Publications
Hydrogen Embrittlement Behaviors During SSRT Tests in Gaseous Hydrogen for Cold-word Type 316 Austenitic Stainless Steel and Iron-based Supperalloy A286 Used in Hydrogen Refueling Station
Feb 2024
Publication
To consider an appropriate evaluation method for hydrogen compatibility slow strain rate tensile (SSRT) tests were conducted on high strength piping materials cold-worked type 316 austenitic stainless steel (SUS316CW) and iron-based superalloy A286 used in hydrogen stations for two years.<br/>SUS316CW used at room temperature in 82 MPa gaseous hydrogen contained 7.8 mass ppm hydrogen. The SSRT test of SUS316CW was conducted in nitrogen at -40 °C. The fracture surface showed dimples and no hydrogen embrittlement behavior was observed. While the SSRT test of SUS316CW in 70 MPa gaseous hydrogen at -40 °C showed a slight decrease in reduction area and a brittle fracture morphology in the outer layer. This was considered to be the effect of high-pressure gaseous hydrogen during the SSRT test in addition to the pre-contained hydrogen.<br/>A286 used at -40 °C in 82 MPa gaseous hydrogen contained negligible hydrogen (0.14 mass ppm). SSRT tests were conducted at 150 °C in 70 MPa gaseous hydrogen and in air and showed a low relative reduction in area (RRA) value. To investigate the decrease in the RRA we switched the gas from hydrogen to air in the middle of the SSRT test and closely examined the RRA values and fracture morphology including side cracks. The hydrogen embrittlement was found to originate from the elastic deformation region. Stress cycling in the elastic deformation region also accelerated the effect of hydrogen. These were attributed to an increase in the lattice hydrogen content. While in the plastic deformation region hydrogen trapped in the defects and hydrogen through the generated surface cracks increased the hydrogen content at the crack tips reducing the RRA value. And there was a good correlation between the crack lengths and RRA values.<br/>Then hydrogen embrittlement mechanism depends on the operating conditions (stress and temperature) of the material and evaluating the hydrogen compatibility of materials by controlling their hydrogen content and strain according to the service environment is desirable.
Hydrogen Production from Wastewater: A Comprehensive Review of Conventional and Solar Powered Technologies
Mar 2024
Publication
The need to reduce the carbon footprint of conventional energy sources has made green hydrogen a promising solution for the energy transition. The most environmentally friendly way to produce hydrogen is through water-based production using renewable energy. However the availability of fresh water is limited so switching to wastewater instead of fresh water is the key solution to this problem. In response to this issue the present review reports the main findings of the research studies dealing with the feasibility of hydrogen production from wastewater using various technologies including biological electrochemical and advanced oxidation routes. These methods have been studied in a large number of experiments with the aim of investigating and improving the potential of each method. On the other hand the maturity of solar energy technologies has led researchers to focus on the possibility of harnessing this source and combining it with wastewater treatment techniques for the production of green hydrogen. Therefore the present review pays special attention to solar driven hydrogen production from wastewater by highlighting the potential of several technologies for simultaneous water treatment and green hydrogen production from wastewater. Recent results limitations challenges possible improvements and techno-economic assessments reported by several authors as well as future directions of research and industrial implementation in this field are reported.
Multi-state Load Model for Multiple Hydrogen Electrolysers Operation in the Power Grid
Jan 2025
Publication
This paper presents multiple hydrogen electrolysers integrations in the power grid and their operational stra tegies for better performance. Electrolysers have been considered as electrical loads and multi-state load model for the operation of an electrolysers have been proposed. Strategy for the operation of multiple electrolysers at different positions in a grid are formulated and Multi-State Round Robin strategy is proposed. The proposed strategy is validated by implementing that to a coastal power grid and to meet the hydrogen energy demand of vessels at the ports. Simulation has been conducted modeling the grid and electrolysers in DIgSILENT Power factory. A comparison has been performed between two state load model and multi state load model considering Multi-State Round Robin operational strategy. Line loading and hydrogen production are the considered per formance indicators. The results show that the proposed model and strategy improves the hydrogen production and operational flexibility of the system.
Hydrogen-induced Calcite Dissolution in Amaltheenton Formation Claystones: Implications for Underground Hydrogen Storage Caprock Integrity
Aug 2022
Publication
With the rising potential of underground hydrogen storage (UHS) in depleted oil and gas reservoirs or deep saline aquifers questions remain regarding changes to geological units due to interaction with injected hydrogen. Of particular importance is the integrity of potential caprocks/seals with respect to UHS. The results of this study show significant dissolution of calcite fossil fragments in claystone caprock proxies that were treated with a combination of hydrogen and 10 wt% NaCl brine. This is the first time it has been experimentally observed in claystones. The purpose of this short communication is to document the initial results that indicate the potential alteration of caprocks with injected hydrogen and to further highlight the need for hydrogen-specific studies of caprocks in areas proposed for UHS.
Development of Electric Power Generator by Using Hydrogen
Nov 2023
Publication
In this research we developed a hydrogen (H2 ) electric generator in an H2 generation system based on chemical reactions. In the experiment we tested the performance of the H2 electric generator and measured the amount of H2 generated. The maximum output was 700 W and the thermal efficiency was 18.2%. The theoretical value and measured value were almost the same and the maximum error was 4%.
Design and Optimal Sizing of a Hydrogen Uninterruptable Power Supply (UPS) System for Addressing Residential Power Cutoffs
Jan 2025
Publication
Hydrogen (H2) offers a green medium for storing the excess from renewables production instead of dumping it thus being crucial to decarbonisation efforts. Hydrogen also offers a storage medium for the grid’s cheap electricity to be used during grid peak demand or grid power cutoffs. Funded by the Scottish Government’s Emerging Energy Technologies this paper presents the design and performance analysis of a hydrogen uninterruptible power supply (H2GEN) for Cygnas Solutions Ltd. which is intended to enable continuity of supply in the residential sector while eradicating the need for environmentally and health risky lead–acid batteries and diesel generator backup. This paper presents the design optimal sizing and analysis of two H2Gen architectures one powered by the grid alone and the other powered by both the grid and a renewable (PV) source. By developing a model of each architecture in the HOMER space and using residential location weather data the home yearly load–demand profile and the grid yearly power outages profile in the developed models the optimal sizing of each H2Gen design was realised by minimising the costs while ensuring the H2Gen meets the home power demand during grid outages To enable HOMER to optimise its selection the sizes technical specifications and costs of all the market-available H2GEN components were added in the HOMER search space. Moreover the developed models were also used in assessing the sensitivity of the simulation outputs to several changes in the modelled system design and settings. Using a residential home with frequent power outages in New Delhi India as a case study it was found that the optimal sizing of H2Gen Architecture 1 is comprised of a 2 kW electrolyser a 0.2 kg type-I tank and a 2 kW water-cooled fuel cell directly connected to the AC bus offering an operational lifetime of 14.3 years. It was also found that the optimal sizing of Architecture 2 is comprised of a 1 kV PV utilised with the same 2 kW electrolyser 0.2 kg type-I tank and 2 kW water-cooled fuel cell connected to the AC bus. While the second design was found to have a higher capital cost due to the added PV it offered a more cost-effective and environmentally friendly architecture which contributes to the ongoing energy transition. This paper further investigated the capacity expansion of each H2GEN architecture to meet higher load demands or increased grid power outages. From the analysis of the simulation results it has been concluded that the most feasible and cost-effective H2GEN system expansion for meeting increased power demands or increased grid outages can be realised by using the developed models for optimally sizing the expanded H2Gen on a case-by-case basis because the increase in these profiles is highly time-dependent (for example an increased load demand or increased grid outage in the morning can be met by the PV while in the evening it must be met by the H2GEN). Finally this paper investigated the impact of other environmental variables such as the temperature and relative humidity on the H2GEN’s performance and provided further insights into increasing the overall system efficiency and cost benefit through utilising the H2GEN’s exhaust heat in the home space for heating/cooling and selling the electrolyser exhaust’s O2 as a commodity.
CFD Analysis of Hydrogen Leakage from a Small Hole in a Sloping Roof Hydrogen Refueling Station
Sep 2023
Publication
As a key link in the application of hydrogen energy hydrogen refueling stations are significant for their safe operation. This paper established a three-dimensional 1:1 model for a seaport hydrogen refueling station in Ningbo City. In this work the CFD software FLUENT was used to study the influence of leakage angles on the leakage of high-pressure hydrogen through a small hole. Considering the calculation accuracy and efficiency this paper adopted the pseudo-diameter model. When the obstacle was far from the leakage hole it had almost no obstructive effect on the jet's main body. Still it affected the hydrogen whose momentum in the outer layer of the jet has been significantly decayed. In this condition there would be more hydrogen in stagnation. Thus the volume of the flammable hydrogen cloud was hardly affected while there was a significant increase in the volume of the hazardous hydrogen cloud. When the obstacle was close to the leakage hole it directly affected the jet's main body. Therefore the volume of the flammable hydrogen cloud increased. However the air impeded the hydrogen jet relatively less because the hydrogen jet contacted the obstacle more quickly. The hydrogen jet blocked by the obstacle still has some momentum. Therefore there was no more hydrogen in stagnation and no significant increase in the volume of the hazardous hydrogen cloud.
Experimental Investigation on the Optimal Injection and Combustion Phasing for a Direct Injection Hydrogen-fuelled Internal Combustion Engine for Heavy-duty Applications
Dec 2024
Publication
In the current context of increasing demand for clean transportation hydrogen usage in internal combustion engines (ICEs) represents a viable solution to abate all engine-out criteria pollutants and almost zeroing CO2 tailpipe emissions. Indeed the wider flammability limits thanks to the higher flame propagation speed and the lower minimum ignition energy compared with conventional fuels extend the stable combustion regime to leaner mixtures thus allowing high thermal efficiency keeping under control the NOX emissions. To fully exploit the potential of hydrogen as a fuel and to avoid undesired abnormal combustion processes a deep characterization of the combustion process is needed. With this aim a 6-cylinder 12.9-L heavy-duty engine was converted from a port-fuel injected compressed natural gas to a direct injected hydrogen spark ignition one. A wide experimental campaign was carried out consisting of several sweeps of relative air-fuel ratios spark advances and injection timings at different engine speeds and loads aiming to define a preliminary engine map. The effect of each calibration parameter at different engine load and speed has been analyzed through the combination of relevant combustion parameters as well as NOX emissions. The results have demonstrated the critical influence of the mixture inhomogeneity when the injection is retarded through the top dead center firing as indicated by the increase in NOX emissions and combustion variability. The analysis of the combustion timing has indicated the dependence of the optimal MFB50 on the relative air-fuel ratio. Lastly the analysis of 200 consecutive cycles for each operating condition has allowed the evaluation of the influence of the main calibration parameters on the cyclic variability thus providing further insights about the lean limit of hydrogen in ICE.
Optimization of Injection Molding Process Parameters for the Lining of IV Hydrogen Storage Cylinder
Jan 2023
Publication
The hydrogen storage cylinder lining was taken as the research object. The injection model of the cylinder liner was developed employing 3D software a two-cavity injection molding system was built and Moldfow was utilized for analysis to determine the best combination of injection molding process parameters. The efects of injection process parameters (melt temperature mold temperature holding pressure holding time and cooling time) on the evaluation index were analyzed by orthogonal experiment L16(45 ). The prediction data of IV hydrogen storage cylinder lining under diferent parameters were obtained by the range analysis method. The multi-objective optimization problem of injection molding process was transformed into a single-objective optimization problem by using the grey correlation analysis method. The optimal parameters such as melt temperature 270 °C mold temperature 80 °C packing pressure 55 MPa packing time 20 s and cooling time 13 s were obtained. Taguchi method was adopted to obtain SNR (signal-to-noise ratio) while range and variance methods were used for analysis. The results showed that warpage was 0.4892 mm the volume shrinkage was 12.31% the residual stress in the frst direction was 98.13 MPa and the residual stress in the second direction was 108.1 MPa. The comprehensive index was simultaneously most impacted by the melt temperature.
Review on Bubble Dynamics in Proton Exchange Membrane Water Electrolysis: Towards Optimal Green Hydrogen Yield
Dec 2023
Publication
Water electrolysis using a proton exchange membrane (PEM) holds substantial promise to produce green hydrogen with zero carbon discharge. Although various techniques are available to produce hydrogen gas the water electrolysis process tends to be more cost-effective with greater advantages for energy storage devices. However one of the challenges associated with PEM water electrolysis is the accumulation of gas bubbles which can impair cell performance and result in lower hydrogen output. Achieving an in-depth knowledge of bubble dynamics during electrolysis is essential for optimal cell performance. This review paper discusses bubble behaviors measuring techniques and other aspects of bubble dynamics in PEM water electrolysis. It also examines bubble behavior under different operating conditions as well as the system geometry. The current review paper will further improve the understanding of bubble dynamics in PEM water electrolysis facilitating more competent inexpensive and feasible green hydrogen production.
A Review of the Mechanics of Lined Engineered Cavities and their Implications on Hydrogen Storage
Jan 2025
Publication
Large-scale hydrogen storage at scales ranging from gigawatt-hours (GWh) to terawatt-hours (TWh) is currently projected to be an important component of the lowest cost options for a 100% variable renewable energy system driven partly by benefits to the grid from converting variable renewable electricity into hydrogen and partly by the anticipated growing role of hydrogen in a future net-zero energy system. Lined engineered cavities (LEC)s are among the prospective types of underground storage technology because they enable hydrogen storage at highpressure in the gaseous form and are expected to not rely on specific types of rock mass. They fill a niche in moderate storage capacity and cost because of their complementary advantages. An overview of various possible configurations and materials suitable for LECs for storing hydrogen is first reviewed to identify potential cost savings and performance improvements. Amongst the various LEC configurations lined engineered shafts (LES) are identified as having the greatest potential for cost reduction in softer rock masses such as sedimentary formations due to reduced excavation and construction complexity. Despite these advantages significant gaps remain in understanding the long-term behaviour of LES under cyclical loading as revealed through a review of the theoretical and experimental techniques used to study similar LEC configurations. This review paper con cludes with several recommendations for future research in numerical model formulation and material advancement with strong potential to increase the feasibility of LESs for hydrogen storage.
Hydrogen Balloon Transportation: A Cheap and Efficiency Mode to Transport Hydrogen
Nov 2023
Publication
The chances of a global hydrogen economy becoming a reality have increased significantly since the COVID pandemic and the war in Ukraine and for net zero carbon emissions. However intercontinental hydrogen transport is still a major issue. This study suggests transporting hydrogen as a gas at atmospheric pressure in balloons using the natural flow of wind to carry the balloon to its destination. We investigate the average wind speeds atmospheric pressure and temperature at different altitudes for this purpose. The ideal altitudes to transport hydrogen with balloons are 10 km or lower and hydrogen pressures in the balloon vary from 0.25 to 1 bar. Transporting hydrogen from North America to Europe at a maximum 4 km altitude would take around 4.8 days on average. Hydrogen balloon transportation cost is estimated at 0.08 USD/kg of hydrogen which is around 12 times smaller than the cost of transporting liquified hydrogen from the USA to Europe. Due to its reduced energy consumption and capital cost in some locations hydrogen balloon transportation might be a viable option for shipping hydrogen compared to liquefied hydrogen and other transport technologies.
Heat and Mass Transfer Modeling of Vacuum Insulated Vessel Storing Cryogenic Liquid in Loss of Vacuum Accident
Sep 2023
Publication
Cryogenic liquid is often stored in a vacuum insulated Dewar vessel for a high efficiency of thermal insulation. Multi-layer insulation (MLI) can be further applied in the double-walled vacuum space to reduce the heat transfer from the environment to the stored cryogenic fluid. However in loss-of-vacuum accident (LOVA) scenarios heat flux across the MLI will raise to orders of magnitudes larger than with an intact vacuum shield. The cryogenic liquid will boil intensively and pressurize the vessel due to the heat ingress. The pressurization endangers the integrity of the vessel and poses an extra catastrophic risk if the vapor is flammable e.g. hydrogen. Therefore safety valves have to be designed and installed appropriately to make sure the pressure is limited to acceptable levels. In this work the dynamic process of the heat and mass transfers in the LOVA scenarios is studied theoretically. The mass deposition - desublimation of gaseous nitrogen on cryogenic surfaces is modeled as it provides the dominant contribution of the thermal load to the cryogenic fluid. The conventional heat convection and radiation are modeled too although they play only secondary roles as realized in the course of the study. The temperature dependent thermal properties of e.g. gaseous and solid nitrogen and stainless steel are used to improve the accuracy of calculation in the cryogenic temperature range. Presented methodology enabling the computation of thermodynamic parameters in the cryogenic storage system during LOVA scenarios provides further support for the future risk assessment and safety system design.
Mathematical Optimization Modeling for Scenario Analysis of Integrated Steelworks Transitioning Towards Hydrogen-based Reduction
Jul 2024
Publication
To reduce carbon dioxide emissions from the steel industry efforts are made to introduce a steelmaking route based on hydrogen reduction of iron ore instead of the commonly used cokebased reduction in a blast furnace. Changing fundamental pieces of steelworks affects the functions of most every system unit involved and thus warrants the question of how such a transition could optimally take place over time and no rigorous attempts have until now been made to tackle this problem mathematically. This article presents a steel plant optimization model written as a mixed-integer non-linear programming problem where aging blast furnaces and basic oxygen furnaces could potentially be replaced with shaft furnaces and electric arc furnaces minimizing costs or emissions over a long-term time horizon to identify possible transition pathways. Example cases show how various parameters affect optimal investment pathways stressing the necessity of appropriate planning tools for analyzing diverse cases.
Influence of Air Changes Per Hour on Hydrogen Leaks in Mechanically Ventilated Enclosures
Mar 2024
Publication
The integration of hydrogen energy systems into nearly zero-emission buildings (nZEB) is emerging as a viable strategy to curtail greenhouse gas emissions associated with energy use in these buildings. However the indoor or outdoor placement of certain hydrogen system components or equipment necessitates stringent safety measures particularly in confined environments. This study aims to investigate the dynamics of hydrogen dispersion within an enclosure featuring forced ventilation analyzing the interplay between leakage flow rates and ventilation efficiency both experimentally and numerically. To simulate hydrogen's behavior helium gas which shares similar physical characteristics with hydrogen was utilized in experiments conducted at leakage flows of 4 8 and 10 L/min alongside a ventilation rate of 30 air changes per hour (ACH). The experiments revealed that irrespective of the leakage rate the oxygen concentration returned to its initial level approximately 11 min post-leakage at a ventilation rate of 30 ACH. This study also encompasses a numerical analysis to validate the experimental findings and assess the congruence between helium and hydrogen behaviors. Additionally the impact of varying ACH rates (30 45 60 75) on the concentrations of oxygen and hydrogen was quantified through numerical analysis for different hydrogen leakage rates (4 8 10 20 L/min). The insights derived from this research offer valuable guidance for building facility engineers on designing ventilation systems that ensure hydrogen and oxygen concentrations remain within safe limits in hydrogen-utilizing indoor environments.
Techno‑Economic Comparative Analysis of Two Hybrid Renewable Energy Systems for Powering a Simulated House, including a Hydrogen Vehicle Load at Jeju Island
Nov 2023
Publication
This work undertakes a techno‑economic comparative analysis of the design of photo‑ voltaic panel/wind turbine/electrolyzer‑H2 tank–fuel cell/electrolyzer‑H2 tank (configuration 1) and photovoltaic panel/wind turbine/battery/electrolyzer‑H2 tank (configuration 2) to supply electricity to a simulated house and a hydrogen‑powered vehicle on Jeju Island. The aim is to find a system that will make optimum use of the excess energy produced by renewable energies to power the hydrogen vehicle while guaranteeing the reliability and cost‑effectiveness of the entire system. In addition to evaluating the Loss of Power Supply Probability (LPSP) and the Levelized Cost of Energy (LCOE) the search for achieving that objective leads to the evaluation of two new performance indicators: Loss of Hydrogen Supply Probability (LHSP) and Levelized Cost of Hydrogen (LCOH). After anal‑ ysis for 0 < LPSP < 1 and 0 < LHSP < 1 used as the constraints in a multi‑objective genetic algorithm configuration 1 turns out to be the most efficient loads feeder with an LCOE of 0.3322 USD/kWh an LPSP of 0% concerning the simulated house load an LCOH of 11.5671 USD/kg for a 5 kg hydrogen storage and an LHSP of 0.0043% regarding the hydrogen vehicle load.
Acidification-based Direct Electrolysis of Treated Wastewater for Hydrogen Production and Water Reuse
Oct 2023
Publication
This report describes the direct electrolysis of treated wastewater (as a catholyte) to produce hydrogen and potentially reuse the water. To suppress the negative shift of the cathodic potential due to an increase in pH by the hydrogen evolution reaction (HER) the treated wastewater is acidified using the synergetic effect of protons generated from the bipolar membrane and inor ganic precipitation occurred at the surface of the cathode during the HER. Natural seawater as an accessible source for Mg2+ ions was added to the treated wastewater because the concentration of Mg2+ ions contained in the original wastewater was too low for acidification to occur. The mixture of treated wastewater with seawater was acidified to pH 3 allowing the initial cathode potential to be maintained for more than 100 h. The amount of inorganic precipitates formed on the cathode surface is greater than that in the control case (adding 0.5 M NaCl instead of seawater) but does not adversely affect the cathodic potential and Faradaic efficiency for H2 production. Additionally it was confirmed that less organic matter was adsorbed to the inorganic deposits under acidic conditions. These indicate that acidification plays an important role in improving the performance and stability of low-grade water electrolysis. Considering that the treated wastewater is discharged near the ocean acidification-based electrolysis of the effluent with seawater can be a water reuse technology for green hydrogen production enhancing water resilience and contributing to the circular economy of water resources.
Key Components and Design Strategy for a Proton Exchange Membrane Water Electrolyzer
Oct 2022
Publication
As the most attractive energy carrier hydrogen production through electro-chemical water splitting (EWS) is promising for resolving the serious environ-mental problems derived from the rapid consumption of fossil fuels globally. Theproton exchange membrane water electrolyzer (PEMWE) is one of the mostpromising EWS technologies and has achieved great advancements. To offer atimely reference for the progress of the PEMWE system the latest advancementsand developments of PEMWE technology are systematically reviewed. The keycomponents including the electrocatalysts PEM and porous transport layer(PTL) as well as bipolar plate (BPP) are first introduced and discussed followedby the membrane electrode assembly and cell design. The highlights are put onthe design of the electrocatalyst and the relationship of each component on theperformance of the PEMWE. Moreover the current challenges and future per-spectives for the development of PEMWE are also discussed. There is a hope thatthis review can provide a timely reference for future directions in PEMWEchallenges and perspectives.
A Study on Hydrogen Embrittlement of a High-strength Pipeline Steel Weldment after Microstructure Manipulation by Targeted Heat Treatments
Dec 2024
Publication
Hydrogen embrittlement (HE) is a major concern when steel pipelines are used for hydrogen transportation and storage. The weldments of steel pipelines are of particular concern because they are reported to have higher HE susceptibility compare to the base metal. In this work targeted heat treatments were used to manipulate the microstructure in a pipeline steel weldment to examine the effects of different microstructural features on HE susceptibility. Complementary analyses of the microstructure mechanical testing and fracture surface identified inclusions and ferrite morphology as the most dominant microstructural features that affect the susceptibility to HE. Specimens with different microstructures but sharing similar Ti-rich inclusions exhibited significant re ductions in elongation to failure after hydrogen charging and showed brittle fracture surfaces decorated with multiple ‘fish-eye’ features. In addition co-existence of bainitic microstructure with Ti-rich inclusions resulted in the highest susceptibility to HE.
An Overview of Hydrogen Storage Technologies - Key Challenges and Opportunities
Jul 2024
Publication
Hydrogen energy has been proposed as a reliable and sustainable source of energy which could play an integral part in demand for foreseeable environmentally friendly energy. Biomass fossil fuels waste products and clean energy sources like solar and wind power can all be employed for producing hydrogen. This comprehensive review paper provides a thorough overview of various hydrogen storage technologies available today along with the benefits and drawbacks of each technology in context with storage capacity efficiency safety and cost. Since safety concerns are among the major barriers to the broad application of H2 as a fuel source special attention has been paid to the safety implications of various H2 storage techniques. In addition this paper highlights the key challenges and opportunities facing the development and commercialization of hydrogen storage technologies including the need for improved materials enhanced system integration increased awareness and acceptance. Finally recommendations for future research and development with a particular focus on advancing these technologies towards commercial viability.
Computational Fluid Dynamic (CFD) Analysis of a Cold-adsorbed Hydrogen Tank During Refilling
Sep 2023
Publication
Hydrogen has the potential to be an important source of clean energy but the development of efficient and cost-effective methods for storing hydrogen is a key challenge that needs to be addressed in order to make widespread use of hydrogen as a possible energy sourc. There are different methods for storing hydrogen (i.e. compressed it at high pressures liquefied by cooling the hydrogen to a temperature of -253°C and stored with a chemical compound) each with its own advantages and disadvantages.<br/>MAST3RBoost (Maturing the Production Standards of Ultraporous Structures for High Density Hydrogen Storage Bank Operating on Swinging Temperatures and Low Compression) is a European project which aims to provide a solid benchmark of cold-adsorbed H2 storage (CAH2) at low compression (100 bar or below) by maturation of a new generation of ultraporous materials for mobility applications i.e. H2-powered vehicles including road and railway air-borne and waterborne transportation. Based on a new generation of Machine Learning-improved ultraporous materials – such as Activated Carbons (ACs) and high-density MOFs (Metal-organic Frameworks) – MAST3RBoost project will enable a disruptive path to meet the industry goals by developing the first worldwide adsorption-based demonstrator at the kg-scale.<br/>The design of the tank is supported by numerical investigation by mean of the use of Computational Fluid Dynamic (CFD) commercial code. In this a paper a preliminary analysis of the refilling of tank is presented focused on the effect of different tank configurations on the hydrogen temperature and on the hydrogen adsorption.
Advancing "Carbon Peak" and "Carbon Neutrality" in China: A Comprehensive Review of Current Global Research on Carbon Capture, Utilization, and Storage Technology and its Implications
Nov 2023
Publication
Carbon capture utilization and storage (CCUS) technology plays a pivotal role in China’s “Carbon Peak” and “Carbon Neutrality” goals. This approach offers low-carbon zero-carbon and even negative-carbon solutions. This paper employs bibliometric analysis using the Web of Science to comprehensively review global CCUS progress and discuss future development prospects in China. The findings underscore it as a prominent research focus attracting scholars from both domestic and international arenas. China notably leads the global landscape in terms of research paper output with the Chinese Academy of Sciences holding a prominent position in total published papers. The research predominantly centers on refining geological storage techniques and optimizing oil and gas recovery rates. Among the CCUS pathways enhanced oil recovery technology stands out due to its relative maturity and commercial applicability particularly within the conventional oil and gas reservoirs. The application potential of enhanced gas recovery technology especially in the Sichuan and Ordos Basins in China necessitates robust research and demonstration efforts. Within China’s current energy landscape “Blue Hydrogen” emerges as the primary solution for hydrogen production in conjunction with CCUS technology. The underground coal gasification approach holds significant promise as a hydrogen production avenue albeit with inherent ecological and environmental challenges tied to geological storage that require meticulous consideration. The establishment of effective risk identification and evaluation methodologies for geological storage is imperative. The trajectory ahead involves a strategic convergence of policy technology and market dynamics to enhance China’s CCUS policy framework legislative framework standardization initiatives and pioneering technological advancements. These collective efforts converge to outline an exclusive development pathway in China. This study assumes a pivotal role in accelerating CCUS technology research and deployment enhancing oil and gas recovery efficiency and ultimately realizing the overarching goals of a “Dual Carbon” future.
Hydrogen Fuel Quality for Transport - First Sampling and Analysis Comparison in Europe on Hydrogen Refuelling Station (70 Mpa) According to ISO 14687 and EN 17124
Jan 2021
Publication
Fuel cell electric vehicles are getting deployed exponentially in Europe. Hydrogen fuel quality regulations are getting into place in order to protect customers and ensure end-users satisfactory experiences. It became critical to have the capability to sample and analyse accurately hydrogen fuel delivered by hydrogen refuelling stations in Europe. This study presents two separate comparisons: the first bilateral comparison between two sampling systems (H2 Qualitizer) and (“H2 Sampling System” of Air Liquide) and the interlaboratory comparison between NPL and Air Liquide on hydrogen fuel quality testing according to EN 17124. The two sampling systems showed equivalent results for all contaminants for sampling at 70 MPa hydrogen refuelling stations. The two laboratories showed good agreement at 95% confidence level. Even if the study is limited due to the low number of samples it demonstrates the equivalence of two sampling strategies and the ability of two laboratories to perform accurate measurement of hydrogen fuel quality.
Assessment of Hydrogen Transport Aircraft
Sep 2022
Publication
Zero-carbon-dioxide-emitting hydrogen-powered aircraft have in recent decades come back on the stage as promising protagonists in the fght against global warming. The main cause for the reduced performance of liquid hydrogen aircraft lays in the fuel storage which demands the use of voluminous and heavy tanks. Literature on the topic shows that the optimal fuel storage solution depends on the aircraft range category but most studies disagree on which solution is optimal for each category. The objective of this research was to identify and compare possible solutions to the integration of the hydrogen fuel containment system on regional short/medium- and large passenger aircraft and to understand why and how the optimal tank integration strategy depends on the aircraft category. This objective was pursued by creating a design and analysis framework for CS-25 aircraft capable of appreciating the efects that diferent combinations of tank structure fuselage diameter tank layout shape venting pressure and pressure control generate at aircraft level. Despite that no large diferences among categories were found the following main observations were made: (1) using an integral tank structure was found to be increasingly more benefcial with increasing aircraft range/size. (2) The use of a forward tank in combination with the aft one appeared to be always benefcial in terms of energy consumption. (3) The increase in fuselage diameter is detrimental especially when an extra aisle is not required and a double-deck cabin is not feasible. (4) Direct venting has when done efciently a small positive efect. (5) The optimal venting pressure varies with the aircraft confguration performance and mission. The impact on performance from sizing the tank for missions longer than the harmonic one was also quantifed.
Advancing a Hydrogen Economy in Australia: Public Perceptions and Aspirations
Nov 2023
Publication
Supporters of hydrogen energy urge scaling up technology and reducing costs for competitiveness. This paper explores how hydrogen energy technologies (HET) are perceived by Australia’s general population and considers the way members of the public imagine their role in the implementation of hydrogen energy now and into the future. The study combines a nationally representative survey (n = 403) and semi-structured interviews (n = 30). Results show age and gender relationships with self-reported hydrogen knowledge. Half of the participants obtained hydrogen information from televised media. Strong support was observed for renewable hydrogen while coal (26%) and natural gas (41%) versions had less backing. Participants sought more safety-related information (41% expressed concern). Most felt uncertain about influencing hydrogen decisions and did not necessarily recognise they had agency beyond their front fence. Exploring the link between political identity and agency in energy decision-making is needed with energy democracy a potentially productive direction.
CFD Model of Refuelling through the Entire Equipment of a Hydrogen Refuelling Station
Dec 2023
Publication
This paper aims at the development and validation of a computational fluid dynamic (CFD) model for simulations of the refuelling process through the entire equipment of the hydrogen refuelling station (HRS). The absence of such models hinders the design of inherently safer refuelling protocols for an arbitrary combination of HRS equipment hydrogen storage parameters and environmental conditions. The CFD model is validated against the complete process of refuelling lasting 195s in Test No.1 performed by the National Renewable Energy Laboratory (NREL). The test equipment includes high-pressure tanks of HRS pressure control valve (PCV) valves pipes breakaway hose and nozzle all the way up to three onboard tanks. The model accurately reproduced hydrogen temperature and pressure through the entire line of HRS equipment. A standout feature of the CFD model distinguishing it from simplified models is the capability to predict temperature non-uniformity in onboard tanks a crucial factor with significant safety implications.
European Hydrogen Train the Trainer Programme for Responders: The Impact of HyResponder on Training Across Europe
Jan 2025
Publication
Síle Brennan,
Christian Brauner,
Dennis Davis,
Natalie DeBacker,
Alexander Dyck,
César García Hernández,
André Vagner Gaathaug,
Petr Kupka,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Laurent Lecomte,
Eric Maranne,
Pippa Steele,
Paola Russo,
Adolfo Pinilla,
Gerhard Schoepf,
Tom Van Esbroeck and
Vladimir V. Molkov
The impact of the HyResponder project on the training of responders in 10 European countries is described. An overview is presented of training activities undertaken within the project in Austria Belgium Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. National leads with training expertise are given and the longer-term plans in each region are mentioned. Responders from each region took part in a specially tailored “train the trainer” programme and then delivered training within their regions. A flexible approach to training within the HyResponder network has enabled fit for purpose region appropriate activities to be delivered impacting over 1250 individuals during the project and many more beyond. Teaching and learning materials in hydrogen safety for responders have been made available in 8 languages: English Czech Dutch French German Italian Norwegian Spanish. They are being used to inform training within each of the partner countries. Dedicated national working groups focused on hydrogen safety training for responders have been established in Belgium the Czech Republic Italy and Switzerland.
An Up-to-date Perspective of Levelized Cost of Hydrogen for PV-based Grid-connected Power-to-hydrogen Plants Across all Italy
Nov 2024
Publication
Green hydrogen holds potential for decarbonizing the energy sector but high production costs are a major barrier. This study provides a comprehensive techno-economic-financial-environmental analysis of PV-based grid-connected hydrogen production plants targeting hard-to-abate industries having constant hydrogen demand across all Italy. Using real hourly data the Multi Energy System Simulator (MESS) an in-house developed rule-based tool was employed and integrated with Genetic Algorithm for optimal plant sizing. The aim is to minimize the Levelized Cost of Hydrogen (LCOH) while complying with regulatory frameworks for green hydrogen incentives access. Key findings show that hydrogen storage is more advantageous than battery storage for supply-side flexibility and the optimal PV-to-electrolyzer size ratio ranges from 1.8 in Southern Italy to 2.1 in Northern Italy with hydrogen tank designed for daily storage. Considering photovoltaic electrolyzer and battery aging models grid dependence increases by 60 % when comparing the first and worst year of operation and leads to a 7 % increase in LCOH. Transitioning from the strictest (hourly) to the least stringent (annual) temporal correlation increases certified green hydrogen by 22 % while LCOH decreases by only 3 % suggesting that the environmental benefits of stringent temporal requirements outweigh their moderate economic drawbacks. These findings underscore the need for additional national-level incentives to allow the deployment of this technology and achieving cost parity with grey hydrogen.
Numerical Investigation of Hydrogen Production via Methane Steam Reforming in Tubular Packed Bed Reactors Integrated with Annular Metal Foam Gas Channels
Sep 2025
Publication
Methane steam reforming is the most widely adopted hydrogen production technology. To address the challenges associated with the large radial thermal resistance and low mass transfer rates inherent in the tubular packed bed reactors during the MSR process this study proposes a structural design optimization that integrates annular metal foam gas channels along the inner wall of the reforming tubes. Utilizing multi-physics simulation methods and taking the conventional tubular reactor as a baseline a comparative analysis was performed on physical parameters that characterize flow behavior heat transfer and reaction in the reforming process. The integration of the annular channels induces a radially non-uniform distribution of flow resistance in the tubes. Since the metal foam exhibits lower resistance the fluid preferentially flows through the annular channels leading to a diversion effect that enhances both convective heat transfer and mass transfer. The diversion effect redirects the central flow toward the near-wall region where the higher reactant concentration promotes the reaction. Additionally the higher thermal conductivity of the metal foam strengthens radial heat transfer further accelerating the reaction. The effects of operating parameters on performance were also investigated. While a higher inlet velocity tends to hinder the reaction in tubes integrated with annular channels it enhances the diversion effect and convective heat transfer. This offsets the adverse impact maintaining high methane conversion with lower pressure drop and thermal resistance than the conventional tubular reactor does.
Green Hydrogen Production by Water Electrolysis: Current Status and Challenges
Apr 2024
Publication
The scientific and industrial communities worldwide have recently achieved impressive technical advances in developing innovative electrocatalysts and electrolysers for water and seawater splitting. The viability of water electrolysis for commercial applications however remains elusive and the key barriers are durability cost performance materials manufacturing and system simplicity especially with regard to running on practical water sources like seawater. This paper therefore primarily aims to provide a concise overview of the most recent disruptive water-splitting technologies and materials that could reshape the future of green hydrogen production. Starting from water electrolysis fundamentals the recent advances in developing durable and efficient electrocatalysts for modern types of electrolysers such as decoupled electrolysers seawater electrolysers and unconventional hybrid electrolysers have been represented and precisely annotated in this report. Outlining the most recent advances in water and seawater splitting the paper can help as a quick guide in identifying the gap in knowledge for modern water electrolysers while pointing out recent solutions for cost-effective and efficient hydrogen production to meet zero-carbon targets in the short to near term.
Influence of the Initial State of ZrO2 on Genesis, Activity and Stability of Ni/ZrO2 Catalysts for Steam Reforming of Glycerol
Mar 2021
Publication
The effect of the initial state of ZrO2 on properties of Ni/ZrO2 catalysts for hydrogen production in steam reforming of glycerol was investigated. The catalysts were synthesized by impregnating the supports obtained by varying the treatment temperature of ZrO2‧nH2O and introducing Y2O3 as a promoter. All materials were characterized by thermal analysis X-ray diffraction N2 physisorption scanning electron microscopy H2-TPR NH3-TPD and transmission electron microscopy. The mutual influence of NiO and ZrO2 on the genesis of the phase composition pore structure and reducibility was demonstrated. Different catalytic behavior is explained by influence of the initial form of the support on the size morphology of Ni particles and the support thermal stability. The initial activity of Ni/ZrO2is proportional to the monoclinic phase content. The catalysts based on tetragonal ZrO2 displayed the best stability. For the first time the presence of the aldol condensation products in glycerol steam reforming was demonstrated.
Techno-Economic Assessment of Biogas-to-Methanol Processes Coupled with Low-Carbon H2 Production Technologies
Jan 2025
Publication
In order to realize carbon mitigation and the efficient utilization of waste biogas the biogas-to-methanol process is an important method. The syngas produced by the conventional biogas reforming technology is rich in CO2 and CO whereas it is poor in hydrogen. Therefore additional H2 is introduced into the system to adjusted the syngas ratio promoting the efficient conversion of the biogas. However the use of traditional H2 production technologies generally results in considerable carbon emissions. Given these points low-carbon H2 production technologies namely methane pyrolysis technology and chemical looping reforming technology are integrated with the biogas-to-methanol process to enhance carbon conversion carbon reduction and cost-saving potentials. Comprehensive technical and economic comparisons of the integrated processes are conducted. The process coupled with chemical looping reforming technology has a higher carbon conversion efficiency (73.52%) and energy efficiency (70.41%) and lower unit carbon emissions (0.73 t CO2/t methanol). Additionally the process coupled with methane pyrolysis technology has higher product revenue whereas that including chemical looping reforming technology has a lower net production cost (571.33 USD/t methanol). In summary the novel chemical looping reforming technology provides a cleaner and more sustainable pathway with which to promote the efficient conversion of biogas into methanol.
Hybrid Solar PV/PEM Fuel Cell/Diesel Generator Power System for Cruise Ship: A Case Study in Stockholm, Sweden
Jul 2019
Publication
Optimal design and performance analysis of renewable energy system to serve the cruise ship main and auxiliary power in Stockholm Sweden is presented in this paper. The goal is to integrate renewable energy systems in small and large ships for greener and sustainable marine transport. The power load for the cruise ship was determined and modeling and simulation analysis was used to investigate the daily and annual performance of the power system architectures including the efficiency and capacity factors of the energy conversion systems. The total electrical power generated from the solar PV PEM fuel cell and Diesel generator; the cost of electricity; and the greenhouse gas and particulate matter PM emissions were determined. The proposed renewable energy system offers a good penetration of renewable energy system (13.83%) and greenhouse gas and particulate emissions reduction (9.84% emissions reduction compared to baseline system using Diesel engines). The integration of renewable and clean power systems such as solar PV and PEM fuel cell (high electrical efficiency) is very attractive solution for onboard ship power generation. They are economically viable (reduce the cost of Diesel fuel) cleaner than the conventional gas turbine and internal combustion engines and reduce the dependency on fossil fuel.
PyPSA-Earth Sector-coupled: A Global Open-source Multi-energy System Model Showcased for Hydrogen Applications in Countries of the Global South
Jan 2025
Publication
This study presents sector-coupled PyPSA-Earth: a novel global open-source energy system optimization model that incorporates major demand sectors and energy carriers in high spatial and temporal resolution to enable energy transition studies worldwide. The model includes a workflow that automatically downloads and processes the necessary demand supply and transmission data to co-optimize investment and operation of energy systems of countries or regions of Earth. The workflow provides the user with tools to forecast future demand scenarios and allows for custom user-defined data in several aspects. Sector-coupled PyPSA-Earth introduces novelty by offering users a comprehensive methodology to generate readily available sector-coupled data and model of any region worldwide starting from raw and open data sources. The model provides flexibility in terms of spatial and temporal detail allowing the user to tailor it to their specific needs. The capabilities of the model are demonstrated through two showcases for Egypt and Brazil. The Egypt case quantifies the relevant role of PV exceeding 35 GW and electrolysis in Suez and Damietta regions for meeting 16% of the EU hydrogen demand. Complementarily the Brazil case confirms the model’s ability in handling hydrogen planning infrastructure including repurposing of existing gas networks which results in 146 M€ lower costs than building new pipelines. The results prove the suitability of sector-coupled PyPSA-Earth to meet the needs of policymakers developers and scholars in advancing the energy transition. The authors invite the interested individuals and institutions to collaborate in the future developments of the model within PyPSA meets Earth initiative.
A Review of LCA Studies on Marine Alternative Fuels: Fuels, Methodology, Case Studies, and Recommendations
Jan 2025
Publication
Life Cycle Assessment (LCA) methodology can be used to quantitatively assess the greenhouse gas emissions of low- or zero-carbon marine alternative fuels throughout their life cycle (from well to wake) and is an important basis for ensuring a green energy transition in the shipping industry. This paper first clarifies the trends and requirements of low-carbon development in shipping and introduces the major ship emission reduction technologies and evaluation methods. Next the characteristics of various alternative marine fuels (i.e. LNG hydrogen methanol ammonia and biofuels) are comprehensively discussed and analyzed in terms of production storage transportation and ship applications. In addition this work provides a comprehensive overview of LCA methodology including its relevant standards and assessment tools and establishes a framework for LCA of marine alternative fuels. On this basis a literature review of the current research on LCA of marine alternative fuels from the perspectives of carbon emissions pollution emissions and economics is presented. The case review covers 64 alternative-fueled ships and 12 groups of fleets operating in different countries and waters. Finally this paper discusses the main shortcomings that exist in the current research and provides an outlook on the future development of LCA research of marine alternative fuels.
Machine Learning Prediction of Photovoltaic Hydrogen Production Capacity Using Long Short-Term Memory Model
Jan 2025
Publication
The yield of photovoltaic hydrogen production systems is influenced by a number of factors including weather conditions the cleanliness of photovoltaic modules and operational efficiency. Temporal variations in weather conditions have been shown to significantly impact the output of photovoltaic systems thereby influencing hydrogen production. To address the inaccuracies in hydrogen production capacity predictions due to weather-related temporal variations in different regions this study develops a method for predicting photovoltaic hydrogen production capacity using the long short-term memory (LSTM) neural network model. The proposed method integrates meteorological parameters including temperature wind speed precipitation and humidity into a neural network model to estimate the daily solar radiation intensity. This approach is then integrated with a photovoltaic hydrogen production prediction model to estimate the region’s hydrogen production capacity. To validate the accuracy and feasibility of this method meteorological data from Lanzhou China from 2013 to 2022 were used to train the model and test its performance. The results show that the predicted hydrogen production agrees well with the actual values with a low mean absolute percentage error (MAPE) and a high coefficient of determination (R2 ). The predicted hydrogen production in winter has a MAPE of 0.55% and an R2 of 0.985 while the predicted hydrogen production in summer has a slightly higher MAPE of 0.61% and a lower R2 of 0.968 due to higher irradiance levels and weather fluctuations. The present model captures long-term dependencies in the time series data significantly improving prediction accuracy compared to conventional methods. This approach offers a cost-effective and practical solution for predicting photovoltaic hydrogen production demonstrating significant potential for the optimization of the operation of photovoltaic hydrogen production systems in diverse environments.
Modelling the Innovation-decision Process for Hydrogen Homes: An Integrated Model of Consumer Acceptance and Adoption Intention
Nov 2024
Publication
As the global energy transition progresses a range of drivers and barriers will continue to shape consumer attitudes and behavioural intentions towards emerging low-carbon technologies. The innovation-decision process for technologies composing the residential sector such as hydrogen-fuelled heating and cooking appliances is inherently governed by the complex interplay between perceptual cognitive and emotional factors. In response this study responds to the call for an integrated research perspective to advance theoretical and empirical insights on consumer engagement in the domestic hydrogen transition. Drawing on online survey data collected in the United Kingdom where a policy decision on ‘hydrogen homes’ is set for 2026 this study systematically explores whether an integrated modelling approach supports higher levels of explanatory and predictive power. Leveraging the foundations of the unified theory of domestic hydrogen acceptance the analysis suggests that production perceptions public trust perceived relative advantage safety perceptions knowledge and awareness and positive emotions will shape consumer support for hydrogen homes. Conversely perceived disruptive impacts perceived socio-economic costs financial perceptions and negative emotions may impede the domestic hydrogen transition. Consumer acceptance stands to significantly shape deployment prospects for hydrogen boilers and hobs which are perceived to be somewhat advantageous to natural gas appliances from a technological and safety perspective. The study attests to the predictive benefits of adopting an integrated theoretical perspective when modelling the early stages of the innovation-decision process while acknowledging opportunities for leveraging innovative research approaches in the future. As national hydrogen economies gain traction adopting a neuroscience-based approach may help deepen scientific understanding regarding the neural psychological and emotional signatures shaping consumer perspectives towards hydrogen homes.
Advances in Hydrogen Blending and Injection in Natural Gas Networks: A Review
Jan 2025
Publication
With growing concerns about carbon emissions and the need for decarbonization hydrogen is a promising hy pothesis for the replacement of fossil fuels. Blending hydrogen with natural gas and using existing natural gas transmission networks is a strategy that could reduce carbon emissions. However a significant challenge with using hydrogen in transmission networks is its potential to cause embrittlement compromising the structural integrity of pipelines. This paper provides an overview of the complexities involved in blending and injecting hydrogen into natural gas transmission pipelines and discusses methods to enhance system performance and mitigate these challenges by reviewing studies focused on these topics. The paper highlights the multidisciplinary nature of hydrogen injection into natural gas pipelines and discusses ongoing research efforts to address this issue. The study shows significant progress in the technological development of injection strategies mixing solutions sensors and materials. Still challenges remain regarding experimental work sensors capable of operating in high-pressure transmission pipelines and material solutions such as coatings that can inhibit embrittlement and be applied in-situ in operating pipelines. Although numerous numerical studies exist experimental research on mixing and injection systems remains limited. While real-time measurement tech nology is advancing more innovation is needed for high-pressure environments. New coatings and linings have been developed to mitigate embrittlement but their application in operating pipelines requires further investigation.
A Comparative Science-Based Viability Assessment Among Current and Emerging Hydrogen Production Technologies
Jan 2025
Publication
This research undertakes a comparative analysis of current and emerging hydrogen (H2) production technologies evaluating them based on quantitative and qualitative decision criteria. The quantitative criteria include cost of H2 production (USD/kg H2) energy consumption (MJ/kg H2) global warming potential (kg CO2-eq/kg H2) and technology energy efficiency (%). The qualitative criteria encompass technology readiness level (TRL) and availability of supply chain materials (classified as low medium or high). To achieve these objectives an extensive literature review has been conducted systematically assessing the selected H2 production technologies against the aforementioned criteria. The insights synthesized from the literature provide a foundation for an informed science-based evaluation of the potentials and techno-economic challenges that these technologies face in achieving the 1-1-1 goal set by the U.S. Department of Energy (DOE) in 2021. This target aims for a H2 production cost of USD 1/kg H2 within one decade (by 2031) including costs associated with production delivery and dispensing at H2 fueling stations (HRSs). Also the DOE established an interim goal of USD 2/kg H2 by 2026. This research concludes that among the examined H2 production technologies water electrolysis and biomass waste valorization emerge as the most promising near-term solutions to meet the DOE’s goal.
Multi-timescale Coordinated Planning of BESS, Seasonal Hydrogen Storage, and Dynamic DR for Unbalanced RES-rich Microgrids
Sep 2025
Publication
Nowadays integrating renewable energy sources (RESs) poses significant challenges due to the deterioration of performance indices especially in cold-climate unbalanced microgrids. Beyond network unbalance harsh conditions with low irradiance weak wind speeds and low temperatures necessitate hydrogen storage systems (HSSs) to address seasonal mismatches between RES generation and demand. This paper proposes a two-stage multi-timescale planning framework that integrates RESs plug-in electric vehicles (PEVs) battery energy storage systems (BESSs) seasonal HSSs and a dynamic demand response (DDR) program. In the short term BESSs are coordinated under slow and fast charging/discharging modes for responding to daily load shifting and peak shaving or sudden demand fluctuations. Smart converters with active/reactive power control are equipped with RES and BESS for local voltage regulation. Furthermore the proposed DDR program which combines load reduction and valley filling strategies enables consumer flexibility based on real-time market signals across seasonal variations. Seasonal HSSs are designed to store excess hydrogen produced from RESs for long-term use across different seasons. The proposed strategy is validated in two stages. The first stage guarantees multitimescale coordination of BESSs seasonal HSSs and the DDR. In turn the second stage optimally plans RESs BESSs and HSSs in a unified manner to reduce voltage unbalance and line congestion while maximizing microgrid RES hosting capacity. Simulation results for six interconnected microgrids demonstrate a 12.5% reduction in voltage unbalance 21% alleviation of line congestion and a 108% increase in hosting capacity highlighting the effectiveness of the proposed planning approach for unbalanced RES-rich microgrids.
A Multi-model Assessment of the Global Warming Potential of Hydrogen
Jun 2023
Publication
With increasing global interest in molecular hydrogen to replace fossil fuels more attention is being paid to potential leakages of hydrogen into the atmosphere and its environmental consequences. Hydrogen is not directly a greenhouse gas but its chemical reactions change the abundances of the greenhouse gases methane ozone and stratospheric water vapor as well as aerosols. Here we use a model ensemble of five global atmospheric chemistry models to estimate the 100-year time-horizon Global Warming Potential (GWP100) of hydrogen. We estimate a hydrogen GWP100 of 11.6 ± 2.8 (one standard deviation). The uncertainty range covers soil uptake photochemical production of hydrogen the lifetimes of hydrogen and methane and the hydroxyl radical feedback on methane and hydrogen. The hydrogeninduced changes are robust across the different models. It will be important to keep hydrogen leakages at a minimum to accomplish the benefits of switching to a hydrogen economy.
Multi-Seasonal Risk Assessment of Hydrogen Leakage, Diffusion, and Explosion in Hydrogen Refueling Station
Aug 2025
Publication
To reveal the influence mechanisms of seasonal climatic factors (wind speed wind direction temperature) and leakage direction on hydrogen dispersion and explosion behavior from single-source leaks at typical risk locations (hydrogen storage tanks compressors dispensers) in hydrogen refueling stations (HRSs) this work established a full-scale 1:1 three-dimensional numerical model using the FLACS v22.2 software based on the actual layout of an HRS in Xichang Sichuan Province. Through systematic simulations of 72 leakage scenarios (3 equipment types × 4 seasons × 6 leakage directions) the coupled effects of climatic conditions equipment layout and leakage direction on hydrogen dispersion patterns and explosion risks were quantitatively analyzed. The key findings indicate the following: (1) Downward leaks (−Z direction) from storage tanks tend to form large-area ground-hugging hydrogen clouds representing the highest explosion risk (overpressure peak: 0.25 barg; flame temperature: >2500 K). Leakage from compressors (±X/−Z directions) readily affects adjacent equipment. Dispenser leaks pose relatively lower risks but specific directions (−Y direction) coupled with wind fields may drive significant hydrogen dispersion toward station buildings. (2) Southeast/south winds during spring/summer promote outward migration of hydrogen clouds reducing overall station risk but causing localized accumulation near storage tanks. Conversely north/northwest winds in autumn/winter intensify hydrogen concentrations in compressor and station building areas. (3) An empirical formula integrating climatic parameters leakage conditions and spatial coordinates was proposed to predict hydrogen concentration (error < 20%). This model provides theoretical and data support for optimizing sensor placement dynamically adjusting ventilation strategies and enhancing safety design in HRSs.
Advances in Hydrogen Storage Technologies
Jan 2025
Publication
Gaseous hydrogen storage is the most mature technology for fuel cell vehicles. The main safety concern is the catastrophic consequences of tank rupture in a fire i.e. blast waves fireballs and projectiles. This paper sum marises research on the development and validation of the breakthrough microleaks-no-burst (μLNB) safety technology of explosion-free in any fire self-venting Type IV tanks that do not require a thermally-activate pressure relief device (TPRD). The invention implies the melting of the hydrogen-tight liner of the Type IV tank before the hydrogen-leaky double-composite wall loses load-bearing ability. Hydrogen then flows through the natural microchannels in the composites and burns in microflames or together with resin. The unattainable to competitive products feature of the technology is the ability to withstand any fire from smouldering to extreme impinging hydrogen jet fires. Innovative 70 MPa tanks made of carbon-carbon carbon-glass and carbon-basalt composites were tested in characteristic for gasoline/diesel spill fires with a specific heat release rate of HRR/A = 1 MW/m2 . Standard unprotected Type III and IV tanks will explode in such intensity fire. The technology excludes hydrogen accumulation in naturally ventilated enclosures. It reduces the risk of hydrogen vehicles to an acceptable level below that of fossil fuel cars including underground parking tunnels etc. The performance of self-venting tanks is studied for fire intervention scenarios: removal from fire and fire extinction by water. It is concluded that novel tanks allow standard fire intervention strategies and tactics. Self-venting operation of the 70 MPa tank is demonstrated in extreme jet fire conditions under impinging hydrogen jet fire (70 MPa) with huge HRR/A = 19.5 MW/m2 . This technology excludes tank rupture in fires onboard trains ships and planes where hazard distances cannot be implemented i.e. provides an unprecedented level of life safety and property protection.
Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces
Aug 2025
Publication
In South Korea securing ground space for installing hydrogen refueling stations in urban areas is challenging due to limited ground space and high-density development. Safety concerns for hydrogen systems in enclosed urban environments also require careful consideration. To address this issue this study explored a method of undergrounding hydrogen infrastructure as a solution for urban hydrogen charging stations. This study examined the characteristics of hydrogen diffusion and concentration reduction under leakage conditions within a confined hydrogen infrastructure focusing on key safety systems including emergency shut-off valves (ESVs) and ventilation fans. We discovered that the ESV reduced hydrogen concentration by over 80%. Installing two or more ventilation fans arranged horizontally improves airflow and enhances ventilation efficiency. Moreover increasing the number of fans reduces stagnant zones within the space effectively lowering the average hydrogen concentration.
Retrofitted Hydrogen-Electric Propulsion Aircraft: Performance Simulation of Critical Operating Conditions
Jan 2025
Publication
Retrofitting regional turboprop aircraft with hydrogen (H2)-electric powertrains using fuel cell systems (FCSs) has gained interest in the last decade. This type of powertrain eliminates CO2 NOx and fine particle emissions during flight as FCSs only emit water. In this context the “Hydrogen Aircraft Powertrain and Storage Systems” (HAPSS) project targets the development of a H2-electric propulsion system for retrofitting Dash 8- 300 series aircraft. The purpose of the study described in this paper is to analyze the performance of the retrofitted H2-electric aircraft during critical operating conditions. Takeoff as well as climb cruise and go-around performances are addressed. The NLR in-house tool MASS (Mission Aircraft and Systems Simulation) was used for the performance analyses. The results show that the retrofitted H2-electric aircraft has a slightly increased takeoff distance compared to the Dash 8-300 and it requires a maximum rated shaft power of 1.9 MW per propeller. A total rated FCS output power of 3.1 MW is sufficient to satisfy the takeoff requirements at the cost of lower cruise altitude and reduced cruise speed as compared to the Dash 8-300. Furthermore a higher-rated FCS is required to achieve the climb performance required for the typical climb profile of the Dash 8-300.
A Techno-economic Analysis of Hydrogen Refuelling and Electric Fast-charging Stations: Effects on Cost-competitiveness of Zero-emission Trucks
Jun 2025
Publication
Hydrogen fuel cell electric trucks and battery electric trucks can significantly contribute to the decarbonisation of the heavy-duty vehicles transport segment. Nonetheless a paucity of hydrogen refuelling and fast-charging stations can represent a hindrance to the development of zero-emission vehicles. This work aims to provide a techno-economic analysis with a view to comparing the costs of hydrogen refuelling and electric charging and evaluating their effects on the total cost of ownership of zero-emission trucks. Thus a comprehensive analysis has been conducted on off-site compressed (CH2) cryo-compressed subcooled hydrogen refuelling stations in conjunction with a fast-charging station. The resulting levelized costs of hydrogen and charging have been incorporated into the total cost of ownership analysis. Thus it has been demonstrated that battery electric trucks are more costeffective than hydrogen-fuel cell electric trucks. The findings of this study indicate that the costs associated with electric charging and hydrogen refuelling are comparable and the economic profitability is contingent upon a number of techno-economic variables. Therefore it is not possible to determine a priori whether one solution is more economically competitive than the other. A mixed infrastructure can represent an opportunity for the transport sector decarbonisation whereby electric-charging and hydrogen-refuelling are not mutually exclusive.
Environmental Implications of Solid Oxide Fuel Cell System for Hydrogen Sustainability
Jan 2025
Publication
Hydrogen known for its high energy content and clean combustion is promising in the energy transition. This study explores the environmental impact of a solid oxide fuel cell (SOFC) system. 1 kg of hydrogen production at 1 bar serves as the functional unit. The SOFC system generates hydrogen electricity and heat across five modes. Results indicate that the SOFC system achieves a global warming potential of 0.17–9.50 kg CO2 -eq/FU using the system expansion method. Regional analysis shows that areas with high renewable electricity shares experience increased CO2 emissions due to functional unit decision. The exergy allocation method is less sensitive to electricity sources and seasonal emission profiles than system expansion. Comparing eight production routes the SOFC system using biomethane (−5.46 kg CO2 -eq/FU) outperforms steam methane reforming (11 kg CO2 -eq/FU) and biomass gasification (1.49 kg CO2 -eq/FU). These insights are valuable for advancing renewable energy initiatives and effectively mitigating climate change.
Numerical Study on the Characteristics of Hydrogen Leakage, Diffusion and Ventilation in Ships
Jan 2025
Publication
Hydrogen is a promising environmentally friendly fuel with the potential for zero-carbon emissions particularly in maritime applications. However owing to its wide flammability range (4–75%) significant safety concerns persist. In confined spaces hydrogen leaks can lead to explosions posing a risk to both lives and assets. This study conducts a numerical analysis to investigate hydrogen flow within hydrogen storage rooms aboard ships with the goal of developing efficient ventilation strategies. Through simulations performed using ANSYS-CFX this research evaluates hydrogen diffusion stratification and ventilation performance. A vertex angle of 120◦ at the ceiling demonstrated superior ventilation efficiency compared to that at 177◦ while air inlets positioned on side-wall floors or mid-sections proved more effective than those located near the ceiling. The most efficient ventilation occurred at a velocity of 1.82 m/s achieving 20 air exchanges per hour. These findings provide valuable insights for the design of safer hydrogen vessel operations.
Post-mortem Analysis as a Method to Identify Degradation of PEM Fuel Cells Affecting their Durability in Maritime Applications
Sep 2025
Publication
Proton exchange membrane fuel cells (PEMFCs) present great potential for the decarbonization of the maritime sector but their durability in harsh marine environments remains a critical challenge. This review focuses on post-mortem analysis techniques as a tool to understand the degradation mechanisms of PEMFCs under stressors relevant to marine applications. In further detail the application of various imaging (SEM TEM) structural (XRD) electrochemical (CV) and elemental analysis (EDS) methods to characterize the effects of key stressors such as salt spray mechanical vibration and operational cycling was examined. By analyzing degraded PEMFC components post-mortem analysis reveals critical insights into catalyst layer degradation membrane damage and the impact of impurities enabling the identification of failure modes and the development of effective mitigation strategies for the establishment of PEMFCs in the maritime sector.
Will Hydrogen and Synthetic Fuels Energize our Future? Their Role in Europe's Climate-neutral Energy System and Power System Dynamics
Aug 2024
Publication
This study evaluates the technoeconomic impacts of direct and indirect electrification on the EU's net-zero emissions target by 2050. By linking the JRC-EU-TIMES long-term energy system model with PLEXOS hourly resolution power system model this research offers a detailed analysis of the interactions between electricity hydrogen and synthetic fuel demand production technologies and their effects on the power sector. It highlights the importance of high temporal resolution power system analysis to capture the synergistic effects of these components often overlooked in isolated studies. Results indicate that direct electrification increases significantly and unimpacted by biomass CCS and nuclear energy assumptions. However indirect electrification in the form of hydrogen varies significantly between 1400 and 2200 TWhH2 by 2050. Synthetic fuels are essential for sector coupling making up 6–12% of total energy consumption by 2050 with the power sector supplying most hydrogen and CO2 for their production. Varying levels of indirect electrification impact electrolysers renewable energy and firm capacities. Higher indirect electrification increases electrolyser capacity factors by 8% leading to more renewable energy curtailment but improves system reliability by reducing 11 TWh unserved energy and increasing flexibility options. These insights inform EU energy policies stressing the need for a balanced approach to electrification biomass use and CCS to achieve a sustainable and reliable net-zero energy system by 2050. We also explore limitations and sensitivities.
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