Applications & Pathways
PEMFC Poly-Generation Systems: Developments, Merits, and Challenges
Oct 2021
Publication
Significant research efforts are directed towards finding new ways to reduce the cost increase efficiency and decrease the environmental impact of power-generation systems. The poly-generation concept is a promising strategy that enables the development of a sustainable power system. Over the past few years the Proton Exchange Membrane Fuel Cell-based Poly-Generation Systems (PEMFC-PGSs) have received accelerated developments due to the low-temperature operation high efficiency and low environmental impact. This paper provides a comprehensive review of the main PEMFC-PGSs including Combined Heat and Power (CHP) co-generation systems Combined Cooling and Power (CCP) co-generation systems Combined Cooling Heat and Power (CCHP) tri-generation systems and Combined Water and Power (CWP) co-generation systems. First the main technologies used in PEMFC-PGSs such as those related to hydrogen production energy storage and Waste Heat Recovery (WHR) etc. are detailed. Then the research progresses on the economic energy and environmental performance of the different PEMFC-PGSs are presented. Also the recent commercialization activities on these systems are highlighted focusing on the leading countries in this field. Furthermore the remaining economic and technical obstacles of these systems along with the future research directions to mitigate them are discussed. The review reveals the potential of the PEMFC-PGS in securing a sustainable future of the power systems. However many economic and technical issues particularly those related to high cost and degradation rate still need to be addressed before unlocking the full benefits of such systems.
Trends in the Global Steel Industry: Evolutionary Projections and Defossilisation Pathways through Power-to-steel
Sep 2022
Publication
Steel production is a carbon and energy intensive activity releasing 1.9 tons of CO2 and requiring 5.17 MWh of primary energy per ton produced on average globally resulting in 9% of all anthropogenic CO2 emissions. To achieve the goals of the Paris Agreement of limiting global temperature increase to below 1.5 °C compared to pre-industrial levels the structure of the global steel production must change fundamentally. There are several technological paths towards a lower carbon intensity for steelmaking which bring with them a paradigm shift decoupling CO2 emissions from crude steel production by transitioning from traditional methods of steel production using fossil coal and fossil methane to those based on low-cost renewable electricity and green hydrogen. However the energy system consequences of fully defossilised steelmaking has not yet been examined in detail. This research examines the energy system requirements a global defossilised power-to-steel industry using a GDP-based demand model for global steel demands which projects a growth in steel demand from 1.6 Gt in 2020 to 2.4 Gt in 2100. Three scenarios are developed to investigate the emissions trajectory energy demands and economics of a high penetration of direct hydrogen reduction and electrowinning in global steel production. Results indicate that the global steel industry will see green hydrogen demands grow significantly ranging from 2809 to 4371 TWhH2 by 2050. Under the studied conditions global steel production is projected to see reductions in final thermal energy demand of between 38.3% and 57.7% and increases in total electricity demand by factors between 15.1 and 13.3 by 2050 depending on the scenario. Furthermore CO2 emissions from steelmaking can be reduced to zero.
Optimal Battery and Hydrogen Fuel Cell Sizing in Heavy-haul Locomotives
Jul 2023
Publication
Global supply chains must be decarbonised as part of meeting climate targets set by the United Nations and world leaders. Rail networks are vital infrastructure in passenger and freight transport however have not received the same push for decarbonisation as road transport. In this investigation we used real world data from locomotives operating on seven rail corridors to identify optimal battery capacity and hydrogen fuel cell (HFC) power in hybrid systems. We found that the required battery capacity is dependent on both the available regenerative braking energy and on the capacity required to buffer surpluses and deficits from the HFC. The optimal system for each corridor was identified however it was found that one 3.6 MWh battery and 860 kW HFC system could service six of the seven corridors. The optimal systems presented in this work suggest an average of around 5 h of battery storage for the HFC power which is larger than the 2 h previously reported in literature. This may indicate a gap between purely theoretical works that use only route topography and speed and those that employ real world locomotive data.
A Zero CO2 Emissions Large Ship Fuelled by an Ammonia-hydrogen Blend: Reaching the Decarbonisation Goals
Aug 2023
Publication
To reach the decarbonisation goals a zero CO2 emissions large ship propulsion system is proposed in this work. The ship selected is a large ferry propelled by an internal combustion engine fuelled by an ammonia-hydrogen blend. The only fuel loaded in the vessel will be ammonia. The hydrogen required for the combustion in the engine will be produced onboard employing ammonia decomposition. The heat required for this decomposition section will be supplied by using the hot flue gases of the combustion engine. To address the issues regarding NOx emissions a selective catalytic reduction (SCR) reactor was designed. The main operating variables for all the equipment were computed for engine load values of 25% 50% 75% and 100%. Considering the lowest SCR removal rate (91% at an engine load of 100%) the NOx emissions of the vessel were less than 0.5 g/kWh lower than the IMO requirements. An energy analysis of the system proposed to transform ammonia into energy for shipping was conducted. The global energy and exergy efficiencies were 42.4% and 48.1%. In addition an economic analysis of the system was performed. The total capital cost (CAPEX) for the system can be estimated at 8.66 M€ (784 €/kW) while the operating cost (OPEX) ranges between 210 €/MWh (engine load 100%) and 243 €/MWh (engine load of 25%). Finally a sensitivity analysis for the price of ammonia was performed resulting in the feasibility of reducing the operating cost to below 150 €/MWh in the near horizon.
Bioinspired Hybrid Model to Predict the Hydrogen Inlet Fuel Cell Flow Change of an Energy Storage System
Nov 2019
Publication
The present research work deals with prediction of hydrogen consumption of a fuel cell in an energy storage system. Due to the fact that these kind of systems have a very nonlinear behaviour the use of traditional techniques based on parametric models and other more sophisticated techniques such as soft computing methods seems not to be accurate enough to generate good models of the system under study. Due to that a hybrid intelligent system based on clustering and regression techniques has been developed and implemented to predict the necessary variation of the hydrogen flow consumption to satisfy the variation of demanded power to the fuel cell. In this research a hybrid intelligent model was created and validated over a dataset from a fuel cell energy storage system. Obtained results validate the proposal achieving better performance than other well-known classical regression methods allowing us to predict the hydrogen consumption with a Mean Absolute Error (MAE) of 3.73 with the validation dataset.
Techno-Economic Analysis of Solid Oxide Fuel Cell-Gas Turbine Hybrid Systems for Stationary Power Applications Using Renewable Hydrogen
Jun 2023
Publication
Solid oxide fuel cell (SOFC)–gas turbine (GT) hybrid systems can produce power at high electrical efficiencies while emitting virtually zero criteria pollutants (e.g. ozone carbon monoxide oxides of nitrogen and sulfur and particulate matters). This study presents new insights into renewable hydrogen (RH2 )-powered SOFC–GT hybrid systems with respect to their system configuration and techno-economic analysis motivated by the need for clean on-demand power. First three system configurations are thermodynamically assessed: (I) a reference case with no SOFC off-gas recirculation (II) a case with cathode off-gas recirculation and (III) a case with anode off-gas recirculation. While these configurations have been studied in isolation here we provide a detailed performance comparison. Moreover a techno-economic analysis is conducted to study the economic competitiveness of RH2 -fueled hybrid systems and the economies of scale by offering a comparison to natural gas (NG)-fueled systems. Results show that the case with anode off-gas recirculation with 68.50%-lower heating value (LHV) at a 10 MW scale has the highest efficiency among the studied scenarios. When moving from 10 MW to 50 MW the efficiency increases to 70.22%-LHV. These high efficiency values make SOFC–GT hybrid systems highly attractive in the context of a circular economy as they outcompete most other power generation technologies. The cost-of-electricity (COE) is reduced by about 10% when moving from 10 MW to 50 MW from USD 1976/kW to USD 1668/kW respectively. Renewable H2 is expected to be economically competitive with NG by 2030 when the U.S. Department of Energy’s target of USD 1/kg RH2 is reached.
Hydrogen Supply Chain and Refuelling Network Design: Assessment of Alternative Scenarios for the Long-haul Road Freight in the UK
Mar 2023
Publication
Shifting from fossil fuels to clean alternative fuel options such as hydrogen is an essential step in decarbonising the road freight transport sector and facilitating an efficient transition towards zero-emissions goods distribution of the future. Designing an economically viable and competitive Hydrogen Supply Chain (HSC) to support and accelerate the widespread adoption of hydrogen powered Heavy Goods Vehicles (H2-HGVs) is however significantly hindered by the lack of the infrastructure required for producing storing transporting and distributing the required hydrogen. This paper focuses on a bespoke design of a hydrogen supply chain and distribution network for the long-haul road freight transportation in the UK and develops an improved end-to-end and spatially-explicit optimisation tool to perform scenario analysis and provide important first-hand managerial and policy making insights. The proposed methodology improves over existing grid-based methodologies by incorporating spatially-explicit locations of Hydrogen Refuelling Stations (HRSs) and allowing further flexibility and accuracy. Another distinctive feature of the method and the analyses carried out in the paper pertains to the inclusion of bulk geographically agnostic as well as geological underground hydrogen storage options and reporting on significant cost saving opportunities. Finally the curve for H2-HGVs penetration levels safety stock period decisions and the transport mode capacity against hydrogen levelized cost at pump have been generated as important policy making tools to provide decision support and insights into cost resilience and reliability of the HSC.
Effect of Carbon Monoxide on Polymer Electrolyte Fuel Cell Performance with a Hydrogen Circulation System
Feb 2022
Publication
The effect of carbon monoxide (CO) on the performance of polymer electrolyte fuel cells (PEFCs) with either a hydrogen circulation system or a hydrogen one-way pass system is investigated and compared. The voltage drop induced by adding 0.2 ppm of CO to the PEFC with the hydrogen circulation system was less than one-tenth of that observed in the PEFC with the hydrogen one-way pass system at 1000 mA cm–2 and a cell temperature of 60 °C. Gas analysis results showed that CO concentration in the hydrogen circulation system was lower than the initially supplied CO concentration. In the hydrogen circulation system permeated oxygen from the cathode should enhance CO oxidation. This should lead to decrease the CO concentration and mitigate the voltage drop in the hydrogen circulation system.
Analysis of CO2 Emissions Reduction on the Future Hydrogen Supply Chain Network for Dubai Buses
Apr 2023
Publication
There is an impetus to decarbonize transportation sector and mitigate climate change. This study examines the effect of adopting hydrogen (H2) as a fuel for Dubai Buses at different penetration scales on carbon dioxide (CO2) emissions reduction. A H2 supply-chain system dynamics model is developed to conduct life cycle cost and environmental analysis and evaluate the efficacy of different carbon prices and subsidies. Gray green and mixed H2 production scenarios were considered. The results show that gray hydrogen reduces 7.1 million tons of CO2 which is half of green hydrogen buses. Replacing diesel fleet at end of lifetime with mixed hydrogen bus fleet was the optimal approach to promote green hydrogen at pump reaching $4/kg in a decade. This gradual transition reduces 62% of the well-to-wheel CO2 emissions of the new bus fleet and creates mass for economies of scale as carbon prices and subsidies cannot promote green hydrogen alone.
Progress in Electrical Energy Storage System: A Critical Review
Jan 2009
Publication
Electrical energy storage technologies for stationary applications are reviewed. Particular attention is paid to pumped hydroelectric storage compressed air energy storage battery flow battery fuel cell solar fuel superconducting magnetic energy storage flywheel capacitor/supercapacitor and thermal energy storage. Comparison is made among these technologies in terms of technical characteristics applications and deployment status.
Investigating the Impact of Economic Uncertainty on Optimal Sizing of Grid-Independent Hybrid Renewable Energy Systems
Aug 2021
Publication
One of the many barriers to decarbonization and decentralization of the energy sector in developing countries is the economic uncertainty. As such this study scrutinizes economics of three grid-independent hybrid renewable-based systems proposed to co-generate electricity and heat for a small-scale load. Accordingly the under-study systems are simulated and optimized with the aid of HOMER Pro software. Here a 20-year average value of discount and inflation rates is deemed a benchmark case. The techno-economic-environmental and reliability results suggest a standalone solar/wind/electrolyzer/hydrogen-based fuel cell integrated with a hydrogen-based boiler system is the best alternative. Moreover to ascertain the impact of economic uncertainty on optimal unit sizing of the nominated model the fluctuations of the nominal discount rate and inflation respectively constitute within the range of 15–20% and 10–26%. The findings of economic uncertainty analysis imply that total net present cost (TNPC) fluctuates around the benchmark value symmetrically between $478704 and $814905. Levelized energy cost varies from an amount 69% less than the benchmark value up to two-fold of that. Furthermore photovoltaic (PV) optimal size starts from a value 23% less than the benchmark case and rises up to 55% more. The corresponding figures for wind turbine (WT) are respectively 21% and 29%. Eventually several practical policies are introduced to cope with economic uncertainty.
Numerical Redesign of 100kw MGT Combustor for 100% H2 Fueling
Jan 2014
Publication
The use of hydrogen as energy carrier in a low emission microturbine could be an interesting option for renewable energy storage distributed generation and combined heat & power. However the hydrogen using in gas turbine is limited by the NOx emissions and the difficulty to operate safely. CFD simulations represent a powerful and mature tool to perform detailed 3-D investigation for the development of a prototype before carrying out an experimental analysis. This paper describes the CFD supported redesign of the Turbec T100 microturbine combustion chamber natural gas-fired to allow the operation on 100% hydrogen.
Fuelling the Transition Podcast: How Will Hydrogen Heat and Safety in the Home?
Jan 2022
Publication
In this episode Angela Needle Director of Strategy at Cadent and John Williams Head of Hydrogen Expertise Cluster at AFRY Management Consulting join us to discuss a range of topics concerning hydrogen and the energy transition. This includes Cadent’s involvement in hydrogen through HyNet the role of hydrogen in heat safety and plans for the first hydrogen village. They also explore Angela’s role as co-founder of the Women’s Utilities Network a group focussed on helping women develop their skills within the energy space.
The podcast can be found on their website.
The podcast can be found on their website.
An Extensive Review of Liquid Hydrogen in Transportation with Focus on the Maritime Sector
Sep 2022
Publication
The European Green Deal aims to transform the EU into a modern resource-efficient and competitive economy. The REPowerEU plan launched in May 2022 as part of the Green Deal reveals the willingness of several countries to become energy independent and tackle the climate crisis. Therefore the decarbonization of different sectors such as maritime shipping is crucial and may be achieved through sustainable energy. Hydrogen is potentially clean and renewable and might be chosen as fuel to power ships and boats. Hydrogen technologies (e.g. fuel cells for propulsion) have already been implemented on board ships in the last 20 years mainly during demonstration projects. Pressurized tanks filled with gaseous hydrogen were installed on most of these vessels. However this type of storage would require enormous volumes for large long-range ships with high energy demands. One of the best options is to store this fuel in the cryogenic liquid phase. This paper initially introduces the hydrogen color codes and the carbon footprints of the different production techniques to effectively estimate the environmental impact when employing hydrogen technologies in any application. Afterward a review of the implementation of liquid hydrogen (LH2 ) in the transportation sector including aerospace and aviation industries automotive and railways is provided. Then the focus is placed on the maritime sector. The aim is to highlight the challenges for the adoption of LH2 technologies on board ships. Different aspects were investigated in this study from LH2 bunkering onboard utilization regulations codes and standards and safety. Finally this study offers a broad overview of the bottlenecks that might hamper the adoption of LH2 technologies in the maritime sector and discusses potential solutions.
Carbon Footprint and Energy Transformation Analysis of Steel Produced via a Direct Reduction Plant with an Integrated Electric Melting Unit
Aug 2022
Publication
The production of fat steel products is commonly linked to highly integrated sites which include hot metal generation via the blast furnace basic oxygen furnace (BOF) continuous casting and subsequent hot-rolling. In order to reach carbon neutrality a shift away from traditional carbon-based metallurgy is required within the next decades. Direct reduction (DR) plants are capable to support this transition and allow even a stepwise reduction in CO2 emissions. Nevertheless the implementation of these DR plants into integrated metallurgical plants includes various challenges. Besides metallurgy product quality and logistics special attention is given on future energy demand. On the basis of carbon footprint methodology (ISO 14067:2019) diferent scenarios of a stepwise transition are evaluated and values of possible CO2equivalent (CO2eq) reduction are coupled with the demand of hydrogen electricity natural gas and coal. While the traditional blast furnace—BOF route delivers a surplus of electricity in the range of 0.7 MJ/kg hot-rolled coil; this surplus turns into a defcit of about 17 MJ/ kg hot-rolled coil for a hydrogen-based direct reduction with an integrated electric melting unit. On the other hand while the product carbon footprint of the blast furnace-related production route is 2.1 kg CO2eq/kg hot-rolled coil; this footprint can be reduced to 0.76 kg CO2eq/kg hot-rolled coil for the hydrogen-related route provided that the electricity input is from renewable energies. Thereby the direct impact of the processes of the integrated site can even be reduced to 0.15 kg CO2eq/ kg hot-rolled coil. Yet if the electricity input has a carbon footprint of the current German or European electricity grid mix the respective carbon footprint of hot-rolled coil even increases up to 3.0 kg CO2eq/kg hot-rolled coil. This underlines the importance of the availability of renewable energies.
A Model for Cost- and Greenhouse Gas Optimal Material and Energy Allocation of Biomass and Hydrogen
Nov 2022
Publication
BENOPT an optimal material and energy allocation model is presented which is used to assess cost-optimal and/or greenhouse gas abatement optimal allocation of renewable energy carriers across power heat and transport sectors. A high level of detail on the processes from source to end service enables detailed life-cycle greenhouse gas and cost assessments. Pareto analyses can be performed as well as thorough sensitivity analyses. The model is designed to analyse optimal biomass and hydrogen usage as a complement to integrated assessment and power system models
A Study on Green Hydrogen-based Isolated Microgrid
Oct 2022
Publication
This paper assesses the techno-economic feasibility of a green hydrogen-based microgrid for a remote Australian island. Hydrogen can be used to provide clean energy in areas where large-scale renewable energy sources are not feasible owing to geography government regulations or regulatory difficulties. This study not only identifies the appropriate component size for a hydrogen-based microgrid but also provides an economic perspective of decarbonising Thursday Island in Torres Straits Queensland Australia. Due to geographical constraints the green hydrogen production system needs to be distinct from the electrical network. This research shows how to produce green hydrogen transport it and generate power at a low cost. The study was performed utilising the HOMER simulation platform to find the least cost solution. The simulation results demonstrate an AU$0.01 reduction in Levelised Cost of Energy compared to the present electricity generation cost which is AU$0.56. The inclusion of a green hydrogen system will potentially minimise CO2 emissions by 99.6% while ensuring almost 100% renewable penetration. The results of this study will also serve as a guide for the placement of hydrogen-based microgrids in similar remote locations around the world where numerous remote energy systems are located close to each other.
Residential Fuel Transition and Fuel Interchangeability in Current Self-Aspirating Combustion Applications: Historical Development and Future Expectations
May 2022
Publication
To reduce greenhouse gases and air pollutants new technologies are emerging to reduce fossil fuel usage and to adopt more renewable energy sources. As the major aspects of fuel consumption power generation transportation and industrial applications have been given significant attention. The past few decades witnessed astonishing technological advancement in these energy sectors. In contrast the residential sector has had relatively little attention despite its significant utilization of fuels for a much longer period. However almost every energy transition in human history was initiated by the residential sector. For example the transition from fuelwood to cheap coal in the 1700s first took place in residential houses due to urbanization and industrialization. The present review demonstrates the energy transitions in the residential sector during the past two centuries while portending an upcoming energy transition and future energy structure for the residential sector. The feasibility of the 100% electrification of residential buildings is discussed based on current residential appliance adoption and the analysis indicates a hybrid residential energy structure is preferred over depending on a single energy source. Technical considerations and suggestions are given to help incorporate more renewable energy into the residential fuel supply system. Finally it is observed that compared to the numerous regulations on large energy-consumption aspects standards for residential appliances are scarce. Therefore it is concluded that establishing appropriate testing methods is a critical enabling step to facilitate the adoption of renewable fuels in future appliances.
Batteries, Fuel Cells, or Engines? A Probabilistic Economic and Environmental Assessment of Electricity and Electrofuels for Heavy Goods Vehicles
Oct 2022
Publication
Uncertainty surrounding the total cost of ownership system costs and life cycle environmental impacts means that stakeholders may lack the required information to evaluate the risks of transitioning to low-carbon fuels and powertrains. This paper assesses the life cycle costs and well-to-wheel environmental impacts of using electricity and electrofuels in Heavy Good Vehicles (HGVs) whilst considering input parameter uncertainty. The complex relationship between electricity cost electrolyser capacity factor CO2 capture cost and electricity emissions intensity is assessed within a Monte Carlo based framework to identify scenarios where use of electricity or electrofuels in heavy goods vehicles makes economic and environmental sense. For vehicles with a range of less than 450 km battery electric vehicles achieve the lowest total cost of ownership for an electricity cost less than 100 €/MWh. For vehicles that require a range of up to 900 km hydrogen fuel cell vehicles represent the lowest long-term cost of abatement. Power-to-methane and power-to-liquid scenarios become economically competitive when low-cost electricity is available at high-capacity factors and CO2 capture costs for fuel synthesis are below 100 €/tCO2; these fuels may be more applicable to decarbonise shipping and aviation. Battery electric HGVs reduce greenhouse gas emissions by 50% compared to the diesel baseline with electricity emissions of 350 gCO2e/kWh. Electricity emissions less than 35 gCO2e/kWh are required for the power-to-methane and power-to-liquid scenarios to meet EU emissions savings criteria. High vehicle capital costs and a lack of widespread refuelling infrastructure may hinder initial uptake of low-carbon fuels and powertrains for HGVs.
Fuel Cell Electrical Vehicles as Mobile Coupled Heat and Power Backup-Plant in Neighbourhoods
Apr 2022
Publication
Fuel cell electric vehicles (FCEVs) can be used during idle times to convert hydrogen into electricity in a decentralised manner thus ensuring a completely renewable energy supply. In addition to the electric power waste heat is generated in the fuel cell stack that can also be used. This paper investigates how the energy demand of a compiled German neighbourhood can be met by FCEVs and identifies potential technical problems. For this purpose energy scenarios are modelled in the Open Energy System Modelling Framework (oemof). An optimisation simulation finds the most energetically favourable solution for the 10-day period under consideration. Up to 49% of the heat demand for heating and hot water can be covered directly by the waste heat of the FCEVs. As the number of battery electric vehicles (BEVs) to be charged increases so does this share. 5 of the 252 residents must permanently provide an FCEV to supply the neighbourhood. The amount of hydrogen required was identified as a problem. If the vehicles cannot be supplied with hydrogen in a stationary way 15 times more vehicles are needed than required in terms of performance due to the energy demand.
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