United Kingdom
Design Investigation of Potential Long-Range Hydrogen Combustion Blended Wing Body Aircraft with Future Technologies
Jun 2023
Publication
Present work investigates the potential of a long-range commercial blended wing body configuration powered by hydrogen combustion engines with future airframe and propulsion technologies. Future technologies include advanced materials load alleviation techniques boundary layer ingestion and ultra-high bypass ratio engines. The hydrogen combustion configuration was compared to the configuration powered by kerosene with respect to geometric properties performance characteristics energy demand equivalent CO2 emissions and Direct Operating Costs. In addition technology sensitivity studies were performed to assess the potential influence of each technology on the configuration. A multi-fidelity sizing methodology using low- and mid-fidelity methods for rapid configuration sizing was created to assess the configuration and perform robust analyses and multi-disciplinary optimizations. To assess potential uncertainties of the fidelity of aerodynamic analysis tools high-fidelity aerodynamic analysis and optimization framework MACHAero was used for additional verification. Comparison of hydrogen and kerosene blended wing body aircraft showed a potential reduction of equivalent CO2 emission by 15% and 81% for blue and green hydrogen compared to the kerosene blended wing body and by 44% and 88% with respect to a conventional B777-300ER aircraft. Advancements in future technologies also significantly affect the geometric layout of aircraft. Boundary layer ingestion and ultra-high bypass ratio engines demonstrated the highest potential for fuel reduction although both technologies conflict with each other. However operating costs of hydrogen aircraft could establish a significant problem if pessimistic and base hydrogen price scenarios are achieved for blue and green hydrogen respectively. Finally configurational problems featured by classical blended wing body aircraft are magnified for the hydrogen case due to the significant volume requirements to store hydrogen fuel.
Recent Advances in Sustainable and Safe Marine Engine Operation with Alternative Fuels
Nov 2022
Publication
Pursuing net-zero emission operations in the shipping industry are quintessential for this sector to mitigate the environmental impact caused by hydrocarbon fuel combustion. Significant contributions to this are expected from the substitution of conventional marine fuels by alternative emission-free fuels with lower emission footprints. This study aims to conduct a comprehensive literature review for delineating the main characteristics of the considered alternative fuels specifically focusing on hydrogen methanol and ammonia which have recently attracted attention from both industry and academia. This study comparatively assesses the potential of using these fuels in marine engines and their subsequent performance characteristics as well as the associated environmental benefits. In addition the required storage conditions space as well as the associated costs are reviewed. Special attention is given to the safety characteristics and requirements for each alternative fuel. The results of this study demonstrate that the environmental benefits gained from alternative fuel use are pronounced only when renewable energy is considerably exploited for their production whereas the feasibility of each fuel depends on the vessel type used and pertinent storage constraints. Hydrogen ammonia and methanol are considered best-fit solutions for small scale shipping requiring minimal on-board storage. In addition the need for comparative assessments between diesel and alternative fuels is highlighted and sheds light on marine engines’ operational characteristics. Moreover using combinations of alternative and diesel fuels is identified as a direction towards decarbonisation of the maritime sector; intensifying the need for optimisation studies on marine engine design and operation. This study concludes with recommendations for future research directions thus contributing to fuel research concepts that can facilitate the shipboard use of alternative fuels.
A Multi-energy Multi-microgrid System Planning Model for Decarbonisation and Decontamination of Isolated Systems
May 2023
Publication
Decarbonising and decontaminating remote regions in the world presents several challenges. Many of these regions feature isolation dispersed demand in large areas and a lack of economic resources that impede the development of robust and sustainable networks. Furthermore isolated systems in the developing world are mostly based on diesel generation for electricity and firewood and liquefied petroleum gas for heating as these options do not require a significant infrastructure cost. In this context we present a stochastic multi-energy multi-microgrid system planning model that integrates electricity heat and hydrogen networks in isolated systems. The model is stochastic to capture uncertainty in renewable generation outputs particularly hydro and wind and thus design a multi-energy system proved secured against such uncertainty. The model also features two distinct constraints to limit the emissions of CO2 (for decarbonisation) and particulate matter (for decontamination) and incorporates firewood as a heating source. Moreover given that the focus is on low-voltage networks we introduce a fully linear AC power flow equations set allowing the planning model to remain tractable. The model is applied to a real-world case study to design a multi-energy multi-microgrid system in an isolated region in Chilean Patagonia. In a case with a zero limit over direct CO2 emissions the total system’s cost increases by 34% with respect to an unconstrained case. In a case with a zero limit over particulate matter emissions the total system’s cost increases by 189%. Finally although an absolute zero limit over both particulate matter and direct CO2 emissions leads to a total system’s cost increase of 650% important benefits in terms of decarbonisation and decontamination can be achieved at marginal cost increments.
An Energy Systems Model of a Large Commercial Liquid Hydrogen Aircraft in a Low-carbon Future
Apr 2023
Publication
Liquid hydrogen (LH2) aircraft have the potential to achieve carbon neutrality. However if the hydrogen is produced using electricity grids that utilise fossil fuel they have a non-zero carbon dioxide (CO2) emission associated with their well-to-wing pathway. To assess the potential of LH2 in aviation decarbonisation an energy systems comparison of large commercial LH2 liquified natural gas (LNG) conventional Jet-A and LH2 dual-fuel aircraft is presented. The performance of each aircraft is compared towards 2050 over which three system changes occur: (1) LH2 aircraft technology develops; (2) both world average and region-specific grid electricity which is used to produce the hydrogen decarbonises; and (3) the International Air Transportation Association (IATA) emissions targets which are used to restrict the passenger-range performance of each aircraft tighten. In 2050 the emissions of all aircraft are thus constrained to 0.063 kg-CO2/p-km relative to 0.110 kg-CO2/p-km for the unconstrained Jet A fuelled Boeing 787-8. It is estimated that in this year an LH2 aircraft powered by fuel cells and sourcing world average electricity can travel 6000 km 20% further than the conventional Jet A aircraft that is also constrained to meet the IATA targets but not as far as the LNG aircraft. At its maximum range the LH2 aircraft carries 84% of the Jet A passenger demand. Analysis using region-specific hydrogen indicates that LH2 aircraft can travel further than LNG aircraft in North America only accounting for 17% of the global demand. 1.59 times the current aviation energy consumption is required if all conventional aircraft are replaced with LH2 designs. Under stricter emissions constraints than those outlined by the IATA LH2 outperforms LNG in Europe and the Americas accounting for 41% of the global demand. Also in these regions the range energy consumption and passenger capacity of LH2 aircraft can be improved upon by combining the advantages of LH2 with LNG in dual-fuel aircraft concepts. The use of LH2 is therefore advantageous within several prominent niches of a future decarbonising aviation system.
Challenges of Industrial-Scale Testing Infrastructure for Green Hydrogen Technologies
Apr 2023
Publication
Green hydrogen is set to become the energy carrier of the future provided that production technologies such as electrolysis and solar water splitting can be scaled to global dimensions. Testing these hydrogen technologies on the MW scale requires the development of dedicated new test facilities for which there is no precedent. This perspective highlights the challenges to be met on the path to implementing a test facility for large-scale water electrolysis photoelectrochemical and photocatalytic water splitting and aims to serve as a much-needed blueprint for future test facilities based on the authors’ own experience in establishing the Hydrogen Lab Leuna. Key aspects to be considered are the electricity and utility requirements of the devices under testing the analysis of the produced H2 and O2 and the safety regulations for handling large quantities of H2 . Choosing the right location is crucial not only for meeting these device requirements but also for improving financial viability through supplying affordable electricity and providing a remunerated H2 sink to offset the testing costs. Due to their lower TRL and requirement for a light source large-scale photocatalysis and photoelectrochemistry testing are less developed and the requirements are currently less predictable.
Hydrogen Supply Chain and Refuelling Network Design: Assessment of Alternative Scenarios for the Long-haul Road Freight in the UK
Mar 2023
Publication
Shifting from fossil fuels to clean alternative fuel options such as hydrogen is an essential step in decarbonising the road freight transport sector and facilitating an efficient transition towards zero-emissions goods distribution of the future. Designing an economically viable and competitive Hydrogen Supply Chain (HSC) to support and accelerate the widespread adoption of hydrogen powered Heavy Goods Vehicles (H2-HGVs) is however significantly hindered by the lack of the infrastructure required for producing storing transporting and distributing the required hydrogen. This paper focuses on a bespoke design of a hydrogen supply chain and distribution network for the long-haul road freight transportation in the UK and develops an improved end-to-end and spatially-explicit optimisation tool to perform scenario analysis and provide important first-hand managerial and policy making insights. The proposed methodology improves over existing grid-based methodologies by incorporating spatially-explicit locations of Hydrogen Refuelling Stations (HRSs) and allowing further flexibility and accuracy. Another distinctive feature of the method and the analyses carried out in the paper pertains to the inclusion of bulk geographically agnostic as well as geological underground hydrogen storage options and reporting on significant cost saving opportunities. Finally the curve for H2-HGVs penetration levels safety stock period decisions and the transport mode capacity against hydrogen levelized cost at pump have been generated as important policy making tools to provide decision support and insights into cost resilience and reliability of the HSC.
Two-Layer Optimization Planning Model for Integrated Energy Systems in Hydrogen Refueling Original Station
May 2023
Publication
With the aggravation of global environmental pollution problems and the need for energy restructuring hydrogen energy as a highly clean resource has gradually become a hot spot for research in countries around the world. Facing the requirement of distributed hydrogen in refueling the original station for hydrogen transportation and other usage this paper proposes a comprehensive energy system planning model for hydrogen refueling stations to obtain the necessary devices construction the devices’ capacity decisions and the optimal operation behaviors of each device. Comparing to traditional single hydrogen producing technics in the traditional planning model the proposed model in this paper integrates both water-electrolysis-based and methanol-based manufacturing technics. A two-level optimization model is designed for this comprehensive system. The result of the numerical study shows that the proposed model can achieve a better optimal solution for distributed hydrogen production. Also it considers the single producing situation when price of one primary resource is sufficient higher than the other.
Lessons Learned from Large Scale Hydrogen Production Project
Sep 2023
Publication
In August 2022 Shell started construction of Holland Hydrogen I (HH I) a 200 MW electrolyser plant in the port of Rotterdam’s industrial zone on Maasvlakte II in the Netherlands. HH I will produce up to 60000 kg of renewable hydrogen per day. The development and demonstration of a safe layout and plant design had been challenging due to ambitious HH I project premises many technical novelties common uncertainties in hydrogen leak effect prediction a lack of large-scale water electrolyzer operating history and limited standardization in this industry sector. This paper provides an industry perspective of the major challenges in commercial electrolyzer plant HSSE risk assessment and risk mitigation work processes required to develop and demonstrate a safe design and it describes lessons learned in this area during the HH I project. Furthermore the paper lists major common gaps in relevant knowledge engineering tools standards and OEM deliverables that need closure to enable future commercial electrolyzer plant projects to develop an economically viable and plant design and layout more efficiently and cost-effectively.
Outlook and Challenges for Hydrogen Storage in Nanoporous Materials
Feb 2016
Publication
Darren P. Broom,
Colin Webb,
Katherine Hurst,
P. A. Parilla,
Thomas Gennett,
C. M. Brown,
Renju Zacharia,
E. Tylianakis,
E. Klontzas,
George E. Froudakis,
Th. A. Steriotis,
Pantelis N. Trikalitis,
Donald L. Anton,
B. Hardy,
David A. Tamburello,
Claudio Corgnale,
B. A. van Hassel,
D. Cossement,
Richard Chahine and
Michael Hirscher
Considerable progress has been made recently in the use of nanoporous materials for hydrogen storage. In this article the current status of the field and future challenges are discussed ranging from important open fundamental questions such as the density and volume of the adsorbed phase and its relationship to overall storage capacity to the development of new functional materials and complete storage system design. With regard to fundamentals the use of neutron scattering to study adsorbed H2 suitable adsorption isotherm equations and the accurate computational modelling and simulation of H2 adsorption are discussed. The new materials covered include flexible metal–organic frameworks core–shell materials and porous organic cage compounds. The article concludes with a discussion of the experimental investigation of real adsorptive hydrogen storage tanks the improvement in the thermal conductivity of storage beds and new storage system concepts and designs.
On the Cost of Zero Carbon Hydrogen: A Techno-economic Analysis of Steam Methane Reforming with Carbon Capture and Storage
May 2023
Publication
This article challenges the view that zero carbon hydrogen from steam methane reforming (SMR) is prohibitively expensive and that the cost of CO2 capture increases exponentially as residual emissions approach zero; a flawed narrative often eliminating SMR produced hydrogen as a route to net zero. We show that the capture and geological storage of 100% of the fossil CO2 produced in a SMR is achievable with commercially available post-combustion capture technology and an open art solvent. The Levelised Cost of Hydrogen (LCOH) of 69£/MWhth HHV (2.7£/kg) for UK production remains competitive to other forms of low carbon hydrogen but retains a hydrogen lifecycle carbon intensity of 5 gCO2e/MJ (LHV) due to natural gas supply chain and embodied greenhouse gas (GHG) emissions. Compensating for the remaining lifecycle GHG emissions via Direct Air Capture with geological CO2 Storage (DACCS) increases the LCOH to 71–86 £/MWhth HHV (+3–25%) for a cost estimate of 100–1000 £/tCO2 for DACCS and the 2022 UK natural gas supply chain methane emission rates. Finally we put in perspective the cost of CO2 avoidance of fuel switching from natural gas to hydrogen with long term price estimates for natural gas use and DACCS and hydrogen produced from electrolysis.
Hydrogen Trapping and Embrittlement in Metals - A Review
Apr 2024
Publication
Hydrogen embrittlement in metals (HE) is a serious challenge for the use of high strength materials in engineering practice and a major barrier to the use of hydrogen for global decarbonization. Here we describe the factors and variables that determine HE susceptibility and provide an overview of the latest understanding of HE mechanisms. We discuss hydrogen uptake and how it can be managed. We summarize hydrogen trapping and the techniques used for its characterization. We also review literature that argues that hydrogen trapping can be used to decrease HE susceptibility. We discuss the future research that is required to advance the understanding of HE and hydrogen trapping and to develop HE-resistant alloys.
European Hydrogen Train the Trainer Framework for Responders: Outcomes of the Hyresponder Project
Sep 2023
Publication
Síle Brennan,
Didier Bouix,
Christian Brauner,
Dominic Davis,
Natalie DeBacker,
Alexander Dyck,
André Vagner Gaathaug,
César García Hernández,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Petr Kupka,
Laurent Lecomte,
Eric Maranne,
Vladimir V. Molkov,
Pippa Steele,
Adolfo Pinilla,
Paola Russo and
Gerhard Schoepf
HyResponder is a European Hydrogen Train the Trainer programme for responders. This paper describes the key outputs of the project and the steps taken to develop and implement a long-term sustainable train the trainer programme in hydrogen safety for responders across Europe and beyond. This FCH2 JU (now Clean Hydrogen Joint Undertaking) funded project has built on the successful outcomes of the previous HyResponse project. HyResponder has developed further and updated educational operational and virtual reality training for trainers of responders to reflect the state-of-the-art in hydrogen safety including liquid hydrogen and expand the programme across Europe and specifically within the 10 countries represented directly within the project consortium: Austria Belgium the Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. For the first time four levels of educational materials from fire fighter through to specialist have been developed. The digital training resources are available on the e-Platform (https://hyresponder.eu/e-platform/). The revised European Emergency Response Guide is now available to all stakeholders. The resources are intended to be used to support national training programs. They are available in 8 languages: Czech Dutch English French German Italian Norwegian and Spanish. Through the HyResponder activities trainers from across Europe have undertaken joint actions which are in turn being used to inform the delivery of regional and national training both within and beyond the project. The established pan-European network of trainers is shaping the future in the important for inherently safer deployment of hydrogen systems and infrastructure across Europe and enhancing the reach and impact of the programme.
Navigating Turbulence: Hydrogen's Role in the Decarbonization of the Aviation Sector
Jan 2024
Publication
This paper offers a comprehensive analysis of the historical evolution and the current state of the aviation industry with a particular emphasis on the critical need for this sector to decarbonize. It delves into emerging propulsion technologies such as battery electric and hydrogen-based systems assessing their potential impact on sustainability within the aviation sector. Special attention is devoted to the global regulatory framework notably carbon offsetting and emission reduction scheme for international aviation which encapsulates initiatives such as lower carbon aviation fuels and sustainable aviation fuels. Examining the environmental challenges facing aviation the paper underscores the necessity for a balanced and comprehensive strategy that integrates various approaches to achieve sustainable solutions. By addressing both the historical context and contemporary advances the paper aims to provide a nuanced understanding of the complexities surrounding aviation's decarbonization journey acknowledging the industry's strides while recognizing the ongoing challenges in the pursuit of sustainability.
The ATHENA Framework: Analysis and Design of a Strategic Hydrogen Refuelling Infrastructure
Apr 2023
Publication
With the pressured timescale in determining effective and viable net zero solutions within the transport sector it is important to understand the extent of implementing a new refuelling infrastructure for alternative fuel such as hydrogen. The proposed ATHENA framework entails three components which encapsulates the demand data analysis an optimisation model in determining the minimal cost hydrogen refuelling infrastructure design and an agent-based model simulating the operational system. As a case study the ATHENA framework is applied to Northern England focusing on the design of a hydrogen refuelling infrastructure for heavy goods vehicles. Analysis is performed in calibrating parameters and investigating different scenarios within the optimisation and agent-based simulation models. For this case study the system optimality is limited by the feasible number of tube trailer deliveries per day which suggests an opportunity for alternative delivery methods.
Knock Mitigation and Power Enhancement of Hydrogen Spark-Ignition Engine through Ammonia Blending
Jun 2023
Publication
Hydrogen and ammonia are primary carbon-free fuels that have massive production potential. In regard to their flame properties these two fuels largely represent the two extremes among all fuels. The extremely fast flame speed of hydrogen can lead to an easy deflagration-to-detonation transition and cause detonation-type engine knock that limits the global equivalence ratio and consequently the engine power. The very low flame speed and reactivity of ammonia can lead to a low heat release rate and cause difficulty in ignition and ammonia slip. Adding ammonia into hydrogen can effectively modulate flame speed and hence the heat release rate which in turn mitigates engine knock and retains the zero-carbon nature of the system. However a key issue that remains unclear is the blending ratio of NH3 that provides the desired heat release rate emission level and engine power. In the present work a 3D computational combustion study is conducted to search for the optimal hydrogen/ammonia mixture that is knock-free and meanwhile allows sufficient power in a typical spark-ignition engine configuration. Parametric studies with varying global equivalence ratios and hydrogen/ammonia blends are conducted. The results show that with added ammonia engine knock can be avoided even under stoichiometric operating conditions. Due to the increased global equivalence ratio and added ammonia the energy content of trapped charge as well as work output per cycle is increased. About 90% of the work output of a pure gasoline engine under the same conditions can be reached by hydrogen/ammonia blends. The work shows great potential of blended fuel or hydrogen/ammonia dual fuel in high-speed SI engines.
Integration of Renewable Energy Sources in Tandem with Electrolysis: A Technology Review for Green Hydrogen Production
Jun 2024
Publication
The global shift toward sustainable energy solutions emphasises the urgent need to harness renewable sources for green hydrogen production presenting a critical opportunity in the transition to a low-carbon economy. Despite its potential integrating renewable energy with electrolysis to produce green hydrogen faces significant technological and economic challenges particularly in achieving high efficiency and cost-effectiveness at scale. This review systematically examines the latest advancements in electrolysis technologies—alkaline proton exchange membrane electrolysis cell (PEMEC) and solid oxide—and explores innovative grid integration and energy storage solutions that enhance the viability of green hydrogen. The study reveals enhanced performance metrics in electrolysis processes and identifies critical factors that influence the operational efficiency and sustainability of green hydrogen production. Key findings demonstrate the potential for substantial reductions in the cost and energy requirements of hydrogen production by optimising electrolyser design and operation. The insights from this research provide a foundational strategy for scaling up green hydrogen as a sustainable energy carrier contributing to global efforts to reduce greenhouse gas emissions and advance toward carbon neutrality. The integration of these technologies could revolutionise energy systems worldwide aligning with policy frameworks and market dynamics to foster broader adoption of green hydrogen.
Review of the Production of Turquoise Hydrogen from Methane Catalytic Decomposition: Optimising Reactors for Sustainable Hydrogen Production
May 2024
Publication
Hydrogen is gaining prominence in global efforts to combat greenhouse gas emissions and climate change. While steam methane reforming remains the predominant method of hydrogen production alternative approaches such as water electrolysis and methane cracking are gaining attention. The bridging technology – methane cracking – has piqued scientific interest with its lower energy requirement (74.8 kJ/mol compared to steam methane reforming 206.278 kJ/mol) and valuable by-product of filamentous carbon. Nevertheless challenges including coke formation and catalyst deactivation persist. This review focuses on two main reactor types for catalytic methane decomposition – fixed-bed and fluidised bed. Fixed-bed reactors excel in experimental studies due to their operational simplicity and catalyst characterisation capabilities. In contrast fluidised-bed reactors are more suited for industrial applications where efforts are focused on optimising the temperature gas flow rate and particle characterisation. Furthermore investigations into various fluidised bed regimes aim to identify the most suitable for potential industrial deployment providing insights into the sustainable future of hydrogen production. While the bubbling regime shows promise for upscaling fluidised bed reactors experimental studies on turbulent fluidised-bed reactors especially in achieving high hydrogen yield from methane cracking are limited highlighting the technology’s current status not yet reaching commercialisation.
Recent Developments on Carbon Neutrality through Carbon Dioxide Capture and Utilization with Clean Hydrogen for Production of Alternative Fuels for Smart Cities
Jul 2024
Publication
This review comprehensively evaluates the integration of solar-powered electrolytic hydrogen (H2) production and captured carbon dioxide (CO2) management for clean fuel production considering all potential steps from H2 production methods to CO2 capture and separation processes. It is expected that the near future will cover CO2-capturing technologies integrated with solar-based H2 production at a commercially viable level and over 5 billion tons of CO2 are expected to be utilized potentially for clean fuel production worldwide in 2050 to achieve carbon-neutral levels. The H2 production out of hydrocarbon-based processes using fossil fuels emits greenhouse gas emissions of 17-38 kg CO2/kg H2. On the other hand . renewable energy based green hydrogen production emits less than 2 kg CO2/kg H2 which makes it really clean and appealing for implementation. In addition capturing CO2 and using for synthesizing alternative fuels with green hydrogen will help generate clean fuels for smart cities. In this regard the most sustainable and promising CO2 capturing method is post-combustion with an adsorption-separation-desorption processes using monoethanolamine adsorbent with high CO2 removal efficiencies from flue gases. Consequently this review article provides perspectives on the potential of integrating CO2-capturing technologies and renewable energy-based H2 production systems for clean production to create sustainable cities and communities.
Prospects for Long-Distance Cascaded Liquid—Gaseous Hydrogen Delivery: An Economic and Environmental Assessment
Oct 2024
Publication
As an important energy source to achieve carbon neutrality green hydrogen has always faced the problems of high use cost and unsatisfactory environmental benefits due to its remote production areas. Therefore a liquid-gaseous cascade green hydrogen delivery scheme is proposed in this article. In this scheme green hydrogen is liquefied into high-density and low-pressure liquid hydrogen to enable the transport of large quantities of green hydrogen over long distances. After longdistance transport the liquid hydrogen is stored and then gasified at transfer stations and converted into high-pressure hydrogen for distribution to the nearby hydrogen facilities in cities. In addition this study conducted a detailed model evaluation of the scheme around the actual case of hydrogen energy demand in Chengdu City in China and compared it with conventional hydrogen delivery methods. The results show that the unit hydrogen cost of the liquid-gaseous cascade green hydrogen delivery scheme is only 51.58 CNY/kgH2 and the dynamic payback periods of long- and short-distance transportation stages are 13.61 years and 7.02 years respectively. In terms of carbon emissions this scheme only generates indirect carbon emissions of 2.98 kgCO2/kgH2 without using utility electricity. In sum both the economic and carbon emission analyses demonstrate the advantages of the liquidgaseous cascade green hydrogen delivery scheme. With further reductions in electricity prices and liquefication costs this scheme has the potential to provide an economically/environmentally superior solution for future large-scale green hydrogen applications.
Energy Storage Strategy - Phase 3
Feb 2023
Publication
This report evaluates the main options to provide required hydrogen storage capacity including the relevant system-level considerations and provides recommendations for further actions including low-regrets actions that are needed in a range of scenarios.
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