objectives of the H21 Phase 2 NIC project were to further develop the evidence base supporting conversion of the natural gas distribution network to 100% hydrogen. The key principles of H21 NIC Phase 2 were to:
→ Confirm how we can manage and operate the network safely through an appraisal of existing network equipment procedures and network modelling tools.
→ Validate network operations on a purpose-built below 7 barg network as well as an existing unoccupied buried network and provide a platform to publicise and demonstrate a hydrogen network in action.
→ Develop a combined distribution network and downstream Quantitative Risk Assessment (QRA) for 100% hydrogen by further developing the work undertaken on the H21 Phase 1 QRA and the Hy4Heat ‘downstream of ECV’ QRA.
→ Continue to understand how consumers could be engaged with ahead of a conversion. This programme was split into four phases detailed below:
→ Phase 2a – Appraisal of Network 0-7 bar Operations
→ Phase 2b – Unoccupied Network Trials
→ Phase 2c – Combined QRA
→ Phase 2d – Social Sciences
The project with the support of the HSE’s Science & Research Centre (HSE S&RC) and DNV successfully undertook a programme of work to review the NGN below 7 barg network operating procedures. The project implemented testing and demonstrations on the Phase 2a Microgrid at DNV Spadeadam and Phase 2b Unoccupied Trial site in South Bank on a repurposed NGN network to provide and demonstrate the supporting evidence for the required changes to procedures. Details of the outputs of the HSE S&RC procedure review and the evidence collected by DNV from the testing and demonstration projects is provided in detail in this technical summary report.
Due to the differences in gas characteristics between hydrogen and natural gas changes will be required to some of the operational and maintenance procedures the evidence of which is provided in this report. The Gas Distribution Networks (GDNs) will need to review the findings from this project when implementing the required changes to their operational and maintenance procedures.
The key objectives of the H21 Phase 2 NIC project were to further develop the evidence base supporting conversion of the natural gas distribution network to 100% hydrogen. The key principles of H21 NIC Phase 2 were to:
→ Confirm how we can manage and operate the network safely through an appraisal of existing network equipment procedures and network modelling tools.
→ Validate network operations on a purpose-built below 7 barg network as well as an existing unoccupied buried network and provide a platform to publicise and demonstrate a hydrogen network in action.
→ Develop a combined distribution network and downstream Quantitative Risk Assessment (QRA) for 100% hydrogen by further developing the work undertaken on the H21 Phase 1 QRA and the Hy4Heat ‘downstream of ECV’ QRA.
→ Continue to understand how consumers could be engaged with ahead of a conversion. This programme was split into four phases detailed below:
→ Phase 2a – Appraisal of Network 0-7 bar Operations
→ Phase 2b – Unoccupied Network Trials
→ Phase 2c – Combined QRA
→ Phase 2d – Social Sciences
The project with the support of the HSE’s Science & Research Centre (HSE S&RC) and DNV successfully undertook a programme of work to review the NGN below 7 barg network operating procedures. The project implemented testing and demonstrations on the Phase 2a Microgrid at DNV Spadeadam and Phase 2b Unoccupied Trial site in South Bank on a repurposed NGN network to provide and demonstrate the supporting evidence for the required changes to procedures. Details of the outputs of the HSE S&RC procedure review and the evidence collected by DNV from the testing and demonstration projects is provided in detail in this technical summary report.
Due to the differences in gas characteristics between hydrogen and natural gas changes will be required to some of the operational and maintenance procedures the evidence of which is provided in this report. The Gas Distribution Networks (GDNs) will need to review the findings from this project when implementing the required changes to their operational and maintenance procedures.
Future Energy Scenarios 2020
Jul 2020
Publication
Our Future Energy Scenarios (FES) outline four different credible pathways for the future of energy over the next 30 years. Based on input from over 600 experts the report looks at the energy needed in Britain across electricity and gas - examining where it could come from how it needs to change and what this means for consumers society and the energy system itself.
Comparing Alternative Pathways for the Future Role of the Gas Grid in a Low-carbon Heating System
Aug 2023
Publication
This paper uses a whole-system approach to examine different strategies related to the future role of the gas grid in a low-carbon heat system. A novel model of integrated gas electricity and heat systems HEGIT is used to investigate four key sets of scenarios for the future of the gas grid using the UK as a case study: (a) complete electrification of heating; (b) conversion of the existing gas grid to deliver hydrogen; (c) a hybrid heat pump system; and (d) a greener gas grid. Our results indicate that although the infrastructure requirements the fuel or resource mix and the breakdown of costs vary significantly over the complete electrification to complete conversion of the gas grid to hydrogen spectrum the total system transition cost is relatively similar. This reduces the significance of total system cost as a guiding factor in policy decisions on the future of the gas grid. Furthermore we show that determining the roles of low-carbon gases and electrification for decarbonising heating is better guided by the trade-offs between short- and long-term energy security risks in the system as well as trade-offs between consumer investment in fuel switching and infrastructure requirements for decarbonising heating. Our analysis of these trade-offs indicates that although electrification of heating using heat pumps is not the cheapest option to decarbonise heat it has clear co-benefits as it reduces fuel security risks and dependency on carbon capture and storage infrastructure. Combining different strategies such as grid integration of heat pumps with increased thermal storage capacity and installing hybrid heat pumps with gas boilers on the consumer side are demonstrated to effectively moderate the infrastructure requirements consumer costs and reliability risks of widespread electrification. Further reducing demand on the electricity grid can be accomplished by complementary options at the system level such as partial carbon offsetting using negative emission technologies and partially converting the gas grid to hydrogen.
The Role of Hydrogen in a Decarbonised Future Transport Sector: A Case Study of Mexico
Sep 2023
Publication
In recent years several approaches and pathways have been discussed to decarbonise the transport sector; however any effort to reduce emissions might be complex due to specific socio-economic and technical characteristics of different regions. In Mexico the transport sector is the highest energy consumer representing 38.9% of the national final energy demand with gasoline and diesel representing 90% of the sector´s total fuel consumption. Energy systems models are powerful tools to obtain insights into decarbonisation pathways to understand costs emissions and rate of deployment that could serve for energy policy development. This paper focuses on the modelling of the current Mexican transport system using the MUSE-MX multi-regional model with the aim to project a decarbonisation pathway through two different scenarios. The first approach being business as usual (BAU) which aims to analyse current policies implementation and the second being a goal of net zero carbon emissions by 2050. Under the considered net zero scenario results show potential deployment of hydrogen-based transport technologies especially for subsectors such as lorries (100% H2 by 2050) and freight train (25% H2 by 2050) while cars and buses tend to full electrification by 2050.
A Multi-period Sustainable Hydrogen Supply Chain Model Considering Pipeline Routing and Carbon Emissions: The Case Study of Oman
Nov 2022
Publication
This paper presents a mathematical model for a multi-period hydrogen supply chain design problem considering several design features not addressed in other studies. The model is formulated as a mixed-integer program allowing the production and storage facilities to be extended over time. Pipeline and tube trailer transport modes are considered for carrying hydrogen. The model also allows finding the optimal pipeline routes and the number of transport units. The objective is to obtain an efficient supply chain design within a given time frame in a way that the demand and carbon dioxide emissions constraints are satisfied and the total cost is minimized. A computer program is developed to ease the problem-solving process. The computer program extracts the geographical information from Google Maps and solves the problem using an optimization solver. Finally the applicability of the proposed model is demonstrated in a case study from Oman.
Coordinated Control of a Wind-Methanol-Fuel Cell System with Hydrogen Storage
Dec 2017
Publication
This paper presents a wind-methanol-fuel cell system with hydrogen storage. It can manage various energy flow to provide stable wind power supply produce constant methanol and reduce CO2 emissions. Firstly this study establishes the theoretical basis and formulation algorithms. And then computational experiments are developed with MATLAB/Simulink (R2016a MathWorks Natick MA USA). Real data are used to fit the developed models in the study. From the test results the developed system can generate maximum electricity whilst maintaining a stable production of methanol with the aid of a hybrid energy storage system (HESS). A sophisticated control scheme is also developed to coordinate these actions to achieve satisfactory system performance.
Impact of Capillary Pressure Hysteresis and Injection-withdrawal Scehemes on Performance of Underground Hydrogen Storage
Oct 2023
Publication
Underground hydrogen storage in depleted hydrocarbon reservoirs and aquifers has been proposed as a potential long-term solution to storing intermittently produced renewable electricity as the subsurface formations provide secure and large storage space. Various phenomena can lead to hydrogen loss in subsurface systems with the key cause being the trapping especially during the withdrawal cycle. Capillary trapping in particular is strongly related to the hysteresis phenomena observed in the capillary pressure/saturation and relative-permeability/saturation curves. This paper address two key points: (1) the sole impact of hysteresis in capillary pressure on hydrogen trapping during withdrawal cycles and (2) the dependency of optimal operational parameters (injection/withdrawal flow rate) and the reservoir characteristics such as permeability thickness and wettability of the porous medium on the remaining hydrogen saturation.<br/>Model<br/>To study the capillary hysteresis during underground hydrogen storage Killough [1] model was implemented in the MRST toolbox [2]. A comparative study was performed to quantify the impact of changes in capillary pressure behaviour by including and excluding the hysteresis and scanning curves. Additionally this study investigates the impact of injection/withdrawal rates and the aquifer permeability for various capillary and Bond numbers in a homogeneous system.<br/>Findings<br/>It was found that although the hydrogen storage efficiency is not considerably impacted by the inclusion of the capillary-pressure scanning curves the impact of capillary pressure on the well properties (withdrawal rate and pressure) can become significant. Higher injection and withdrawal rates does not necessarily lead to a better performance in terms of productivity. The productivity enhancement depends on the competition between gravitational capillary and viscous forces. The observed water upconing at relatively high capillary numbers resulted in low hydrogen productivity. highlighting the importance of well design and placement.
Battery and Hydrogen Energy Storage Control in a Smart Energy Network with Flexible Energy Demand Using Deep Reinforcement Learning
Sep 2023
Publication
Smart energy networks provide an effective means to accommodate high penetrations of variable renewable energy sources like solar and wind which are key for the deep decarbonisation of energy production. However given the variability of the renewables as well as the energy demand it is imperative to develop effective control and energy storage schemes to manage the variable energy generation and achieve desired system economics and environmental goals. In this paper we introduce a hybrid energy storage system composed of battery and hydrogen energy storage to handle the uncertainties related to electricity prices renewable energy production and consumption. We aim to improve renewable energy utilisation and minimise energy costs and carbon emissions while ensuring energy reliability and stability within the network. To achieve this we propose a multi-agent deep deterministic policy gradient approach which is a deep reinforcement learning-based control strategy to optimise the scheduling of the hybrid energy storage system and energy demand in real time. The proposed approach is model-free and does not require explicit knowledge and rigorous mathematical models of the smart energy network environment. Simulation results based on real-world data show that (i) integration and optimised operation of the hybrid energy storage system and energy demand reduce carbon emissions by 78.69% improve cost savings by 23.5% and improve renewable energy utilisation by over 13.2% compared to other baseline models; and (ii) the proposed algorithm outperforms the state-of-the-art self-learning algorithms like the deep-Q network.
Caveats of Green Hydrogen for Decarbonisation of Heating in Buildings
Oct 2023
Publication
Hydrogen (H2) has rapidly become a topic of great attention when discussing routes to net-zero carbon emissions. About 14% of CO2 emissions globally are directly associated with domestic heating in buildings. Replacing natural gas (NG) with H2 for heating has been highlighted as a rapid alternative for mitigating these emissions. To realise this not only the production challenges but also potential obstacles in the transmission/distribution and combustion of H2 must be technically identified and discussed. This review in addition to delineating the challenges of H2 in NG grid pipelines and H2 combustion also collates the results of the state-of-the-art technologies in H2-based heating systems. We conclude that the sustainability of water and renewable electricity resources strongly depends on sizing siting service life of electrolysis plants and post-electrolysis water disposal plans. 100% H2 in pipelines requires major infrastructure upgrades including production transmission pressurereduction stations distribution and boiler rooms. H2 leakage instigates more environmental risks than economic ones. With optimised boilers burning H2 could reduce GHG emissions and obtain an appropriate heating efficiency; more data from boiler manufacturers must be provided. Overall green H2 is not the only solution to decarbonise heating in buildings and it should be pursued abreast of other heating technologies.
Performance and Failure Analysis of a Retrofitted Cessna Aircraft with a Fuel Cell Power System Fuelled with Liquid Hydrogen
Jan 2022
Publication
Proton-Exchange Membrane-Fuel Cells (PEM-FC) are regarded as one of the prime candidates to provide emissions-free electricity for propulsion systems of aircraft. Here a turbocharged Fuel Cell Power System (FCPS) powered with liquid H2 (LH2) is designed and modelled to provide a primary power source in retrofitted Cessna 208 Caravan aircraft. The proposed FCPS comprises multiple PEM-FCs assembled in stacks two single-stage turbochargers to mitigate the variation of the ambient pressure with altitude two preheaters two humidifiers and two combustors. Interlinked component sub-models are constructed in MATLAB and referenced to commercially available equipment. The FCPS model is used to simulate steady-state responses in a proposed 1.5 h (∼350 km) mission flight determining the overall efficiency of the FCPS at 43% and hydrogen consumption of ∼28 kg/h. The multi-stack FCPS is modelled applying parallel fluidic and electrical architectures analysing two power-sharing methods: equally distributed and daisy-chaining. The designed LH2-FCPS is then proposed as a power system to a retrofitted Cessna 208 Caravan and with this example analysed for the probability of failure occurrence. The results demonstrate that the proposed “dual redundant” FCPS can reach failure rates comparable to commercial jet engines with a rate below 1.6 failures per million hours.
Future Energy Scenarios 2022
Jul 2022
Publication
Future Energy Scenarios (FES) represent a range of different credible ways to decarbonise our energy system as we strive towards the 2050 target.<br/>We’re less than 30 years away from the Net Zero deadline which isn’t long when you consider investment cycles for gas networks electricity transmission lines and domestic heating systems.<br/>FES has an important role to play in stimulating debate and helping to shape the energy system of the future.
CCS Industrial Clusters: Building a Social License to Operate
Jun 2022
Publication
This paper explores the opportunities for and progress in establishing a social licence to operate (SLO) for CCS in industrial clusters in the UK focusing on the perspectives of key stakeholders. The evolution of narratives and networks relating to geographical clusters as niches for CCS in industrial decarbonisation is evaluated in relation to seven pillars supporting SLO. Evidence is drawn from a combination of cluster mapping documentary analysis and stakeholder interviews to identify the wider contexts underpinning industrial decarbonisation stakeholder networks interaction and communication critical narratives the conditions for establishing trust and confidence different scales of social licence and maintaining a SLO. The delivery of a sustainable industrial decarbonisation strategy will depend on multiple layers of social licence involving discourses at different scales and potentially for different systems (heat transport different industrial processes). Despite setbacks as a result of funding cancellations and changes to government policy the UK is positioned to be at the forefront of CCS deployment. While there is a high ambition and a strong narrative from government of the urgency to accelerate projects involving CCS clear coordinated strategy and funding frameworks are necessary to build confidence that UK policy is both compatible with net zero and economically viable.
Future Energy Scenarios 2021
Jul 2022
Publication
Our Future Energy Scenarios (FES) draw on hundreds of experts’ views to model four credible energy pathways for Britain over coming decades. Matthew Wright our head of strategy and regulation outlines what the 2021 outlook means for consumers society and the energy system itself.<br/>This year’s Future Energy Scenarios insight reveals a glimpse of a Britain that is powered with net zero carbon emissions.<br/>Our analysis shows that our country can achieve its legally-binding carbon reduction targets: in three out of four scenarios in the analysis the country reaches net zero carbon emissions by 2050 with Leading the Way – our most ambitious scenario – achieving it in 2047 and becoming net negative by 2050.
Green Hydrogen Energy Production: Current Status and Potential
Jan 2024
Publication
The technique of producing hydrogen by utilizing green and renewable energy sources is called green hydrogen production. Therefore by implementing this technique hydrogen will become a sustainable and clean energy source by lowering greenhouse gas emissions and reducing our reliance on fossil fuels. The key beneft of producing green hydrogen by utilizing green energy is that no harmful pollutants or greenhouse gases are directly released throughout the process. Hence to guarantee all of the environmental advantages it is crucial to consider the entire hydrogen supply chain involving storage transportation and end users. Hydrogen is a promising clean energy source and targets plan pathways towards decarbonization and net-zero emissions by 2050. This paper has highlighted the techniques for generating green hydrogen that are needed for a clean environment and sustainable energy solutions. Moreover it summarizes an overview outlook and energy transient of green hydrogen production. Consequently its perspective provides new insights and research directions in order to accelerate the development and identify the potential of green hydrogen production.
Bio-Hydrogen Production from Wastewater: A Comparative Study of Low Energy Intensive Production Processes
Feb 2021
Publication
Billions of litres of wastewater are produced daily from domestic and industrial areas and whilst wastewater is often perceived as a problem it has the potential to be viewed as a rich source for resources and energy. Wastewater contains between four and five times more energy than is required to treat it and is a potential source of bio-hydrogen—a clean energy vector a feedstock chemical and a fuel widely recognised to have a role in the decarbonisation of the future energy system. This paper investigates sustainable low-energy intensive routes for hydrogen production from wastewater critically analysing five technologies namely photo-fermentation dark fermentation photocatalysis microbial photo electrochemical processes and microbial electrolysis cells (MECs). The paper compares key parameters influencing H2 production yield such as pH temperature and reactor design summarises the state of the art in each area and highlights the scale-up technical challenges. In addition to H2 production these processes can be used for partial wastewater remediation providing at least 45% reduction in chemical oxygen demand (COD) and are suitable for integration into existing wastewater treatment plants. Key advancements in lab-based research are included highlighting the potential for each technology to contribute to the development of clean energy. Whilst there have been efforts to scale dark fermentation electro and photo chemical technologies are still at the early stages of development (Technology Readiness Levels below 4); therefore pilot plants and demonstrators sited at wastewater treatment facilities are needed to assess commercial viability. As such a multidisciplinary approach is needed to overcome the current barriers to implementation integrating expertise in engineering chemistry and microbiology with the commercial experience of both water and energy sectors. The review concludes by highlighting MECs as a promising technology due to excellent system modularity good hydrogen yield (3.6–7.9 L/L/d from synthetic wastewater) and the potential to remove up to 80% COD from influent streams.
Reducing the Environmental Impact of International Aviationg through Sustainable Aviation Fuel with Integrated Carbon Capture and Storage
Feb 2024
Publication
Sustainable aviation fuels (SAFs) represent the short-term solution to reduce fossil carbon emissions from aviation. The Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA) was globally adopted to foster and make SAFs production economically competitive. Fischer-Tropsch synthetic paraffinic kerosene (FTSPK) produced from forest residue is a promising CORSIA-eligible fuel. FT conversion pathway permits the integration of carbon capture and storage (CCS) technology which provides additional carbon offsetting ca pacities. The FT-SPK with CCS process was modelled to conduct a comprehensive analysis of the conversion pathway. Life-cycle assessment (LCA) with a well-to-wake approach was performed to quantify the SAF’s carbon footprint considering both biogenic and fossil carbon dynamics. Results showed that 0.09 kg FT-SPK per kg of dry biomass could be produced together with other hydrocarbon products. Well-to-wake fossil emissions scored 21.6 gCO2e per MJ of FT-SPK utilised. When considering fossil and biogenic carbon dynamics a negative carbon flux (-20.0 gCO2eMJ− 1 ) from the atmosphere to permanent storage was generated. However FT-SPK is limited to a 50 %mass blend with conventional Jet A/A1 fuel. Using the certified blend reduced Jet A/A1 fossil emissions in a 37 % and the net carbon flux resulted positive (30.9 gCO2eMJ− 1 ). Sensitivity to variations in process as sumptions was investigated. The lifecycle fossil-emissions reported in this study resulted 49 % higher than the CORSIA default value for FT-SPK. In a UK framework only 0.7 % of aviation fuel demand could be covered using national resources but the emission reduction goal in aviation targeted for 2037 could be satisfied when considering CCS.
Dynamic Hydrogen Demand Forecasting Using Hybrid Time Series Models: Insights for Renewable Energy Systems
Feb 2025
Publication
Hydrogen is gaining traction as a key energy carrier due to its clean combustion high energy content and versatility. As the world shifts towards sustainable energy hydrogen demand is rapidly increasing. This paper introduces a novel hybrid time series modeling approach designed and developed to accurately predict hydrogen demand by mixing linear and nonlinear models and accounting for the impact of non-recurring events and dynamic energy market changes over time. The model incorporates key economic variables like hydrogen price oil price natural gas price and gross domestic product (GDP) per capita. To address these challenges we propose a four-part framework comprising the Hodrick–Prescott (HP) filter the autoregressive fractionally integrated moving average (ARFIMA) model the enhanced empirical wavelet transform (EEWT) and high-order fuzzy cognitive maps (HFCM). The HP filter extracts recurring structural patterns around specific data points and resolves challenges in hybridizing linear and nonlinear models. The ARFIMA model equipped with statistical memory captures linear trends in the data. Meanwhile the EEWT handles non-stationary time series by adaptively decomposing data. HFCM integrates the outputs from these components with ridge regression fine-tuning the HFCM to handle complex time series dynamics. Validation using stochastic non-Gaussian synthetic data demonstrates that this model significantly enhances prediction performance. The methodology offers notable improvements in prediction accuracy and stability compared to existing models with implications for optimizing hydrogen production and storage systems. The proposed approach is also a valuable tool for policy formulation in renewable energy and smart energy transitions offering a robust solution for forecasting hydrogen demand
Electrolytic Hydrogen Production: How Green Must Green Be?
Jan 2025
Publication
Electrolytic hydrogen from renewable sources is central to many nations' net-zero emission strategies serving as a low-carbon alternative for traditional uses and enabling decarbonisation across multiple sectors. Current stringent policies in the EU and US are set to soon require hourly time-matching of renewable electricity generation used by electrolysers aimed at ensuring that hydrogen production does not cause significant direct or indirect emissions. Whilst such requirements enhance the “green credentials” of hydrogen they also increase its production costs. A modest relaxation of these requirements offers a practicable route for scaling up low-carbon hydrogen production optimising both costs and emission reductions. Moreover in jurisdictions with credible and near-to-medium-term decarbonisation targets immediate production of electrolytic hydrogen utilising grid electricity would have a lifetime carbon intensity comparable to or even below blue hydrogen and very significantly less than that of diesel emphasising the need to prioritise rapid grid decarbonisation of the broader grid.
Hydrogen for Long-haul Road Freight: A Realist Retroductive Assessment
Jun 2025
Publication
This study focuses on arguably the most contentious choice of energy supply option available for decarbonizing general-purpose long-haul road freight: hydrogen. For operators infrastructure providers energy providers and vehicle manufacturers to make the investments necessary to enable this transition it is essential to evaluate the feasibility of individual energy supply choices. A literature review is conducted identifying ten requirements for an energy supply choice to be feasible which are then translated into “what would need to be true” conditions for hydrogen to meet these requirements. Considering these evidence from literature is used to assess the likelihood of each condition becoming true within the lifespan of a vehicle bought today. It is concluded that it is unlikely that hydrogen will become feasible in this time frame meaning it can be disregarded as a current vehicle purchase consideration as it will not undermine the competitiveness or resale value of a vehicle using a different energy source bought today. There are two principal innovations in the study approach: the consideration of socio-technical and political as well as techno-economic factors; and the application of realist retroductive option assessment. While not necessary to address the research question regarding hydrogen a realist retroductive assessment is also presented for other prominent low carbon energy source options: battery electric electric road systems (ERS) and biofuels; and the conditions under which these options could be feasible are considered.
Virtual Failure Assessment Diagrams for Hydrogen Transmission Pipelines
Jun 2025
Publication
We combine state-of-the-art thermo-metallurgical welding process modeling with coupled diffusion-elastic– plastic phase field fracture simulations to predict the failure states of hydrogen transport pipelines. This enables quantitatively resolving residual stress states and the role of brittle hard regions of the weld such as the heat affected zone (HAZ). Failure pressures can be efficiently quantified as a function of asset state (existing defects) materials and weld procedures adopted and hydrogen purity. Importantly simulations spanning numerous relevant conditions (defect size and orientations) are used to build Virtual Failure Assessment Diagrams (FADs) enabling a straightforward uptake of this mechanistic approach in fitness-for-service assessment. Model predictions are in very good agreement with FAD approaches from the standards but show that the latter are not conservative when resolving the heterogeneous nature of the weld microstructure. Appropriate mechanistic FAD safety factors are established that account for the role of residual stresses and hard brittle weld regions.
New Heavy-Duty Sampling System for Hydrogen Refuelling Stations—Comparison of Impact of Light-Duty Versus Heavy-Duty Sampling Techniques on Hydrogen Fuel Quality
May 2025
Publication
The hydrogen fuel quality is critical to the efficiency and longevity of fuel cell electric vehicles (FCEVs) with ISO 14687:2019 grade D establishing stringent impurity limits. This study compared two different sampling techniques for assessing the hydrogen fuel quality focusing on the National Physical Laboratory hydrogen direct sampling apparatus (NPL DirSAM) from a 35 MPa heavy-duty (HD) dispenser and qualitizer sampling from a 70 MPa light-duty (LD) nozzle both of which were deployed on the same day at a local hydrogen refuelling station (HRS). The collected samples were analysed as per the ISO 14687:2019 contaminants using the NPL H2-quality laboratory. The NPL DirSAM was able to sample an HD HRS demonstrating the ability to realise such sampling on an HD nozzle. The comparison of the LD (H2 Qualitizer sampling) and HD (NPL DirSAM) devices showed good agreement but significant variation especially for sulphur compounds non-methane hydrocarbons and carbon dioxide. These variations may be related to the HRS difference between the LD and HD devices (e.g. flow path refuelling conditions and precooling for light duty versus no precooling for heavy duty). Further study of HD and LD H2 fuel at HRSs is needed for a better understanding.
Optimizing Regional Energy Networks: A Hierarchical Multi-energy System Approach for Enhanced Efficiency and Privacy
Sep 2025
Publication
This research presents a hierarchically synchronized Multi-Energy System (MES) designed for regional communities incorporating a network of small-scale Integrated Energy Microgrids (IEMs) to augment efficiency and collective advantages. The MES framework innovatively integrates energy complementarity pairing algorithms with efficient iterative optimization processes significantly curtailing operational expenditures for constituent microgrids and bolstering both community-wide benefits and individual microgrid autonomy. The MES encompasses electricity hydrogen and heat resources while leveraging controllable assets such as battery storage systems fuel cell combined heat and power units and electric vehicles. A comparative study of six IEMs demonstrates an operational cost reduction of up to 26.72% and a computation time decrease of approximately 97.13% compared to traditional methods like ADMM and IDAM. Moreover the system preserves data privacy by limiting data exchange to aggregated energy information thus minimizing direct communication between IEMs and the MES. This synergy of multi-energy complementarity iterative optimization and privacy-aware coordination underscores the potential of the proposed approach for scalable community-centered energy systems.
Matching and Control Optimisation of Variable-Geometry Turbochargers for Hydrogen Fuel Cell Systems
Apr 2025
Publication
The turbocharging of hydrogen fuel cell systems (FCSs) has recently become a prominent research area aiming to improve FCS efficiency to help decarbonise the energy and transport sectors. This work compares the performance of an electrically assisted variable-geometry turbocharger (VGT) with a fixed-geometry turbocharger (FGT) by optimising both the sizing of the components and their operating points ensuring both designs are compared at their respective peak performance. A MATLAB-Simulink reducedorder model is used first to identify the most efficient components that match the fuel cell air path requirements. Maps representing the compressor and turbines are then evaluated in a 1D flow model to optimise cathode pressure and stoichiometry operating targets for net system efficiency using an accelerated genetic algorithm (A-GA). Good agreement was observed between the two models’ trends with a less than 10.5% difference between their normalised e-motor power across all operating points. Under optimised conditions the VGT showed a less than 0.25% increase in fuel cell system efficiency compared to the use of an FGT. However a sensitivity study demonstrates significantly lower sensitivity when operating at non-ideal flows and pressures for the VGT when compared to the FGT suggesting that VGTs may provide a higher level of tolerance under variable environmental conditions such as ambient temperature humidity and transient loading. Overall it is concluded that the efficiency benefits of VGT are marginal and therefore not necessarily significant enough to justify the additional cost and complexity that they introduce.
Hydrogen Safety for Systems at Ambient and Cryogenic Temperature: A Comparative Study of Hazards and Consequence Modelling
Feb 2025
Publication
Transport and storage of hydrogen as a liquid (LH2) is being widely investigated as a solution for scaling up the supply infrastructure and addressing the growth of hydrogen demand worldwide. While there is a relatively wellestablished knowledge and understanding of hazards and associated risks for gaseous hydrogen at ambient temperature several knowledge gaps are yet open regarding the behaviour in incident scenarios of cryogenic hydrogen including LH2. This paper aims at presenting the models and tools that can be used to close relevant knowledge gaps for hydrogen safety engineering of LH2 systems and infrastructure. Analytical studies and computational fluid dynamics (CFD) modelling are used complementarily to assess relevant incident scenarios and compare the consequences and hazard distances for hydrogen systems at ambient and cryogenic temperature. The research encompasses the main phenomena characterising an incident scenario: release and dispersion ignition and combustion. Experimental tests on cryogenic hydrogen systems are used for the validation of correlations and numerical models. It is observed that engineering tools originally developed for hydrogen at ambient temperature are yet applicable to the cryogenic temperature field. For a same storage pressure and nozzle diameter the decrease of hydrogen temperature from ambient to cryogenic 80 K may lead to longer hazard distances associated to unignited and ignited hydrogen releases. The potential for ignition by spark discharge or spontaneous ignition mechanism is seen to decrease with the decrease of hydrogen temperature. CFD modelling is used to give insights into the pressure dynamics created by LH2 vessels rupture in a fire using experimental data from literature.
Thermodynamic Integration in Combined Fuel and Power Plants Producing Low Carbon Hydrogen and Power with CCUS
Dec 2024
Publication
Demand for low-carbon sources of hydrogen and power is expected to rise dramatically in the coming years. Individually steam methane reformers (SMRs) and combined cycle gas power plants (CCGTs) when combined with carbon capture utilisation and storage (CCUS) can produce large quantities of ondemand decarbonised hydrogen and power respectively. The ongoing trend towards the development of CCUS clusters means that both processes may operate in close proximity taking advantage of a common infrastructure for natural gas supply electricity grid connection and the CO2 transport and storage network. This work improves on a previously described novel integration process which utilizes flue gas sequential combustion to incorporate the SMR process into the CCGT cycle in a single “combined fuel and power” (CFP) plant by increasing the level of thermodynamic integration through the merger of the steam cycles and a redesign of the heat recovery system. This increases the 2nd law thermal efficiency by 2.6% points over un-integrated processes and 1.9% points the previous integration design. Using a conventional 35% wt. monoethanolamine (MEA) CO2 capture process designed to achieve two distinct and previously unexplored CO2 capture fractions; 95% gross and 100% fossil (CO2 generated is equal to the quantity of CO2 captured). The CFP configuration reduces the overall quantity of flue gas to be processed by 36%–37% and increases the average CO2 concentration of the flue gas to be treated from 9.9% to 14.4% (wet). This decreases the absorber packing volume requirements by 41%–56% and decreases the specific reboiler duty by 5.5% from 3.46–3.67 GJ/tCO2 to 3.27–3.46 GJ/tCO2 further increasing the 2nd law thermal efficiency gains to 3.8%–4.4% points over the un-integrated case. A first of a kind techno economic analysis concludes that the improvements present in a CO2 abated CFP plant results in a 15.1%–17.3% and 7.6%–8.0% decrease in capital and operational expenditure respectively for the CO2 capture cases. This translates to an increase in the internal rate of return over the base hurdle rate of 7.5%–7.8% highlighting the potential for substantial cost reductions presented by the CFP configuration.
A Comparative Analysis of the Efficiency Coordination of Renewable Energy and Electric Vehicles in a Deregulated Smart Power System
Mar 2025
Publication
Deregulation in the energy sector has transformed the power systems with significant use of competition innovation and sustainability. This paper outlines a comparative study of renewable energy sources with electric vehicles (RES-EV) integration in a deregulated smart power system to highlight the learning on system efficiency effectiveness viability and the environment. This study depicts the importance of solar and wind energy in reducing carbon emissions and the challenges of integrating RES into present energy grids. It touches on the aspects of advanced energy storage systems demand-side management (DSM) and smart charging technologies for optimizing energy flows and stabilizing grids because of fluctuating demands. Findings were presented to show that based on specific pricing thresholds hybrid renewable energy systems can achieve grid parity and market competitiveness. Novel contributions included an in-depth exploration of the economic and technical feasibility of integrating EVs at the distribution level improvements in power flow control mechanisms and strategies to overcome challenges in decentralized energy systems. These insights will help policymakers and market participants make headway in the adoption of microgrids and smart grids within deregulated energy systems which is a step toward fostering a sustainable and resilient power sector.
Quantifying Key Economic Uncertainties in the Cost of Trading Green Hydrogen
Mar 2025
Publication
In a fully decarbonized global energy system hydrogen is likely to be one of few energy vectors that can facilitate long-distance export of renewable energy. However because of divergent literature findings consensus is yet to be reached on the total supply chain costs of shipping hydrogen either as a cryogenic liquid or ammonia. To this end this article presents a detailed process systems-based economic analysis of a typical hydrogen value chain in 2050 employing the method of elementary effects to quantify the effect of uncertainties. With expected landed costs for liquid hydrogen of $4.60 kg1 (H2) and ammonia of $3.30 kg1 (H2) the importance of uncertainty quantification is demonstrated given that specific parametric combinations can yield landed costs below $2.50 kg1 (H2). Given our delivered hydrogen cost of $4.70 kg1 (H2) these results demonstrate the stark difference between the aspirations of decarbonization policy (with some countries aiming for prices below $1 kg1 by 2050) and the present techno-economic reality.
Public Acceptance of a Proposed Sub-Regional, Hydrogen–Electric, Aviation Service: Empirical Evidence from HEART in the United Kingdom
Apr 2025
Publication
This paper addresses public acceptance of a proposed sub-regional hydrogen– electric aviation service reporting initial empirical evidence from the UK HEART project. The objective was to assess public acceptance of a wide range of service features including hydrogen power electric motors and pilot assistance automation in the context of an ongoing realisable commercial plan. Both qualitative and quantitative data collection instruments were leveraged including focus groups and stakeholder interviews as well as the questionnaire-based Scottish National survey coupled with the advanced discretechoice modelling of the data. The results from each method are presented compared and contrasted focusing on the strength reliability and validity of the data to generate insights into public acceptance. The findings suggest that public concerns were tempered by an incomplete understanding of the technology but were interpretable in terms of key service elements. Respondents’ concerns and opinions centred around hydrogen as a fuel singlepilot automation safety and security disability and inclusion environmental impact and the perceived usefulness of novel service features such as terminal design automation and sustainability. The latter findings were interpreted under a joint framework of technology acceptance theory and the diffusion of innovation. From this we drew key insights which were presented alongside a discussion of the results.
An Overview of the Green Hydrogen Value Chain Technologies and Their Challenges for a Net-Zero Future
Apr 2025
Publication
As hydrogen emerges as a pivotal energy carrier in the global transition towards net-zero emissions addressing its technological and regulatory challenges is essential for large-scale deployment. The widespread adoption of hydrogen technologies requires extensive research technical advancements validation testing and certification to ensure their efficiency reliability and safety across various applications including industrial processes power generation and transportation. This study provides an overview of key enabling technologies for green hydrogen production and distribution highlighting the critical challenges that must be overcome to facilitate their widespread adoption. It examines key hydrogen use cases across multiple sectors analysing their associated technical and infrastructural challenges. The technological advancements required to improve hydrogen production storage transportation and end-use applications are discussed. The development of state-of-the-art testing and validation facilities is also assessed as these are vital for ensuring safety performance and regulatory compliance. This work also reviews some of the ongoing academic and industrial initiatives in the UK aimed at promoting technological innovation advancing hydrogen expertise and developing world-class testing infrastructures. This study emphasises the need for stronger more integrated collaboration between universities industries and certifying bodies for building a strong network that promotes knowledge sharing standardisation and innovation for expanding hydrogen solutions and creating a sustainable hydrogen economy.
Reconfiguring Industry in the United Kingdom. Global Lessons for Ambition Versus Policy on the Path Towards Net-zero
Aug 2025
Publication
High-emitting industrial processes are often concentrated in clusters that share infrastructure to maximise efficiency and reduce costs. These clusters prevalent in many industrialised economies pose significant challenges for decarbonisation due to their dependence on energy-intensive systems and legacy assets. Carbon capture and storage (CCS) is frequently promoted as a key solution for reducing emissions in these hard-to-abate sectors. Drawing on an adapted ‘Multi-Level Perspective’ framework (Geels and Turnheim 2022) this paper examines how industrial practices are being reconfigured in response to decarbonisation imperatives. While our study focuses on the UK the findings have broader relevance to other industrialised nations pursuing a similar strategy. We observe a dominant reliance on fuel switching and CCS characterising the innovation style as ‘modular substitution’; incremental changes that replace individual components without fundamentally transforming the overall system. This pattern suggests a gap between ambitious climate commitments and the depth of systemic change being pursued. Without more comprehensive strategies there is a growing risk of delayed emissions reductions and increased residual emissions both contributing to the overshooting of carbon budgets which will be compounded if replicated across industrial sectors worldwide.
Sustainable Hydrogen Production from Plastic Waste: Optimizing Pyrolysis for a Circular Economy
Mar 2025
Publication
: Hydrogen is a clean non-polluting fuel and a key player in decarbonizing the energy sector. Interest in hydrogen production has grown due to climate change concerns and the need for sustainable alternatives. Despite advancements in waste-to-hydrogen technologies the efficient conversion of mixed plastic waste via an integrated thermochemical process remains insufficiently explored. This study introduces a novel multi-stage pyrolysis-reforming framework to maximize hydrogen yield from mixed plastic waste including polyethylene (HDPE) polypropylene (PP) and polystyrene (PS). Hydrogen yield optimization is achieved through the integration of two water–gas shift reactors and a pressure swing adsorption unit enabling hydrogen production rates of up to 31.85 kmol/h (64.21 kg/h) from 300 kg/h of mixed plastic wastes consisting of 100 kg/h each of HDPE PP and PS. Key process parameters were evaluated revealing that increasing reforming temperature from 500 ◦C to 1000 ◦C boosts hydrogen yield by 83.53% although gains beyond 700 ◦C are minimal. Higher reforming pressures reduce hydrogen and carbon monoxide yields while a steam-to-plastic ratio of two enhances production efficiency. This work highlights a novel scalable and thermochemically efficient strategy for valorizing mixed plastic waste into hydrogen contributing to circular economy goals and sustainable energy transition.
Assessing Uninstalled Hydrogen-Fuelled Retrofitted Turbofan Engine Performance
Mar 2025
Publication
Hydrogen as fuel in civil aviation gas turbines is promising due to its no-carbon content and higher net specific energy. For an entry-level market and cost-saving strategy it is advisable to consider reusing existing engine components whenever possible and retrofitting existing engines with hydrogen. Feasible strategies of retrofitting state-of-theart Jet A-1 fuelled turbofan engines with hydrogen while applying minimum changes to hardware are considered in the present study. The findings demonstrate that hydrogen retrofitted engines can deliver advantages in terms of core temperature levels and efficiency. However the engine operability assessment showed that retrofitting with minimum changes leads to a ~5% increase in the HP spool rotational speed for the same thrust at take-off which poses an issue in terms of certification for the HP spool rotational speed overspeed margin.
Thermo-economic Analysis of a Novel P2X Polygeneration System for Hydrogen, Ammonia, and Methanol Production with Near-zero Emissions
Jun 2025
Publication
This paper presents a comprehensive thermo-economic analysis of a novel Power-to-X (P2X) polygeneration system designed for the production of hydrogen ammonia and methanol with near-zero CO2 emissions. The system integrates an air separation unit (ASU) a direct oxy-combustor (DOC) powered by natural gas combined with a supercritical carbon dioxide (sCO2) power cycle water electrolyzer (WE) a Haber-Bosch process (HBP) and a methanol production unit (MPU). The system is investigated in four configurations: ASU + DOC-sCO2 (S1) ASU + DOC-sCO2 + WE (S2) ASU + DOC-sCO2 + WE + HBP (S3) and ASU + DOC-sCO2 + WE + HBP + MPU (S4) each contributing to improve energy efficiency and reduced emissions. Simulation results show that the overall system efficiency reaches 56 % improving from 45 % to 56 % across different configurations. The system’s levelized cost of hydrogen (LCOH) decreases significantly from $1.70/kg to $0.80/kg and the levelized cost of electricity (LCOE) decreases from 4.30 ¢/kWh to 3.30 ¢/kWh. CO2 emissions are reduced from 200 gCO2/ MWe to 145 gCO2/MWe with the CO2 reduction rate improving from 89 % to 94 %. These results demonstrate the economic viability and environmental sustainability of the proposed P2X system paving the way for industrial decarbonization and large-scale deployment in future energy infrastructures.
Differentiating Hydrogen-driven Hazards from Conventional Failure Modes in Hydrogen Infrastructure
Oct 2025
Publication
Hydrogen is a promising carbon-free energy carrier for large-scale applications yet its adoption faces unique safety challenges. Microscopic physicochemical properties such as high diffusivity low ignition energy and distinct chemical pathways alter the safety of hydrogen systems. Analyzing the HIAD 2.0 incident database an occurrence-based review of past hydrogen incidents shows that 59% arise from general industrial failures common to other hydrocarbon carrier systems. Of the remaining 41% only 15% are unequivocally linked to the fuel’s unique properties. This study systematically isolates hazards driven by hydrogen’s intrinsic properties by filtering out confounding factors and provides an original clear characterization of the different failure mechanisms of hydrogen systems. These hydrogen-specific cases are often poorly described limiting their contribution to safety strategies and regulations improvement. A case study on pipeline failures illustrates how distinguishing hydrogen-specific hazards supports targeted risk mitigation. The findings highlight the need for evidence-based regulation over broadly precautionary approaches.
Hydrogen UK - Hydrogen to Power Report
Jan 2025
Publication
The UK has set an ambitious target of delivering clean power by 2030. Low carbon dispatchable power generation using hydrogen will play a key role in a clean power system by providing flexibility and other services for system operability and also by providing supply adequacy during extended periods of low renewable output decarbonising the role currently performed by an aging portfolio of unabated natural gas power generation. While some 100% hydrogen to power (H2P) commercial projects are already being deployed globally using multi megawatt fuel cells alongside blending hydrogen into existing gas turbines and new hydrogen ready turbines industrial scale 100% H2P projects face additional challenges of deploying new technology into a nascent system one which requires significant volumes of hydrogen storage with long lead times. To achieve the 2030 clean power system ambition and lay the foundations for a clean resilient and secure power system beyond 2030 it is critical that the new government takes resolute actions now to support H2P at scale. A clear strategic plan should be developed within the first 12 months of the new administration with clarity being given on policy business models and deployment rates for hydrogen to power (H2P) and its enabling infrastructure. This report produced by Hydrogen UK’s Power Generation Working Group explores the role that H2P will play in the decarbonised power system of the future the barriers to deployment and recommendations for overcoming them.
This paper can be found on their website.
This paper can be found on their website.
The Impact of Temporal Hydrogen Regulation on Hydrogen Exporters and their Domestic Energy Transition
Aug 2025
Publication
As global demand for green hydrogen rises potential hydrogen exporters move into the spotlight. While exports can bring countries revenue large-scale on-grid hydrogen electrolysis for export can profoundly impact domestic energy prices and energy-related emissions. Our investigation explores the interplay of hydrogen exports domestic energy transition and temporal hydrogen regulation employing a sector-coupled energy model in Morocco. We find substantial co-benefits of domestic carbon dioxide mitigation and hydrogen exports whereby exports can reduce market-based costs for domestic electricity consumers while mitigation reduces costs for hydrogen exporters. However increasing hydrogen exports in a fossil-dominated system can substantially raise market-based costs for domestic electricity consumers but surprisingly temporal matching of hydrogen production can lower these costs by up to 31% with minimal impact on exporters. Here we show that this policy instrument can steer the welfare (re-)distribution between hydrogen exporting firms hydrogen importers and domestic electricity consumers and hereby increases acceptance among actors.
Hydrogen UK - Driving Demand
Jul 2025
Publication
Low carbon hydrogen has a fundamental role to play in not one but two of the UK Government’s core missions. First it can help grow the economy - with thousands of new jobs and opportunities breathing new life into our industrial heartlands. Second it can help the UK become a clean energy superpower by using clean secure energy that we control. Third it can future-proof the UK’s foundational industries delivering decarbonisation and energy security to the hard-to-abate sectors which underpin the UK economy. Hydrogen developers across our membership report growing interest from customers in a wide range of sectors. Whilst current government policy has helped start the hydrogen economy industry wants this to accelerate and become more holistic so that interest is translated into demand allowing the sector to fully develop and the UK to meet its decarbonisation targets. With growing international competition the UK Government should prioritise the growth of hydrogen technology implementation leveraging the nation’s natural geological and geographical advantages. Although £20 billion in private capital investment is estimated to be ready to support the UK Government’s hydrogen ambitions persistent delays and market uncertainty risk this funding being lost to other markets. This report outlines the importance of Driving Demand for offtakers complementing the strong market foundation built from Government’s early hydrogen production focus. For effective policy implementation industry stakeholders have highlighted the importance of finding balance: retaining low-carbon technology optionality alongside certainty and support for investment with the adoption of a clear ‘vision’ and ‘market creation’ supported by a tailored mix of ‘carrots and sticks’ to support the market. From the research conducted by HUK it is clear that the choice of decarbonisation options is not done on a sector-by-sector basis that even within companies the decision-making process is site-by-site. This reflects the sensitivity of numerous factors that will ultimately determine the best solution for their site and re-enforces the view that customers must be allowed the choice of decarbonisation options. Hydrogen will play a significant role in decarbonising some of the hardest to abate sectors of the UK economy complimenting the role of electrification CCUS and other decarbonisation technologies. These sectors represent the hardest and therefore most expensive to decarbonise. However hydrogen also provides an opportunity to deliver significant economic growth through a thriving domestic supply chain and so a holistic approach should be applied.
The paper can be found on their website.
The paper can be found on their website.
Numerical Investigation of Marine Dual-Fuel Engine Operating with High Shares of Premixed Hydrogen Fuel Using LES
Oct 2025
Publication
Hydrogen fuel presents a promising pathway for achieving long-term decarbonization in the maritime sector. However its use in diesel engines introduces challenges due to high reactivity leading to increased NOx emissions and combustion instability. The aim of this study is to identify settings so that the investigated engine operates with 60% hydrogen energy fraction at high load through CFD modelling. The model is utilized to simulate a four-stroke 10.5 MW marine engine at 90% load incorporating 60% hydrogen injection by energy at the engine intake port. The CFD model is verified using experimental data from diesel operation of the marine engine and hydrogen operation of a light-duty engine. The engine performance was determined and detailed emissions analysis was conducted including NO NO2 HO2 and OH. The findings indicate a substantial rise in NOx emissions as opposed to diesel operation due to elevated combustion temperatures and increased residence time at elevated temperature of the mixture in-cylinder. The presence of HO2 and OH highlights critical zones of combustion which contribute to operational stability. The novelty of this study is supported by the examination of the high hydrogen energy fraction the advanced emissions analysis and the insights into the emissions–performance trade-offs in hydrogen-fueled dual-fuel marine engines. The results offer guidance for the development of sustainable hydrogen-based marine propulsion systems.
GB Energy Networks: Experts' Views on Future Pathways and Multi-vector Energy Networks Approach
Jul 2025
Publication
The decarbonization of energy systems poses significant challenges to energy networks due to the introduction of new energy vectors and changes in the pattern of energy demand. However this is currently an under-researched area. This paper addresses a gap in the literature by drawing on the socio-technological transitions and multi-system interactions literature to explore the views of experts from industry academia and other sectors about the challenges facing UK energy networks and the possible solutions including taking a more wholistic approach to the planning and operation of dierent networks. Using these frameworks we have demonstrated that systems can be deliberately integrated to interact and solve particular system challenges and have identified the nature of these interactions. The empirical results identify areas of consensus and disagreement about the future development of network infrastructure and regulation. They also highlight how government policy responds to the challenges and opportunities presented by the UK climate targets. The findings show widespread agreement that the UK energy system will become more electrified and decentralized as it incorporates more renewable energy. However the role of gaseous fuels in the energy system is more uncertain with some experts seeing a move from natural gas to hydrogen as being key to maintaining the security of supply while others see little or no role for hydrogen. There is also widespread agreement that the regulatory structure should change to address the challenges facing energy networks with much less agreement on whether this could happen quickly enough. Recent developments indicate the UK Government recognizes the need for regulatory change but it is premature to foresee their success in helping networks be a driver of rather than a barrier to a net-zero energy system.
Hydrogen UK - Splitting the Difference: Reducing the Cost of Electrolytic Hydrogen to Accelerate Deployment
Jan 2025
Publication
The UK is set to build on its world leading position of renewables deployment targeting as much as 50GW of offshore wind 27GW of onshore wind and 47GW of solar by 2030 as part of the Clean Power 2030 mission. As we move towards a net zero power system driven by renewables and away from unabated gas the UK will need greater capability to manage periods of low and excess renewable generation. Electrolytic hydrogen is a critical solution to this challenge as the Clean Power Plan and the advice from NESO make clear. Firstly because hydrogen can be stored for long periods of time and in large volumes and because curtailed power can be very low cost. Therefore electrolytic hydrogen can provide cost-effective long duration energy storage which can then be used as a low carbon alternative to natural gas for dispatchable power generation and for a wide variety of uses essential to the full decarbonisation of other sectors including industry and heavy transport. Secondly electrolytic hydrogen can be produced using the renewable power in places such as Scotland that would otherwise go to waste due to the lack of network capacity or demand. Building electrolytic hydrogen production capacity in areas with high renewables and behind grid constraints has a wide range of benefits. Providing electricity demand for the increasing levels of onshore and offshore wind that is in the pipeline in Scotland is going to be critical for renewable deployment while reducing constraint costs paid by consumers. Thus by providing a source of firm power and demand for excess renewable generation electrolytic hydrogen is fundamental to ensuring security of supply in a low carbon power system.
This paper can be found on their website.
This paper can be found on their website.
Optimization of Interfacial Bonding between Graphene-enhanced Polyethylene Liners and CFRP Composites using Plasma Treatment for Hydrogen Storage Applications
Oct 2025
Publication
As the need for sustainable hydrogen storage solutions increases enhancing the bonding interface between polymer liners and carbon fiber-reinforced polymer (CFRP) in Type IV hydrogen tanks is essential to ensure tank integrity and safety. This study investigates the effect of plasma treatment on polyethylene (PE) and PE/graphene nanoplatelets (GNP) composites to optimize bonding with CFRP simulating the liner-CFRP interface in hydrogen tanks. Initially plasma treatment effects on PE surfaces were assessed focusing on plasma energy and exposure time with key surface modifications characterized and bonding performance being evaluated. Plasma treatment on PE/GNP composites with increasing GNP content was then examined comparing the bonding effectiveness of untreated and plasma-treated samples. Wedge peel tests revealed that plasma treatment significantly enhanced PE-CFRP bonding with optimal conditions at 510 W and 180 s resulting in 212 % and 165 % increases in the wedge peel strength and fracture energy respectively. Plasma-treated PE/GNP composites with 0.75 wt.% GNP achieved a notable bonding enhancement with CFRP showing 528 % and 269 % improvements in strength and fracture energy over untreated neat PE-CFRP samples. These findings offer practical implications for improving the mechanical performance of hydrogen storage tanks contributing to safer and more efficient hydrogen storage systems for a sustainable energy future.
On the Relationship Between Pressure Collapse Rate and Nusselt Number During Sloshing in Cryogenic Liquid Hydrogen Tanks
Oct 2025
Publication
Pressure collapse in sloshing cryogenic liquid hydrogen tanks is a challenge for existing models which often diverge from experimental data. This paper presents a novel lumped-parameter model that overcomes these limitations. Based on a control volume analysis our approach simplifies the complex non-equilibrium physics into a single dimensionless ordinary differential equation governing the liquid’s temperature. We demonstrate this evolution is controlled by one key parameter: the interfacial Nusselt number (). A method for estimating directly from pressure data is also provided. Validated against literature data the model predicts final tank temperatures with deviation of 0.88K (<5% relative error) from measurements thereby explaining the associated pressure collapse. Furthermore our analysis reveals that the Nusselt number varies significantly during a single sloshing event—with calculated values ranging from a peak of 5.81 × 105 down to 7.58 × 103—reflecting the transient nature of the phenomenon.
Facilitating India’s Deep Decarbonisation Through Sector Coupling of Electricity with Green Hydrogen and Ammonia
Mar 2025
Publication
Green hydrogen and ammonia are forecast to play key roles in the deep decarbonization of the global economy. Here we explore the potential of using green hydrogen and ammonia to couple the energy agriculture and industrial sectors with India’s nationalscale electricity grid. India is an ideal test case as it currently has one of the most ambitious hydrogen programs in the world with projected electricity demands for hydrogen and ammonia production accounting for over 1500 TWh/yr or nearly 25% of India’s total electricity demand by 2050. We model the ambitious deep decarbonization of India’s electricity grid and half of its steel and fertilizer industries by 2050. We uncover modest risks for India from such a strategy with many benefits and opportunities. Our analysis suggests that a renewables-based energy system coupled with ammonia off-take sectors has the potential to dramatically reduce India’s greenhouse emissions reduce requirements for expensive long-duration energy storage or firm generating capacity reduce the curtailment of renewable energy provide valuable short-duration and long-duration load-shifting and system resilience to inter-annual weather variations and replace tens of billions of USD in ammonia and fuel imports each year. All this while potentially powering new multi-billion USD green steel and maritime fuel export industries. The key risk for India in relation to such a strategy lies in the potential for higher costs and reduced benefits if the rest of the world does not match their ambitious investment in renewables electrolyzers and clean storage technologies. We show that such a pessimistic outcome could result in the costs of green hydrogen and ammonia staying high for India through 2050 although still within the range of their gray counterparts. If on the other hand renewable and storage costs continue to decline further with continued global deployment all the above benefits could be achieved with a reduced levelized cost of hydrogen and ammonia (10–25%) potentially with a modest reduction in total energy system costs (5%). Such an outcome would have profound global implications given India’s central role in the future global energy economy establishing India’s global leadership in green shipping fuel agriculture and steel while creating an affordable sustainable and secure domestic energy supply.
Simulation and Feasibility Assessment of a Green Hydrogen Supply Chain: A Case Study in Oman
Feb 2024
Publication
The transition to sustainable energy is crucial for mitigating climate change impacts. This study addresses this imperative by simulating a green hydrogen supply chain tailored for residential cooking in Oman. The supply chain encompasses solar energy production underground storage pipeline transportation and residential application aiming to curtail greenhouse gas emissions and reduce the levelized cost of hydrogen (LCOH). The simulation results suggest leveraging a robust 7 GW solar plant. Oman achieves an impressive annual production of 9.78 TWh of green hydrogen equivalent to 147808 tonnes of H2 perfectly aligning with the ambitious goals of Oman Vision 2040. The overall LCOH for the green hydrogen supply chain is estimated at a highly competitive 6.826 USD/kg demonstrating cost competitiveness when benchmarked against analogous studies. A sensitivity analysis highlights Oman’s potential for cost-efective investments in green hydrogen infrastructure propelling the nation towards a sustainable energy future. This study not only addresses the pressing issue of reducing carbon emissions in the residential sector but also serves as a model for other regions pursuing sustainable energy transitions. The developed simulation models are publicly accessible at https://hychain.co.uk providing a valuable resource for further research and development in the feld of green hydrogen supply chains.
Pressurised Fuel Vessel Mass Estimation for High-Altitude PEM Unmanned Aircraft Systems
Apr 2025
Publication
The power to weight ratio of power plants is an important consideration especially in the design of Unmanned Aircraft System (UAS). In this paper a UAS with an MTOW of 35.3 kg equipped with a fuel cell as a prime power supply to provide electrical power to the propulsion system is considered. A pressure vessel design that can estimate and determine the total size and weight of the combined power plant of a fuel cell stack with hydrogen and air/oxygen vessels and the propulsion system of the UAS for highaltitude operation is proposed. Two scenarios are adopted to determine the size and weight of the pressure vessels required to supply oxygen to the fuel cell stack. Different types of stainless-steel materials are used in the design of the pressure vessel in order to find an appropriate material that provides low size and weight advantages. Also the design of a hydrogen pressure vessel and mass estimation are also considered. The estimated sizes and weights of the hydrogen and oxygen vessels of the power plant and propulsion system in this research offer a maximum of four hours of flying time for the UAS mission; this is based on a Horizon (H-1000) Proton Exchange Membrane (PEM) stack.
Sustainable Aviation Fuel (SAF) Production through Power-to-Liquid (PtL): A Combined Techno-economic and Life Cycle Assessment
Aug 2023
Publication
The current research critically evaluates the technical economic and environmental performance of a Power-toLiquid (PtL) system for the production of sustainable aviation fuel (SAF). This SAF production system comprises a direct air capture (DAC) unit an off-shore wind farm an alkaline electrolyser and a refinery plant (reverse water gas shift coupled with a Fischer-Tropsch reactor). The calculated carbon conversion efficiency hydrogen conversion efficiency and Power-to-liquids efficiency are 88 % 39.16 % and 25.6 % respectively. The heat integration between the refinery and the DAC unit enhances the system’s energy performance while water integration between the DAC and refinery units and the electrolyser reduces the demand for fresh water. The economic assessment estimates a minimum jet fuel selling price (MJSP) of 5.16 £/kg. The process is OPEX intensive due to the electricity requirements while the CAPEX is dominated by the DAC unit. A Well-to-Wake (WtWa) life cycle assessment (LCA) shows that the global warming potential (GWP) equals 21.43 gCO2eq/ MJSAF and is highly dependent on the upstream emissions of the off-shore wind electricity. Within a 95 % confidence interval a stochastic Monte Carlo LCA reveals that the GWP of the SAF falls below the UK aviation mandate treshold of 50 % emissions reduction compared to fossil jet fuel. Moreover the resulting WtWa water footprint is 0.480 l/MJSAF with the refinery’s cooling water requirements and the electricity’s water footprint to pose as the main contributors. The study concludes with estimating the required monetary value of SAF certificates for different scenarios under the UK SAF mandate guidelines.
Designing a Sustainable Hydrogen Supply Chain Network in the Gulf Cooperation Council (GCC) Region: Multi-objective Optimisation Using a Kuwait Case-study
Mar 2025
Publication
Located in the Arabian Gulf Kuwait is a renewable-abundant country ideal for producing hydrogen via solar energy (green hydrogen). With a global transition away from fossil fuels underway due to their adverse environmental impacts hydrogen is gaining significant traction as a promising clean energy alternative for the transport sector. Despite this there are still various challenges associated with implementing a hydrogen supply chain particularly with regard to the conflicting objectives of minimising cost environmental impact and risk. This study determines the feasibility of implementing a green hydrogen supply chain in Kuwait based on a multiobjective design to determine which combination of production (electrolysis type) storage method and transportation method is the most optimal for Kuwait. Three objective functions were considered in this study: the hydrogen supply chain cost environmental impact and safety/risk. A mathematical formulation based on mixed integer linear programming (MILP) was used involving a multi-criteria approach where the three considered objectives must be optimised simultaneously i.e. cost global warming potential and safety/risk. The multiobjective optimisation approach via the weighted sum method was applied in this study and solved via GAMS. To account for the ranking of multi-objective criteria a hybrid AHP-TOPSIS approach was used. Results showed that medium and high demand scenarios better reflect the comparative advantages of each considered method in terms of their multi-objective trade-offs. In particular it was found that higher hydrogen demand amplifies the impact of higher efficiency and operational savings within several production storage and transportation methods and that despite higher initial capital investments these costs are at some point offset by superior operational efficiency as hydrogen production volumes increase. Conversely using highly efficient electrolysers or transportation methods at low demand was found to limit their performance.
Advanced Online Fuel Cell Stack Water Management Strategies for Fuel Cell Stacks in Vehicle Powertrain Control
Sep 2025
Publication
Effective water management is crucial for the optimal performance and durability of proton exchange membrane fuel cells (PEMFCs) in automotive applications. Conventional techniques like electrochemical impedance spectroscopy (EIS) face challenges in accurately measuring high-frequency resistance (HFR) impedance during dynamic vehicle operations. This study proposes a novel stack water management stability control and vehicle energy control method to address these limitations. Simulation and experimental results demonstrate improved system and powertrain efficiency extended stack lifespan and optimized hydrogen consumption. These findings contribute to advancing robust water management strategies supporting the transition toward sustainable zero-emission fuel cell vehicles.
Pipeline Regulation for Hydrogen: Choosing Between Paths and Networks
Oct 2025
Publication
The reliance on hydrogen as part of the transition towards a low-carbon economy will require developing dedicated pipeline infrastructure. This deployment will be shaped by regulatory frameworks governing investment and access conditions ultimately structuring how the commodity is traded. The paper assesses the market design for hydrogen infrastructure assuming the application of unbundling requirements. For this purpose it develops a general economic framework for regulating pipeline infrastructure focusing on asset specificity market power and access rules. The paper assesses the scope of application of infrastructure regulation which can be set to individual pipelines or to entire networks. When treated as entire networks the infrastructure can provide flexibility to enhance market liquidity. However this requires establishing network monopolies which rely on central planning and reduce the overall dynamic efficiency of the sector. The paper further compares the regulation applied to US and EU natural gas pipeline infrastructure. Based on the different challenges faced by the EU hydrogen sector including absence of wholesale concentration and large infrastructure needs the paper draws lessons for a regulatory framework establishing the main building blocks of a hydrogen target model. The paper recommends a review of the current EU regulatory framework in the Hydrogen and Decarbonised Gas Package to enable i) the application of regulation to individual pipelines rather than entire networks; ii) the use of negotiated third-party access light-touch regulation and possibly marketbased coordination mechanisms for the access to the infrastructure and iii) a more significant role for long-term capacity contracts to underpin infrastructure investments.
Advancement in Hydrogen Production, Application and Strategy Towards Sustainable Energy: Malaysian Case Study
Aug 2025
Publication
Biohydrogen is known for its clean fuel properties with zero emissions. It serves as a reliable alternative to fossil fuel. This paper analyses the status of bio-hydrogen production in Malaysia and the on-going efforts on its advancement. Critical discussions were put forward on biohydrogen production from thermochemical and biological technologies governing associated technological issues and development. Moreover a comprehensive and vital overview has been made on Malaysian and global polices with road maps for the development of biohydrogen and its application in different sectors. This review article provides a framework for researchers on bio-hydrogen production technologies investors and the government to align policies for the biohydrogen based economy. Current biohydrogen energy outlook for production installation units and storage capacity are the key points to be highlighted from global and Malaysia’s perspectives. This critical and comprehensive review provides a strategic route for the researcher to research towards sustainable technology. Current policies related to hydrogen as fuel infrastructure in Malaysia and commercialization are highlighted. Malaysia is also gearing towards clean and decarbonization planning.
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