Korea, Republic of
The Analysis of Fire Test for the High Pressure Composite Cylinder
Sep 2011
Publication
A large number of natural gas vehicles (NGV) with composite cylinders run in the world. In order to store hydrogen using the composite cylinder has also reached commercialization for the hydrogen fuel cell vehicle (FCV) which is been developing on ECO Energy. Under these increasing circumstances the most important issue is that makes sure of safety of the hydrogen composite cylinder. In case of the composite cylinder a standards to verify the safety of cylinders obey several country's standards. For NGV ISO 11439 has adopted as international standards but for FCV it has been still developing and there is only ISO/TS 15869 as international technical standards. In contents of international standards the fire test is the weakest part. The fire test is that the pressure relief valves (PRD) normally operate or not in order to prevent cylinders bursting when a vehicle is covered by fire. However with present standards there is no method to check the problem from vehicles in local flame. This study includes fire test results that have been performed to establish the fire-test standards.
Hydrogen Fueling Standardization: Enabling ZEVs with "Same as Today" Fueling and FCEV Range and Safety
Oct 2015
Publication
Zero Emission Vehicles (ZEVs) are necessary to help reduce the emissions in the transportation sector which is responsible for 40% of overall greenhouse gas emissions. There are two types of ZEVs Battery Electric Vehicles (BEVs) and Fuel Cell Electric Vehicles (FCEVs) Commercial Success of BEVs has been challenging thus far also due to limited range and very long charging duration. FCEVs using H2 infrastructure with SAE J2601 and J2799 standards can be consistently fuelled in a safe manner fast and resulting in a range similar to conventional vehicles. Specifically fuelling with SAE J2601 with the SAE J2799 enables FCEVs to fill with hydrogen in 3-5 minutes and to achieve a high State of Charge (SOC) resulting in 300+ mile range without exceeding the safety storage limits. Standardized H2 therefore gives an advantage to the customer over electric charging. SAE created this H2 fuelling protocol based on modelling laboratory and field tests. These SAE standards enable the first generation of commercial FCEVs and H2 stations to achieve a customer acceptable fueling similar to today's experience. This report details the advantages of hydrogen and the validation of H2 fuelling for the SAE standards.
Development of NaBH4-Based Hydrogen Generator for Fuel Cell Unmanned Aerial Vehicles with Movable Fuel Cartridge
Mar 2019
Publication
NaBH4-based hydrogen generator for fuel cell Unmanned Aerial Vehicle (UAVs) with movable fuel cartridge was developed in the present study. The main fuel of hydrogen generator is Sodium borohydride (NaBH4) that is a kind of chemical hydride and has a high hydrogen storage density. In the previous studies hydrogen generators were developed in which hydrogen was directly generated from solid state NaBH4. However it was a prototype so inconvenient to replace the fuel after used up and lacked user convenience. Therefore the performance evaluation and the development procedure of NaBH4-based hydrogen generator that was designed taking user convenience in consideration for commercialization were described in this paper.
Low-carbon Energy Transition With the Sun and Forest: Solar-driven Hydrogen Production from Biomass
Nov 2021
Publication
There is a need to derive hydrogen from renewable sources and the innovative stewardship of two natural resources namely the Sun and forest could provide a new pathway. This paper provides the first comparative analysis of solar-driven hydrogen production from environmental angles. A novel hydrogen production process proposed in this paper named Solar-Driven Advanced Biomass Indirect-Gasification (SABI-Hydrogen) shows promise toward achieving continuous operation and scalability the two key challenges to meet future energy needs. The calculated Global Warming Potential for 1 kg of solar-driven hydrogen production is 1.04 kg CO2-eq/kg H2 less than half of the current biomass gasification process which emits 2.67 kg CO2-eq/kg H2. Further SABI-Hydrogen demonstrates the least-carbon intensive pathway among all current hydrogen production methods. Thus solar-driven hydrogen production from biomass could lead to a sustainable supply essential for a low-carbon energy transition.
A Study on the Continuous Spill with Limited Period of Release
Sep 2013
Publication
In this study the spread of cryogenic liquid due to a limited period of release is investigated for the first time to clarify the unclear conventional concept regarding two release types continuous and instantaneous release. In describing instantaneous release a discharge time has been assumed to be infinitesimally small; however such an assumption is unreal because there exists a finite period of release no matter how rapid it is. If the discharge time is less than the entire time domain the instantaneous release model should be added to the continuous model from the end of the time. This combined release that consists of the initial continuous model and subsequent instantaneous model is more realistic than the instantaneous release. The physical phenomenon is governed by three parameters: the evaporation rate per unit area release time and spill quantity. Third-order perturbation solutions are obtained and compared with a numerical solution to verify the perturbation solution. For the same spill quantity the combined model that consists of continuous and subsequent instantaneous model is necessary for small release times whereas the continuous model is only required for large release times. Additionally the combined release model is necessary for a small spill quantity at a fixed release time. These two release models are clearly distinguished using the perturbation solution.
A Numerical Simulation of Hydrogen Diffusion for the Hydrogen Leakage from a Fuel Cell Vehicle in an Underground Parking Garage
Sep 2011
Publication
In the present study the diffusion process of hydrogen leaking from a FCV (Fuel Cell Vehicle) in an underground parking garage is analyzed by numerical simulations in order to assess the risk of a leakage accident. The temporal and spatial evolution of the hydrogen concentration as well as the flammable region in the parking garage was predicted numerically. The effects of the leakage flow rate and an additional ventilation fan were investigated to evaluate the ventilation performance to relieve the accumulation of the hydrogen gas. The volume of the flammable region shows a non-linear growth in time and rapidly increases eventually. The present numerical analysis can provide a physical insight and quantitative data for safety of various hydrogen applications.
Assessment of Safety for Hydrogen Fuel Cell Vehicle
Sep 2011
Publication
A prospective global market share of Electric vehicle (EV) Hybrid electric vehicle (HEV) and Hydrogen Fuel Cell Vehicle (HFCV) is expected to grow due to stringent emission regulation and oil depletion. However it is essential to secure protection against high-pressure hydrogen gas and high-voltage in fuel cell vehicles and thus needs to develop a technique for safety assessment of HFCV. In this experiment 8 research institutes including the Korea Automobile Testing and Research Institute Hyundai Motor Company took part in. This project was supported by the Ministry of Land Transportation and Maritime Affairs of the Republic of Korea.
Experimental Study on a Hydrogen Stratification Induced by PARs Installed in a Containment
Oct 2020
Publication
Hydrogen can be produced in undesired ways such as a high temperature metal oxidation during an accident. In this case the hydrogen must be carefully managed. A hydrogen mitigation system (HMS) should be installed to protect a containment of a nuclear power plant (NPP) from hazards of hydrogen produced by an oxidation of the fuel cladding during a severe accident in an NPP. Among hydrogen removal devices passive auto-catalytic recombiners (PARs) are currently applied to many NPPs because of passive characteristics such as not requiring a power supply nor an operators’ manipulations. However they offer several disadvantages resulting in issues related to hydrogen control by PARs. One of the issues is a hydrogen stratification in which hydrogen is not well-mixed in a compartment due to the high temperature exhaust gas of PARs and accumulation in the lower part. Therefore experimental simulation on hydrogen stratification phenomenon by PARs is required. When the hydrogen stratification by PARs is observed in the experiment the verification and improvement of a PAR analysis model using the experimental results can be performed and the hydrogen removal characteristics by PARs installed in an NPP can be evaluated using the improved PAR model. View Full-Text
A Comparative Feasibility Study of the Use of Hydrogen Produced from Surplus Wind Power for a Gas Turbine Combined Cycle Power Plant
Dec 2021
Publication
Because of the increasing challenges raised by climate change power generation from renewable energy sources is steadily increasing to reduce greenhouse gas emissions especially CO2 . However this has escalated concerns about the instability of the power grid and surplus power generated because of the intermittent power output of renewable energy. To resolve these issues this study investigates two technical options that integrate a power-to-gas (PtG) process using surplus wind power and the gas turbine combined cycle (GTCC). In the first option hydrogen produced using a power-to-hydrogen (PtH) process is directly used as fuel for the GTCC. In the second hydrogen from the PtH process is converted into synthetic natural gas by capturing carbon dioxide from the GTCC exhaust which is used as fuel for the GTCC. An annual operational analysis of a 420-MWclass GTCC was conducted which shows that the CO2 emissions of the GTCC-PtH and GTCC-PtM plants could be reduced by 95.5% and 89.7% respectively in comparison to a conventional GTCC plant. An economic analysis was performed to evaluate the economic feasibility of the two plants using the projected cost data for the year 2030 which showed that the GTCC-PtH would be a more viable option.
The Study on the Internal Temperature Change of Type 3 and Type 4 Composite Cylinder During Filling
Sep 2013
Publication
The number of eco friendly vehicle which is using green energy such as natural gas(NG) and hydrogen(H2) is rapidly increasing in the world. Almost all of the car manufacturers are adopting the pressurizing fuel method to storage gas. The fuel storage system which can pressurize the fuel as high as possible is necessary to maximize the mileage of the vehicle. In Korea the most important issue is that makes sure of safety of the fuel storage system and several tests are performed to verify safety of the composite cylinder especially for Type 3 and Type 4. In this research an empirical study on the internal temperature change of Type 3 and Type 4 composite cylinder during filling is performed by gas cycling test equipment. In order to measure the temperature totally twelve sensors(every four sensors on the top middle and bottom) are installed in each cylinder. As a consequence large amount of compression heat is generated during rapid filling and the result temperature change in Type 4 is greater than Type 3 is confirmed depending on property of the liner material such as thermal conduction and thickness of carbon composite.
Study on Behavior of Ambient Hydraulic Cycling Test for 70 MPA Type-3 Hydrogen Composite Cylinder
Sep 2013
Publication
Hydrogen used in hydrogen fuel cell vehicles is the flammable gas which has wide flammable range and flame propagation speed is very fast. This fuel cell vehicle equipped with high-pressure vessel in the form of fuel to supply the high pressure hydrogen storage system needs to be checked carefully about a special safety design and exact weak point for high pressure repeated fatigue. 70 L liner and 70 MPa Type-3 vessel were tested using the equipments which can perform ambient hydraulic cycling test and burst test in the Korea Gas Safety Corporation. And it was performed to identify the internal external behaviour through the Finite Element Analysis (FEA) and real leakage mode for high pressure repeated fatigue when subjected to be pressurized in vessel. 70 L liner and 70 MPa Type-3 vessel were tested using the equipments which can perform ambient hydraulic cycling test and burst test in the Korea Gas Safety Corporation. And it was performed to identify the internal external behaviour through the Finite Element Analysis (FEA) and real leakage mode for high pressure repeated fatigue when subjected to be pressurized in vessel. Through this study liner of type-3 hydrogen vessel is ruptured first on cylindrical (body) part than Dome part in 8.5 MPa. Also the same Phenomena are confirmed through the Finite Element Analysis (FEA). External composite leakage mode in ambient hydraulic cycling test was occurred in different area such as the Dome Dome knuckle and cylindrical (body) parts. But cracks of inner liner for gas tight were occurred in only cylindrical (body) parts. Also in FEA results when vessel is pressurized Dome knuckle and cylindrical (body) parts is weakest among all parts because of expansion of cylindrical (body) parts.
Temperature Change of a Type IV Cylinder During Hydrogen Fuelling Process
Sep 2009
Publication
The temperature of the hydrogen cylinder needs to be carefully controlled during fuelling process. The maximum temperature should be less than 85℃ according to the ISO draft code. If the fuelling period is reduced the maximum temperature should increase. In this study temperature change of a Type IV cylinder was measured during the hydrogen fuelling process up to 35 MPa. Fuelling period was 3 to 5 minutes. Twelve thermocouples were installed to measure inside gas temperature and seven were attached on the outside of the cylinder. An infrared camera was also used for measuring temperature distribution of outside of cylinder. The maximum gas temperature was higher than 85℃ inside of the cylinder. Significant temperature difference between the upper and lower part of the vessel was observed. Temperature near the plug and the valve was quickly increased and maintained higher than that of the other region. Temperature increases for the partial refuelling process were also discussed.
Compatibility and Suitability of Existing Steel Pipelines for Transport of Hydrogen and Hydrogen-natural Gas Blends
Sep 2017
Publication
Hydrogen is being considered as a pathway to decarbonize large energy systems and for utility-scale energy storage. As these applications grow transportation infrastructure that can accommodate large quantities of hydrogen will be needed. Many millions of tons of hydrogen are already consumed annually some of which is transported in dedicated hydrogen pipelines. The materials and operation of these hydrogen pipeline systems however are managed with more constraints than a conventional natural gas pipeline. Transitional strategies for deep decarbonization of energy systems include blending hydrogen into existing natural gas systems where the materials and operations may not have the same controls. This study explores the hydrogen compatibility of existing pipeline steels and the suitability of these steels in hydrogen pipeline systems. Representative fracture and fatigue properties of pipeline grade steels in gaseous hydrogen are summarized from the literature. These properties are then considered in idealized design life calculations to inform materials performance for a typical gas pipeline.
Comparison of Solutions for a Liquid Pool Spreading Model with Continuous and Instantaneous Spills
Sep 2013
Publication
In this study a solution for a liquid pool spreading model with a continuous spill is compared with that for a liquid pool spreading model with an instantaneous spill under the same total release volume. As reducing spill time in completely releasing liquid from a tank it is evaluated whether the solution for a continuous spill approaches to that for an instantaneous spill or not. Also effects of the viscous term in the liquid pool spreading model with continuous and instantaneous spills on the liquid pool spreading behaviour are investigated.
High-Order Perturbation Solutions to a Lh2 Spreading Model With Continuous Spill
Sep 2011
Publication
High-order perturbation solutions have been obtained for the simple physical model describing the LH2 spreading with a continuous spill and are shown to improve over the first-order perturbation solutions. The non-dimensional governing equations for the model are derived to obtain more general solutions. Non-dimensional parameters are sought as the governing parameters for the non-dimensional equations and the non-dimensional evaporation rate is used as the perturbation parameter. The results show that the second-order solutions exhibit an improvement over the first-order solutions with respect to the pool volume; however there is still a difference between numerical solutions and second-order solutions in the late stage of spread. Finally it is revealed that the third-order solutions almost agree with numerical solutions.
Simulator Development of Virtual Experience and Accident Scenarios of Hydrogen Stations for Safety
Sep 2007
Publication
Nowadays 4 type hydrogen stations have been demonstrated in Korea for preparing hydrogen economy. This simulator is consists of virtual experience modules and virtual accident scenarios of 4 type hydrogen stations. Virtual experience modules show the performance properties through a movie or a virtual reality technology. Also they provide an explanation of hydrogen station equipment and a guide for operators immediately after the accident. Virtual accident scenario modules show accident simulations based on modelling equations as 3D virtual reality. These modules could choose the sham accident for every kind of a station after categorizing all possible accidents in a station A Commercialized CFD program based on hydrogen dispersion model theory shows a movie of accident simulations. The result of a simulator has been developed as web applications. And will be applied to training materials and public relations for a user concerned about hydrogen stations.
Study on the Explosion of the Hydrogen Fuel Tank of Fuel Cell Electric Vehicles in Semi-Enclosed Spaces
Dec 2022
Publication
The rise in hydrogen fuel cell electric vehicles (FCEVs) is expected to pose a variety of hazards on the road. Vehicles using hydrogen could cause significant damage owing to hydrogen vapor cloud explosions jet fires caused by leakage or hydrogen tank explosions. This risk is expected to further increase in semi-enclosed spaces such as underground parking lots and road tunnels. Therefore it is necessary to study the fire safety of hydrogen vehicles in semi-enclosed spaces. In this study an experiment on hydrogen tank explosion was performed. In addition the CFD numerical model was verified using the experimental results and the damaging effect due to pressure propagation during hydrogen tank explosions in underground parking lots and road tunnels was analyzed using numerical analysis. From the experiment results the hydrogen tank exploded at about 80 Mpa a maximum incident pressure is generated 267 kPa at a distance of 1.9 m. As a result of numerical analysis based on the experimental results the limit distance that can cause serious injury due to the explosion of a hydrogen tank in a road tunnel or underground parking lot was analyzed up to about 20 m from the point of explosion.
Explosion Characteristics of Hydrogen Gas in Varying Ship Ventilation Tunnel Geometries: An Experimental Study
Apr 2022
Publication
Hydrogen is widely regarded as a key element of prospective energy solutions for alleviating environmental emission problems. However hydrogen is classified as a high-risk gas because of its wide explosive range high overpressure low ignition energy and fast flame propagation speed compared with those of hydrocarbon-based gases. In addition deflagration can develop into detonation in ventilation or explosion guide tunnels if explosion overpressure occurs leading to the explosion of all combustible gases. However quantitative evidence of an increase in the explosion overpressure of ventilation tunnels is unavailable because the explosive characteristics of hydrogen gas are insufficiently understood. Therefore this study investigated an explosion chamber with the shape of a ventilation pipe in a ship compartment. The effect of tunnel length on explosion overpressure was examined experimentally. For quantitative verification the size of the hydrogen gas explosion overpressure was analyzed and compared with experimental values of hydrocarbon-based combustible gases (butane and LPG (propane 98%)). The experimental database can be used for explosion risk analyses of ships when designing ventilation holes and piping systems and developing new safety guidelines for hydrogen carriers and hydrogen-fueled ships.
Numerical Analysis for Hydrogen Flame Acceleration during a Severe Accident Initiated by SBLOCA in the APR1400 Containment
Jan 2022
Publication
We performed a hydrogen combustion analysis in the Advanced Power Reactor 1400 MWe (APR1400) containment during a severe accident initiated by a small break loss of coolant accident (SBLOCA) which occurred at a lower part of the cold leg using a multi-dimensional hydrogen analysis system (MHAS) to confirm the integrity of the APR1400 containment. The MHAS was developed by combining MAAP GASFLOW and COM3D to simulate hydrogen release distribution and combustion in the containment of a nuclear power plant during the severe accidents in the containment of a nuclear power reactor. The calculated peak pressure due to the flame acceleration by the COM3D using the GASFLOW results as an initial condition of the hydrogen distribution was approximately 555 kPa which is lower than the fracture pressure 1223 kPa of the APR1400 containment. To induce a higher peak pressure resulted from a strong flame acceleration in the containment we intentionally assumed several things in developing an accident scenario of the SBLOCA. Therefore we may judge that the integrity of the APR1400 containment can be maintained even though the hydrogen combustion occurs during the severe accident initiated by the SBLOCA.
Continuous Hydrogen Regeneration Through the Oxygen Vacancy Control of Metal Oxides Using Microwave Irradiation
Nov 2018
Publication
The amount of hydrogen gas generated from metal oxide materials based on a thermochemical water-splitting method gradually reduces as the surface of the metal oxide oxidizes during the hydrogen generation process. To regenerate hydrogen the oxygen reduction process of a metal oxide at high temperatures (1000–2500 °C) is generally required. In this study to overcome the problem of an energy efficiency imbalance in which the required energy of the oxygen reduction process for hydrogen regeneration is higher than the generated hydrogen energy we investigated the possibility of the oxygen reduction of a metal oxide with a low energy using microwave irradiation. For this purpose a macroporous nickel-oxide structure was used as a metal oxide catalyst to generate hydrogen gas and the oxidized surface of the macroporous nickel-oxide structure could be reduced by microwave irradiation. Through this oxidation reduction process ∼750 μmol g−1 of hydrogen gas could be continuously regenerated. In this way it is expected that oxygen-enriched metal oxide materials can be efficiently reduced by microwave irradiation with a low power consumption of <∼4% compared to conventional high-temperature heat treatment and thus can be used for efficient hydrogen generation and regeneration processes in the future.
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