Applications & Pathways
Publication Handbook for Hydrogen Fuelled Vessels
Jun 2021
Publication
Green hydrogen could play a crucial role in the maritime industry’s journey towards decarbonization. Produced through electrolysis hydrogen is emission free and could be widely available across the globe in future – as a marine fuel or a key enabler for synthetic fuels. Many in shipping recognize hydrogen’s potential as a fuel but the barriers to realizing this potential are substantial.<br/>The 1st Edition of the ‘Handbook for Hydrogen-fuelled Vessels’ offers a road map towards safe hydrogen operations using fuel cells. It details how to navigate the complex requirements for design and construction and it covers the most important aspects of hydrogen operations such as safety and risk mitigation engineering details for hydrogen systems and implementation phases for maritime applications based on the current regulatory Alternative Design process framework.<br/>This publication is the result of the 1st phase of the DNV-led Joint Industry Project MarHySafe which has brought together a consortium of 26 leading company and associations. The project is ongoing and this publication will be continually updated to reflect the latest industry expertise on hydrogen as ship fuel.
Electric Mobility in Portugal: Current Situation and Forecasts for Fuel Cell Vehicles
Nov 2021
Publication
In recent years the growing concern for air quality has led to the development of sustainable vehicles to replace conventional internal combustion engine (ICE) vehicles. Currently the most widespread technology in Europe and Portugal is that of Battery Electric Vehicles (BEV) or plug‐in HEV (PHEV) electric cars but hydrogen‐based transport has also shown significant growth in the commercialization of Fuel Cell Electric Vehicles (FCEV) and in the development of new infrastructural schemes. In the current panorama of EV particular attention should be paid to hydrogen technology i.e. FCEVs which is potentially a valid alternative to BEVs and can also be hybrid (FCHEV) and plug‐in hybrid (FCPHEV). Several sources cited show a positive trend of hydrogen in the transport sector identifying a growing trend in the expansion of hydrogen infrastructure although at this time it is still at an early stage of development. At the moment the cost of building the infrastructure is still high but on the basis of medium/long‐term scenarios it is clear that investments in hydrogen refueling stations will be profitable if the number of Fuel Cell vehicles increases. Conversely the Fuel Cell vehicle market is hampered if there is no adequate infrastructure for hydrogen development. The opportunity to use Fuel Cells to store electrical energy is quite fascinating and bypasses some obstacles encountered with BEVs. The advantages are clear since the charging times are reduced compared to charging from an electric charging post and the long‐distance voyage is made easier as the autonomy is much larger i.e. the psycho‐ sociological anxiety is avoided. Therefore the first part of the paper provides an overview of the current state of electric mobility in Portugal and the strategies adopted by the country. This is necessary to have a clear vision of how a new technology is accepted by the population and develops on the territory that is the propensity of citizens to technological change. Subsequently using current data on EV development and comparing information from recent years this work aims to investigate the future prospects of FCEVs in Portugal by adopting a dynamic model called SERA (Scenario Evaluation and Regionalization Analysis) with which it is possible to identify the Portuguese districts and cities where an FC charging infrastructure is expected to be most beneficial. From the results obtained the districts of Lisbon Porto and Aveiro seem to be the most interested in adopting FC technology. This analysis aims to ensure a measured view of the credible development of this market segment.
The Role of Natural Gas and its Infrastructure in Mitigating Greenhouse Gas Emissions, Improving Regional Air Quality, and Renewable Resource Integration
Nov 2017
Publication
The pursuit of future energy systems that can meet electricity demands while supporting the attainment of societal environment goals including mitigating climate change and reducing pollution in the air has led to questions regarding the viability of continued use of natural gas. Natural gas use particularly for electricity generation has increased in recent years due to enhanced resource availability from non-traditional reserves and pressure to reduce greenhouse gasses (GHG) from higher-emitting sources including coal generation. While lower than coal emissions current natural gas power generation strategies primarily utilize combustion with higher emissions of GHG and criteria pollutants than other low-carbon generation options including renewable resources. Furthermore emissions from life cycle stages of natural gas production and distribution can have additional detrimental GHG and air quality (AQ) impacts. On the other hand natural gas power generation can play an important role in supporting renewable resource integration by (1) providing essential load balancing services and (2) supporting the use of gaseous renewable fuels through the existing infrastructure of the natural gas system. Additionally advanced technologies and strategies including fuel cells and combined cooling heating and power (CCHP) systems can facilitate natural gas generation with low emissions and high efficiencies. Thus the role of natural gas generation in the context of GHG mitigation and AQ improvement is complex and multi-faceted requiring consideration of more than simple quantification of total or net emissions. If appropriately constructed and managed natural gas generation could support and advance sustainable and renewable energy. In this paper a review of the literature regarding emissions from natural gas with a focus on power generation is conducted and discussed in the context of GHG and AQ impacts. In addition a pathway forward is proposed for natural gas generation and infrastructure to maximize environmental benefits and support renewable resources in the attainment of emission reductions.
Numerical Study of Combustion and Emission Characteristics for Hydrogen Mixed Fuel in the Methane-Fueled Gas Turbine Combustor
Jan 2023
Publication
The aeroderivative gas turbine is widely used as it demonstrates many advantages. Adding hydrogen to natural gas fuels can improve the performance of combustion. Following this the effects of hydrogen enrichment on combustion characteristics were analyzed in an aeroderivative gas turbine combustor using CFD simulations. The numerical model was validated with experimental results. The conditions of the constant mass flow rate and the constant energy input were studied. The results indicate that adding hydrogen reduced the fuel residues significantly (fuel mass at the combustion chamber outlet was reduced up to 60.9%). In addition the discharge of C2H2 and other pollutants was reduced. Increasing the volume fraction of hydrogen in the fuel also reduced CO emissions at the constant energy input while increasing CO emissions at the constant fuel mass flow rate. An excess in the volume fraction of added hydrogen changed the combustion mode in the combustion chamber resulting in fuel-rich combustion (at constant mass flow rate) and diffusion combustion (at constant input power). Hydrogen addition increased the pattern factor and NOx emissions at the outlet of the combustion chamber.
Precooling Temperature Relaxation Technology in Hydrogen Refueling for Fuel-Cell Vehicles
Aug 2021
Publication
The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map
Dynamic Mechanical Fatigue Behavior of Polymer Electrolyte Membranes for Fuel Cell Electric Vehicles Using a Gas Pressure-Loaded Blister
Nov 2021
Publication
This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).
Control Strategy Assessment for Improving PEM Fuel Cell System Efficiency in Fuel Cell Hybrid Vehicles
Mar 2022
Publication
Concerns about climate change air pollution and the depletion of oil resources have prompted authorities to enforce increasingly strict rules in the automotive sector. There are several benefits to implementing fuel cell hybrid vehicles (FCHV) in the transportation sector including the ability to assist in reducing greenhouse gas emissions by replacing fossil fuels with hydrogen as energy carriers. This paper examines different control strategies for optimizing the power split between the battery and PEM fuel cell in order to maximize the PEM fuel cell system efficiency and reduce fuel consumption. First the vehicle and fuel cell system models are described. A forward approach is considered to model the vehicle dynamics while a semi-empirical and quasi-static model is used for the PEM fuel cell. Then different rule-based control strategies are analyzed with the aim of maximizing fuel cell system efficiency while ensuring a constant battery state of charge (SOC). The different methods are evaluated while the FCHV is performing both low-load and high-load drive cycles. The hydrogen consumption and the overall fuel cell system efficiency are considered for all testing conditions. The results highlight that in both low-load cycles and high-load cycles the best control strategies achieve a fuel cell system efficiency equal or greater to 33% while achieving a fuel consumption 30% less with respect to the baseline control strategy in low-load drive cycles.
CO2 Emissions Reduction through Increasing H2 Participation in Gaseous Combustible—Condensing Boilers Functional Response
Apr 2022
Publication
Considering the imperative reduction in CO2 emissions both from household heating and hot water producing facilities one of the mainstream directions is to reduce hydrocarbons in combustibles by replacing them with hydrogen. The authors analyze condensing boilers operating when hydrogen is mixed with standard gaseous fuel (CH4 ). The hydrogen (H2 ) volumetric participation in the mixture is considered to vary in the range of 0 to 20%. The operation of the condensing boilers will be numerically modeled by computational programs and prior validated by experimental studies concluded in a European Certified Laboratory. The study concluded that an increase in the combustible flow with 16% will compensate the maximum H2 concentration situation with no other implications on the boiler’s thermal efficiency together with a decrease in CO2 emissions by approximately 7%. By assuming 0.9 (to/year/boiler) the value of CO2 emissions reduction for the condensing boiler determined in the paper and extrapolating it for the estimated number of boilers to be sold for the period 2019–2024 a 254700-ton CO2/year reduction resulted.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Sector Coupling and Business Models Towards Sustainability: The Case of the Hydrogen Vehicle Industry
Mar 2022
Publication
The concept of sector coupling has been gaining increased momentum in political discourses during 18 the past few years but it has only recently received the attention of international academics. The 19 private sector is particularly relevant to foster sector coupling through entrepreneurial action – 20 specifically innovative business models for more sustainable technologies are needed to promote a 21 transition towards more sustainability. So far however the literature on business models from a 22 sector coupling perspective is scarce yet strongly emerging. To address the identified research gaps 23 and enhance the current knowledge on the emerging hydrogen vehicle industry and sector coupling 24 this study adopts a qualitative and exploratory research approach and builds on information gained 25 in 103 semi-structured interviews to discuss emerging business models in Germany. In particular 33 26 business cases have been analyzed. Anchoring business model theory to the concept of sector 27 coupling this study identifies 12 business model archetypes in the emerging hydrogen vehicle 28 industry and its value chain. It can be shown that while the market is still emerging and the market 29 players are not defined and are evolving companies are currently engaged in finding their position 30 along the value chain fostering vertical integration and promoting cooperation between the 31 different sectors. While this study is relevant for both the academia and the industry it is particularly 2 32 interesting for policy makers shaping the future of sustainable development specifically considering 33 integrated energy systems.
Alkaline Fuel cell Technology - A review
Apr 2021
Publication
The realm of alkaline-based fuel cells has with the arrival of anionic exchange membrane fuel cells (AEMFCs) taken a great step to replace traditional liquid electrolyte alkaline fuel cells (AFCs). The following review summarises progress bottleneck issues and highlights the most recent research trends within the field. The activity of alkaline catalyst materials has greatly advanced however achieving long-term stability remains a challenge. Great AEMFC performances are reported though these are generally obtained through the employment of platinum group metals (PGMs) thus emphasising the importance of R&D related to non-PGM materials. Thorough design strategies must be utilised for all components to avoid a mismatch of electrochemical properties between electrode components. Lastly AEMFC optimisation challenges on the system-level will also have to be assessed as few application-size AEMFCs have been built and tested.
A Review of the Latest Trends in the Use of Green Ammonia as an Energy Carrier in Maritime Industry
Feb 2022
Publication
This review paper examines the key barriers to using green ammonia as an alternative fuel in maritime industry. A literature survey is performed based on research articles and grey literature with the aim of discussing the technoeconomic problems with and benefits of ammonia and the relevant technologies. The limitations of ammonia as a maritime fuel and its supply chain the expected percentage demand by 2030 and 2050 its economic performance compared to other shipping fuels such as hydrogen and the current regulations that may impact ammonia as a maritime fuel are discussed. There are several key barriers to ammonia’s wide adoption: (1) High production costs due to the high capital costs associated with ammonia’s supply chain; (2) availability specifically the limited geographical locations available for ammonia bunkering; (3) the challenge of ramping up current ammonia production; and (4) the development of ammonia-specific regulations addressing issues such as toxicity safety and storage. The general challenges involved with blue ammonia are the large energy penalty and associated operational costs and a lack of technical expertise on its use. Regardless of the origin for ammonia to be truly zero-carbon its whole lifecycle must be considered—a key challenge that will aid in the debate about whether ammonia holds promise as a zero-carbon maritime fuel.
Global Potential of Green Ammonia Based on Hybrid PV-wind Power Plants
Apr 2021
Publication
Ammonia is one of the most commonly used feedstock chemicals globally. Therefore decarbonisation of ammonia production is of high relevance towards achieving a carbon neutral energy system. This study investigates the global potential of green ammonia production from semi-flexible ammonia plants utilising a cost-optimised configuration of hybrid PV-wind power plants as well as conversion and balancing technologies. The global weather data used is on an hourly time scale and 0.45◦ × 0.45◦ spatial resolution. The results show that by 2030 solar PV would be the dominating electricity generation technology in most parts of the world and the role of batteries would be limited while no significant role is found for hydrogen-fuelled gas turbines. Green ammonia could be generated at the best sites in the world for a cost range of 440–630 345–420 300–330 and 260–290 €/tNH3 in 2020 2030 2040 and 2050 respectively for a weighted average capital cost of 7%. Comparing this to the decade-average fossil-based ammonia cost of 300–350 €/t green ammonia could become cost-competitive in niche markets by 2030 and substitute fossil-based ammonia globally at current cost levels. A possible cost decline of natural gas and consequently fossil-based ammonia could be fully neutralised by greenhouse gas emissions cost of about 75 €/tCO2 by 2040. By 2040 green ammonia in China would be lower in cost than ammonia from new coal-based plants even at the lowest coal prices and no greenhouse gas emissions cost. The difference in green ammonia production at the least-cost sites in the world’s nine major regions is less than 50 €/tNH3 by 2040. Thus ammonia shipping cost could limit intercontinental trading and favour local or regional production beyond 2040.
Risk Assessment of the Low-carbon Transition of Austria’s Steel and Electricity Sectors
Dec 2018
Publication
To limit global temperature increase below +2°C societies need to reduce greenhouse gas emissions radically within the next few decades. Amongst other mitigation measures this requires transforming process-emission intensive industries towards emission neutrality. One way to this end is the renewables-based electrification of industries. We present results of a recent coproduction process which brought together stakeholders from industry policy administration and science to co-create climate-neutral transition pathways for the steel and electricity sectors in Austria. The results summarized here are the definition of reliable pathways and the identification of associated risks pertaining to pathway implementation including a macro-economic quantification. We find that risks to implementation (barriers) are at least as important as risks of implementation (negative consequences). From the quantitative analysis we find that provided that barriers can be reduced macroeconomic costs of the transition are only moderate and that stakeholders might overestimate risks when neglecting economy-wide feedbacks.
THyGA - Intermediate Report on the Test of Technologies by Segment – Impact of the Different H2 Concentrations on Safety, Efficiency, Emissions and Correct Operation
Jan 2022
Publication
This report is the very first version of the document that will present the THyGA short-term test. These tests are carried out to observe how appliances react in the short term (few minutes to few hours) on different H2NG mixtures and long-term test are observing behaviour over several weeks. The analysis is based on the test of about 20 appliances only and is not yet covering extensively all the segments of the project. However most of the aspects of the testing are included in the present version that shall be considered as a draft working document to prepare the final report. We have tried to incorporate all aspects that are important to us but there may be more aspects and more analyses that could be added and will be added in the light of the comments and corrections we will gather after the dissemination of the document.
Electrification Versus Hydrogen for UK Road Freight: Conclusions from a Systems Analysis of Transport Energy Transitions
Mar 2022
Publication
Collectively the UK investment in transport decarbonisation is greater than £27B from government for incentivising zero-emission vehicles as part of an urgent response to decarbonise the transport sector. The investments made must facilitate a transition to a long-term solution. The success relies on coordinating and testing the evolution of both the energy and transport systems this avoids the risk of unforeseen consequences in both systems and therefore de-risks investment Here we present a semiquantitative energy and transport system analysis for UK road freight focusing on two primary investment areas for nation-wide decarbonisation namely electrification and hydrogen propulsion. Our study assembles and assesses the potential roadblocks of these energy systems into a concise record and considers the infrastructure in relation to all other components within the energy system. It highlights that for system-wide success and resilience a hydrogen system must overcome hydrogen production and distribution barriers whereas an electric system needs to optimise storage solutions and charging facilities. Without cohesive co-evolving energy networks the planning and operational modelling of transport decarbonisation may fall short of meaningful real-world results. A developed understanding of the dependencies between the energy and transport systems is a necessary step in the development of meaningful operational transport models that could de-risk investment in both the energy and transport systems.
Simulation-Assisted Determination of the Start-Up Time of a Polymer Electrolyte Fuel Cell
Nov 2021
Publication
Fuel starvation is a major cause of anode corrosion in low temperature polymer electrolyte fuel cells. The fuel cell start-up is a critical step as hydrogen may not yet be evenly distributed in the active area leading to local starvation. The present work investigates the hydrogen distribution and risk for starvation during start-up and after nitrogen purge by extending an existing computational fluid dynamic model to capture transient behavior. The results of the numerical model are compared with detailed experimental analysis on a 25 cm2 triple serpentine flow field with good agreement in all aspects and a required time step size of 1 s. This is two to three orders of magnitude larger than the time steps used by other works resulting in reasonably quick calculation times (e.g. 3 min calculation time for 1 s of experimental testing time using a 2 million element mesh).
HydroGenerally - Episode 3: Lift Off for Hydrogen in Aviation
Apr 2022
Publication
In this third episode Steffan Eldred and Hannah Abson from Innovate UK KTN are exploring the scale of the opportunity that hydrogen and aviation present alongside their special guest Katy Milne Head of Industrial Strategy at FlyZero.
The podcast can be found on their website
The podcast can be found on their website
A New Model for Constant Fuel Utilization and Constant Fuel Flow in Fuel Cells
Mar 2019
Publication
This paper presents a new model of fuel cells for two different modes of operation: constant fuel utilization control (constant stoichiometry condition) and constant fuel flow control (constant flow rate condition). The model solves the long-standing problem of mixing reversible and irreversible potentials (equilibrium and non-equilibrium states) in the Nernst voltage expression. Specifically a Nernstian gain term is introduced for the constant fuel utilization condition and it is shown that the Nernstian gain is an irreversibility in the computation of the output voltage of the fuel cell. A Nernstian loss term accounts for an irreversibility for the constant fuel flow operation. Simulation results are presented. The model has been validated against experimental data from the literature.
Cost-effective Technology Choice in a Decarbonized and Diversified Long-haul Truck Transportation Sector: A U.S. Case Study
Dec 2021
Publication
Achieving net-zero emissions by 2050 will require accelerated efforts that include decarbonizing long-haul truck transportation. In this difficult-to-decarbonize low-margin industry economic transparency on technology options is vital for decision makers seeking to eliminate emissions. Battery electric (BET) and hydrogen fuel cell electric trucks (FCET) can represent emission-free alternatives to diesel-powered trucks (DT). Previous studies focus on cost competitiveness in weight-constrained transportation even though logistics research shows that significant shares of transportation are constrained by volume and analyze cost only for selected technologies hence impeding a differentiated market segmentation of future emission-free trucks. In this study the perspective of a rational investor is taken and it is shown that under current conditions in the U.S. BETs outperform FCETs in various long-haul use cases despite charging times and cargo deficits and will further increase their technological competitiveness to DTs. While future energy and fueling prices are decisive for BET competitiveness the analysis reveals that autonomous driving may change the picture in favor of FCETs.
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