United States

As the world looks to implement the Energy Transition repurposing existing fossil fuel infrastructure to produce or distribute “clean” energy will be critical. The most promising is using natural gas pipelines for moving hydrogen. This is the cheapest and fastest method of transport and reducing the cost of transporting hydrogen is a key step in making it economically viable. However while there are technical challenges the greater challenge is in the legal arena. This paper seeks to outline the numerous legal — treaty statutory and contractual — and regulatory obstacles to repurposing natural gas pipelines for hydrogen transport. Gas pipelines exist in a complex microclimate of international public and private law and domestic law and contracts. Ownership is often layered and tangled; financing doubly so; and myriad state interests compound the private interests including national security concerns energy supply imperatives and geopolitical balance. State aid — investment subsidies and tax breaks — may encumber the project with additional legal obligations. And the contracts that control the development of a pipeline project may inject further legal complexity such as dispute mediation procedures and fora and applicable law. This paper seeks to map all the likely areas of future conflict or difficulty so that work on developing the requisite legal regime and remedies to permit use of natural gas pipelines for hydrogen transport can begin now. For policy and lawmakers as well as the private sector evaluating these known unknowns is a good starting point for reconsidering legislation regulation contracts and project risk in preparation for the future probability of hydrogen pipelines.

Fission Batteries (FBs) are nuclear reactors for customers with heat demands less than 250 MWt—replacing oil and natural gas in a low-carbon economy. Individual FBs would have outputs between 5 and 30 MWt. The small FB size has two major benefits: (1) the possibility of mass production and (2) ease of transport and leasing with return of used FBs to factory for refurbishing and reuse. Comparatively these two features are lacking in larger conventional reactors. Larger reactors are not transportable and thus can’t obtain the manufacturing economics possible with mass production or the operational advantages of returning the FB to the factory after use. Leasing places the regulatory maintenance and fuel-cycle burden on the leasing company that is minimized by large-fleet operations of identical units. The markets and economic requirements for FBs were examined. The primary existing markets are industrial biofuels off-grid electricity and container ships. Two major future markets were identified—advanced biofuels and hydrogen. In a low-carbon world the competitive price range for heat is $20–50/MWh ($6–15/million BTU) and $70–115/MWh for non-grid electricity. The primary competition in these sectors is likely to be biofuels and hydrogen produced using alternative energy sources—grid electricity is non-competitive. Larger users of energy have alternative low-carbon energy choices including modular nuclear reactors and fossil fuels with carbon capture and sequestration (CCS).

Growth in the hydrogen and fuel cell industries will lead to vast new employment opportunities and these will be created in a wide variety of industries skills tasks and earnings. Many of these jobs do not currently exist and do not have occupational titles defined in official classifications. In addition many of these jobs require different skills and education than current jobs and training requirements must be assessed so that this rapidly growing part of the economy has a sufficient supply of trained and qualified workers. We discuss the current hydrogen economy and technologies. We then identify by occupational titles the new jobs that will be created in the expanding hydrogen/fuel cell economy estimate the average US salary for each job identify the minimum educational attainment required to gain entry into that occupation and specify the recommended university degree for the advanced educational requirements. We provide recommendations for further research.

As a promising substitute for fossil fuels hydrogen has emerged as a clean and renewable energy. A key challenge is the efcient production of hydrogen to meet the commercial-scale demand of hydrogen. Water splitting electrolysis is a promising pathway to achieve the efcient hydrogen production in terms of energy conversion and storage in which catalysis or electrocatalysis plays a critical role. The development of active stable and low-cost catalysts or electrocatalysts is an essential prerequisite for achieving the desired electrocatalytic hydrogen production from water splitting for practical use which constitutes the central focus of this review. It will start with an introduction of the water splitting performance evaluation of various electrocatalysts in terms of activity stability and efciency. This will be followed by outlining current knowledge on the two half-cell reactions hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in terms of reaction mechanisms in alkaline and acidic media. Recent advances in the design and preparation of nanostructured noble-metal and non-noble metal-based electrocatalysts will be dis‑ cussed. New strategies and insights in exploring the synergistic structure morphology composition and active sites of the nanostructured electrocatalysts for increasing the electrocatalytic activity and stability in HER and OER will be highlighted. Finally future challenges and perspectives in the design of active and robust electrocatalysts for HER and OER towards efcient production of hydrogen from water splitting electrolysis will also be outlined.

Hydrogen could be used in many hard-to-decarbonize sectors. Foremost amongst them is the steel manufacturing industry. On this episode of EAH we speak with Dr. Martin Pei Executive Vice President and CTO of SSAB and the first Chairman of the Board for Hybrit Development AB. SSAB is a global steel company with a leading position in high-strength steels and related services. Together with their partners LKAB and Vattenfall SSAB are making a unique joint effort to change the Swedish iron and steel industry fundamentally. With HYBRIT technology SSAB aims to be the first steel company in the world to bring fossil-free steel to the market already in 2026 and largely eliminate carbon dioxide emissions from the company's own operations as soon as 2030.

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H2 Green Steel was founded in 2020 with the aim to build a large-scale green steel production in northern Sweden. H2 Green Steel is on a mission to undertake the global steel industry’s greatest ever technological shift. By 2024 H2 Green Steel will be in production at their Boden site and by 2030 will produce five million tonnes of green steel annually. Vargas co-founder and a major shareholder in Northvolt is also H2 Green Steel’s founder and largest shareholder. The EAH team speaks with Kajsa Ryttberg-Wallgren head of the Hydrogen Business Unit at H2 Green Steel.

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For renewable hydrogen to be a significant part of the future decarbonized energy and transportation sectors a rapid and massive build-out of hydrogen production facilities will be needed. This paper describes a geospatial modeling approach to identifying the optimal locations for renewable hydrogen fuel production throughout the state of California based on least-cost generation and transport. This is accomplished by (1) estimating and projecting California renewable hydrogen demand scenarios through the year 2050 (2) identifying feedstock locations (3) excluding areas not suitable for development and (4) selecting optimal site locations using commercial geospatial modeling software. The findings indicate that there is a need for hundreds of new renewable hydrogen production facilities in the decades preceding the year 2050. In selecting sites for development feedstock availability by technology type is the driving factor."

The higher rate of component failure and downtime during initial operation in hydrogen stations is not well understood. The National Renewable Energy Laboratory (NREL) has been collecting failed components from retail and research hydrogen fuelling stations in California and Colorado and analyzing them using an optical zoom and scanning electron microscope. The results show stainless steel metal particulate contamination. While it is difficult to definitively know the origin of the contaminants a possible source of the metal particulates is improper tube cleaning practices. To understand the impact of different cleaning procedures NREL performed an experiment to quantify the particulates introduced from newly cut tubes. The process of tube cutting threading and bevelling which is performed most often during station fabrication is shown to introduce metal contaminants and thus is an area that could benefit from improved cleaning practices. This paper shows how these particulates can be reduced which could prevent station downtime and costly repair. These results are from the initial phase of a project in which NREL intends to further investigate the sources of particulate contamination in hydrogen stations.

The permanent introduction of green hydrogen into the energy economy would require that a discriminating selection be made of its use in the sectors where its value is optimal in terms of relative cost and life cycle reduction in carbon dioxide emissions. Consequently hydrogen can be used as an energy storage medium when intermittent wind and solar power exceed certain penetration in the grid likely above 40% and in road transportation right away to begin displacing gasoline and diesel fuels. To this end the proposed approach is to utilize current technologies represented by PHEV in light-duty and HEV in heavy-duty vehicles where a high-performance internal combustion engine is used with a fuel comprised of 15–20% green hydrogen and 85–89% green methane depending on vehicle type. This fuel designated as RHYME takes advantage of the best attributes of hydrogen and methane results in lower life cycle carbon dioxide emissions than BEVs or FCEVs and offers a cost-effective and pragmatic approach both locally as well as globally in establishing hydrogen as part of the energy economy over the next ten to thirty years.

The European Union set a 2050 decarbonization target in the Paris Agreement to reduce carbon emissions by 90–95% relative to 1990 emission levels. The path toward achieving those deep decarbonization targets can take various shapes but will surely include a portfolio of economy-wide low-carbon energy technologies/options. The growth of the intermittent renewable power sources in the grid mix has helped reduce the carbon footprint of the electric power sector. Under the need for decarbonizing the electric power sector we simulated a low-carbon power system. We investigated the role of hydrogen for future electric power systems under current cost projections. The model optimizes the power generation mix economically for a given carbon constraint. The generation mix consists of intermittent renewable power sources (solar and wind) and dispatchable gas turbine and combined cycle units fuelled by natural gas with carbon capture and sequestration as well as hydrogen. We created several scenarios with battery storage options pumped hydro hydrogen storage and demand-side response (DSR). The results show that energy storage replaces power generation and pumped hydro entirely replaces battery storage under given conditions. The availability of pumped hydro storage and demand-side response reduced the total cost as well as the combination of solar photovoltaic and pumped hydro storage. Demand-side response reduces relatively costly dispatchable power generation reduces annual power generation halves the shadow carbon price and is a viable alternative to energy storage. The carbon constrain defines the generation mix and initializes the integration of hydrogen (H₂). Although the model rates power to gas with hydrogen as not economically viable in this power system under the given conditions and assumptions hydrogen is important for hard-to-abate sectors and enables sector coupling in a real energy system. This study discusses the potential for hydrogen beyond this model approach and shows the differences between cost optimization models and real-world feasibility.

This week on the show the team take a pause to review the current state of hydrogen and fuel cell affairs globally whilst taking time to go over all the excellent questions that our listeners have kindly shared with us over the last few months. We cover carbon capture the green new deal synthetic fuels hydrogenspiders green hydrogen in Australia and many more themes this week so don’t miss this episode!

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On this week’s episode the team discuss the appeal of modular reforming of biogas and natural gas with Mo Vargas from Bayotech. The company use a proprietary modular reformer technology to help provide low cost decentralise hydrogen production units for onsite demand at various scales using biogas waste gases and natural gas with carbon capture. With large scale steam methane reforming accounting for 95% of hydrogen production in major markets like the US and Europe today the team dive into the good the bad and the unusual considerations behind the growing international demand for modular methane reforming technologies and how Bayotech see the transition from a CO2 intensive process today to a net zero emission future. All this and more on the show!

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On this week's episode the EAH team speaks with Prof. Armin Schnettler CEO of New Energy Business at Siemens Energy to talk about where green hydrogen solutions fit into the path to decarbonisation how companies like Siemens are looking at those solutions and working to scale them to meet future demand timelines for deployment in different markets how governments can help the private sector and much much more.

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On this weeks episode the team discuss hydrogen for aviation with ZeroAvia. Val launched ZeroAvia to provide a genuinely zero emission flight proposition with two aircraft currently undergoing trials in California and the UK. The company is due to complete a 300 mile flight of its six seater aircraft from the Orkney islands to the Scottish mainland this summer 2020 with plans for twenty seat planes flying regional routes as early as 20205. On the show we discuss why Val set up ZeroAvia how the proposition stacks up against conventional alternatives infrastructure and plans for the future. All this and more on the show!

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Decarbonizing aviation is a big challenge. It is one of the most carbon intensive business sectors in the modern world and change comes slowly to the aviation industry. Hydrogen and fuel cell technologies offer a pathway to decarbonize regional flights in the not-so-distant future and big names are looking at potential solutions for long-haul flights in the longer term. But even if we build the aircraft that can use hydrogen as a fuel how do we get the fuel to them in a timely reliable and cost-efficient way?

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Nel Hydrogen is one of the largest electrolysis companies in the world with an array of Alkaline and PEM solutions that have been used in an array of energy and industrial applications. On the show we ask Bjørn Simonsen Vice President of Investor Relations and Corporate Communication at Nel Hydrogen to talk through how Nel has seen the green hydrogen market evolve and where Nel fits into this sector transition.

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On this weeks episode the team are talking all things hydrogen with Lorna Millington Future Networks Manager in the Safety and Network Strategy team at Cadent. On the show we discuss the role that Cadent and other gas distribution network operators (GDNOs) are playing in supporting the transition towards a low (and eventually zero) carbon gas grid through the use of hydrogen. The potential for hydrogen to support decarbonisation of heat through the gas network is one of the most exciting emerging themes for countries that have large existing gas networks and who are looking to repurpose those assets towards national net zero objectives. As a leader on hydrogen into the gas grid projects Cadent offer a wealth of knowledge around the potential opportunities and considerations for displacing natural gas with hydrogen over time. And given the chance to reduce up to 6 million tonnes of CO2 a year through using more hydrogen in the gas grid this is a show you won’t want to miss! All this and more on the show!

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Biomass can be a sustainable choice for bioenergy production worldwide. Biohydrogen production using fermentative conversion of biomass has gained great interest during the last decade. Besides being an efficient transportation fuel biohydrogen can also be also be a low-carbon source of heat and electricity. Microbes assisted conversion (bioconversion) can be take place either in presence or absence of light. This is called photofermentation or dark-fermentation respectively. This review provides an overview of approaches of fermentative hydrogen production. This includes: dark photo and integrated fermentative modes of hydrogen production; the molecular basis behind its production and diverse range of its applicability industrially. Mechanistic understanding of the metabolic pathways involved in biomass-based fermentative hydrogen production are also reviewed.

This article presents a new technology for the generation of power and steam or other process heat with very low CO2 emissions. It is well known that cogeneration of electricity and steam is highly efficient and that amine units can be used to remove CO2 from combustion flue gas but that the amine unit consumes a significant amount of steam and power reducing the overall system efficiency. In this report the use of molten carbonate fuel cells (MCFCs) to capture CO2 from cogen units is investigated and shown to be highly efficient due to the additional power that they produce while capturing the CO2. Furthermore the MCFCs are capable of reforming methane to hydrogen simultaneous to the power production and CO2 capture. This hydrogen can either be recycled as fuel for consumption by the cogen or MCFCs or exported to an independent combustion unit as low carbon fuel thereby decarbonizing that unit as well. The efficiency of MCFCs for CO2 capture is higher than use of amines in all cases studied often by a substantial margin while at the same time the MCFCs avoid more CO2 than the amine technology. As one example the use of amines on a cogeneration unit can avoid 87.6% of CO2 but requires 4.91 MJ/kg of additional primary energy to do so. In contrast the MCFCs avoid 89.4% of CO2 but require only 1.37 MJ/kg of additional primary energy. The high thermal efficiency and hydrogen export option demonstrate the potential of this technology for widespread deployment in a low carbon energy economy.

On this episode of EAH the team is joined by Tim Yeo Chairman of Powerhouse Energy to talk about the work they are doing in the waste-to-energy space and how they see the sector evolving in the coming years.

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For this episode we speak to Enass Abo-Hamed the CEO of H2GOPower about their cutting edge hydrogen storage technology. Below we have attached a few links to the content discussed on the show and some further background reading.

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On this weeks episode the team are talking all things hydrogen with Maryline Daviaud Lewett Director of Business Development for Transformative Technologies at Black & Veatch (B&V). On the show we discuss the role that Engineering Procurement and Construction (EPC) firms are playing in developing hydrogen and fuel cell infrastructure as well as discussing the unique aspects of developing projects in North America. As the leading EPC for hydrogen refuelling stations in North America and a wealth of experience across electric vehicle charging and hydrogen Maryline brings a uniquely well rounded perspective to the discussion and shares a wealth of insights for how the market may evolve. All this and more on the show!

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We have been talking about the difficulties of decarbonizing the maritime sector since the beginning of the Everything About Hydrogen podcast. For this episode we finally bring on the experts who are looking to make the changes in maritime and marine operations a reality for a zero-carbon shipping future. The EAH Team sits down with Tomas Tronstad Head of Shipping and Technology for the New Energy Division at Wilhelmsen Group. Founded in Norway in 1861 Wilhelmsen is now a comprehensive global maritime group providing essential products and services to the merchant fleet along with supplying crew and technical management to the largest and most complex vessels ever to sail. Committed to shaping the maritime industry the company also seeks to develop new opportunities and collaborations in renewables zero-emission shipping and marine digitalization. Tomas is helping Wilhelmsen achieve its decarbonization ambitions and we are delighted to share our conversation with him with our listerners!

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This is the inaugural episode of the EAH: Deep Dive podcast mini-series! Our first episode features the co-founders of Enapter Vaitea Cowan and Jan Justus-Schmidt. Enapter is a young company that has made a big splash in the hydrogen space with their modular scalable AEM electrolyzer technology. Last year they made headlines with their successful public offering on the DAX and the company is expected to be a the forefront of the hydrogen sector again in 2021 as they begin construction of their mass production facility in Germany and announce the upcoming Generation Hydrogen event on May 19 2021.

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This week's show is the last episode of Season 2! To celebrate we invited our friend and colleague Markus Wilthaner partner at McKinsey & Company to come speak with us. Markus has been a leader in the hydrogen space for the past ten years and has drafted a number of the Hydrogen Council's reports since its founding including the newly released - and highly anticipated - Hydrogen Insights 2021 (link below). In this episode we speak with Markus about the state of the market and the innovation he has seen in the last couple of years that make hydrogen a critical part of the energy transition. We had a lot of fun recording this interview and it was the perfect way to end a fantastic EAH season!

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How do we get green hydrogen (and green ammonia) production to scale and make it cost competitive? It's a great question and we ask it all the time on the show. Well Alicia Eastman Co-founder & Managing Director of InterContinental Energy (ICE) may be one of the best authorities in the world on this topic and she joins us on this episode of EAH to tell the team all about her and ICE's work developing the Asian Renewable Energy Hub (AREH). Located in Western Australia the AREH when completed will be the largest renewable energy project by total generation capacity on the planet. At 26 GW it surpasses even the likes of the Three Gorges Dam and will act as a central production and distribution point for huge quantities of clean hydrogen and ammonia for offtakers and customers across APAC and beyond. The AREH is a truly massive project that has global implications for the global energy landscape of the future.

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On this week's show we speak with Trevor Best CEO of Syzygy Plasmonics a Houston area startup who is a pioneer in the field of photocatalytic based hydrogen production. The company has recently closed its series A funding round. We discuss with Trevor the potential applications of the Syzygy approach and where they are aiming to engage the market first as well as his view of the evolution of the hydrogen market today. All this and more on the show!

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On this week's episode of Everything About Hydrogen the team are catching up with Astrid Behaghel the Energy Transition expert on hydrogen for BNP Paribas. On the show the team discuss how BNP Paribas see the emerging role of hydrogen in the energy transition how the financing of hydrogen projects differs for newer hydrogen initiatives and why BNP Paribas joined the Hydrogen Council. We also dive into the question of what role can (or even should) Banks play in the evolution and development of the emerging hydrogen market and BNPs plans to expand its activities in this sector. All this and more!

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On this week's episode of Everything About Hydrogen the team are celebrating the show's one year anniversary with Randy MacEwen the CEO of Ballard Power Systems. On the show the team ask Randy to explain the stunning rise of hydrogen over the last 12-24 months how the use cases for hydrogen are evolving and how the growing capitalisation of listed businesses like Ballard is driving a change in the investor base across the hydrogen & fuel cell sector. We also dive into the future for Ballard where the challenges and focuses for the business lie while the team reflect on what has been a very intense year for the show and the hydrogen industry. All this and more!

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On today's show the EAH team will be joined by Brendan Norman to talk about deployment of sustainable FCEV technologies across many different segments of the transport sector and utility vehicles. Brendan is the CEO of H2X a new vehicle manufacturing company based in Sydney with a manufacturing facility in Port Kembla will deliver its first hydrogen FCEVs to market beginning in 2022 before expanding its vehicle offerings in subsequent years. Brendan joined the EAH team via SquadCast from Kuala Lumpur to talk fuel cells with us and you don't want to miss the excellent discussion that we had on this week's episode.

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2020 has been a year for the history books! Some good most of it not so good; but 2020 has been a boom year for the future of hydrogen technologies. Patrick Chris and Andrew do their level best on this episode to talk about all the stories and the highlights of 2020 in under 50 minutes. Have a listen and let us know if we missed anything in our penultimate episode of 2020!

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Quantron AG was created in 2019 as a high-tech spin-off of the well-known Haller GmbH & Co. KG with the vision of paving the way for e-mobility in inner-city and regional passenger and cargo transportation. Quantron AG combines innovative ability and expertise in e-vans e-trucks and e-buses with the long-standing knowledge and experience of Haller GmbH & Co. KG in the commercial vehicle sector. The company's approach to e-Mobility is defined by its commitment to leveraging the most effective zero-emission vehicle technology for the use case which means Quantron is building both hydrogen fuel cell electric vehicles (FCEVs) and battery electric vehicles (BEVs) for its clients.

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The main objective of this paper is to select the optimal configuration of a ship’s power system considering the use of fuel cells and batteries that would achieve the lowest CO2 emissions also taking into consideration the number of battery cycles. The ship analyzed in this work is a Platform Supply Vessel (PSV) used to support oil and gas offshore platforms transporting goods equipment and personnel. The proposed scheme considers the ship’s retrofitting. The ship’s original main generators are maintained and the fuel cell and batteries are installed as complementary sources. Moreover a sensitivity analysis is pursued on the ship’s demand curve. The simulations used to calculate the CO2 emissions for each of the new hybrid configurations were developed using HOMER software. The proposed solutions are auxiliary generators three types of batteries and a protonexchange membrane fuel cell (PEMFC) with different sizes of hydrogen tanks. The PEMFC and batteries were sized as containerized solutions and the sizing of the auxiliary engines was based on previous works. Each configuration consists of a combination of these solutions. The selection of the best configuration is one contribution of this paper. The new configurations are classified according to the reduction of CO2 emitted in comparison to the original system. For different demand levels the results indicate that the configuration classification may vary. Another valuable contribution of this work is the sizing of the battery and hydrogen storage systems. They were installed in 20 ft containers since the installation of batteries fuel cells and hydrogen tanks in containers is widely used for ship retrofit. As a result the most significant reduction of CO2 emissions is 10.69%. This is achieved when the configuration includes main generators auxiliary generators a 3119 kW lithium nickel manganese cobalt (LNMC) battery a 250 kW PEMFC and 581 kg of stored hydrogen.

Traditional high-pressure mechanical compressors account for over half of the car station’s cost have insufficient reliability and are not feasible for a large-scale fuel cell market. An alternative technology employing a two-stage hybrid system based on electrochemical and metal hydride compression technologies represents an excellent alternative to conventional compressors. The high-pressure stage operating at 100–875 bar is based on a metal hydride thermal system. A techno-economic analysis of the metal hydride system is presented and discussed. A model of the metal hydride system was developed integrating a lumped parameter mass and energy balance model with an economic model. A novel metal hydride heat exchanger configuration is also presented based on minichannel heat transfer systems allowing for effective high-pressure compression. Several metal hydrides were analyzed and screened demonstrating that one selected material namely (Ti0.97Zr0.03)1.1Cr1.6Mn0.4 is likely the best candidate material to be employed for high-pressure compressors under the specific conditions. System efficiency and costs were assessed based on the properties of currently available materials at industrial levels. Results show that the system can reach pressures on the order of 875 bar with thermal power provided at approximately 150 ◦C. The system cost is comparable with the current mechanical compressors and can be reduced in several ways as discussed in the paper.

For our 40th episode of the Everything About Hydrogen podcast the gang are joined by hydrogen luminary Marco Alverà the CEO of Snam. Founded in 1941 and listed on the Italian stock exchange since 2001 Snam is a leader in the European gas market and operator of over 41000km of transport networks. Hailed as a visionary who has led the pivot of the world’s 2nd largest gas distribution company towards a clean gas trajectory Marco is widely recognized as a thought leader and a key figure driving the transition towards hydrogen. On the show the team discuss why Marco decided to lead Snam's pivot towards hydrogen what he sees as the role of hydrogen in the energy transition and how blue hydrogen can sit alongside green hydrogen as part of the solution to a decarbonized gas network.

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Pipeline failure caused by Hydrogen-Induced Cracking (HIC) also known as Hydrogen Embrittlement (HE) is a pressing issue for the oil and natural gas industry. Bursts in pipelines are devastating and extremely costly. The explosive force of a bursting pipe can inflict fatal injuries to workers while the combined loss of product and effort to repair are highly costly to producers. Further pipeline failures due to HIC have a long lasting impact on the surrounding environment. Safe use and operation of such pipelines depend on a good understanding of the underlying forces that cause HIC. Specifically a reliable way to predict the growth rate of hydrogen-induced cracks is needed to establish a safe duration of service for each length of pipeline. Pipes that have exceeded or are near the end of their service life can then be retired before the risk of HIC-related failures becomes too high. However little is known about the mechanisms that drive HIC. To date no model has been put forth that accurately predicts the growth rate of fractures due to HIC under extreme pressures such as in the context of natural gas and petroleum pipelines. Herein a mathematical model for the growth of fractures by HIC under extreme pressures is presented. This model is derived from first principles and the results are compared with other models. The implications of these findings are discussed and a description of future work based on these findings is presented.

A technoeconomic analysis of photoelectrochemical (PEC) and photovoltaic-electrolytic (PV-E) solar-hydrogen production of 10 000 kg H₂ day⁻¹ (3.65 kilotons per year) was performed to assess the economics of each technology and to provide a basis for comparison between these technologies as well as within the broader energy landscape. Two PEC systems differentiated primarily by the extent of solar concentration (unconcentrated and 10× concentrated) and two PV-E systems differentiated by the degree of grid connectivity (unconnected and grid supplemented) were analyzed. In each case a base-case system that used established designs and materials was compared to prospective systems that might be envisioned and developed in the future with the goal of achieving substantially lower overall system costs. With identical overall plant efficiencies of 9.8% the unconcentrated PEC and non-grid connected PV-E system base-case capital expenses for the rated capacity of 3.65 kilotons H₂ per year were $205 MM ($293 per m² of solar collection area (m_S⁻²) $14.7 W_H2P⁻¹) and $260 MM ($371 mS−2 $18.8 W_H2P⁻¹) respectively. The untaxed plant-gate levelized costs for the hydrogen product (LCH) were $11.4 kg⁻¹ and $12.1 kg⁻¹ for the base-case PEC and PV-E systems respectively. The 10× concentrated PEC base-case system capital cost was $160 MM ($428 m_S−2 $11.5 WH₂P⁻¹) and for an efficiency of 20% the LCH was $9.2 kg−1. Likewise the grid supplemented base-case PV-E system capital cost was $66 MM ($441 _mS⁻² $11.5 W_H2P⁻¹) and with solar-to-hydrogen and grid electrolysis system efficiencies of 9.8% and 61% respectively the LCH was $6.1 kg⁻¹. As a benchmark a proton-exchange membrane (PEM) based grid-connected electrolysis system was analyzed. Assuming a system efficiency of 61% and a grid electricity cost of $0.07 kWh⁻¹ the LCH was $5.5 kg⁻¹. A sensitivity analysis indicated that relative to the base-case increases in the system efficiency could effect the greatest cost reductions for all systems due to the areal dependencies of many of the components. The balance-of-systems (BoS) costs were the largest factor in differentiating the PEC and PV-E systems. No single or combination of technical advancements based on currently demonstrated technology can provide sufficient cost reductions to allow solar hydrogen to directly compete on a levelized cost basis with hydrogen produced from fossil energy. Specifically a cost of CO₂ greater than ∼$800 (ton CO₂)−1 was estimated to be necessary for base-case PEC hydrogen to reach price parity with hydrogen derived from steam reforming of methane priced at $12 GJ⁻¹ ($1.39 (kg H₂)⁻¹). A comparison with low CO₂ and CO₂-neutral energy sources indicated that base-case PEC hydrogen is not currently cost-competitive with electrolysis using electricity supplied by nuclear power or from fossil-fuels in conjunction with carbon capture and storage. Solar electricity production and storage using either batteries or PEC hydrogen technologies are currently an order of magnitude greater in cost than electricity prices with no clear advantage to either battery or hydrogen storage as of yet. Significant advances in PEC technology performance and system cost reductions are necessary to enable cost-effective PEC-derived solar hydrogen for use in scalable grid-storage applications as well as for use as a chemical feedstock precursor to CO₂-neutral high energy-density transportation fuels. Hence such applications are an opportunity for foundational research to contribute to the development of disruptive approaches to solar fuels generation systems that can offer higher performance at much lower cost than is provided by current embodiments of solar fuels generators. Efforts to directly reduce CO₂ photoelectrochemically or electrochemically could potentially produce products with higher value than hydrogen but many as yet unmet challenges include catalytic efficiency and selectivity and CO₂ mass transport rates and feedstock cost. Major breakthroughs are required to obtain viable economic costs for solar hydrogen production but the barriers to achieve cost-competitiveness with existing large-scale thermochemical processes for CO₂ reduction are even greater.

In the field of energy storage recently investigated nanocomposites show promise in terms of high hydrogen uptake and release with enhancement in the reaction kinetics. Among several carbonaceous nanovariants like carbon nanotubes (CNTs) fullerenes and graphitic nanofibers reveal reversible hydrogen sorption characteristics at 77 K due to their van der Waals interaction. The spillover mechanism combining Pd nanoparticles on the host metal-organic framework (MOF) show room temperature uptake of hydrogen. Metal or complex hydrides either in the nanocomposite form and its subset nanocatalyst dispersed alloy phases illustrate the concept of nanoengineering and nanoconfinement of particles with tailor-made properties for reversible hydrogen storage. Another class of materials comprising polymeric nanostructures such as conducting polyaniline and their functionalized nanocomposites are versatile hydrogen storage materials because of their unique size high specific surface-area pore-volume and bulk properties. The salient features of nanocomposite materials for reversible hydrogen storage are reviewed and discussed.

Recent interest in biomass-based fuel blendstocks and chemical compounds has stimulated research efforts on conversion and upgrading pathways which are considered as critical commercialization drivers. Existing pre-/post-conversion pathways are energy intense (e.g. pyrolysis and hydrogenation) and economically unsustainable thus more efficient process solutions can result in supporting the renewable fuels and green chemicals industry. This study proposes a process including biomass conversion and bio-oil upgrading using mixed fast and slow pyrolysis conversion pathway as well as sono-catalytic transfer hydrogenation (SCTH) treatment process. The proposed SCTH treatment employs ammonium formate as a hydrogen transfer additive and palladium supported on carbon as the catalyst. Utilizing SCTH bio-oil molecular bonds were broken and restructured via the phenomena of cavitation rarefaction and hydrogenation with the resulting product composition investigated using ultimate analysis and spectroscopy. Additionally an in-line characterization approach is proposed using near-infrared spectroscopy calibrated by multivariate analysis and modelling. The results indicate the potentiality of ultrasonic cavitation catalytic transfer hydrogenation and SCTH for incorporating hydrogen into the organic phase of bio-oil. It is concluded that the integration of pyrolysis with SCTH can improve bio-oil for enabling the production of fuel blendstocks and chemical compounds from lignocellulosic biomass.

The use of hydrogen as a clean and renewable alternative to fossil fuels requires a suite of flammability mitigating technologies particularly robust sensors for hydrogen leak detection and concentration monitoring. To this end we have developed a class of lightweight optical hydrogen sensors based on a metasurface of Pd nano-patchy particle arrays which fulfills the increasing requirements of a safe hydrogen fuel sensing system with no risk of sparking. The structure of the optical sensor is readily nano-engineered to yield extraordinarily rapid response to hydrogen gas (<3 s at 1 mbar H2) with a high degree of accuracy (<5%). By incorporating 20% Ag Au or Co the sensing performances of the Pd-alloy sensor are significantly enhanced especially for the Pd80Co20 sensor whose optical response time at 1 mbar of H2 is just ~0.85 s while preserving the excellent accuracy (<2.5%) limit of detection (2.5 ppm) and robustness against aging temperature and interfering gases. The superior performance of our sensor places it among the fastest and most sensitive optical hydrogen sensors.

Several carbon sequestration technologies have been proposed to utilize carbon dioxide (CO2 ) to produce energy and chemical compounds. However feasible technologies have not been adopted due to the low efficiency conversion rate and high-energy requirements. Process intensification increases the process productivity and efficiency by combining chemical reactions and separation operations. In this work we present a model of a chemical-electrochemical cyclical process that can capture carbon dioxide as a bicarbonate salt. The proposed process also produces hydrogen and electrical energy. Carbon capture is enhanced by the reaction at the cathode that displaces the equilibrium into bicarbonate production. Literature data show that the cyclic process can produce stable operation for long times by preserving ionic balance using a suitable ionic membrane that regulates ionic flows between the two half-cells. Numerical simulations have validated the proof of concept. The proposed process could serve as a novel CO2 sequestration technology while producing electrical energy and hydrogen.

Producing hydrogen by water electrolysis suffers from the kinetic barriers in the oxygen evolution reaction (OER) that limits the overall efficiency. With spin-dependent kinetics in OER to manipulate the spin ordering of ferromagnetic OER catalysts (e.g. by magnetization) can reduce the kinetic barrier. However most active OER catalysts are not ferromagnetic which makes the spin manipulation challenging. In this work we report a strategy with spin pinning effect to make the spins in paramagnetic oxyhydroxides more aligned for higher intrinsic OER activity. The spin pinning effect is established in oxideFM/oxyhydroxide interface which is realized by a controlled surface reconstruction of ferromagnetic oxides. Under spin pinning simple magnetization further increases the spin alignment and thus the OER activity which validates the spin effect in rate-limiting OER step. The spin polarization in OER highly relies on oxyl radicals (O∙) created by 1st dehydrogenation to reduce the barrier for subsequent O-O coupling.

Polygeneration energy systems (PES) have the potential to provide a flexible high-efficiency and low-emissions alternative for power generation and chemical synthesis from fossil fuels. This study aims to assess the economic value of fossil-fuel PES which rely on hydrogen as an intermediate product. Our analysis focuses on a representative PES configuration that uses coal as the primary energy input and produces electricity and fertilizer as end-products. We derive a series of propositions that assess the cost competitiveness of the modeled PES under both static and flexible operation modes. The result is a set of metrics that quantify the levelized cost of hydrogen the unit profit-margin of PES and the real option values of ‘diversification’ and ‘flexibility’ embedded in PES. These metrics are subsequently applied to assess the economics of Hydrogen Energy California (HECA) a PES currently under development in California. Under our technical and economic assumptions HECA’s levelized cost of hydrogen is estimated at 1.373 $/kgh. The profitability of HECA as a static PES increases in the share of hydrogen converted to fertilizer rather than electricity. However when configured as a flexible PES HECA almost breaks even on a pre-tax basis. Diversification and flexibility are valuable for HECA when polygeneration is compared to static monogeneration of electricity but these two real options have no value when comparing polygeneration to static monogeneration of fertilizers.

This paper compares the well-to-wheel (WTW) greenhouse gas (GHG) emissions of representative vehicle types–internal combustion engine vehicle (ICEV) hybrid electric vehicle (HEV) plug-in hybrid electric vehicle (PHEV) battery electric vehicle (BEV) and fuel cell electric vehicle (FCEV)–in the future (2030) based on a WTW analysis for the present (2017) and an analysis of various energy policies that could affect future emissions. South Korea was selected as the target region because it has detailed energy policies related to alternative vehicles. The WTW analysis for the present was performed based on three sets of subordinate analyses: (1) life cycle analyses of eight base fuels; (2) life cycle analyses of electricity and hydrogen; and (3) analyses of the fuel economies of seven vehicle types. From the WTW analysis for the present the national average WTW GHG emissions of ICEV-gasoline ICEV-diesel ICEV-liquefied petroleum gas HEV PHEV BEV and FCEV were calculated as 225 233 201 159 133 109 and 55 g-CO₂-eq./km respectively. For calculating the WTW GHG emissions in the future two policies regarding electricity production and three policies regarding hydrogen production were analysed. Three cases with varying the degrees of improvements in fuel economies were considered. Six future scenarios were constructed and each scenario represented the case in which each energy policy is enacted. In the reference scenario for compact car the WTW GHG emissions of ICEVs-gasoline HEV PHEV BEV-200 mile FCEV were analysed as 161 110 97 86 and 91 g-CO₂-eq./km respectively. The differences between ICEV/HEV and BEV were predicted to decrease in the future mainly due to larger improvements of ICEV/HEV in fuel economies compared to that of BEV. The future life cycle GHG emissions of electricity and hydrogen were calculated according to energy policy. Both two policies regarding power generation were confirmed to increase the benefits of utilizing BEVs but current energy policy regarding hydrogen production were confirmed to decrease the benefits of utilizing FCEVs. Based on the comprehensive results of this study a framework was proposed to evaluate the impacts of an energy policy regarding electricity and hydrogen production on the benefits of using BEVs and FCEVs compared to using HEVs and ICEVs. This framework can also be utilized in other countries when they assess and establish their energy policies.

The NASA Safety Standard which establishes a uniform process for hydrogen system design materials selection operation storage and transportation is presented. The guidelines include suggestions for safely storing handling and using hydrogen in gaseous (GH2) liquid (LH2) or slush (SLH2) form whether used as a propellant or non-propellant. The handbook contains 9 chapters detailing properties and hazards facility design design of components materials compatibility detection and transportation. Chapter 10 serves as a reference and the appendices contained therein include: assessment examples; scaling laws explosions blast effects and fragmentation; codes standards and NASA directives; and relief devices along with a list of tables and figures abbreviations a glossary and an index for ease of use. The intent of the handbook is to provide enough information that it can be used alone but at the same time reference data sources that can provide much more detail if required.

Reducing the cost of delivering hydrogen to fuelling stations and dispensing it into fuel cell electric vehicles (FCEVs) is one critical element of efforts to increase the cost-competitiveness of FCEVs. Today hydrogen is primarily delivered to stations by trucks. Pipeline delivery is much rarer: one urban U.S. station has been supplied with 800-psi hydrogen from an industrial hydrogen pipeline since 2011 and a German station on the edge of an industrial park has been supplied with 13000-psi hydrogen from a pipeline since 2006. This article compares the economics of existing U.S. hydrogen delivery methods with the economics of a high-pressure scalable intra-city pipeline system referred to here as the “HyLine” system. In the HyLine system hydrogen would be produced at urban industrial or commercial sites compressed to 15000 psi stored at centralized facilities delivered via high-pressure pipeline to retail stations and dispensed directly into FCEVs. Our analysis of retail fuelling station economics in Los Angeles suggests that as FCEV demand for hydrogen in an area becomes sufficiently dense pipeline hydrogen delivery gains an economic advantage over truck delivery. The HyLine approach would also enable cheaper dispensed hydrogen compared with lower-pressure pipeline delivery owing to economies of scale associated with integrated compression and storage. In the largest-scale fuelling scenario analyzed (a network of 24 stations with capacities of 1500 kg/d each and hydrogen produced via steam methane reforming) HyLine could potentially achieve a profited hydrogen cost of $5.3/kg which is approximately equivalent to a gasoline cost of $2.7/gal (assuming FCEVs offer twice the fuel economy of internal combustion engine vehicles and vehicle cost is competitive). It is important to note that significant effort would be required to develop technical knowledge codes and standards that would enable a HyLine system to be viable. However our preliminary analysis suggests that the HyLine approach merits further consideration based on its potential economic advantages. These advantages could also include the value of minimizing retail space used by hydrogen compression and storage sited at fuelling stations which is not reflected in our analysis.

The computational thermodynamic analysis of a samarium oxide-based two-step solar thermochemical water splitting cycle is reported. The analysis is performed using HSC chemistry software and databases. The first (solar-based) step drives the thermal reduction of Sm2O3 into Sm and O2. The second (non-solar) step corresponds to the production of H2 via a water splitting reaction and the oxidation of Sm to Sm2O3. The equilibrium thermodynamic compositions related to the thermal reduction and water splitting steps are determined. The effect of oxygen partial pressure in the inert flushing gas on the thermal reduction temperature (TH) is examined. An analysis based on the second law of thermodynamics is performed to determine the cycle efficiency (ηcycle) and solar-to-fuel energy conversion efficiency (ηsolar´to´fuel) attainable with and without heat recuperation. The results indicate that ηcycle and ηsolar´to´fuel both increase with decreasing TH due to the reduction in oxygen partial pressure in the inert flushing gas. Furthermore the recuperation of heat for the operation of the cycle significantly improves the solar reactor efficiency. For instance in the case where TH = 2280 K ηcycle = 24.4% and ηsolar´to´fuel = 29.5% (without heat recuperation) while ηcycle = 31.3% and ηsolar´to´fuel = 37.8% (with 40% heat recuperation).

Biomass is plant or animal material that stores both chemical and solar energies and that is widely used for heat production and various industrial processes. Biomass contains a large amount of the element hydrogen so it is an excellent source for hydrogen production. Therefore biomass is a sustainable source for electricity or hydrogen production. Although biomass power plants and reforming plants have been commercialized it remains a difficult challenge to develop more effective and economic technologies to further improve the conversion efficiency and reduce the environmental impacts in the conversion process. The use of biomass-based flow fuel cell technology to directly convert biomass to electricity and the use of electrolysis technology to convert biomass into hydrogen at a low temperature are two new research areas that have recently attracted interest. This paper first briefly introduces traditional technologies related to the conversion of biomass to electricity and hydrogen and then reviews the new developments in flow biomass fuel cells (FBFCs) and biomass electrolysis for hydrogen production (BEHP) in detail. Further challenges in these areas are discussed.

Hydrogen Fuelling Infrastructure Research and Station Technology (H2FIRST) is a project initiated by the DOE in 2015 and executed by Sandia National Laboratories and the National Renewable Energy Laboratory to address R&D barriers to the deployment of hydrogen fuelling infrastructure. One key barrier to the deployment of fuelling stations is the land area they require (i.e. ""footprint""). Space is particularly a constraint in dense urban areas where hydrogen demand is high but space for fuelling stations is limited. This work presents current fire code requirements that inform station footprint then identifies and quantifies opportunities to reduce footprint without altering the safety profile of fuelling stations. Opportunities analyzed include potential new methods of hydrogen delivery as well as alternative placements of station technologies (i.e. rooftop/underground fuel storage). As interest in heavy-duty fuelling stations and other markets for hydrogen grows this study can inform techniques to reduce the footprint of heavy-duty stations as well.



This work characterizes generic designs for stations with a capacity of 600 kg/day hydrogen dispensed and 4 dispenser hoses. Three base case designs (delivered gas delivered liquid and on-site electrolysis production) have been modified in 5 different ways to study the impacts of recently released fire code changes colocation with gasoline refuelling alternate delivery assumptions underground storage of hydrogen and rooftop storage of hydrogen resulting in a total of 32 different station designs. The footprints of the base case stations range from 13000 to 21000 ft².



A significant focus of this study is the NFPA 2 requirements especially the prescribed setback distances for bulk gaseous or liquid hydrogen storage. While the prescribed distances are large in some cases these setback distances are found to have a nuanced impact on station lot size; considerations of the delivery truck path traffic flow parking and convenience store location are also important. Station designs that utilize underground and rooftop storage can reduce footprint but may not be practical or economical. For example burying hydrogen storage tanks underground can reduce footprint but the cost savings they enable depend on the cost of burial and the cost land. Siting and economic analysis of station lot sizes illustrate the benefit of smaller station footprints in the flexibility and cost savings they can provide. This study can be used as a reference that provides examples of the key design differences that fuelling stations can incorporate the approximate sizes of generic station lots and considerations that might be unique to particular designs.

Twinning-induced plasticity (TWIP) steels have higher strength and ductility than conventional steels. Deformation mechanisms producing twins that prevent gliding and stacking of dislocations cause a higher ductility than that of steel grades with the same strength. TWIP steels are considered to be within the new generation of advanced high-strength steels (AHSS). However some aspects such as the corrosion resistance and performance in service of TWIP steel materials need more research. Application of TWIP steels in the automotive industry requires a proper investigation of corrosion behavior and corrosion mechanisms which would indicate the optimum degree of protection and the possible decrease in costs. In general Fe−Mn-based TWIP steel alloys can passivate in oxidizing acid neutral and basic solutions however they cannot passivate in reducing acid or active chloride solutions. TWIP steels have become as a potential material of interest for automotive applications due to their effectiveness impact resistance and negligible harm to the environment. The mechanical and corrosion performance of TWIP steels is subjected to the manufacturing and processing steps like forging and casting elemental composition and thermo-mechanical treatment. Corrosion of TWIP steels caused by both intrinsic and extrinsic factors has posed a serious problem for their use. Passivity breakdown caused by pitting and galvanic corrosion due to phase segregation are widely described and their critical mechanisms examined. Numerous studies have been performed to study corrosion behaviour and passivation of TWIP steel. Despite the large number of articles on corrosion few comprehensive reports have been published on this topic. The current trend for development of corrosion resistance TWIP steel is thoroughly studied and represented showing the key mechanisms and factors influencing corrosion processes and its consequences on TWIP steel. In addition suggestions for future works and gaps in the literature are considered.