Publications
Towards Decarbonizing Gas: A Generic Optimal Gas Flow Model with Linepack Constraints for Assessing the Feasibility of Hydrogen Blending in Existing Gas Networks
Aug 2025
Publication
Hydrogen blending into natural gas networks is a promising pathway to decarbonize the gas sector but requires bespoke fluid-dynamic models to accurately capture the properties of hydrogen and assess its feasibility. This paper introduces a generalizable optimal transient gas flow model for transporting homogeneous natural gashydrogen mixtures in large-scale networks. Designed for preliminary planning the model assesses whether a network can operate under a given hydrogen blending ratio without violating existing constraints such as pressure limits pipeline and compressor capacity. A distinguishing feature of the model is a multi-day linepack management strategy that engenders realistic linepack profiles by precluding mathematically feasible but operationally unrealistic solutions thereby accurately reflecting the flexibility of the gas system. The model is demonstrated on Western Australia’s 7560 km transmission network using real system topology and demand data from several representative days in 2022. Findings reveal that the system can accommodate up to 20 % mol hydrogen potentially decarbonizing 7.80 % of gas demand.
MOF-Derived Electrocatalysts for High-Efficiency Hydrogen Production via Water Electrolysis
Jun 2025
Publication
Water electrolysis for hydrogen production has garnered significant attention in the context of increasing global energy demands and the “dual-carbon” strategy. However practical implementation is hindered by challenges such as high overpotentials high catalysts costs and insufficient catalytic activity. In this study three mono and bimetallic metal−organic framework (MOFs)-derived electrocatalysts Fe-MOFs Fe/Co-MOFs and Fe/Mn-MOFs were synthesized via a one-step hydrothermal method using nitroterephthalic acid (NO2-BDC) as the ligand and NN-dimethylacetamide (DMA) as the solvent. Electrochemical tests demonstrated that the Fe/Mn-MOFs catalyst exhibited superior performance achieving an overpotential of 232.8 mV and a Tafel slope of 59.6 mV·dec−1 alongside the largest electrochemical active surface area (ECSA). In contrast Fe/Co-MOFs displayed moderate catalytic activity while Fe-MOFs exhibited the lowest efficiency. Stability tests revealed that Fe/Mn-MOFs retained 92.3% of its initial current density after 50 h of continuous operation highlighting its excellent durability for the oxygen evolution reaction (OER). These findings emphasize the enhanced catalytic performance of bimetallic MOFs compared to monometallic counterparts and provide valuable insights for the development of high-efficiency MOF-based electrocatalysts for sustainable hydrogen production.
Design and Optimization of a Solar Parabolic Dish for Steam Generation in a Blue Hydrogen Production Plant
Oct 2025
Publication
The integration of renewable energy into industrial processes is crucial for reducing the carbon footprint of conventional hydrogen production. This work presents detailed design optical–thermal simulation and performance analysis of a solar parabolic dish (SPD) system for supplying high-temperature steam to a Steam Methane Reforming (SMR) plant. A 5 m diameter dish with a focal length of 3 m was designed and optimized using COMSOL Multiphysics (version 6.2) and MATLAB (version R2023a). Optical ray tracing confirmed a geometric concentration ratio of 896× effectively focusing solar irradiation onto a helical cavity receiver. Thermal–fluid simulations demonstrated the system’s capability to superheat steam to 551 ◦C at a mass flow rate of 0.0051 kg/s effectively meeting the stringent thermal requirements for SMR. The optimized SPD system with a 5 m dish diameter and 3 m focal length was designed to supply 10% of the total process heat (≈180 GJ/day). This contribution reduces natural gas consumption and leads to annual fuel savings of approximately 141000 SAR (Saudi Riyal) along with a substantial reduction in CO2 emissions. These quantitative results confirm the SPD as both a technically reliable and economically attractive solution for sustainable blue hydrogen production.
Real-Time Energy Management of a Microgrid Using MPC-DDQN-Controlled V2H and H2V Operations with Renewable Energy Integration
Aug 2025
Publication
This paper presents the design and implementation of an Intelligent Home Energy Management System in a smart home. The system is based on an economically decentralized hybrid concept that includes photovoltaic technology a proton exchange membrane fuel cell and a hydrogen refueling station which together provide a reliable secure and clean power supply for smart homes. The proposed design enables power transfer between Vehicle-to-Home (V2H) and Home-to-Vehicle (H2V) systems allowing electric vehicles to function as mobile energy storage devices at the grid level facilitating a more adaptable and autonomous network. Our approach employs Double Deep Q-networks for adaptive control and forecasting. A Multi-Agent System coordinates actions between home appliances energy storage systems electric vehicles and hydrogen power devices to ensure effective and cost-saving energy distribution for users of the smart grid. The design validation is carried out through MATLAB/Simulink-based simulations using meteorological data from Tunis. Ultimately the V2H/H2V system enhances the utilization reliability and cost-effectiveness of residential energy systems compared with other management systems and conventional networks.
Optimal Control of an Over-actuated Spark-Ignited Hydrogen Engine
Jun 2025
Publication
The spark-ignited (SI) hydrogen combustion engine has the potential to noticeably reduce greenhouse gas emissions from passenger cars. To prevent nitrogen oxide emissions and to increase fuel efficiency and power output complex air paths and operating strategies are utilized. This makes the engine control problem more complex challenging the conventional engine calibration process. This work combines and extends the state-of-the-art in real-time combustion engine modeling and optimal control presenting a novel control concept for the efficient operation of a hydrogen combustion engine. The extensive experimental validation with a 1.5 l three-cylinder hydrogen SI engine and a dynamically operated engine test bench with emission and in-cylinder pressure measurements provides a comprehensible comparison to conventional engine control. The results demonstrate that the proposed optimal control decreased the load tracking errors by a factor of up to 2.8 and increased the engine efficiency during lean operation by up to 10 percent while decreasing the calibration effort compared to conventional engine control.
Towards Net-Zero: Comparative Analysis of Hydrogen Infrastructure Development in USA, Canada, Singapore, and Sri Lanka
Sep 2025
Publication
This paper compares national hydrogen (H2) infrastructure plans in Canada the United States (the USA) Singapore and Sri Lanka four countries with varying geographic and economic outlooks but shared targets for reaching net-zero emissions by 2050. It examines how each country approaches hydrogen production pipeline infrastructure policy incentives and international collaboration. Canada focuses on large-scale hydrogen production utilizing natural resources and retrofitted natural gas pipelines supplemented by carbon capture technology. The USA promotes regional hydrogen hubs with federal investment and intersectoral collaboration. Singapore suggests an innovation-based import-dominant strategy featuring hydrogen-compatible infrastructure in a land-constrained region. Sri Lanka maintains an import-facilitated pilot-scale model facilitated by donor funding and foreign collaboration. This study identifies common challenges such as hydrogen embrittlement leakages and infrastructure scalability as well as fundamental differences based on local conditions. Based on these findings strategic frameworks are proposed including scalability adaptability partnership policy architecture digitalization and equity. The findings highlight the importance of localized hydrogen solutions supported by strong international cooperation and international partnerships.
Dissociative Adsorption of Hydrogen in Hydrogen-Blended Natural Gas Pipelines: A First Principles and Thermodynamic Analysis
Jun 2025
Publication
This study employs first principles calculations and thermodynamic analyses to investigate the dissociative adsorption of hydrogen on the Fe(110) surface. The results show that the adsorption energies of hydrogen at different sites on the iron surface are −1.98 eV (top site) −2.63 eV (bridge site) and −2.98 eV (hollow site) with the hollow site being the most stable adsorption position. Thermodynamic analysis further reveals that under operational conditions of 25 ◦C and 12 MPa the Gibbs free energy change (∆G) for hydrogen dissociation is −1.53 eV indicating that the process is spontaneous under pipeline conditions. Moreover as temperature and pressure increase the spontaneity of the adsorption process improves thus enhancing hydrogen transport efficiency in pipelines. These findings provide a theoretical basis for optimizing hydrogen transport technology in natural gas pipelines and offer scientific support for mitigating hydrogen embrittlement improving pipeline material performance and developing future hydrogen transportation strategies and safety measures.
Design and Analysis of Small‑Scale Hydrogen Valleys Success Factors: A Stratified Network‑Based Hybrid Fuzzy Approach
Sep 2025
Publication
Hydrogen energy one of the renewable energy sources plays a crucial role in combating climate change since its usage aims to reduce carbon emissions and enhance energy security. As the global energy trend moves toward cleaner alternatives countries start to adapt their energy strategies. In this transition hydrogen is one of the energy sources with the potential to increase long-term energy security. Developing countries face challenges such as high energy import dependency rising industrial demand and the need for infrastructure modernization making hydrogen valleys one of the viable solutions since they integrate hydrogen production storage distribution and utilization at one facility. However establishing small-scale hydrogen valleys requires a comprehensive decision-making strategy consisting of technical financial environmental social and political factors while addressing uncertainties in the system. To systematically manage the process this study proposes a Z-numberbased fuzzy cognitive mapping approach which models the interdependencies among success factors supported by Z-number Decision-Making Trial and Evaluation Laboratory for structured prioritization with a multi-expert perspective. The results indicate that Financial Factors emerged as the most critical category with Government Incentives Infrastructure Investment Cost and Land Acquisition Cost ranking as the top three sub-success factors. Availability of Skilled Workforce and Regional Energy Supply followed in importance which demonstrates the importance of social and technical dimensions in the hydrogen valley development. These findings demonstrate the critical role of policy support infrastructure readiness and workforce availability in the design process. Sensitivity analyses are also conducted to present robustness of the given decisions for the analysis of the results. Based on the results and analyses possible implications based on the policy and practical dimensions are also discussed. By integrating fuzzy logic and Z-numbers the study aims to minimize loss of information enhances the analytical background for decision-making and provides a strategic roadmap for hydrogen valley development.
A Fuzzy Multi-Criteria Framework for Sustainability Assessment of Wind–Hydrogen Energy Projects: Method and Case Application
Oct 2025
Publication
This study develops a comprehensive framework for assessing the sustainability performance of wind power systems integrated with hydrogen storage (WPCHS). Unlike previous works that mainly emphasized economic or environmental indicators our approach incorporates a balanced set of economic environmental and social criteria supported by expert evaluation. To address the uncertainty in human judgment we introduce an interval-valued fuzzy TOPSIS model that provides a more realistic representation of expert assessments. A case study in Manjil Iran demonstrates the application of the model highlighting that project A4 outperforms other alternatives. The findings show that both economic factors (e.g. levelized cost of energy) and social aspects (e.g. poverty alleviation) strongly influence project rankings. Compared with earlier studies in Europe and the Middle East this work contributes by extending the evaluation scope beyond financial and environmental metrics to include social sustainability thereby enhancing decision-making relevance for policymakers and investors.
Capacity Configuration and Benefit Assessment of Deep-Sea Wind–Hydrogen System Considering Dynamic Hydrogen Price
Sep 2025
Publication
Against the backdrop of the global transition towards clean energy deep-sea wind-power hydrogen production integrates offshore wind with green hydrogen technology. Addressing the technical coupling complexity and the impact of uncertain hydrogen prices this paper develops a capacity optimization model. The model incorporates floating wind turbine output the technical distinctions between alkaline (ALK) electrolyzers and proton exchange membrane (PEM) electrolyzers and the synergy with energy storage. Under three hydrogen price scenarios the results demonstrate that as the price increases from 26 CNY/kg to 30 CNY/kg the optimal ALK capacity decreases from 2.92 MW to 0.29 MW while the PEM capacity increases from 3.51 MW to 5.51 MW. Correspondingly the system’s Net Present Value (NPV) exhibits an upward trend. To address the limitations of traditional methods in handling multi-dimensional benefit correlations and information ambiguity a comprehensive benefit evaluation framework encompassing economic technical environmental and social synergies was constructed. Sensitivity analysis indicates that the comprehensive benefit level falls within a relatively high-efficiency interval. The numerical characteristics an entropy value of 3.29 and a hyper-entropy of 0.85 demonstrate compact result distribution and robust stability validating the applicability and stability of the proposed offshore wind–hydrogen benefit assessment model.
Sustainable Aviation Fuels: A Review of Current Techno Economic Viability and Life Cycle Impacts
Oct 2025
Publication
Australia has set a new climate target of reducing emissions by 62–70% below 2005 levels by 2035 with sustainable aviation fuel (SAF) central to achieving this goal. This review critically examines techno-economic analysis (TEA) and life cycle assessment (LCA) of Powerto-Liquid (PtL) electrofuels (e-fuels) which synthesize atmospheric CO2 and renewable hydrogen (H2) via Fischer-Tropsch (FT) synthesis. Present PtL pathways require ~0.8 kg of H2 and 3.1 kg of CO2 per kg SAF with ~75% kerosene yield. While third-generation feedstocks could cut greenhouse gas emissions by up to 93% (as low as 8 gCO2e/MJ) real world reductions have been limited (~1.5%) due to variability in technology rollout and feedstock variability. Integrated TEA–LCA studies demonstrate up to 20% energy efficiency improvements and 40% cost reductions but economic viability demands costs below $3/kg. In Australia abundant solar resources vast transport networks and supportive policy frameworks present both opportunities and challenges. This review provides the first comprehensive assessment of PtL-FT SAF for Australian conditions highlighting that large-scale development will require technological advancement feedstock development infrastructure investment and coordinated policy support.
Risk Assessment of Offshore Wind–Solar–Current Energy Coupling Hydrogen Production Project Based on Hybrid Weighting Method and Aggregation Operator
Oct 2025
Publication
Under the dual pressures of global climate change and energy structure transition the offshore wind–solar–current energy coupling hydrogen production (OCWPHP) system has emerged as a promising integrated energy solution. However its complex multi-energy structure and harsh marine environment introduce systemic risks that are challenging to assess comprehensively using traditional methods. To address this we develop a novel risk assessment framework based on hesitant fuzzy sets (HFS) establishing a multidimensional risk criteria system covering economic technical social political and environmental aspects. A hybrid weighting method integrating AHP entropy weighting and consensus adjustment is proposed to determine expert weights while minimizing risk information loss. Two aggregation operators—AHFOWA and AHFOWG—are applied to enhance uncertainty modeling. A case study of an OCWPHP project in the East China Sea is conducted with the overall risk level assessed as “Medium.” Comparative analysis with the classical Cumulative Prospect Theory (CPT) method shows that our approach yields a risk value of 0.4764 closely aligning with the CPT result of 0.4745 thereby confirming the feasibility and credibility of the proposed framework. This study provides both theoretical support and practical guidance for early-stage risk assessment of OCWPHP projects.
A Comparative Study of Alternative Polymer Binders for the Hydrogen Evolution Reaction
Aug 2025
Publication
Given the economic industrial and environmental value of green dihydrogen (H2) optimization of water electrolysis as a means of producing H2 is essential. Binders are a crucial component of electrocatalysts yet they remain largely underdeveloped with a significant lack of standardization in the field. Therefore targeted research into the development of alternative binder systems is essential for advancing performance and consistency. Binders essentially act as the key to regulating the electrode (support)–catalyst–electrolyte interfacial junctions and contribute to the overall reactivity of the electrocatalyst assembly. Therefore alternative binders were explored with a focus on cost efficiency and environmental compatibility striving to achieve desirable activity and stability. Herein the alkaline hydrogen evolution reaction (HER) was investigated and the sluggish water dissociation step was targeted. Controlled hydrophilic poly(vinyl alcohol)-based hydrogel binders were designed for this application. Three hydrogel binders were evaluated without incorporated electrocatalysts namely PVA145 PVA145-blend-bPEI1.8 and PVA145-blend-PPy. Interestingly the study revealed that the hydrophilicity of the binders exhibited an enhancing effect on the observed activity resulting in improved performance compared to the commercial binder Nafion™. Notably the PVA145 system stands out with an overpotential of 224 mV at−10 mA·cm−2 (geometric) in 1.0 M KOH compared to the 238 mV exhibited by Nafion™. Inclusion of Pt as active material in PVA145 as binder exhibited a synergistic increase in performance achieving a mass activity of 1.174 A.cm−2.mg−1 Pt in comparison to Nafion™’s 0.344 A.cm−2.mg−1 Pt measured at−150 mV vs RHE. Our research aimed to contribute to the development of cost-effective and efficient binder systems stressing the necessity to challenge the dominance of the commercially available binders.
AI-driven Advances in Composite Materials for Hydrogen Storage Vessels: A Review
Sep 2025
Publication
This review provides a comprehensive examination of artificial intelligence methods applied to the design optimization and performance prediction of composite-based hydrogen storage vessels with a focus on composite overwrapped pressure vessels. Targeted at researchers engineers and industrial stakeholders in materials science mechanical engineering and renewable energy sectors the paper aims to bridge traditional mechanical modeling with evolving AI tools while emphasizing alignment with standardization and certification requirements to enhance safety efficiency and lifecycle integration in hydrogen infrastructure. The review begins by introducing HSV types their material compositions and key design challenges including high-pressure durability weight reduction hydrogen embrittlement leakage prevention and environmental sustainability. It then analyzes conventional approaches such as finite element analysis multiscale modeling and experimental testing which effectively address aspects like failure modes fracture strength liner damage dome thickness winding angle effects crash behavior crack propagation charging/discharging dynamics burst pressure durability reliability and fatigue life. On the other hand it has been shown that to optimize and predict the characteristics of hydrogen storage vessels it is necessary to combine the conventional methods with artificial intelligence methods as conventional methods often fall short in multi-objective optimization and rapid predictive analytics due to computational intensity and limitations in handling uncertainty or complex datasets. To overcome these gaps the paper evaluates hybrid frameworks that integrate traditional techniques with AI including machine learning deep learning artificial neural networks evolutionary algorithms and fuzzy logic. Recent studies demonstrate AI’s efficacy in failure prediction design optimization to mitigate structural risks structural health monitoring material property evaluation burst pressure forecasting crack detection composite lay-up arrangement weight minimization material distribution enhancement metal foam ratio optimization and optimal material selection. By synthesizing these advancements this work underscores AI’s potential to accelerate development reduce costs and improve HSV performance while advocating for physics-informed models robust datasets and regulatory alignment to facilitate industrial adoption.
Biohydrogen Production from Industrial Waste: The Role of Pretreatment Methods
Oct 2025
Publication
This study aimed to investigate the effectiveness of dark fermentation in biohydrogen production from agro-industrial wastes including apple pomace brewer’s grains molasses and potato powder subjected to different pretreatment methods. The experiments were conducted at a laboratory scale using 1000 cm3 anaerobic reactors at a temperature of 35 ◦C and anaerobic sludge as the inoculum. The highest yield of hydrogen was obtained from pre-treated apple pomace (101 cm3/g VS). Molasses a less complex substrate compared to the other raw materials produced 25% more hydrogen yield following pretreatment. Methanogens are sensitive to high temperatures and low-pH conditions. Nevertheless methane constituted 1–6% of the total biogas under these conditions. The key factor was appropriate treatment of the inoculum to limit competition from methanogens. Increasing the inoculum dose from 150 cm3/dm3 to 250 cm3/dm3 had no further effect on biogas production. The physicochemical parameters and VFA data confirmed the stability and usefulness of activated sludge as a source of microbial cultures for H2 production via dark fermentation.
Sustainable Refining: Integrating Renewable Energy and Advanced Technologies
Aug 2025
Publication
Crude oil distillation is one of the most energy-intensive processes in petroleum refining consuming up to 20% of total refinery energy. Improving the energy efficiency of crude distillation units (CDUs) is essential for reducing costs lowering emissions and achieving sustainable refining. Current studies often examine energy savings operational flexibility or renewable energy integration separately. This review brings these aspects together focusing on heat integration advanced control systems and renewable energy options such as solar-assisted preheating and green hydrogen. Advanced column designs including dividing-wall and hybrid systems can cut energy use by 15–30% while AI-based optimization improves process stability and flexibility. Solar-assisted preheating can reduce fossil fuel demand by up to 20% and green hydrogen offers strong potential for decarbonization. Our findings highlight that integrated strategies including advanced simulation tools and machine learning significantly improve CDU performance. We recommend exploring hybrid algorithms renewable energy integration and sustainable technologies to address these challenges and achieve long-term environmental and economic benefits.
Modeling and Optimization Control of SOEC with Flexible Adjustment Capabilities
Jul 2025
Publication
Due to the random fluctuations in power experienced by high-temperature green electric hydrogen production systems further deterioration of spatial distribution characteristics such as temperature voltage/current and material concentration inside the solid oxide electrolysis cell (SOEC) stack may occur. This has a negative impact on the system’s flexibility and the corresponding control capabilities. In this paper based on the SOEC electrolytic cell model a comprehensive optimization method using an adaptive incremental Kriging surrogate model is proposed. The reliability of this method is verified by accurately analyzing the dynamic performance of the SOEC and the spatial characteristics of various physical quantities. Additionally a thermal dynamic analysis is performed on the SOEC and an adaptive time-varying LPV-MPC optimization control method is established to ensure the temperature stability of the electrolysis cell stack aiming to maintain a stable efficient and sustainable SOEC operation. The simulation analysis of SOEC hydrogen production adopting a variable load operation has demonstrated the advantages of this method over conventional PID control in stabilizing the temperature of the stack. It allows for a rapid adjustment in the electrolysis voltage and current and improves electrolysis efficiency. The results highlighted that the increase in the electrolysis load increases the current density while the water vapor electrolysis voltage and H2 flow rate significantly decrease. Finally the SOEC electrolytic hydrogen production module is introduced for optimization scheduling of energy consumption in Xinjiang China. The findings not only confirmed that the SOEC can transition to the current load operating point at each scheduling period but also demonstrated higher effectiveness in stabilizing the stack temperature and improving electrolysis efficiency.
Influence of Hydrogen-Based Direct Reduction Shaft Furnace Interior Structure on Shaft Furnace Performance
Oct 2025
Publication
Hydrogen-based direct reduction of iron ore is a promising route to reduce CO2 emissions in steelmaking where uniform particle flow inside shaft furnaces is essential for efficient operation. In this study a full-scale three-dimensional Discrete Element Method (DEM) model of a shaft furnace was developed to investigate the effects of a diverter device on granular flow. By systematically varying the radial width and top/bottom diameters of the diverter particle descent velocity residence time compressive force distribution and collision energy dissipation were analyzed. The results demonstrate that introducing a diverter effectively suppresses funnel flow prolongs residence time and improves radial flow uniformity. Among the tested configurations the smaller central diameter diverter showed the most favorable performance achieving a faster and more uniform descent reduced compressive force concentration and lower collision energy dissipation. These findings highlight the critical role of diverter design in regulating particle dynamics and provide theoretical guidance for optimizing shaft furnace structures to enhance the efficiency of hydrogen-based direct reduction processes.
Zero-emission Traction for Rail
Jul 2025
Publication
Replacing the energy density and convenience of diesel fuel for all forms of fossil fuel-powered trains presents significant challenges. Unlike the traditional evolutions of rail which has largely self-optimised to different fuels and cost structures over 150 years the challenges now present with a timeline of just a few decades. Fortunately unlike the mid-1800s simulation and modelling tools are now quite advanced and a full range of scenarios of operations and train trips can be simulated before new traction systems are designed. Full trip simulations of large heavy haul trains or high speed passenger trains are routinely completed controlled by emulations of human drivers or automated control systems providing controls of the “virtual train”. Recent developments in digital twins can be used to develop flexible and dynamic models of passenger and freight rail systems to support the new complexities of decarbonisation efforts. Interactions between many different traction components and the train multibody system can be considered as a system of systems. Adopting this multi-modelling paradigm enables the secure and integrated interfacing of diverse models. This paper demonstrates the application of the multi-modelling approach to develop digital twins for rail decarbonisation traction and it presents physics-based multi-models that include key components required for studying rail decarbonisation problems. Specifically the challenge of evaluating zero-emission options is addressed by adding further layers of modelling to the existing fully detailed multibody dynamics simulations. The additional layers detail control options energy storage the alternate traction system components and energy management systems. These traction system components may include both electrical system and inertia dynamics models to accurately represent the driveline and control systems. This paper presents case study examples of full trip scenarios of both long haul freight trains and higher speed passenger trains. These results demonstrate the many complex scenarios that are difficult to anticipate. Flowing on from this risks can be assessed and practical designs of zero-emission systems can be proposed along with the required recharging or refuelling systems.
Maximization and Efficient Production Rates of Different Zero Carbon Electrofuels using Dry Alkaline Electroyzers
Aug 2025
Publication
The present work focused on the comparison between HHO and hydrogen electrolyzers in design gas production and various parameters which affect the performance and efficiency of alkaline electrolyzers. The primary goal is to generate the highest possible hydrogen and HHO gas flow rates. Hydrogen and HHO were produced using 3 mm electrode of stainless steel 316L with 224 cm2 surface area. Hydroxy and hydrogen rates were affected by electrolyte content cell connection electric current operating time electrolyte temperature and voltage. Maximum HHO generation values were 1020 1076 1125 and 1175 mL min−1 n at 5 10 15 and 20 g L−1 of sodium hydroxide (NaOH) with supply currents of 15 15.3 15.6 and 16 A respectively. Once it stabilized after 30 min the temperature increased to 26 30 35 and 38 °C respectively and remained there. With currents of 18 18.45 18.7 19.2 19.5 and 19.8 A hydrogen output peak values after 60 min. stayed constant at 680 734 785 846 897 and 945 mL min-1. at 5 10 15 and 20 g L−1 NaOH catalyst concentrations. At 5 10 15 and 20 g L−1 catalyst ratios the temperatures were elevated to constant values of 28.5 32 37.9 40.5 41.4 and 43 °C respectively. With cell design [4C3A19N] electrolyte concentration of 5 g L−1 NaOH and current of 14 A maximum HHO productivity was 866 mL min−1. and 74.23% efficiency. In a cell design of [4C5A17N] with catalyst content of 10 g L−1 maximum productivity was 680 mL min−1 for hydrogen and highest production efficiency of 72.85% was attained at 18 A.
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