United States
Strength, Hardness, and Ductility Evidence of Solid Solution Strengthening and Limited Hydrogen Embrittlement in the Alloy System Palladium-Copper (Cu wt. % 5–25)
Jul 2021
Publication
Strength hardness and ductility characteristics were determined for a series of palladium-copper alloys that compositionally vary from 5 to 25 weight percent copper. Alloy specimens subjected to vacuum annealing showed clear evidence of solid solution strengthening. These specimens showed as a function of increasing copper content increased yield strength ultimate strength and Vickers microhardness while their ductility was little affected by compositional differences. Annealed alloy specimens subsequently subjected to exposure to hydrogen at 323 K and PH2 = 1 atm showed evidence of hydrogen embrittlement up to a composition of ~15 wt. % Cu. The magnitude of the hydrogen embrittlement decreased with increasing copper content in the alloy.
Impact of Hydrogen/Natural Gas Blends on Partially Premixed Combustion Equipment: NOx Emission and Operational Performance
Feb 2022
Publication
Several North American utilities are planning to blend hydrogen into gas grids as a short‐ term way of addressing the scalable demand for hydrogen and as a long‐term decarbonization strat‐ egy for ‘difficult‐to‐electrify’ end uses. This study documents the impact of 0–30% hydrogen blends by volume on the performance emissions and safety of unadjusted equipment in a simulated use environment focusing on prevalent partially premixed combustion designs. Following a thorough literature review the authors describe three sets of results: operating standard and “ultra‐low NOx” burners from common heating equipment in “simulators” with hydrogen/methane blends up to 30% by volume in situ testing of the same heating equipment and field sampling of a wider range of equipment with 0–10% hydrogen/natural gas blends at a utility‐owned training facility. The equipment was successfully operated with up to 30% hydrogen‐blended fuels with limited visual changes to flames and key trends emerged: (a) a decrease in the input rate from 0 to 30% H2 up to 11% often in excess of the Wobbe Index‐based predictions; (b) NOx and CO emissions are flat or decline (air‐free or energy‐adjusted basis) with increasing hydrogen blending; and (c) a minor de‐ crease (1.2%) or increase (0.9%) in efficiency from 0 to 30% hydrogen blends for standard versus ultra‐low NOx‐type water heaters respectively.
Everything About Hydrogen Podcast: M&A in the Modern Hydrogen Economy
Sep 2021
Publication
This week we have Christopher Jackson in the hot seat as he catches up with BayoTech CEO Mo Vargas and BayoTech’s new President Michael Koonce to discuss the acquisition of IGX Group. Mergers & Acquisition activity has been growing in the hydrogen space with commentators suggesting the market is maturing faster than expected and customers seeking more integrated solutions. In this episode we look at the IGX acquisition by BayoTech and ask why the deal made sense what it means for the market and other participants and what listeners can learn from the deal to foreshadow future activity.
The podcast can be found on their website
The podcast can be found on their website
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Non-precious Electrocatalysts for Oxygen Evolution Reaction in Anion Exchange Membrane Water Electrolysis: A Mini Review
Sep 2021
Publication
Anion exchange membrane water electrolysis (AEMWE) is considered the next generation of green hydrogen production method because it uses low-cost non-noble metal oxide electrocatalyst electrodes and can store highpurity hydrogen under high pressure. However the commercialization of AEMWE with non-precious metal oxide electrocatalysts is challenging due to low electrocatalytic activity and durability. Overcoming the low kinetics caused by four-electron transfer is vital in addressing the low activity of non-noble metal oxide electrocatalysts for oxygen evolution reaction. This article overviews the synthesis methods and related techniques for various anode electrodes applied to AEMWE systems. We highlight effective strategies that have been developed to improve the performance and durability of the non-precious electrocatalysts and ensure the stable operation of AEMWE followed by a critical perspective to encourage the development of this technology.
A New Model for Constant Fuel Utilization and Constant Fuel Flow in Fuel Cells
Mar 2019
Publication
This paper presents a new model of fuel cells for two different modes of operation: constant fuel utilization control (constant stoichiometry condition) and constant fuel flow control (constant flow rate condition). The model solves the long-standing problem of mixing reversible and irreversible potentials (equilibrium and non-equilibrium states) in the Nernst voltage expression. Specifically a Nernstian gain term is introduced for the constant fuel utilization condition and it is shown that the Nernstian gain is an irreversibility in the computation of the output voltage of the fuel cell. A Nernstian loss term accounts for an irreversibility for the constant fuel flow operation. Simulation results are presented. The model has been validated against experimental data from the literature.
1921–2021: A Century of Renewable Ammonia Synthesis
Apr 2022
Publication
Synthetic ammonia manufactured by the Haber–Bosch process and its variants is the key to securing global food security. Hydrogen is the most important feedstock for all synthetic ammonia processes. Renewable ammonia production relies on hydrogen generated by water electrolysis using electricity generated from hydropower. This was used commercially as early as 1921. In the present work we discuss how renewable ammonia production subsequently emerged in those countries endowed with abundant hydropower and in particular in regions with limited or no oil gas and coal deposits. Thus renewable ammonia played an important role in national food security for countries without fossil fuel resources until after the mid-20th century. For economic reasons renewable ammonia production declined from the 1960s onward in favor of fossil-based ammonia production. However renewable ammonia has recently gained traction again as an energy vector. It is an important component of the rapidly emerging hydrogen economy. Renewable ammonia will probably play a significant role in maintaining national and global energy and food security during the 21st century.
Finding Synergy Between Renewables and Coal: Flexible Power and Hydrogen Production from Advanced IGCC Plants with Integrated CO2 Capture
Feb 2021
Publication
Variable renewable energy (VRE) has seen rapid growth in recent years. However VRE deployment requires a fleet of dispatchable power plants to supply electricity during periods with limited wind and sunlight. These plants will operate at reduced utilization rates that pose serious economic challenges. To address this challenge this paper presents the techno-economic assessment of flexible power and hydrogen production from integrated gasification combined cycles (IGCC) employing the gas switching combustion (GSC) technology for CO2 capture and membrane assisted water gas shift (MAWGS) reactors for hydrogen production. Three GSC-MAWGS-IGCC plants are evaluated based on different gasification technologies: Shell High Temperature Winkler and GE. These advanced plants are compared to two benchmark IGCC plants one without and one with CO2 capture. All plants utilize state-of-the-art H-class gas turbines and hot gas clean-up for maximum efficiency. Under baseload operation the GSC plants returned CO2 avoidance costs in the range of 24.9–36.9 €/ton compared to 44.3 €/ton for the benchmark. However the major advantage of these plants is evident in the more realistic mid-load scenario. Due to the ability to keep operating and sell hydrogen to the market during times of abundant wind and sun the best GSC plants offer a 6–11%-point higher annual rate of return than the benchmark plant with CO2 capture. This large economic advantage shows that the flexible GSC plants are a promising option for balancing VRE provided a market for the generated clean hydrogen exists.
A Global Review of the Hydrogen Energy Eco-System
Feb 2023
Publication
Climate change primarily caused by the greenhouse gases emitted as a result of the consumption of carbon-based fossil fuels is considered one of the biggest challenges that humanity has ever faced. Moreover the Ukrainian crisis in 2022 has complicated the global energy and food status quo more than ever. The permanency of this multifaceted fragility implies the need for increased efforts to have energy independence and requires long-term solutions without fossil fuels through the use of clean zero-carbon renewables energies. Hydrogen technologies have a strong potential to emerge as an energy eco-system in its production-storage-distribution-utilization stages with its synergistic integration with solar-wind-hydraulic-nuclear and other zero-carbon clean renewable energy resources and with the existing energy infrastructure. In this paper we provide a global review of hydrogen energy need related policies practices and state of the art for hydrogen production transportation storage and utilization.
Spherically Expanding Flame Simulations in Cantera Using a Lagrangian Formulation
Sep 2021
Publication
A Lagrangian-based one-dimensional approach has been developed using Cantera to study the dynamics of spherically expanding flames. The detailed reaction model USC-Mech II has been employed to examine flame propagating in hydrogen-air mixtures. In the first part our approach has been validated against laminar flame speed and Markstein number data from the literature. It was shown that the laminar flame speed was predicted within 5% on average but that discrepancies were observed for the Markstein number especially for rich mixtures. In the second part a detailed analysis of the thermo-chemical dynamics along the path of Lagrangian particles propagating in stretched flames was performed. For mixtures with negative Markstein lengths it was found that at high stretch rates the mixture entering the reaction-dominated period is less lean with respect to the initial mixture than at low stretch rate. This induces a faster rate of chemical heat release and of active radical production which results in a higher flame propagation speed. Opposite effects were observed for mixtures with positive Markstein lengths for which slower flame propagation was observed at high stretch rates compared to low stretch rates."
Everything About Hydrogen Podcast: Hydrogen Review of 2022
Oct 2022
Publication
In order to wrap Season 3 of EAH appropriately we are honored to have our most popular EAH guest back with us Alicia Eastman President and Co-Founder of Intercontinental Energy is here to help us review the big hydrogen happenings of 2022 and preview some of the most important predictions and expectations for the sector coming for 2023.
The podcast can be found on their website.
The podcast can be found on their website.
Opportunities for Low-carbon Generation and Storage Technologies to Decarbonise the Future Power System
Feb 2023
Publication
Alternatives to cope with the challenges of high shares of renewable electricity in power systems have been addressed from different approaches such as energy storage and low-carbon technologies. However no model has previously considered integrating these technologies under stability requirements and different climate conditions. In this study we include this approach to analyse the role of new technologies to decarbonise the power system. The Spanish power system is modelled to provide insights for future applications in other regions. After including storage and low-carbon technologies (currently available and under development) batteries and hydrogen fuel cells have low penetration and the derived emission reduction is negligible in all scenarios. Compressed air storage would have a limited role in the short term but its performance improves in the long term. Flexible generation technologies based on hydrogen turbines and long-duration storage would allow the greatest decarbonisation providing stability and covering up to 11–14 % of demand in the short and long term. The hydrogen storage requirement is equivalent to 18 days of average demand (well below the theoretical storage potential in the region). When these solutions are considered decarbonising the electricity system (achieving Paris targets) is possible without a significant increase in system costs (< € 114/MWh).
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Artificial Intelligence/Machine Learning in Energy Management Systems, Control, and Optimization of Hydrogen Fuel Cell Vehicles
Mar 2023
Publication
Environmental emissions global warming and energy-related concerns have accelerated the advancements in conventional vehicles that primarily use internal combustion engines. Among the existing technologies hydrogen fuel cell electric vehicles and fuel cell hybrid electric vehicles may have minimal contributions to greenhouse gas emissions and thus are the prime choices for environmental concerns. However energy management in fuel cell electric vehicles and fuel cell hybrid electric vehicles is a major challenge. Appropriate control strategies should be used for effective energy management in these vehicles. On the other hand there has been significant progress in artificial intelligence machine learning and designing data-driven intelligent controllers. These techniques have found much attention within the community and state-of-the-art energy management technologies have been developed based on them. This manuscript reviews the application of machine learning and intelligent controllers for prediction control energy management and vehicle to everything (V2X) in hydrogen fuel cell vehicles. The effectiveness of data-driven control and optimization systems are investigated to evolve classify and compare and future trends and directions for sustainability are discussed.
Life Cycle Assessment of Hydrogen Transportation Pathways via Pipelines and Truck Trailers: Implications as a Low Carbon Fuel
Sep 2022
Publication
Hydrogen fuel cells have the potential to play a significant role in the decarbonization of the transportation sector globally and especially in California given the strong regulatory and policy focus. Nevertheless numerous questions arise regarding the environmental impact of the hydrogen supply chain. Hydrogen is usually delivered on trucks in gaseous form but can also be transported via pipelines as gas or via trucks in liquid form. This study is a comparative attributional life cycle analysis of three hydrogen production methods alongside truck and pipeline transportation in gaseous form. Impacts assessed include global warming potential (GWP) nitrogen oxide volatile organic compounds and particulate matter 2.5 (PM2.5). In terms of GWP the truck transportation pathway is more energy and ecologically intensive than pipeline transportation despite gaseous truck transport being more economical. A sensitivity analysis of pipeline transportation and life cycle inventories (LCI) attribution is included. Results are compared across multiple scenarios of the production and transportation pathways to discover the strongest candidates for minimizing the environmental footprint of hydrogen production and transportation. The results indicate the less ecologically intensive pathway is solar electrolysis through pipelines. For 1 percent pipeline attribution the total CO2eq produced per consuming 1 MJ of hydrogen in a fuel cell pickup truck along this pathway is 50.29 g.
Everything About Hydrogen Podcast: Where Does Hydrogen Fit in the Global Energy Transition?
Apr 2022
Publication
On this episode the EAH team discusses the role of hydrogen in the energy transition with Michael Liebreich Chairman and CEO of Liebreich Associates. Michael is an acknowledged thought leader on clean energy mobility technology climate sustainability and finance. He is the founder and senior contributor to Bloomberg New Energy Finance a member of numerous industry governmental and multilateral advisory boards an angel investor a former member of the board of Transport for London and an Advisor to the UK Board of Trade.
The podcast can be found on their website
The podcast can be found on their website
Effective Thermal Conductivity of Insulation Materials for Cryogenic LH2 Storage Tanks: A Review
Nov 2022
Publication
An accurate estimation of the effective thermal conductivity of various insulation materials is essential in the evaluation of heat leak and boil-off rate from liquid hydrogen storage tanks. In this work we review the existing experimental data and various proposed correlations for predicting the effective conductivity of insulation systems consisting of powders foams fibrous materials and multilayer systems. We also propose a first principles-based correlation that may be used to estimate the dependence of the effective conductivity as a function of temperature interstitial gas composition pressure and structural properties of the material. We validate the proposed correlation using available experimental data for some common insulation materials. Further improvements and testing of the proposed correlation using laboratory scale data obtained using potential LH2 tank insulation materials are also discussed.
Solar Water Splitting by Photovoltaic-electrolysis with a Solar-to-hydrogen Efficiency over 30%
Oct 2016
Publication
Hydrogen production via electrochemical water splitting is a promising approach for storing solar energy. For this technology to be economically competitive it is critical to develop water splitting systems with high solar-to-hydrogen (STH) efficiencies. Here we report a photovoltaic-electrolysis system with the highest STH efficiency for any water splitting technology to date to the best of our knowledge. Our system consists of two polymer electrolyte membrane electrolysers in series with one InGaP/GaAs/GaInNAsSb triple-junction solar cell which produces a large-enough voltage to drive both electrolysers with no additional energy input. The solar concentration is adjusted such that the maximum power point of the photovoltaic is well matched to the operating capacity of the electrolysers to optimize the system efficiency. The system achieves a 48-h average STH efficiency of 30%. These results demonstrate the potential of photovoltaic-electrolysis systems for cost-effective solar energy storage.
Thermocatalytic Hydrogen Production Through Decomposition of Methane-A Review
Oct 2021
Publication
Consumption of fossil fuels especially in transport and energy-dependent sectors has led to large greenhouse gas production. Hydrogen is an exciting energy source that can serve our energy purposes and decrease toxic waste production. Decomposition of methane yields hydrogen devoid of COx components thereby aiding as an eco-friendly approach towards large-scale hydrogen production. This review article is focused on hydrogen production through thermocatalytic methane decomposition (TMD) for hydrogen production. The thermodynamics of this approach has been highlighted. Various methods of hydrogen production from fossil fuels and renewable resources were discussed. Methods including steam methane reforming partial oxidation of methane auto thermal reforming direct biomass gasification thermal water splitting methane pyrolysis aqueous reforming and coal gasification have been reported in this article. A detailed overview of the different types of catalysts available the reasons behind their deactivation and their possible regeneration methods were discussed. Finally we presented the challenges and future perspectives for hydrogen production via TMD. This review concluded that among all catalysts nickel ruthenium and platinum-based catalysts show the highest activity and catalytic efficiency and gave carbon-free hydrogen products during the TMD process. However their rapid deactivation at high temperatures still needs the attention of the scientific community.
Hydrogen Compatability of Structural Materials in Natural Gas Networks
Sep 2021
Publication
There is growing interest in utilizing existing infrastructure for storage and distribution of hydrogen. Gaseous hydrogen for example could be added to natural gas in the short-term whereas entire systems can be converted to transmission and distribution networks for hydrogen. Many active programs around the world are exploring the safety and feasibility of adding hydrogen to these networks. Concerns have been raised about the structural integrity of materials in these systems when exposed to hydrogen. In general the effects of hydrogen on these materials are grossly misunderstood. Hydrogen unequivocally degrades fatigue and fracture resistance of structural steels in these systems even for low hydrogen partial pressure (-l bar). In most systems however hydrogen effects will not be apparent because the stresses in these systems remain very low. Another misunderstanding results from the kinetics of the hydrogen effects: hydrogen degrades fatigue and fracture properties immediately upon exposure to gaseous hydrogen and those effects disappear when the hydrogen environment is removed even after prolonged exposure. There is also a misperception that materials selection can mitigate hydrogen effects. While some classes of materials perform better in hydrogen environments than other classes for most practical circumstances the range of response for a given class of material in gaseous hydrogen environments is rather narrow. These observations can be systematically characterized by considering the intersection of materials environmental and mechanical variables associated with the service application. Indeed any safety assessment of a hydrogen pressure system must quantitatively consider these aspects. In this report we quantitatively evaluate the importance of the materials environmental and mechanical variables in the context of hydrogen additions to natural gas piping and pipeline systems with the aim of providing an informed perspective on parameters relevant for assessing structural integrity of natural gas systems in the presence of gaseous hydrogen.
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