Applications & Pathways
Iron as Recyclable Energy Carrier: Feasibility Study and Kinetic Analysis of Iron Oxide Reduction
Oct 2022
Publication
Carbon-free and sustainable energy storage solutions are required to mitigate climate change. One possible solution especially for stationary applications could be the storage of energy in metal fuels. Energy can be stored through reduction of the oxide with green hydrogen and be released by combustion. In this work a feasibility study for iron as possible metal fuel considering the complete energy cycle is conducted. Based on equilibrium calculations it could be shown that the power-to-power efficiency of the iron/iron oxide cycle is 27 %. As technology development requires a more detailed description of both the reduction and the oxidation a first outlook is given on the kinetic analysis of the reduction of iron oxides with hydrogen. Based on thermogravimetric experiments using Fe2O3 Fe3O4 and FeO it could be shown that the reduction is a three-step process. The maximum reduction rate can be achieved with a hydrogen content of 25 %. Based on the experimental results a reaction mechanism and accompanied kinetic data were developed for description of Fe2O3 reduction with H2 under varying experimental conditions.
Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures
Sep 2018
Publication
Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed and the particles were degraded during the reduction. Finally sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore the variation of activation energy value was smoothed after heat treatment of hematite particles.
Techno-economic Modelling of Zero-emission Marine Transport with Hydrogen Fuel and Superconducting Propulsion System: Case Study of a Passenger Ferry
Mar 2023
Publication
This paper proposes a techno-economic model for a high-speed hydrogen ferry. The model can describe the system properties i.e. energy demand weight and daily operating expenses of the ferry. A novel aspect is the consideration of superconductivity as a measure for cost saving in the setting where liquid hydrogen (LH2) can be both coolant and fuel. We survey different scenarios for a high-speed ferry that could carry 300 passengers. The results show that despite higher energy demand compressed hydrogen gas is more economical compared with LH2 for now; however constructing large-scale hydrogen liquefaction plants make it competitive in the future. Moreover compressed hydrogen gas is restricted to a shorter distance while LH2 makes longer distances possible and whenever LH2 is accessible using a superconducting propulsion system has a beneficial impact on both energy and cost savings. These effects strengthen if the operational time or the weight of the ferry increases.
Smart Energy Management System: Design of a Smart Grid Test Bench for Educational Purposes
Apr 2022
Publication
The presented article aims to design an educational test bench setup for smart grids and renewable energies with multiple features and techniques used in a microgrid. The test bench is designed for students laboratory engineers and researchers which enables electrical microgrid system studies and testing of new advanced control algorithms to optimize the energy efficiency. The idea behind this work is to design hybrid energy sources such as wind power solar photovoltaic power hydroelectric power hydrogen energy and different types of energy storage systems such as batteries pumped storage and flywheel integrating different electrical loads. The user can visualize the state of the components of each emulated scenario through an open-source software that interacts and communicates using OPC Unified Architecture protocol. The researchers can test and validate new solutions to manage the energy behavior in the grid using machine learning and optimization algorithms integrated in the software in form of blocks that can be modified and improved and then simulate the results. A model-based system of engineering is provided which describes the different requirements and case studies of the designed test bench respecting the open-source software and the frugal innovation features in which there is use of low-cost hardware and open-source software. The users obtain the opportunity to add new sources and new loads change software platforms and communicate with other simulators and equipment. The students can understand the different features of smart grids such as defect classification energy forecasting energy optimization and basics of production transmission and consumption.
Delivering a Reliable Decarbonised Power System
Mar 2023
Publication
This report illustrates what a reliable resilient decarbonised electricity supply system could look like in 2035 and the steps required to achieve it. It provides new insights and new advice on how such a system can be achieved by 2035 using real weather data and hourly analysis of Great Britain’s power system (Northern Ireland is part of the all-Ireland system). It also looks at the implications for hydrogen.
Review on the Safe Use of Ammonia Fuel Cells in the Maritime Industry
May 2021
Publication
In April 2018 the International Maritime Organisation adopted an ambitious plan to contribute to the global efforts to reduce the Greenhouse Gas emissions as set by the Paris Agreement by targeting a 50% reduction in shipping’s Green House Gas emissions by 2050 benchmarked to 2008 levels. To meet these challenging goals the maritime industry must introduce environmentally friendly fuels with negligible or low SOX NOX and CO2 emissions. Ammonia use in maritime applications is considered promising due to its high energy density low flammability easy storage and low production cost. Moreover ammonia can be used as fuel in a variety of propulsors such as fuel cells and can be produced from renewable sources. As a result ammonia can be used as a versatile marine fuel exploiting the existing infrastructure and having zero SOX and CO2 emissions. However there are several challenges to overcome for ammonia to become a compelling fuel towards the decarbonisation of shipping. Such factors include the selection of the appropriate ammonia-fuelled power generator the selection of the appropriate system safety assessment tool and mitigating measures to address the hazards of ammonia. This paper discusses the state-of-the-art of ammonia fuelled fuel cells for marine applications and presents their potential and challenges.
Improving Ecological Efficiency of Gas Turbine Power System by Combusting Hydrogen and Hydrogen-Natural Gas Mixtures
Apr 2023
Publication
Currently the issue of creating decarbonized energy systems in various spheres of life is acute. Therefore for gas turbine power systems including hybrid power plants with fuel cells it is relevant to transfer the existing engines to pure hydrogen or mixtures of hydrogen with natural gas. However significant problems arise associated with the possibility of the appearance of flashback zones and acoustic instability of combustion an increase in the temperature of the walls of the flame tubes and an increase in the emission of nitrogen oxides in some cases. This work is devoted to improving the efficiency of gas turbine power systems by combusting pure hydrogen and mixtures of natural gas with hydrogen. The organization of working processes in the premixed combustion chamber and the combustion chamber with a sequential injection of ecological and energy steam for the “Aquarius” type power plant is considered. The conducted studies of the basic aerodynamic and energy parameters of a gas turbine combustor working on hydrogen-containing gases are based on solving the equations of conservation and transfer in a multicomponent reacting system. A four-stage chemical scheme for the burning of a mixture of natural gas and hydrogen was used which allows for the rational parameters of environmentally friendly fuel burning devices to be calculated. The premixed combustion chamber can only be recommended for operations on mixtures of natural gas with hydrogen with a hydrogen content not exceeding 20% (by volume). An increase in the content of hydrogen leads to the appearance of flashback zones and fuel combustion inside the channels of the swirlers. For the combustion chamber of the combined-cycle power plant “Vodoley” when operating on pure hydrogen the formation of flame flashback zones does not occur.
Multi-Model Assessment for Secondary Smelting Decarbonisation: The Role of Hydrogen in the Clean Energy Transition
Jan 2023
Publication
Extensive decarbonisation efforts result in major changes in energy demand for the extractive industry. In 2021 the extraction and primary processing of metals and minerals accounted for 4.5 Gt of CO2 eq. per year. The aluminium industry was responsible for 1.1 Gt CO2 eq. direct and indirect emissions. To reach the European milestone of zero emissions by 2050 a reduction of 3% annually is essential. To this end the industry needs to take a turn towards less impactful production practices coupling secondary production with green energy sources. The present work aims to comprehensively compare the lifecycle energy consumption and environmental performance of a secondary aluminium smelter employing alternative thermal and electricity sources. In this frame a comparative analysis of the environmental impact of different thermal energy sources namely natural gas light fuel oil liquified petroleum gas hydrogen and electricity for a secondary aluminium smelter is presented. The results show that H2 produced by renewables (green H2 ) is the most environmentally beneficial option accounting for −84.156 kg CO2 eq. By producing thermal energy as well as electricity on site H2 technologies also serve as a decentralized power station for green energy production. These technologies account for a reduction of 118% compared to conventionally used natural gas. The results offer a comprehensive overview to aid decision-makers in comparing environmental impacts caused by different energy sources.
Can Hydrogen Production Be Economically Viable on the Existing Gas-Fired Power Plant Location? New Empirical Evidence
Apr 2023
Publication
The paper provides an economic model for the assessment of hydrogen production at the site of an existing thermal power plant which is then integrated into the existing gas grid. The model uses projections of electricity prices natural gas prices and CO2 prices as well as estimates of the cost of building a power-to-gas system for a 25-year period. The objective of this research is to calculate the yellow hydrogen production price for each lifetime year of the Power-to-gas system to evaluate yellow hydrogen competitiveness compared to the fossil alternatives. We test if an incentive scheme is needed to make this technology economically viable. The research also provides several sensitivity scenarios of electricity natural gas and CO2 price changes. Our research results clearly prove that yellow hydrogen is not yet competitive with fossil alternatives and needs incentive mechanisms for the time being. At given natural gas and CO2 prices the incentive for hydrogen production needs to be 52.90 EUR/MWh in 2025 and 36.18 EUR/MWh in 2050. However the role of hydrogen in the green transition could be very important as it provides ancillary services and balances energy sources in the power system.
Economic Operation Strategy of Integrated Hydrogen Energy System Considering the Uncertainty of PV Power Output
Jan 2023
Publication
To address the negative influence caused by power randomness of distributed PV output on energy system’s economic operation in this work an economic operation strategy considering the uncertainty features of PV output has been designed and applied on an integrated hydrogen energy system. First the thermal system operation model and the thermoelectric output control model are precisely built for the integrated hydrogen energy system and the hydrogen-based fuel cell respectively. Then referring to the PV output prediction data the uncertainty of light intensity variation is analyzed to correct the PV output prediction curve. Finally a cost–benefit model for the optimal economic operation of the integrated hydrogen energy system including PV hydrogen fuel cell and cogeneration unit is designed with an objective function of achieving an optimal economic operation of the multi-energy coupling devices. The simulation tests validate that considering the influence of PV output uncertainty on hydrogen fuel cell output can make the system operation more reasonable which ensures the economic and reliable operation of hydrogen energy systems.
Increasing Technical Efficiency of Renewable Energy Sources in Power Systems
Mar 2023
Publication
This paper presents a method for refining the forecast schedule of renewable energy sources (RES) generation by its intraday adjustment and investigates the measures for reserving RES with unstable generation in electric power systems (EPSs). Owing to the dependence of electricity generation by solar and wind power plants (PV and WPPs respectively) on natural conditions problems arise with their contribution to the process of balancing the power system. Therefore the EPS is obliged to keep a power reserve to compensate for deviations in RES from the planned generation amount. A system-wide reserve (mainly the shunting capacity of thermal and hydroelectric power plants) is used first followed by other means of power reserve: electrochemical hydrogen or biogas plants. To analyze the technical and economic efficiency of certain backup means mathematical models based on the theory of similarity and the criterion method were developed. This method is preferred because it provides the ability to compare different methods of backing up RES generation with each other assess their proportionality and determine the sensitivity of costs to the capacity of backup methods with minimal available initial information. Criterion models have been formed that allow us to build dependencies of the costs of backup means for unstable RES generation on the capacity of the backup means. It is shown that according to the results of the analysis of various methods and means of RES backup hydrogen technologies are relatively the most effective. The results of the analysis in relative units can be clarified if the current and near-term price indicators are known.
Hydrogen Fuel Cell Vehicle Development in China: An Industry Chain Perspective
Jun 2020
Publication
Hydrogen fuel cell vehicle (FCV) technology has significant implications on energy security and environmental protection. In the past decade China has made great progress in the hydrogen and FCV industry considering both the government’s policy issuances and enterprises’ production. However there are still some technological and cost challenges obstructing the commercialization of FCVs. Herein the status of China’s hydrogen FCV industry is analyzed comprehensively from three perspectives: policy support market application and technology readiness level. The unique characteristics and key issues in each part of the industry chain are emphasized. Furthermore the energy environmental and economic performances of FCV in the life-cycle perspective are reviewed and summarized based on pre-existing literature and reports. The life-cycle analysis of hydrogen and FCV indicates that the energy and environmental impacts of FCVs are highly related to the sources of hydrogen. With the combination of industry status and technology performances it is highlighted that technology advancements in hydrogen production and fuel cells and the optimization of the manufacturing processes for fuel cell systems are equally essential in the development of hydrogen FCVs.
Comparative TCO Analysis of Battery Electric and Hydrogen Fuel Cell Buses for Public Transport System in Small to Midsize Cities
Jul 2021
Publication
This paper shows the results of an in-depth techno-economic analysis of the public transport sector in a small to midsize city and its surrounding area. Public battery-electric and hydrogen fuel cell buses are comparatively evaluated by means of a total cost of ownership (TCO) model building on historical data and a projection of market prices. Additionally a structural analysis of the public transport system of a specific city is performed assessing best fitting bus lines for the use of electric or hydrogen busses which is supported by a brief acceptance evaluation of the local citizens. The TCO results for electric buses show a strong cost decrease until the year 2030 reaching 23.5% lower TCOs compared to the conventional diesel bus. The optimal electric bus charging system will be the opportunity (pantograph) charging infrastructure. However the opportunity charging method is applicable under the assumption that several buses share the same station and there is a “hotspot” where as many as possible bus lines converge. In the case of electric buses for the year 2020 the parameter which influenced the most on the TCO was the battery cost opposite to the year 2030 in where the bus body cost and fuel cost parameters are the ones that dominate the TCO due to the learning rate of the batteries. For H2 buses finding a hotspot is not crucial because they have a similar range to the diesel ones as well as a similar refueling time. H2 buses until 2030 still have 15.4% higher TCO than the diesel bus system. Considering the benefits of a hypothetical scaling-up effect of hydrogen infrastructures in the region the hydrogen cost could drop to 5 €/kg. In this case the overall TCO of the hydrogen solution would drop to a slightly lower TCO than the diesel solution in 2030. Therefore hydrogen buses can be competitive in small to midsize cities even with limited routes. For hydrogen buses the bus body and fuel cost make up a large part of the TCO. Reducing the fuel cost will be an important aspect to reduce the total TCO of the hydrogen bus.
Prioritization and Optimal Location of Hydrogen Fueling Stations in Seoul: Using Multi-Standard Decision-Making and ILP Optimization
Mar 2023
Publication
Thus far the adoption of hydrogen fuel cell vehicles (HCEVs) has been hampered by the lack of hydrogen fueling infrastructure. This study aimed to determine the optimal location and prioritization of hydrogen fueling stations (HFSs) in Seoul by utilizing a multi-standard decision making approach and optimization method. HFS candidate sites were evaluated with respect to relevant laws and regulations. Key factors such as safety economy convenience and demand for HCEVs were considered. Data were obtained through a survey of experts in the fields of HCEV and fuel cells and the Analytic Hierarchy Process method was applied to prioritize candidate sites. The optimal quantity and placement of HFSs was then obtained using optimization software based on the acceptable travel time from intersections of popular roads in Seoul. Our findings suggest that compliance with legal safety regulations is the most important factor when constructing HFSs. Furthermore sensitivity analysis revealed that the hydrogen supply cost currently holds the same weight as other elements. The study highlights the importance of utilizing a multi-standard decision-making approach and optimization methods when determining the optimal location and prioritization of HFSs and can help develop a systematic plan for the nationwide construction of HFSs in South Korea.
Cost-optimal Reliable Power Generation in a Deep Decarbonisation Future
Jul 2019
Publication
Considering the targets of the Paris agreement rapid decarbonisation of the power system is needed. In order to study cost-optimal and reliable zero and negative carbon power systems a power system model of Western Europe for 2050 is developed. Realistic future technology costs demand levels and generator flexibility constraints are considered. The optimised portfolios are tested for both favourable and unfavourable future weather conditions using results from a global climate model accounting for the potential impacts of climate change on Europe’s weather. The cost optimal mix for zero or negative carbon power systems consists of firm low-carbon capacity intermittent renewable energy sources and flexibility capacity. In most scenarios the amount of low-carbon firm capacity is around 75% of peak load providing roughly 65% of the electricity demand. Furthermore it is found that with a high penetration of intermittent renewable energy sources a high dependence on cross border transmission batteries and a shift to new types of ancillary services is required to maintain a reliable power system. Despite relatively small changes in the total generation from intermittent renewable energy sources between favourable and unfavourable weather years of 6% emissions differ up to 70 MtCO2 yr−1 and variable systems costs up to 25%. In a highly interconnected power system with significant flexible capacity in the portfolio and minimal curtailment of intermittent renewables the potential role of green hydrogen as a means of electricity storage appears to be limited.
Numerical Investigation of Dual Fuel Combustion on a Compression Ignition Engine Fueled with Hydrogen/Natural Gas Blends
Mar 2022
Publication
The present work aims to assess the influence of the composition of blends of hydrogen (H2 ) and Natural Gas (NG) on Dual Fuel (DF) combustion characteristics including gaseous emissions. The 3D-CFD study is carried out by means of a customized version of the KIVA-3V code. An automotive 2.8 L 4-cylinder turbocharged diesel engine was previously modified in order to operate in DF NG–diesel mode and tested at the dynamometer bench. After validation against experimental results the numerical model is applied to perform a set of combustion simulations at 3000 rpm–BMEP = 8 bar in DF H2/NG-diesel mode. Different H2–NG blends are considered: as the H2 mole fraction varies from 0 vol% to 50 vol% the fuel energy within the premixed charge is kept constant. The influence of the diesel Start Of Injection (SOI) is also investigated. Simulation results demonstrate that H2 enrichment accelerates the combustion process and promotes its completion strongly decreasing UHC and CO emissions. Evidently CO2 specific emissions are also reduced (up to about 20% at 50 vol% of H2 ). The main drawbacks of the faster combustion include an increase of in-cylinder peak pressure and pressure rate rise and of NOx emissions. However the study demonstrates that the optimization of diesel SOI can eliminate all aforementioned shortcomings.
Hydrogen Internal Combustion Engine Vehicles: A Review
Nov 2022
Publication
Motor vehicles are the backbone of global transport. In recent years due to the rising costs of fossil fuels and increasing concerns about their negative impact on the natural environment the development of low-emission power supply systems for vehicles has been observed. In order to create a stable and safe global transport system an important issue seems to be the diversification of propulsion systems for vehicles which can be achieved through the simultaneous development of conventional internal combustion vehicles electric vehicles (both battery and fuel cell powered) as well as combustion hydrogen-powered vehicles. This publication presents an overview of commercial vehicles (available on the market) powered by internal combustion hydrogen engines. The work focuses on presenting the development of technology from the point of view of introducing ready-made hydrogen-powered vehicles to the market or technical solutions enabling the use of hydrogen mixtures in internal combustion engines. The study covers the history of the technology dedicated hydrogen and bi-fuel vehicles and vehicles with an engine powered by a mixture of conventional fuels and hydrogen. It presents basic technology parameters and solutions introduced by leading vehicle manufacturers in the vehicle market.
Study of the Permeation Flowrate of an Innovative Way to Store Hydrogen in Vehicles
Oct 2021
Publication
With the global warming of the planet new forms of energy are being sought as an alternative to fossil fuels. Currently hydrogen (H2) is seen as a strong alternative for fueling vehicles. However the major challenge in the use of H2 arises from its physical properties. An earlier study was conducted on the storage of H2 used as fuel in road vehicles powered by spark ignition engines or stacks of fuel cells stored under high pressure inside small spheres randomly packed in an envelope tank. Additionally the study evaluated the performance of this new storage system and compared it with other storage systems already applied by automakers in their vehicles. The current study aims to evaluate the H2 leaks from the same storage system when inserted in any road vehicle parked in conventional garages and to show the compliance of these leaks with European Standards provided that an appropriate choice of materials is made. The system’s compliance with safety standards was proved. Regarding the materials of each component of the storage system the best option from the pool of materials chosen consists of aluminum for the liner of the spheres and the envelope tank CFEP for the structural layer of the spheres and Si for the microchip.
Fuel Flexibility of Solid Oxide Fuel Cells
Aug 2021
Publication
One of the major advantages of SOFCs is their high fuel flexibility. Next to natural gas and hydrogen which are today’s most common fuels for SOFC-systems and cell-/stack-testing respectively various other fuels are applicable as well. In the literature a number of promising results show that available fuels as propane butane ammonia gasoline diesel etc. can be applied. Here the performance of an anode supported cell operated in specialized single cell test benches with different gaseous and liquid fuels and reformates thereof is presented. Fuels as ammonia dissolved urea (AddBlueTM) methane/steam and ethanol/water mixtures can directly be fed to the cell whereas propane and diesel require external reforming. It is shown that in case of a stable fuel supply the cell performance with such fuels is similar to that of appropriate mixtures of H2 N2 CO CO2 and steam if the impact of endothermic reforming or decomposition reactions is considered. Even though a stable fuel cell operation with such fuels is possible in a single cell test bench it should be pointed out that an appropriate fuel processing will be mandatory on the system level.
Aspects of an Experimental Study of Hydrogen Use at Automotive Diesel Engine
Feb 2023
Publication
Hydrogen may represents a good alternative fuel that can be used to fuel internal combustion engines in order to ameliorate energetic and emissions performance. The paper presents some experimental aspects registered at hydrogen use to fuel a diesel engine different substitute ratios being use in the area of 18–34% at 40% engine load and speed of 2000 rev/min. The engine is equipped with an open ECU and the control of the cyclic dosses of diesel fuel and hydrogen are adjusted in order to maintain the engine power performance. The in-cylinder pressure diagrams show the increase of the maximum pressure with 17% from 78.5 bar to 91.8 bar for the maximum substitute ratio. Also values of maximum pressure rise rate start to increase for hydrogen addition in correlation with the increase of fuel amount burned into the premixed stage without exceed the normal values with assure the normal and reliable engine operation. Higher Lower Heating Value and combustion speed of hydrogen assure the increase in thermal efficiency the brake specific energy consumption decreases with 5.4%–7.8% at substitute ratios of 20–27%. The CO2 emission level decreases with 20% for maximum hydrogen cyclic dose. In terms of pollutant emission level at hydrogen use the emission level of the NOx decreases with 50% and the smoke number decreases with 73.8% comparative to classic fuelling at the maximum hydrogen cyclic dose.
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