Korea, Republic of
Accident Analysis Modeling and Case Study of Hydrogen Refueling Station Using Root Cause Analysis (RCA)
Jun 2025
Publication
As the global transition to carbon neutrality accelerates hydrogen energy has emerged as a key alternative to fossil fuels due to its potential to reduce carbon emissions. Many countries including Korea are constructing hydrogen refueling stations; however safety concerns persist due to accidents caused by equipment failures and human errors. While various accident analysis models exist the application of the root cause analysis (RCA) technique to hydrogen refueling station accidents remains largely unexplored. This study develops an RCA modeling map specifically for hydrogen refueling stations to identify not only direct and indirect causes of accidents but also root causes and applies it to actual accident cases to provide basic data for identifying the root causes of future hydrogen refueling station accidents. The RCA modeling map developed in this study uses accident cause investigation data from accident investigation reports over the past five years which include information on the organizational structure and operational status of hydrogen refueling stations as well as the RCA handbook. The primary defect sources identified were equipment defect personal defect and other defects. The problem categories which were the substructures of the primary defect source “equipment defect” consisted of four categories: the equipment design problem the equipment installation/fabrication problem the equipment reliability program problem and the equipment misuse problem. Additionally the problem categories which were the substructures of the primary defect source “personal defect” consisted of two categories: the company employee problem and the contract employee problem. The problem categories which were the substructures of the primary defect source “other defects” consisted of three categories: sabotage/horseplay natural phenomena and other. Compared to existing accident investigation reports which identified only three primary causes the RCA modeling map revealed nine distinct causes demonstrating its superior analytical capability. In conclusion the proposed RCA modeling map provides a more systematic and comprehensive approach for investigating accident causes at hydrogen refueling stations which could significantly improve safety practices and assist in quickly identifying root causes more efficiently in future incidents.
Towards Sustainable Blue Hydrogen: Integrating Membrane-based Carbon Capture and Oxygen-enriched Combustion
Oct 2025
Publication
Blue hydrogen production typically achieved by combining steam methane reforming with amine-based CO2 capture is widely considered an economical route towards clean hydrogen. However it suffers from high energy demands associated with solvent regeneration. To overcome this limitation we propose a novel hybrid approach integrating steam methane reforming with membrane-based CO2 capture and O2-enriched combustion. Using process simulations we conducted comprehensive techno-economic and environmental analyses to assess critical parameters affecting the levelised cost of hydrogen (LCOH) and CO2 emissions. Optimal results were obtained at an enriched oxygen level of 30% using vacuum pumping and CO2 capture via feed compression at 11 bar. This configuration achieved an LCOH of ~$1.8/kg H2 and total specific CO2 emissions of ~4.9 kg CO2/kg H2. This aligns closely with conventional blue hydrogen benchmarks with direct emissions significantly reduced to around 1 kg CO2/kg H2. Additionally sensitivity analysis showed robust economic performance despite variations in energy prices. Anticipated advancements in membrane technology could reduce the LCOH further to approximately $1.5/kg H2. Thus this hybrid membrane-based process presents a competitive and sustainable strategy supporting the achievement of the 2050 net-zero emissions goals in hydrogen production.
Dynamic Pressure Characteristics of Multi-mode Combustion Instability in a Model Gas Turbine Combustor under Simulated Hydrogen-methane Co-firing Conditions
Oct 2025
Publication
The adoption of H2 fuel in gas turbine systems is steadily increasing as part of the transition toward cleaner energy sources. However its unique combustion characteristics pose significant challenges in managing combustion instability. This study examines the acoustic behavior of H2-CH4 mixed-fuel combustion instability using a model gas turbine combustor. To simulate instability situation of mixed fuel multi-mode acoustic excitation experiments are performed with the fixed fundamental forcing at the combustor's resonance frequency (∼160 Hz) together with additional variable forcing at 250 Hz and 1000 Hz which are the representative instability modes of CH4 and H2 flames respectively. In some cases highly risky signal amplification is observed. For example when the amplitude ratios of forcing at 160 250 and 1000 Hz are 1:9:0 the response reaches up to 106.15 kPa at the other frequency of 1750 Hz. This phenomenon is confirmed by attribution of the interaction of the overlapping mode frequencies and the node and antinode position of standing wave with no such amplification observed at other experimental conditions. Consequently the optimal sensor location is expected to vary with changes in the co-firing ratio and conditions and identifying these optimal positions is essential for reliable monitoring and successful implementation of H2 co-firing technology.
Thermodynamics Analysis of Generation of Green Hydrogen and Methanol through Carbon Dioxide Capture
Oct 2025
Publication
This extensive study delves into analyzing carbon dioxide (CO2)-capturing green hydrogen plant exploring its operation using multiple electrolysis techniques and examining their efficiency and impact on environment. The solar energy is used for the electrolysis to make hydrogen. Emitted CO2 from thermal power plants integrate with green hydrogen and produces methanol. It is a process crucial for mitigating environmental damage and fostering sustainable energy practices. The findings demonstrated that solid oxide electrolysis is the most effective process by which hydrogen can be produced with significant rate of 90 % efficiency. Moreover proton exchange membrane (PEM) becomes a viable and common method with an 80 % efficiency whereas the alkaline electrolysis has a moderate level of 63 % efficiency. Additionally it was noted that the importance of seasonal fluctuations where the capturing of CO2 is maximum in summer months and less in the winter is an important factor to consider in order to maximize the working of the plant and the allocation of resources.
Combining Babool Wood-derived Producer Gas and Hydrogen with Biodiesel as Efficienct Strategies for Dual-fuel Diesel Engine in Advancing Sustainable Energy
Sep 2025
Publication
The present investigation aims to provide a comparative assessment of using hydrogen-enriched wood waste-derived producer gas (PG) for a dual-fuel diesel engine fueled with a 20% Jatropha biodiesel/80% diesel blend (BD20) with the traditional mode. The experiments were conducted at 23°bTDC of injection timing 240 bar of injection pressure 17.5:1 of compression ratio and 1500 rpm of engine speed under various engine loads. Gas carburetor induction (GCI) port injection (PI) and inlet manifold injection (IMI) methods were used to supply H2-enriched PG while B20 is directly injected into the combustion chamber. Among all the combinations the IMI method provided the highest brake thermal efficiency of 30.91% the lowest CO emission of 0.08% and smoke opacity discharge of 49.26 HSU while NOx emission reached 1744.32 ppm which was lower than that of the PI mode. Furthermore the IMI method recorded the highest heat release rate of 91.17 J/°CA and peak cylinder pressure of 83.29 bar reflecting superior combustion quality. Finally using the IMI method for H2-enriched PG in dual-fuel diesel engines could improve combustion efficiency reduce greenhouse gas emissions and improve fuel economy showing that the combination of BD20 with H2-enriched PG offers a cleaner more sustainable and economically viable technology.
Experimental Study on the Operation of Pressure Safety Valve in the Liquid Hydrogen Environment
Sep 2025
Publication
In this study a liquid hydrogen (LH2) safety valve evaluation device was developed to enable safe and stable performance testing of pressure safety valves (PSVs) under realistic cryogenic and high-pressure conditions. The device was designed for flexible use by mounting all components on a mobile frame equipped with wheels and the pressurization rate inside the vessel was controlled through a boil-off gas (BOG) generator. Two experiments were conducted to investigate the effect of LH2 production rate on PSV operation. When the production of LH2 increased by about 2.4 times the number of PSV operations rose from 15 to 20 and the operating pressure range shifted slightly upward from 10.68~12.53 bar to 10.68~13.2 bar while remaining within the instrument’s error margin. These results indicate that repeated valve cycling and increased hydrogen production contribute to gradual changes in PSV operating characteristics. Additionally the minimum temperature experienced by the PSV decreased with repeated operations reaching approximately 77.9 K. The developed evaluation system provides an effective platform for analyzing PSV performance under realistic LH2 production and storage conditions.
Enhancing Durability of Raney-Ni-based Electrodes for Hydrogen Evolution Reaction in Alkaline Water Electrolysis: Mitigating Reverse Current and H2 Bubble Effects using a NiP Protective Layer
Oct 2025
Publication
Raney Ni (R-Ni) electrodes are used as hydrogen evolution reaction catalysts in alkaline water electrolysis (AWE). However they are not durable because of reverse current-induced oxidation and catalyst damage from H2 bubbles. Reverse current triggers Ni phase changes and mechanical stress leading to catalyst delamination while bubbles block active sites increase resistance and cause structural damage. These issues have been addressed individually but not simultaneously. In this study a P-doped Ni (NiP) protective layer is electroplated on the R-Ni electrode to overcome both challenges. The NiP protective layer inhibits oxidation reducing Ni phase changes and preventing catalyst delamination. Enhanced surface wettability minimizes nucleation and facilitates faster bubble detachment reducing bubble-related damage. Electrochemical tests reveal that NiP/R-Ni exhibits a 26 mV lower overpotential than that of R-Ni at −400 mA cm−2 indicating higher catalytic activity. Accelerated degradation tests (ADTs) demonstrate the retention of the NiP/R-Ni catalyst layer with only a 25 mV increase in overpotential after ADT which is significantly less than that of R-Ni. Real-time impedance analysis reveals the presence of small rapidly detaching bubbles on NiP/R-Ni. Overall the NiP protective layer on R-Ni simultaneously mitigates both reverse current and H2 bubble-induced degradation improving catalytic activity and durability during AWE.
Hydrogen-Based Solutions for Enhancing Frequency Stability in Renewable Energy-Integrated Power Systems
Mar 2025
Publication
With the increasing adoption of renewable energy sources such as solar and wind power it is essential to achieve carbon neutrality. However several shortcomings including their intermittence pose significant challenges to the stability of the electrical grid. This study explores hydrogen-based technologies such as fuel cells and water electrolysis systems as an effective solution to improve frequency stability and address the problems of power grid reliability. Using power system analysis programs modeling and simulations performed on IEEE-25 Bus and Jeju Island systems demonstrate the potential of these technologies to mitigate reductions reduce transmission constraints and stabilize frequencies. The results show that hydrogen-based systems are important factors enabling sustainable energy transition.
Effect of Injection Timing on Gas Jet Developments in a Hydrogen Low-pressure Direct-injection Spark-ignition Engine
Sep 2025
Publication
Injection timing in low-pressure hydrogen direct injection (H2LPDI) engines plays a critical role in optimising gas jet structure and mixture formation due to the complex and transient nature of ambient air flow and density inside the cylinder. This study systematically investigates the macroscopic characteristics of gas jet development at five distinct injection timings from 210 to 120 ◦CA bTDC with the intake valve closure (IVC) as a reference point in a motored inline four-cylinder spark-ignition engine at 2000 rpm and 160 Nm load using low-pressure injection of 3.5 MPa. Optical access was made with two endoscopes: one for high-speed imaging and the other for laser insertion to realise laser shadowgraph imaging of the gas jet delivered using a side-mounted outwardopening pintle nozzle injector. The experimental results reveal spatial and temporal variations in jet morphology penetration spreading angle and mixture dispersion as a function of injection timing. Pre-IVC injection (210 ◦CA bTDC) produced a narrow mean cone angle of ~40◦ and the highest penetration-rate proxy (0.49) whereas postIVC injection (120 ◦CA bTDC) retained a wider ~53◦ cone yet reduced the penetration rate to 0.28 while increasing the sheet-based mixing index from − 0.084 to − 0.106. Pre-IVC injection occurring under low ambient pressure and with active intake airflow was found to produce elongated jets with enhanced penetration and mixing rates though accompanied by substantial cyclic variations. Conversely post-IVC injection was strongly influenced by a fully developed tumble flow which redirected the jet trajectory towards the pent-roof and facilitated mixing through increased turbulence. However the elevated air density constrained the jet penetration. At-IVC injection resulted in a more uniform and stable jet structure. However the lack of convective flow constrained the overall mixing effectiveness. Quantitative analysis of jet spreading angle pixel intensity gradient and centroid movement using 100 consecutive cycles confirms the critical role of injection timing in shaping the gas jet development as suggested by the images.
Socio-political Determinants of Public Acceptance of Green Hydrogen
Mar 2025
Publication
Green hydrogen produced through renewable energy sources is emerging as a pivotal element in global energy transitions. Despite its potential public acceptance remains a critical barrier to its large-scale implementation. This study aims to identify the socio-political and demographic determinants of public acceptance of green hydrogen. Using advanced variable selection methods including ridge lasso and elastic net regression we analyzed perceptions of climate change trust in government policies and demographic characteristics. The findings reveal that individuals prioritizing climate change over economic growth perceiving its impacts as severe and recognizing it as South Korea’s most pressing issue are more likely to accept green hydrogen. Trust in the government’s climate change response also emerged as a key factor. Demographic characteristics such as younger age higher income advanced education smaller family size and conservative political ideology were significantly associated with greater acceptance. These results highlight the importance of raising public awareness about the urgency of climate change and enhancing trust in government policies to promote societal acceptance of green hydrogen. Policymakers should consider these factors when developing strategies to advance the adoption of green hydrogen technologies and foster sustainable energy transitions.
Comprehensive Analysis of a Full-scale Solid Oxide Fuel Cell Stack Fueled by Ammonia
Oct 2025
Publication
Ammonia represents a promising alternative fuel and hydrogen carrier for power generation due to its advantages in storage and transportation compared to those of hydrogen. However challenges persist in the direct use of ammonia in solid oxide fuel cells (SOFCs) particularly with respect to performance degradation—an issue that necessitates comprehensive investigation at the full-stack scale. This study examines a ten-cell full-size SOFC stack under various operating conditions to evaluate the viability of ammonia as a direct fuel. Experiments were conducted using pure ammonia pure hydrogen fully reformed ammonia and 50 % pre-reformed ammonia at three operating temperatures (660◦C 710 ◦C and 760 ◦C). Performance was characterized through current–voltage curves electrochemical impedance spectroscopy and continuous monitoring of residual ammonia in the exhaust using Fourier-transform infrared spectroscopy. A 200-hour durability test was performed to assess long-term stability. The results demonstrated that at temperatures of ≥ 710 ◦C ammonia-fueled SOFCs performed comparably to hydrogen-fueled configurations within typical operating ranges (0.2–0.5 A/cm2 ). The stack achieved optimal performance at 55–80 % fuel utilization. The ammonia-fueled configurations exhibited different voltage behaviors at higher fuel utilizations compared with those of the hydrogen-fueled configurations. The residual ammonia concentration in the anode off-gas remained well below the safety thresholds. Long-term testing demonstrated an initial degradation that eventually stabilized at a more sustainable rate. These findings validate ammonia as a viable fuel for SOFC stacks when operated at appropriate temperatures (≥710 ◦C) and optimal fuel utilization offering a pathway toward sustainable carbon-free ammonia energy systems.
Influence of Optimized Decarburization on Hydrogen Uptake and Aqueous Corrosion Behaviors of Ultrasong Martensitic Steel
Oct 2025
Publication
This study examined the effects of microstructural alterations by controlling the surface carbon gradient via a thermal decarburizing process on hydrogen evolution adsorption and permeation along with neutral aqueous corrosion behavior of an ultra-high-strength steel with a tensile strength of 2.4 GPa. Microstructural analyses showed that an optimized decarburizing process at 1100 ◦C led to partial transformation to ferrite without precipitating Fe3C in a marked fraction. Electrochemical impedance spectroscopy along with the permeation results revealed that there was a notable decrease in hydrogen evolution and subsurface hydrogen concentration. Moreover immersion test in a neutral aqueous condition showed slower corrosion kinetics with a comparatively uniform corroded surface indicating improved corrosion resistance. However the extent of improvement is significantly limited under non-optimized decarburizing conditions specifically when the temperature is below or above 1100 ◦C due to insufficient decarburization or the formation of coarse-spheroidized Fe3C particles accompanied by a porous subsurface layer. In particular a far greater adsorption tendency at bridge sites on Fe3C (001) in a pre-charged surface is highlighted. This study provides insight that the adjustment of the carbon gradient through an optimized annealing process can be an effective technical strategy to overcome the critical drawbacks of ultrastrong martensitic steels under hydrogen-rich or corrosive conditions.
Development of DC-DC Converters for Fuel-Cell Hybrid Power Systems in a Lift-Cruise Unmanned Aerial Vehicle
Oct 2025
Publication
Lift–cruise-type unmanned aerial vehicles (UAVs) powered by hydrogen fuel cells often integrate secondary energy storage devices to improve responsiveness to load fluctuations during different flight phases which necessitates an efficient energy management strategy that optimizes power allocation among multiple power sources. This paper presents an innovative fuel cell DC–DC converter (FDC) design for the hybrid power system of a lift–cruise-type UAV comprising a multi-stack fuel cell system and a battery. The novelty of this work lies in the development of an FDC suitable for a multi-stack fuel cell system through a dual-input single-output converter structure and a control algorithm. To integrate inputs supplied from two hydrogen fuel cell stacks into a single output a controller with a single voltage controller–dual current controller structure was applied and its performance was verified through simulations and experiments. Load balancing was maintained even under input asymmetry and fault-tolerant performance was evaluated by analyzing the FDC output waveform under a simulated single-stack input failure. Furthermore under the assumed flight scenarios the results demonstrate that stable and efficient power supply is achieved through power-supply mode switching and application of a power distribution algorithm.
Application and Research Progress of Mechanical Hydrogen Compressors in Hydrogen Refueling Stations: Structure, Performance, and Challenges
Nov 2025
Publication
The hydrogen energy industry is rapidly developing positioning hydrogen refueling stations (HRSs) as critical infrastructure for hydrogen fuel cell vehicles. Within these stations hydrogen compressors serve as the core equipment whose performance and reliability directly determine the overall system’s economy and safety. This article systematically reviews the working principles structural features and application status of mechanical hydrogen compressors with a focus on three prominent types based on reciprocating motion principles: the diaphragm compressor the hydraulically driven piston compressor and the ionic liquid compressor. The study provides a detailed analysis of performance bottlenecks material challenges thermal management issues and volumetric efficiency loss mechanisms for each compressor type. Furthermore it summarizes recent technical optimizations and innovations. Finally the paper identifies current research gaps particularly in reliability hydrogen embrittlement and intelligent control under high-temperature and high-pressure conditions. It also proposes future technology development pathways and standardization recommendations aiming to serve as a reference for further R&D and the industrialization of hydrogen compression technology.
Evaluating Greenhouse Gas Reduction Efficiency Through Hydrogen Ecosystem Implementation from a Life-Cycle Perspective
Nov 2025
Publication
With growing global demand for sustainable decarbonization hydrogen energy systems have emerged as a key pillar in achieving carbon neutrality. This study assesses the greenhouse gas (GHG) reduction efficiency of Republic of Korea’s hydrogen ecosystem from a life-cycle perspective focusing on production and utilization stages. Using empirical data—including the national hydrogen supply structure fuel cell electric vehicle (FCEV) deployment and hydrogen power generation records the analysis compares hydrogenbased systems with conventional fossil fuel systems. Results show that current hydrogen production methods mainly by-product and reforming-based hydrogen emit an average of 6.31 kg CO2-eq per kg H2 providing modest GHG benefits over low-carbon fossil fuels but enabling up to a 77% reduction when replacing high-emission sources like anthracite. In the utilization phase grey hydrogen-fueled stationary fuel cells emit more GHGs than the national grid. By contrast FCEVs demonstrate a 58.2% GHG reduction compared to internal combustion vehicles with regional variability. Importantly this study omits the distribution phase (storage and transport) due to data heterogeneity and a lack of reliable datasets which limits the comprehensiveness of the LCA. Future research should incorporate sensitivity or scenario-based analyses such as comparisons between pipeline transport and liquefied hydrogen transport to better capture distribution-phase impacts. The study concludes that the environmental benefit of hydrogen systems is highly dependent on production pathways end-use sectors and regional conditions. Strategic deployment of green hydrogen regional optimization and the explicit integration of distribution and storage in future assessments are essential to enhancing hydrogen’s contribution to national carbon neutrality goals.
No more items...