Institution of Gas Engineers & Managers
Design and Development of a Catalytic Fixed-Bed Reactor for Gasification of Banana Biomass in Hydrogen Production
Apr 2022
Publication
Hydrogen produced from biomass is an alternative energy source to fossil fuels. In this study hydrogen production by gasification of the banana plant is proposed. A fixed-bed catalytic reactor was designed considering fluidization conditions and a height/diameter ratio of 3/1. Experimentation was carried out under the following conditions: 368 ◦C atmospheric pressure 11.75 g of residual mass of the banana (pseudo-stem) an average particle diameter of 1.84 mm and superheated water vapor as a gasifying agent. Gasification reactions were performed using a catalyzed and uncatalyzed medium to compare the effectiveness of each case. The catalyst was Ni/Al2O3 synthesized by coprecipitation. The gas mixture produced from the reaction was continuously condensed to form a two-phase liquid–gas system. The synthesis gas was passed through a silica gel filter and analyzed online by gas chromatography. To conclude the results of this study show production of 178 mg of synthesis gas for every 1 g of biomass and the selectivity of hydrogen to be 51.8 mol% when a Ni 2.5% w/w catalyst was used. The amount of CO2 was halved and CO was reduced from 3.87% to 0% in molar percentage. Lastly a simulation of the distribution of temperatures inside the furnace was developed; the modeled behavior is in agreement with experimental observations.
Three-dimensional Simulations of Lean H2-air Flames Propagating in a Narrow Gap: n the Validity of the Quasi-two-dimensional Appoximation
Sep 2021
Publication
The premixed propagation of lean isobaric H2-air flames (φ = 0.3) in Hele-Shaw cells (i.e. two parallel plates separated by a small distance h on the order of the thickness of the planar adiabatic flame δf ∼ 3 mm) is investigated numerically. Three-dimensional (3D) simulations with detailed chemistry and transport are used to examine the effect of h on the flame dynamics and its overall normalized propagation speed (S T /S L) for a semi-closed system of size 25δf × 25δf × h. To determine the validity of an existing quasi-two-dimensional (quasi-2D) formulation (derived in the limit of h → 0) to capture the 3D dynamics results for h = 0.1δf h = 0.5δf and h = δf are reported. For h = 0.1δf strong cell splitting/merging is observed with associated low frequency/high amplitude oscillations in the temporal evolution of S T /S L (10-17Hz; 6 ≤ S T /S L ≤ 10). Larger values of h exhibit a much smoother evolution. For h = 0.5δf the cell splitting/merging is milder relaxing to a steady propagating speed of S T /S L ∼ 6 after an initial transient; for h = 1δf the flame dynamics along the h direction starts to play an important role showing two distinct phases: (i) initial symmetric propagation with a linear increase in S T /S L (from 5.3 to 6.8) as early signs of asymmetry are visible (ii) followed by a fully non-symmetric propagation resulting in an abrupt increase in S T /S L that quickly relaxes to a constant value thereafter (S T /S L ∼ 10). Our preliminary results suggest that for the lean H2-air mixture considered the quasi-2D approximation breaks down for h > 0.1δf .
Demonstration of Green Hydrogen Production Using Solar Energy at 28% Efficiency and Evaluation of its Economic Viability
Jan 2021
Publication
The solar to hydrogen (STH) efficiency of photovoltaic-electrolysis (PV-E) setups is a key parameter to lower the cost of green hydrogen produced. Commercial c-Si solar cells have neared saturation with respect to their efficiency which warrants the need to look at alternative technologies. In this work we report a concentrator photovoltaic-electrolysis (CPV-E) setup with a STH efficiency of 28% at 41 suns (without the use of Fresnel lenses) the highest reported efficiency using an alkaline system to date. Using this as a base case we carried out a detailed techno-economic (TEA) analysis which showed that despite the high cost associated with CPV cells the levelized cost of hydrogen (LCOH) is at $5.9 kg1 close to that from c-Si solar farms ($4.9 kg1 ) primarily due to the high STH efficiency. We also report sensitivity analysis of factors affecting both CPV and alkaline electrolyser systems such as the CPV module efficiency and installed capacity electrolyser stack lifetime operating current density and working hours. Our results indicate that in a scenario where the installed capacity of CPV technology matches that of silicon and with an electrolyser operating current density of 0.7 A cm2 the LCOH from CPV electrolysis systems can be.
Expert Perceptions of Game-changing Innovations towards Net Zero
Dec 2022
Publication
Current technological improvements are yet to put the world on track to net-zero which will require the uptake of transformative low-carbon innovations to supplement mitigation efforts. However the role of such innovations is not yet fully understood; some of these ‘miracles’ are considered indispensable to Paris Agreement-compliant mitigation but their limitations availability and potential remain a source of debate. We evaluate such potentially game-changing innovations from the experts’ perspective aiming to support the design of realistic decarbonisation scenarios and better-informed net-zero policy strategies. In a worldwide survey 260 climate and energy experts assessed transformative innovations against their mitigation potential at-scale availability and/or widescale adoption and risk of delayed diffusion. Hierarchical clustering and multi-criteria decision-making revealed differences in perceptions of core technological innovations with next generation energy storage alternative building materials iron-ore electrolysis and hydrogen in steelmaking emerging as top priorities. Instead technologies highly represented in well-below-2◦C scenarios seemingly feature considerable and impactful delays hinting at the need to re-evaluate their role in future pathways. Experts’ assessments appear to converge more on the potential role of other disruptive innovations including lifestyle shifts and alternative economic models indicating the importance of scenarios including non-technological and demand-side innovations. To provide insights for expert elicitation processes we finally note caveats related to the level of representativeness among the 260 engaged experts the level of their expertise that may have varied across the examined innovations and the potential for subjective interpretation to which the employed linguistic scales may be prone to.
Hydrogen Generation from a Small-Scale Solar Photovoltaic Thermal (PV/T) Electrolyzer System: Numerical Model and Experimental Verification
Jun 2020
Publication
In this study the electrical electrochemical and thermodynamic performance of a PV/T electrolyzer system was investigated and the experimental results were verified with a numerical model. The annual amounts of electrical and thermal energy from the PV/T electrolyzer system were calculated as 556.8 kWh and 1912 kWh respectively. In addition the hydrogen production performance for the PV/T electrolyzer was compared with that of a PV electrolyzer system. The amount of hydrogen was calculated as 3.96 kg annually for the PV system while this value was calculated as 4.49 kg for the PV/T system. Furthermore the amount of hydrogen production was calculated as 4.59 kg for a 65 ◦C operation temperature. The electrical thermal and total energy efficiencies of the PV/T system which were obtained hourly on a daily basis were calculated and varied between 12–13.8% 36.1–45.2% and 49.1–58.4% respectively. The hourly exergy analyses were also carried out on a daily basis and the results showed that the exergy efficiencies changed between 13.8–14.32%. The change in the electrolysis voltage was investigated by changing the current and temperature in the ranges of 200–1600 mA/cm2 A and 30–65 ◦C respectively. While the current and the water temperature varied in the ranges of 400–2350 mA/cm2 and 28.1–45.8 ◦C respectively energy efficiency and exergy efficiency were in the ranges of 57.85–69.45% and 71.1–79.7% respectively.
Controlling the Pressure of Hydrogen-natural Gas Mixture in an Inclined Pipeline
Feb 2020
Publication
This paper discusses the optimal control of pressure using the zero-gradient control (ZGC) approach. It is applied for the first time in the study to control the optimal pressure of hydrogen natural gas mixture in an inclined pipeline. The solution to the flow problem is first validated with existing results using the Taylor series approximation regression analysis and the Runge-Kutta method combined. The optimal pressure is then determined using ZGC where the optimal set points are calculated without having to solve the non-linear system of equations associated with the standard optimization problem. It is shown that the mass ratio is the more effective parameter compared to the initial pressure in controlling the maximum variation of pressure in a gas pipeline.
Residual Tensile Properties of Carbon Fiber Reinforced Epoxy Resin Composites at Elevated Temperatures
Sep 2021
Publication
Carbon fiber reinforced epoxy resin composites have attracted great attention in high pressure hydrogen storage for its light weight and excellent mechanical properties. The degradation of residual mechanical properties at elevated temperature from 20 °C to 450 °C were studied experimentally. The effects of temperature on the tensile strength and failure mode of the composite specimens with stacking sequences of 0° 90° and ±45° (labeled as CF0 CF90 and CF 45) were systematically analyzed followed by the fracture surfaces examination. Results show that the tensile strength residual ratios of the three kinds of specimens decrease significantly with heating temperature increasing. In particular the decomposing temperature of the resin matrix exerts the largest effects on the degradation of tensile strength of CF0 specimen within 450 °C. While the loss of tensile strength of CF90 and CF45 specimens is dependent on the thermal softening of epoxy resin which has closely related to the glass transition temperature. Furthermore the debonding and fiber softening appeared in the CF0 specimens when the temperature reached 450 °C. For CF90 specimens the degradation of bonding strength of epoxy could be found at 150 °C and regarding CF45 specimens delamination cracking between plies occurred extensively when the temperature above 125 °C.
Risk Assessment and Mitigation Evaluation for Hydrogen Vehicles in Private Garages. Experiments and Modelling
Sep 2021
Publication
Governments and local authorities introduce new incentives and regulations for cleaner mobility as part of their environmental strategies to address energy challenges. Fuel cell electric vehicles (FCEVs) are becoming increasingly important and will extend beyond captive fleets reaching private users. Research on hydrogen safety issues is currently led in several projects in order to highlight and manage risks of FCEVs in confined spaces such as tunnels underground parkings repair garages etc. But what about private garages - that involve specific geometries volumes congestion ventilation? This study has been carried out in the framework of PRHyVATE JIP project which aims at better understanding hydrogen build-up and distribution in a private garage. The investigation went through different rates and modes of ventilation. As first step an HAZID (Hazard Identification) has been realized for a generic FCEV. This preliminary work allowed to select and prioritize accidental release scenarios to be explored experimentally with helium in a 40-m3 garage. Several configurations of release ventilation modes and congestion – in transient regime and at steady state – have been tested. Then analytical and numerical calculation approaches have been applied and adjusted to develop a simplified methodology. This methodology takes into account natural ventilation for assessment of hydrogen accumulation and mitigation means optimization. Finally a global risk evaluation – including ignition of a flammable hydrogen-air mixture – has been performed to account for the mostly feared events and to evaluate their consequences in a private garage. Thus preliminary recommendations good practices and safety features for safely parking FCEVs in private garages can be proposed.
An Overview of the Recent Advances in Composite Materials and Artificial Intelligence for Hydrogen Storage Vessels Design
Mar 2023
Publication
The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.
A Review on Thermal Coupling of Metal Hydride Storage Tanks with Fuel Cells and Electrolyzers
Dec 2022
Publication
Hydrogen is one of the energy carriers that has started to play a significant role in the clean energy transition. In the hydrogen ecosystem storing hydrogen safely and with high volumetric density plays a key role. In this regard metal hydride storage seems to be superior to compressed gas storage which is the most common method used today. However thermal management is a challenge that needs to be considered. Temperature changes occur during charging and discharging processes due to the reactions between metal metal hydride and hydrogen which affect the inflow or outflow of hydrogen at the desired flow rate. There are different thermal management techniques to handle this challenge in the literature. When the metal hydride storage tanks are used in integrated systems together with a fuel cell and/or an electrolyzer the thermal interactions between these components can be used for this purpose. This study gives a comprehensive review of the heat transfer during the charging and discharging of metal hydride tanks the thermal management system techniques used for metal hydride tanks and the studies on the thermal management of metal hydride tanks with material streams from the fuel cell and/or electrolyzers.
China's Hydrogen Development Strategy in the Context of Double Carbon Targets
Dec 2022
Publication
As a clean low-carbon efficient and renewable energy source hydrogen has gradually become an important energy carrier to combat climate change and achieve sustainable development in the world. China is now facing the stress of realizing the carbon peak and carbon neutrality goals where hydrogen will play a significant role. Against this backdrop to develop China's hydrogen strategy under the carbon peak and carbon neutrality goals this paper explores the hydrogen resource endowment in China presents the concepts such as Hydrogen Ethics and the Hu's Hydrogen Line and discusses the status quo and existing advantages in hydrogen production storage transport and utilization in China. Six major obstacles and challenges that China's hydrogen energy industry is facing are pointed out i.e. cost problem inadequate hydrogen infrastructures low energy efficiency mismatching the development progress of renewable energy insufficient market demand shortcomings in technology and imperfect policy system. Finally five policy suggestions for the future development of China's hydrogen energy industry are proposed as follows: (1) make an action plan as a response to the national hydrogen development plan; (2) build an international and domestic double-cycle hydrogen economic system; (3) incorporate hydrogen into the establishment of a clean low-carbon safe and efficient energy system; (4) accelerate the technological innovation to form advanced hydrogen technologies; and (5) construct hydrogen-oriented industrial clusters/parks to expand the hydrogen utilization market. It is concluded that for meeting the carbon peak and carbon neutrality goals China should leverage the dual advantages of hydrogen as an energy carrier and an industrial raw material allowing the hydrogen industry to play a synergistic role in ensuring the country's energy security promoting the socio-economic transformation and upgrading and protecting the ecological environment thereby providing a technical option and support for China to achieve the ultimate goal of carbon neutrality.
Recent Advances in Hybrid Water Electrolysis for Energy-saving Hydrogen Production
Nov 2022
Publication
Electricity-driven water splitting to convert water into hydrogen (H2) has been widely regarded as an efficient approach for H2 production. Nevertheless the energy conversion efficiency of it is greatly limited due to the disadvantage of the sluggish kinetic of oxidation evolution reaction (OER). To effectively address the issue a novel concept of hybrid water electrolysis has been developed for energy– saving H2 production. This strategy aims to replace the sluggish kinetics of OER by utilizing thermodynamically favorable organics oxidation reaction to replace OER. Herein recent advances in such water splitting system for boosting H2 evolution under low cell voltage are systematically summarized. Some notable progress of different organics oxidation reactions coupled with hydrogen evolution reaction (HER) are discussed in detail. To facilitate the development of hybrid water electrolysis the major challenges and perspectives are also proposed.
Everything About Hydrogen Podcast: Using Hydrogen to Decarbonise Steel Manufacturing
Mar 2022
Publication
Hydrogen could be used in many hard-to-decarbonize sectors. Foremost amongst them is the steel manufacturing industry. On this episode of EAH we speak with Dr. Martin Pei Executive Vice President and CTO of SSAB and the first Chairman of the Board for Hybrit Development AB. SSAB is a global steel company with a leading position in high-strength steels and related services. Together with their partners LKAB and Vattenfall SSAB are making a unique joint effort to change the Swedish iron and steel industry fundamentally. With HYBRIT technology SSAB aims to be the first steel company in the world to bring fossil-free steel to the market already in 2026 and largely eliminate carbon dioxide emissions from the company's own operations as soon as 2030.
The podcast can be found on their website.
The podcast can be found on their website.
Levelized Cost of Hydrogen for Refueling Stations with Solar PV and Wind in Sweden: On-grid or Off-grid?
Dec 2021
Publication
The European Union expects that hydrogen will play a vital role in future energy systems. Fuel cell electric vehicles currently present a key development path for electrification of the transport sector which requires infrastructure investments of hydrogen refueling stations preferably powered by renewables such as solar and wind energy. The economic feasibility of refueling stations depends on geographical locations. This study introduces a model to identify the key cost components of renewable hydrogen for refueling stations and simulates the performance using solar radiation wind speed and electricity price data in a selection of Swedish cities. The study demonstrates the importance of integrating the electricity grid in green hydrogen production. Wind speed is crucial in reducing the cost whereas solar radiation has less influence. In addition a combination of solar and wind brings better performance in an off-grid scenario. The most encouraging finding is the cost of 35e72 SEK/kg (3.5e7.2 V/kg) which is competitive with reported costs in other EUcountries especially since this cost excludes any government support scheme. The study provides a reference for investors and policy makers foreseeing the industrial landscape for hydrogen energy development.
Optimized Configuration and Operating Plan for Hydrogen Refueling Station with On-Site Electrolytic Production
Mar 2022
Publication
Hydrogen refueling stations (HRSs) are critical for the popularity of hydrogen vehicles (fuel cell electric vehicles—FCEVs). However due to high installation investment and operating costs the proliferation of HRSs is difficult. This paper studies HRSs with on-site electrolytic production and hydrogen storage devices and proposes an optimization method to minimize the total costs including both installation investment and operating costs (OPT-ISL method). Moreover to acquire the optimization constraints of hydrogen demand this paper creatively develops a refueling behavior simulation method for different kinds of FCEVs and proposes a hydrogen-demand estimation model to forecast the demand with hourly intervals for HRS. The Jensen–Shannon divergence is applied to verify the accuracy of the hydrogen-demand estimation. The result: 0.029 is much smaller than that of the estimation method in reference. Based on the estimation results and peak-valley prices of electricity from the grid a daily hydrogen generation plan is obtained as well as the optimal capacities of electrolyzers and storage devices. As for the whole costs compared with previous configuration methods that only consider investment costs or operating costs the proposed OPT-ISL method has the least 8.1 and 10.5% less respectively. Moreover the proposed OPT-ISL method shortens the break-even time for HRS from 11.1 years to 7.8 years a decrease of 29.7% so that the HRS could recover its costs in less time.
Reliability Analysis of Pyrotechnic Igniter for Hydrogen-Oxygen Rocket Engine with Low Temperature Combustion Instability Failure Mode
Mar 2022
Publication
To evaluate the functional reliability of the pyrotechnic igniter in the failure mode of unstable combustion at low temperature a reliability and reliability sensitivity analysis method based on the combination of an interior ballistic model and Kriging reliability method is proposed. Through the deterministic interior ballistic simulation the failure mode of low temperature unstable combustion of the pyrotechnic igniter is examined while the random variables are introduced to establish the ignition nonlinear implicit function of the pyrotechnic igniter. The ignition display function of the pyrotechnic igniter is established by the Kriging model which avoids the repeated calculation of true limit state function values. This study provides an efficient approach to evaluate the ignition reliability of the pyrotechnic igniter and compared with the traditional Monte Carlo method to verify the accuracy of the results. Finally reliability-based sensitivity indices are presented to quantify the significance of random parameters. It is shown that the influence of the uncertainties can be precisely described and the diameter of the nozzle plays a dominant role in ignition reliability. Additionally ignition experiments of nozzles with different diameters were performed to verify the result of sensitivity. This can further support the detailed design of the pyrotechnic igniter
Coupling Combustion Simulation and Primary Evaluation of an Asymmetric Motion Diesel Pilot Hydrogen Engine
Jul 2022
Publication
The thermal efficiency and combustion of conventional hydrogen engines cannot be optimized and improved by its symmetric reciprocating. This article introduces an asymmetric motion hydrogen engine (AHE) and investigates its combustion characteristics using diesel pilot ignition. A dynamic model is firstly proposed to describe the asymmetric motion of the AHE and then it is coupled into a multidimensional model for combustion simulation. The effect of asymmetric motion on the AHE combustion is also analyzed by comparing with a corresponding conventional symmetric hydrogen engine (SHE). The results show that the AHE moves slower in compression and faster in expansion than the SHE which brings about higher hydrogen-air mixing level for combustion. The asymmetric motion delays diesel injection to ignite the AHE and its combustion appears later than the SHE which leads to lower pressure and temperature for reducing NO formation. However the AHE faster expansion has a more severe post-combustion effect to reduce isovolumetric heat release level and decrease the energy efficiency.
Open-source Project Feasibility Tools for Supporting Development of the Green Ammonia Value Chain
Nov 2022
Publication
Ammonia plays a vital role in feeding the world through fertilizer production as well as having other industrial uses. However current ammonia production processes rely heavily on fossil fuels mostly natural gas to generate hydrogen as a feedstock. There is an urgent need to re-design and decarbonise the production process to reduce greenhouse emissions and avoid dependence on volatile gas markets and a depleting resource base. Renewable energy driven electrolysis to generate hydrogen provides a viable pathway for producing carbon-free or green ammonia. However a key challenge associated with producing green ammonia is managing low cost but highly variable wind and solar renewable energy generation for hydrogen electrolysis while maintaining reliable operation of the less flexible ammonia synthesis unit. To date green ammonia production has only been demonstrated at pilot scale and optimising plant configurations and scaling up production facilities is an urgent task. Existing feasibility studies have demonstrated the ability to model and cost green ammonia production pathways that can overcome the technical and economic challenges. However these existing approaches are context specific demonstrating the ability to model and cost green ammonia production for defined locations with set configurations. In this paper we present a modelling framework that consolidates the array of configurations previously studied into a single framework that can be tailored to the location of interest. Our open-source green ammonia modelling and costing tool dynamically simulates the integration of renewable energy with a wide range of balancing power and storage options to meet the flexible demands of the green ammonia production process at hourly time resolution over a year or more. Unlike existing models the open-source implementation of our tool allows it to be used by a potentially wide range of stakeholders to explore their own projects and help guide the upscaling of green ammonia as a pathway for decarbonisation. Using Gladstone in Australia as a case study a 1 million tonne per annum (MMTPA) green ammonia plant is modelled and costed using price assumptions for major equipment in 2030 provided by the Australian Energy Market Operator (AEMO). Using a hybrid (solar PV and wind) renewable energy source and Battery Energy Storage System as balancing technology we estimate a levelized cost of ammonia (LCOA) between 0.69 and 0.92 USD kgNH3 -1 . While greater than historical ammonia production costs from natural gas falling renewables costs and emission reduction imperatives suggest a major future role for green ammonia.
Optimization of a Heavy-Duty Hydrogen-Fueled Internal Combustion Engine Injector for Optimum Performance and Emission Level
Jul 2025
Publication
Hydrogen is a promising zero-carbon fuel for internal combustion engines; however the geometric optimization of injectors for low-pressure direct-injection (LPDI) systems under lean-burn conditions remains underexplored. This study presents a high-fidelity optimization framework that couples a validated computational fluid dynamics (CFD) combustion model with a surrogate-assisted multi-objective genetic algorithm (MOGA). The CFD model was validated using particle image velocimetry (PIV) data from non-reacting flow experiments conducted in an optically accessible research engine developed by Sandia National Laboratories ensuring accurate prediction of in-cylinder flow structures. The optimization focused on two critical geometric parameters: injector hole count and injection angle. Partial indicated mean effective pressure (pIMEP) and in-cylinder NOx emissions were selected as conflicting objectives to balance performance and emissions. Adaptive mesh refinement (AMR) was employed to resolve transient in-cylinder flow and combustion dynamics with high spatial accuracy. Among 22 evaluated configurations including both capped and uncapped designs the injector featuring three holes at a 15.24◦ injection angle outperformed the baseline delivering improved mixture uniformity reduced knock tendency and lower NOx emissions. These results demonstrate the potential of geometrybased optimization for advancing hydrogen-fueled LPDI engines toward cleaner and more efficient combustion strategies.
Just Energy Transition: Learning from the Past for a More Just and Sustainable Hydrogen Transition in West Africa
Dec 2022
Publication
The rising demand for energy and the aim of moving away from fossil fuels and to low-carbon power have led many countries to move to alternative sources including solar energy wind geothermal energy biomass and hydrogen. Hydrogen is often considered a “missing link” in guaranteeing the energy transition providing storage and covering the volatility and intermittency of renewable energy generation. However due to potential injustice with regard to the distribution of risks benefits and costs (i.e. in regard to competing for land use) the large-scale deployment of hydrogen is a contested policy issue. This paper draws from a historical analysis of past energy projects to contribute to a more informed policy-making process toward a more just transition to the hydrogen economy. We perform a systematic literature review to identify relevant conflict factors that can influence the outcome of hydrogen energy transition projects in selected Economic Community of West African States countries namely Nigeria and Mali. To better address potential challenges policymakers must not only facilitate technology development access and market structures for hydrogen energy policies but also focus on energy access to affected communities. Further research should monitor hydrogen implementation with a special focus on societal impacts in producing countries.
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