Applications & Pathways
Detailed Analysis of a Pure Hydrogen-fueled Dual-fuel Engine in Terms of Performance and Greenhouse Gas Emissions
Sep 2024
Publication
The current study seeks to greenhouse gas emissions reduction in an existing engine under dual-fuel combustion fueled with diesel fuel and natural gas due to great concerns about global warming. This simulation study focuses on the identification of areas prone to the formation of greenhouse gas emissions in engine cylinders. The simulation results of dual-fuel combustion confirmed that the possibility of incomplete combustion and the formation of greenhouse gas emissions in high levels are not far from expected. Therefore an efficient combustion strategy along with replacing natural gas with hydrogen was considered. Only changing the combustion mode to reactivity-controlled compression ignition has led to the improvement of the natural gas burning rate and guarantees a 32 % reduction in unburned methane and 50 % carbon monoxide. To further reduce engine emissions while changing the combustion mode a part of natural gas replacement with hydrogen to the complete elimination of it was evaluated. Increasing the share of hydrogen energy in the intake air-natural gas mixture up to 54 % without exhaust gas recirculation does not lead to diesel knock. Moreover improvement of engine load and efficiency can be achieved by up to 18 % and 6 % respectively. Natural gas consumption can be reduced by up to 67 %. Meanwhile the unburned methane and carbon dioxide mass known as greenhouse gas emissions can be reduced to less than 1 % and up to 50 % respectively. Continued replacement of natural gas with hydrogen until its complete elimination guarantees a reduction of 92000 cubic meters of natural gas per year in one engine cylinder. Although the engine efficiency and load face a decrease of 0.8 % and 5.0 % respectively; the amount of carbon dioxide can be decreased by about 4.5 times. Unburned methane carbon monoxide and nitrogen oxides can be reduced to below the relevant EURO VI range while the amount of unburned hydrogen compared to the hydrogen entering the engine is about 0.5 %.
Collaborative Control Strategy of Electric–Thermal–Hydrogen-Integrated Energy System Based on Variable-Frequency Division Coefficient
Dec 2024
Publication
To address the issues of diverse energy supply demands and power fluctuations in integrated energy systems (IESs) this study takes an IES composed of power-generation units such as wind and photovoltaic units along with various energy-storage systems including electrical thermal and hydrogen storage as the research subject. A collaborative control strategy is proposed for the IES which comprehensively considers the status of diverse energy-storage systems like battery packs thermal tanks and hydrogen tanks. First a mathematical model of the IES is constructed. Then a dual-layer collaborative control strategy is designed considering different operating modes of the IES which includes a multi-energy-storage power allocation control layer based on second-order power-frequency processing and distribution and an adaptive adjustment layer for adjusting powerfrequency coefficients based on adaptive fuzzy control. Finally MATLAB is used to simulate and validate the proposed strategy. The results indicate that the collaborative control strategy based on variable-frequency coefficients optimizes the allocation of fluctuating power among multiple energy-storage systems enhances the stability of bus voltage reduces the deep charge and discharge time of battery packs and extends the service life of battery packs.
Conceptual Design-optimisation of a Subsonic Hydrogen-powered Long-range Blended-wing-body Aircraft
Nov 2024
Publication
The adoption of liquid hydrogen (LH2) holds promise for decarbonising long-range aviation. LH2 aircraft could weigh less than Jet-A aircraft thereby reducing the thrust requirement. However the lower volumetric energy density of LH2 can adversely impact the aerodynamic performance and energy consumption of tube-wing aircraft. In a first this work conducts an energy performance modelling of a futuristic (2030+) LH2 blendedwing-body (BWB) aircraft (301 passengers and 13890 km) using conceptual aircraft design-optimisation approach employing weight-sizing methods while considering the realistic gravimetric and volumetric energy density effects of LH2 on aircraft design and the resulting reduction in aircraft thrust requirement. This study shows that at the design point the futuristic LH2 BWB aircraft reduces the specific energy consumption (SEC MJ/ tonne-km) by 51.7–53.5% and 7.3–10.8% compared to (Jet-A) Boeing 777-200LR and Jet-A BWB respectively. At the off-design points this study shows that by increasing the load factor for a given range and/or increasing range for all load factor cases the SEC (or energy efficiency) of this LH2 BWB concept improves. The results of this work will inform future studies on use-phase emissions and contrails modelling LH2 aircraft operations for contrail reduction estimation of operating costs and lifecycle climate impacts.
Research on Energy Management of Hydrogen Fuel Cell Bus Based on Deep Reinforcement Learning Considering Velocity Control
Aug 2023
Publication
In the vehicle-to-everything scenario the fuel cell bus can accurately obtain the surrounding traffic information and quickly optimize the energy management problem while controlling its own safe and efficient driving. This paper proposes an energy management strategy (EMS) that considers speed control based on deep reinforcement learning (DRL) in complex traffic scenarios. Using SUMO simulation software (Version 1.15.0) a two-lane urban expressway is designed as a traffic scenario and a hydrogen fuel cell bus speed control and energy management system is designed through the soft actor–critic (SAC) algorithm to effectively reduce the equivalent hydrogen consumption and fuel cell output power fluctuation while ensuring the safe efficient and smooth driving of the vehicle. Compared with the SUMO–IDM car-following model the average speed of vehicles is kept the same and the average acceleration and acceleration change value decrease by 10.22% and 11.57% respectively. Compared with deep deterministic policy gradient (DDPG) the average speed is increased by 1.18% and the average acceleration and acceleration change value are decreased by 4.82% and 5.31% respectively. In terms of energy management the hydrogen consumption of SAC–OPT-based energy management strategy reaches 95.52% of that of the DP algorithm and the fluctuation range is reduced by 32.65%. Compared with SAC strategy the fluctuation amplitude is reduced by 15.29% which effectively improves the durability of fuel cells.
Life Cycle Assessment Comparison of Orchard Tractors Powered by Diesel and Hydrogen Fuel Cell
Sep 2024
Publication
To reduce the impact of the agricultural sector on the environment human health and resource depletion several steps should be taken to develop innovative powertrain systems. The agricultural sector must be involved in this innovation since diesel-powered tractors are an important source in terms of pollution. In this context fuel-cell systems have gained importance making them one of the possible substitutes due to their characteristics featuring almost zero local emissions low refueling time and high efficiency. However to effectively assess the sustainability of a fuel-cell tractor a cradle-to-grave life cycle assessment comprising production use phase and end of life must be performed. This article presents a comparative analysis according to different impact categories of the life cycle impacts of a traditional diesel-powered tractor and a fuel-cell hybrid tractor designed considering operative requirements and functional constraints. The study was conducted according to the LCA technique (defined by ISO 14040 and ISO 14044 standards) combining secondary data mainly derived from studies and reports available in the literature with the use of the Ecoinvent 3.0 database. The results are presented according to ten different impact categories defined by ReCiPe 2016 v 1.03 at the midpoint level. The findings obtained showed that the fuel-cell tractor allows for a relevant reduction in all the considered categories. The highest-impact reduction more than 92% was obtained in the human toxicity non-carcinogenic category while the lowest reduction around 4.55% was observed for the fossil fuel scarcity category mainly due to the adoption of gray hydrogen which is produced from fossil fuels. As for the climate change category the fuel-cell tractor showed a reduction of more than 34% in the life cycle impact. Finally the authors also considered the case of green hydrogen produced using solar energy. In this case further reductions in the impact on climate change and fossil fuel resource depletion were obtained. However for the other impact categories the results were worse compared to using gray hydrogen.
Techno-economic Assessment of Hydrogen Supply Solutions for Industrial Site
Sep 2024
Publication
In Austria one of the highest priorities of hydrogen usage lies in the industrial sector particularly as a feedstock and for high-temperature applications. Connecting hydrogen producers with consumers is challenging and requires comprehensive research to outline the advantages and challenges associated with various hydrogen supply options. This study focuses on techno-economic assessment of different supply solutions for industrial sites mainly depicted in two categories: providing hydrogen by transport means and via on-site production. The technologies needed for the investigation of these scenarios are identified based on the predictions of available technologies in near future (2030). The transportation options analyzed include delivering liquid hydrogen by truck liquid hydrogen by railway and gaseous hydrogen via pipeline. For on-site low-carbon hydrogen production a protonexchange membrane (PEM) electrolysis was selected as resent research suggests lower costs for PEM electrolysis compared to alkaline electrolysis (AEL). The frequency of deliveries and storage options vary by scenario and are determined by the industrial demand profile transport capacity and electrolyser production capacity. The assessment evaluates the feasibility and cost-effectiveness of each option considering factors such as infrastructure requirements energy efficiency and economic viability. At a hydrogen demand of 80 GWh the transport options indicate hydrogen supply costs in the range of 14–24 ct/kWh. In contrast the scenarios investigating on-site production of hydrogen show costs between 29 and 49 ct/ kWh. Therefore transport by truck rail or pipeline is economically advantageous to own-production under the specific assumptions and conditions. However the results indicate that as energy demand increases on-site production becomes more attractive. Additionally the influence of electricity prices and the hydrogen production/import price were identified as decisive factors for the overall hydrogen supply costs.
Design and Performance Optimization of a Radial Turbine Using Hydrogen Combustion Products
Dec 2024
Publication
The combustion of hydrogen increases the water content of the combustion products affecting the aerodynamic performance of turbines using hydrogen as a fuel. This study aims to design a radial turbine using the differential evolution (DE) algorithm to improve its characteristics and optimize its aerodynamic performance through an orthogonal experiment and analysis of means (ANOM). The effects of varying water content in combustion products ranging from 12% to 22% on the performance of the radial turbine are also investigated. After optimization the total–static efficiency of the radial turbine increased to 89.12% which was 1.59% higher than the preliminary design. The study found that flow loss in the impeller primarily occurred at the leading edge trailing edge and the inlet of the suction surface tip and outlet. With a 10% increase in water content the enthalpy dropped Mach number increased and turbine power increased by 4.64% 1.71% and 2.41% respectively. However the total static efficiency and mass flow rate decreased by 0.71% and 2.13% respectively. These findings indicate that higher water content in hydrogen combustion products enhances the turbine’s output power while reducing the combustion products’ mass flow rate.
The Bio Steel Cycle: 7 Steps to Net-Zero CO2 Emissions Steel Production
Nov 2022
Publication
CO2 emissions have been identified as the main driver for climate change with devastating consequences for the global natural environment. The steel industry is responsible for ~7–11% of global CO2 emissions due to high fossil-fuel and energy consumption. The onus is therefore on industry to remedy the environmental damage caused and to decarbonise production. This desk research report explores the Bio Steel Cycle (BiSC) and proposes a seven-step-strategy to overcome the emission challenges within the iron and steel industry. The true levels of combined CO2 emissions from the blast-furnace and basic-oxygen-furnace operation at 4.61 t of CO2 emissions/t of steel produced are calculated in detail. The BiSC includes CO2 capture implementing renewable energy sources (solar wind green H2 ) and plantation for CO2 absorption and provision of biomass. The 7-step-implementation-strategy starts with replacing energy sources develops over process improvement and installation of flue gas carbon capture and concludes with utilising biogas-derived hydrogen as a product from anaerobic digestion of the grown agrifood in the cycle. In the past CO2 emissions have been seemingly underreported and underestimated in the heavy industries and implementing the BiSC using the provided seven-steps-strategy will potentially result in achieving net-zero CO2 emissions in steel manufacturing by 2030.
Advancements in Hydrogen Production, Storage, Distribution and Refuelling for a Sustainable Transport Sector: Hydrogen Fuel Cell Vehicles
Jul 2023
Publication
Hydrogen is considered as a promising fuel in the 21st century due to zero tailpipe CO2 emissions from hydrogen-powered vehicles. The use of hydrogen as fuel in vehicles can play an important role in decarbonising the transport sector and achieving net-zero emissions targets. However there exist several issues related to hydrogen production efficient hydrogen storage system and transport and refuelling infrastructure where the current research is focussing on. This study critically reviews and analyses the recent technological advancements of hydrogen production storage and distribution technologies along with their cost and associated greenhouse gas emissions. This paper also comprehensively discusses the hydrogen refuelling methods identifies issues associated with fast refuelling and explores the control strategies. Additionally it explains various standard protocols in relation to safe and efficient refuelling analyses economic aspects and presents the recent technological advancements related to refuelling infrastructure. This study suggests that the production cost of hydrogen significantly varies from one technology to others. The current hydrogen production cost from fossil sources using the most established technologies were estimated at about $0.8–$3.5/kg H2 depending on the country of production. The underground storage technology exhibited the lowest storage cost followed by compressed hydrogen and liquid hydrogen storage. The levelised cost of the refuelling station was reported to be about $1.5–$8/kg H2 depending on the station's capacity and country. Using portable refuelling stations were identified as a promising option in many countries for small fleet size low-to-medium duty vehicles. Following the current research progresses this paper in the end identifies knowledge gaps and thereby presents future research directions.
Assessing the Potential of Hybrid Systems with Batteries, Fuel Cells and E-Fuels for Onboard Generation and Propulsion in Pleasure Vessels
Dec 2024
Publication
Electro-fuels (E-fuels) represent a potential solution for decarbonizing the maritime sector including pleasure vessels. Due to their large energy requirements direct electrification is not currently feasible. E-fuels such as synthetic diesel methanol ammonia methane and hydrogen can be used in existing internal combustion engines or fuel cells in hybrid configurations with lithium batteries to provide propulsion and onboard electricity. This study confirms that there is no clear winner in terms of efficiency (the power-to-power efficiency of all simulated cases ranges from 10% to 30%) and the choice will likely be driven by other factors such as fuel cost onboard volume/mass requirements and distribution infrastructure. Pure hydrogen is not a practical option due to its large storage necessity while methanol requires double the storage volume compared to current fossil fuel solutions. Synthetic diesel is the most straightforward option as it can directly replace fossil diesel and should be compared with biofuels. CO2 emissions from E-fuels strongly depend on the electricity source used for their synthesis. With Italy’s current electricity mix E-fuels would have higher impacts than fossil diesel with potential increases between +30% and +100% in net total CO2 emissions. However as the penetration of renewable energy increases in electricity generation associated E-fuel emissions will decrease: a turning point is around 150 gCO2/kWhel.
Greenhouse Gas Emissions of a Hydrogen Engine for Automotive Application through Life-Cycle Assessment
May 2024
Publication
Hydrogen combustion engine vehicles have the potential to rapidly enter the market and reduce greenhouse gas emissions (GHG) compared to conventional engines. The ability to provide a rapid market deployment is linked to the fact that the industry would take advantage of the existing internal combustion engine production chain. The aim of this paper is twofold. First it aims to develop a methodology for applying life-cycle assessment (LCA) to internal combustion engines to estimate their life-cycle GHG emissions. Also it aims to investigate the decarbonization potential of hydrogen engines produced by exploiting existing diesel engine technology and assuming diverse hydrogen production routes. The boundary of the LCA is cradle-to-grave and the assessment is entirely based on primary data. The products under study are two monofuel engines: a hydrogen engine and a diesel engine. The hydrogen engine has been redesigned using the diesel engine as a base. The engines being studied are versatile and can be used for a wide range of uses such as automotive cogeneration maritime off-road and railway; however this study focuses on their application in pickup trucks. As part of the redesign process certain subsystems (e.g. combustion injection ignition exhaust gas recirculation and exhaust gas aftertreatment) have been modified to make the engine run on hydrogen. Results revealed that employing a hydrogen engine using green hydrogen (i.e. generated from water electrolysis using wind-based electricity) might reduce GHG emission by over 90% compared to the diesel engine This study showed that the benefits of the new hydrogen engine solution outweigh the increase of emissions related to the redesign process making it a potentially beneficial solution also for reconditioning current and used internal combustion engines.
Thermodynamic Evaluation and Carbon Footprint Analysis of the Application of Hydrogen-Based Energy-Storage Systems in Residential Buildings
Sep 2016
Publication
This study represents a thermodynamic evaluation and carbon footprint analysis of the application of hydrogen based energy storage systems in residential buildings. In the system model buildings are equipped with photovoltaic (PV) modules and a hydrogen storage system to conserve excess PV electricity from times with high solar irradiation to times with low solar irradiation. Short-term storages enable a degree of self-sufficiency of approximately 60% for a single-family house (SFH) [multifamily house (MFH): 38%]. Emissions can be reduced by 40% (SFH) (MFH: 30%) compared to households without PV modules. These results are almost independent of the applied storage technology. For seasonal storage the degree of self-sufficiency ranges between 57 and 83% (SFH). The emission reductions highly depend on the storage technology as emissions caused by manufacturing the storage dominate the emission balance. Compressed gas or liquid organic hydrogen carriers are the best options enabling emission reductions of 40%.
Can an Energy Only Market Enable Resource Adequacy in a Decarbonized Power System? A Co-simulation with Two Agent-based-models
Feb 2024
Publication
Future power systems in which generation will come almost entirely from variable Renewable Energy Sources (vRES) will be characterized by weather-driven supply and flexible demand. In a simulation of the future Dutch power system we analyze whether there are sufficient incentives for market-driven investors to provide a sufficient level of security of supply considering the profit-seeking and myopic behavior of investors. We cosimulate two agent-based models (ABM) one for generation expansion and one for the operational time scale. The results suggest that in a system with a high share of vRES and flexibility prices will be set predominantly by the demand’s willingness to pay particularly by the opportunity cost of flexible hydrogen electrolyzers. The demand for electric heating could double the price of electricity in winter compared to summer and in years with low vRES could cause shortages. Simulations with stochastic weather profiles increase the year-to-year variability of cost recovery by more than threefold and the year-to-year price variability by more than tenfold compared to a scenario with no weather uncertainty. Dispatchable technologies have the most volatile annual returns due to high scarcity rents during years of low vRES production and diminished returns during years with high vRES production. We conclude that in a highly renewable EOM investors would not have sufficient incentives to ensure the reliability of the system. If they invested in such a way to ensure that demand could be met in a year with the lowest vRES yield they would not recover their fixed costs in the majority of years.
Routes for Hydrogen Introduction in the Industrial Hard-to-Abate Sectors for Promoting Energy Transition
Aug 2023
Publication
This paper offers a set of comprehensive guidelines aimed at facilitating the widespread adoption of hydrogen in the industrial hard-to-abate sectors. The authors begin by conducting a detailed analysis of these sectors providing an overview of their unique characteristics and challenges. This paper delves into specific elements related to hydrogen technologies shedding light on their potential applications and discussing feasible implementation strategies. By exploring the strengths and limitations of each technology this paper offers valuable insights into its suitability for specific applications. Finally through a specific analysis focused on the steel sector the authors provide in-depth information on the potential benefits and challenges associated with hydrogen adoption in this context. By emphasizing the steel sector as a focal point the authors contribute to a more nuanced understanding of hydrogen’s role in decarbonizing industrial processes and inspire further exploration of its applications in other challenging sectors.
Perspectives on the Development of Technologies for Hydrogen as a Carrier of Sustainable Energy
Aug 2023
Publication
Hydrogen is a prospective energy carrier because there are practically no gaseous emissions of greenhouse gases in the atmosphere during its use as a fuel. The great benefit of hydrogen being a practically inexhaustible carbon-free fuel makes it an attractive alternative to fossil fuels. I.e. there is a circular process of energy recovery and use. Another big advantage of hydrogen as a fuel is its high energy content per unit mass compared to fossil fuels. Nowadays hydrogen is broadly used as fuel in transport including fuel cell applications as a raw material in industry and as an energy carrier for energy storage. The mass exploitation of hydrogen in energy production and industry poses some important challenges. First there is a high price for its production compared to the price of most fossil fuels. Next the adopted traditional methods for hydrogen production like water splitting by electrolysis and methane reforming lead to the additional charging of the atmosphere with carbon dioxide which is a greenhouse gas. This fact prompts the use of renewable energy sources for electrolytic hydrogen production like solar and wind energy hydropower etc. An important step in reducing the price of hydrogen as a fuel is the optimal design of supply chains for its production distribution and use. Another group of challenges hindering broad hydrogen utilization are storage and safety. We discuss some of the obstacles to broad hydrogen application and argue that they should be overcome by new production and storage technologies. The present review summarizes the new achievements in hydrogen application production and storage. The approach of optimization of supply chains for hydrogen production and distribution is considered too.
Multi-objective Optimization of a Hydrogen Supply Chain Network: Wind and Solid Biomass as Primary Energy Sources for the Public Transport in Sicily
Jun 2024
Publication
Europe’s heavy reliance on diesel power for nearly half of its railway lines for both goods and passengers has significant implications for carbon emissions. To address this challenge the European Union advocates for a shift towards hydrogen-based mobility necessitating the development of robust and cost-effective hydrogen supply chains at regional and national levels. Leveraging renewable energy sources such as wind farms and solid biomass could foster the transition to sustainable hydrogen-based transportation. In this study a mixed-integer linear programming approach integrated with an external heavy-duty refueling station analysis model is employed to address the optimal design of a new hydrogen supply chain. Through multi-objective optimization this study aimed to minimize the overall daily costs and emissions of the supply chain. By applying the model to a case study in Sicily different scenarios with varying supply chain configurations and wind curtailment factors were explored. The findings revealed that increasing the wind curtailment factor from 1% to 2% led to reductions of 12% and 15% in the total daily emission costs and network costs respectively. Additionally centralized biomass-based plants dominated hydrogen production accounting for 96% and 94% of the total production under 1% and 2% wind curtailment factors respectively. Furthermore transporting gaseous hydrogen via tube trailers proved more cost effective than using tanker trucks for liquid hydrogen when compressed gaseous hydrogen is required at the dispenser of forecourt refueling stations. Finally the breakdown of the levelized cost for the hydrogen refuelling station strongly depends on the form of hydrogen received at the gate namely liquid or gaseous. Specifically for the former the dispenser accounts for 60% of the total cost whereas for the latter the compressor is responsible for 58% of the total cost. This study highlights the importance of preliminary and quantitative analyses of new hydrogen supply chains through model-based optimization.
Enhancing Safety through Optimal Placement of Components in Hydrogen Tractor: Rollover Angle Analysis
Feb 2024
Publication
Hydrogen tractors are being developed necessitating consideration of the variation in the center of gravity depending on the arrangement of components such as power packs and cooling modules that replace traditional engines. This study analyzes the effects of component arrangement on stability and rollover angle in hydrogen tractors through simulations and proposes an optimal configuration. Stability is evaluated by analyzing rollover angles in various directions with rotations around the tractor’s midpoint. Based on the analysis of rollover angles for Type 1 Type 2 and Type 3 hydrogen tractors Type 2 demonstrates superior stability compared to the other types. Specifically when comparing lateral rollover angles at 0◦ rotation Type 2 exhibits a 2% increase over Type 3. Upon rotations at 90◦ and 180◦ Type 2 consistently displays the highest rollover angles with differences ranging from approximately 6% to 12% compared to the other types. These results indicate that Type 2 with its specific component arrangement offers the most stable configuration among the three types of tractors. It is confirmed that the rollover angle changes based on component arrangement with a lower center of gravity resulting in greater stability. These findings serve as a crucial foundation for enhancing stability in the future design and manufacturing phases of hydrogen tractors.
Considering Carbon–Hydrogen Coupled Integrated Energy Systems: A Pathway to Sustainable Energy Transition in China Under Uncertainty
Oct 2024
Publication
The low-carbon construction of integrated energy systems is a crucial path to achieving dual carbon goals with the power-generation side having the greatest potential for emissions reduction and the most direct means of reduction which is a current research focus. However existing studies lack the precise modeling of carbon capture devices and the cascaded utilization of hydrogen energy. Therefore this paper establishes a carbon capture power plant model based on a comprehensive flexible operational mode and a coupled model of a two-stage P2G (Power-to-Gas) device exploring the “energy time-shift” characteristics of the coupled system. IGDT (Information Gap Decision Theory) is used to discuss the impact of uncertainties on the power generation side system. The results show that by promoting the consumption of clean energy and utilizing the high energy efficiency of hydrogen while reducing reliance on fossil fuels the proposed system not only meets current energy demands but also achieves a more efficient emission reduction laying a solid foundation for a sustainable future. By considering the impact of uncertainties the system ensures resilience and adaptability under fluctuating renewable energy supply conditions making a significant contribution to the field of sustainable energy transition.
An Artificial Neural Network-Based Fault Diagnostics Approach for Hydrogen-Fueled Micro Gas Turbines
Feb 2024
Publication
The utilization of hydrogen fuel in gas turbines brings significant changes to the thermophysical properties of flue gas including higher specific heat capacities and an enhanced steam content. Therefore hydrogen-fueled gas turbines are susceptible to health degradation in the form of steam-induced corrosion and erosion in the hot gas path. In this context the fault diagnosis of hydrogen-fueled gas turbines becomes indispensable. To the authors’ knowledge there is a scarcity of fault diagnosis studies for retrofitted gas turbines considering hydrogen as a potential fuel. The present study however develops an artificial neural network (ANN)-based fault diagnosis model using the MATLAB environment. Prior to the fault detection isolation and identification modules physics-based performance data of a 100 kW micro gas turbine (MGT) were synthesized using the GasTurb tool. An ANN-based classification algorithm showed a 96.2% classification accuracy for the fault detection and isolation. Moreover the feedforward neural network-based regression algorithm showed quite good training testing and validation accuracies in terms of the root mean square error (RMSE). The study revealed that the presence of hydrogen-induced corrosion faults (both as a single corrosion fault or as simultaneous fouling and corrosion) led to false alarms thereby prompting other incorrect faults during the fault detection and isolation modules. Additionally the performance of the fault identification module for the hydrogen fuel scenario was found to be marginally lower than that of the natural gas case due to assumption of small magnitudes of faults arising from hydrogen-induced corrosion.
A Renewable Power System for an Off-grid Sustainable Telescope Fueled by Solar Power, Batteries and Green Hydrogen
Jul 2023
Publication
A large portion of astronomy’s carbon footprint stems from fossil fuels supplying the power demand of astronomical observatories. Here we explore various isolated low-carbon power system setups for the newly planned Atacama Large Aperture Submillimeter Telescope and compare them to a business-as-usual diesel power generated system. Technologies included in the designed systems are photovoltaics concentrated solar power diesel generators batteries and hydrogen storage. We adapt the electricity system optimization model highRES to this case study and feed it with the telescope’s projected energy demand cost assumptions for the year 2030 and site-specific capacity factors. Our results show that the lowest-cost system with LCOEs of $116/MWh majorly uses photovoltaics paired with batteries and fuel cells running on imported and on-site produced green hydrogen. Some diesel generators run for backup. This solution would reduce the telescope’s power-side carbon footprint by 95% compared to the businessas-usual case.
Solar-driven (Photo)electrochemical Devices for Green Hydrogen Production and Storage: Working Principles and Design
Feb 2024
Publication
The large-scale deployment of technologies that enable energy from renewables is essential for a successful transition to a carbon-neutral future. While photovoltaic panels are one of the main technologies commonly used for harvesting energy from the Sun storage of renewable solar energy still presents some challenges and often requires integration with additional devices. It is believed that hydrogen – being a perfect energy carrier – can become one of the broadly utilised storage alternatives that would effectively mitigate the energy supply and demand issues associated with the intermittent nature of renewable energy sources. Current pathways in the development of green technologies indicate the need for more sustainable material utilisation and more efficient device operation. To address this requirement integration of various technologies for renewable energy harvesting conversion and storage in a single device appears as an advantageous option. From the hydrogen economy perspective systems driven by green solar electricity that allow for (photo)electrochemical water splitting would generate hydrogen with the minimal CO2 footprint. If at the same time one of the device electrodes could store the generated gas and release it on demand the utilisation of critical and often costly elements would be reduced with possible gain in more effective device operation. Although conceptually attractive this cross-disciplinary concept has not gained yet enough attention and only limited number of experimental setups have been designed tested and reported. This review presents the first exhaustive overview and critical examination of various laboratory-scale prototype setups that attempt to combine both the hydrogen production and storage processes in a single unit via integration of a metal hydride-based electrode into a photoelectrochemical cell. The architectures of presented configurations enables direct solar energy to hydrogen conversion and its subsequent storage in a single device which – in some cases – can also release the stored (hydrogen) energy on demand. In addition this work explores perspectives and challenges related with the potential upscaling of reviewed solar-to-hydrogen storage systems trying to map and indicate the main future directions of their technological development and optimization. Finally the review also combines information and expertise scattered among various research fields with the aim of stimulating much-needed exchange of knowledge to accelerate the progress in the development and deployment of optimum green hydrogen-based solutions.
Performance Assessment and Optimization of the Ultra-High Speed Air Compressor in Hydrogen Fuel Cell Vehicles
Feb 2024
Publication
Air compressors in hydrogen fuel cell vehicles play a crucial role in ensuring the stability of the cathode air system. However they currently face challenges related to low efficiency and poor stability. To address these issues the experimental setup for the pneumatic performance of air compressors is established. The effects of operational parameters on energy consumption efficiency and mass flow rate of the air compressor are revealed based on a Morris global sensitivity analysis. Considering a higher flow rate larger efficiency and lower energy consumption simultaneously the optimal operating combination of the air compressor is determined based on grey relational multi-objective optimization. The optimal combination of operational parameters consisted of a speed of 80000 rpm a pressure ratio of 1.8 and an inlet temperature of 18.3 °C. Compared to the average values the isentropic efficiency achieved a 48.23% increase and the mass flow rate rose by 78.88% under the optimal operational combination. These findings hold significant value in guiding the efficient and stable operation of air compressors. The comprehensive methodology employed in this study is applicable further to investigate air compressors for hydrogen fuel cell vehicles.
Energy Management in a Super-Tanker Powered by Solar, Wind, Hydrogen and Boil-Off Gas for Saving CO2 Emissions
Apr 2024
Publication
In terms of energy generation and consumption ships are autonomous isolated systems with power demands varying according to the type of ship: passenger or commercial. The power supply in modern ships is based on thermal engines-generators which use fossil fuels marine diesel oil (MDO) and liquefied natural gas (LNG). The continuous operation of thermal engines on ships during cruises results in increased emissions of polluting gases mainly CO/CO2 . The combination of renewable energy sources (REs) and triple-fuel diesel engines (TFDEs) can reduce CO/CO2 emissions resulting in a “greener” interaction between ships and the ecosystem. This work presents a new control method for balancing the power generation and the load demands of a ship equipped with TFDEs fuel cells (FCs) and REs based on a real and accurate model of a super-tanker and simulation of its operation in real cruise conditions. The new TFDE technology engines are capable of using different fuels (marine diesel oil heavy fuel oil and liquified natural gas) producing the power required for ship operation as well as using compositions of other fuels based on diesel aiming to reduce the polluting gases produced. The energy management system (EMS) of a ship is designed and implemented in the structure of a finite state machine (FSM) using the logical design of transitions from state to state. The results demonstrate that further reductions in fossil fuel consumption as well as CO2 emissions are possible if ship power generation is combined with FC units that consume hydrogen as fuel. The hydrogen is produced locally on the ship through electrolysis using the electric power generated by the on-board renewable energy sources (REs) using photovoltaic systems (PVs) and wind energy conversion turbines (WECs).
Advantages and Technological Progress of Hydrogen Fuel Cell Vehicles
Jun 2023
Publication
The automotive industry is undergoing a profound transformation driven by the need for sustainable and environmentally friendly transportation solutions [1]. In this context fuel cell technology has emerged as a promising alternative offering clean efficient and high-performance power sources for vehicles [2]. Fuel cell vehicles are electric vehicles that use fuel cell systems as a single power source or as a hybrid power source in combination with rechargeable energy storage systems. A typical fuel cell system for electric vehicle is exhibited in Figure 1 which provides a comprehensive demonstration of this kind of complex system. Hydrogen energy is a crucial field in the new energy revolution and will become a key pillar in building a green efficient and secure new energy system. As a critical field for hydrogen utilization fuel cell vehicles will play an important role in the transformation and development of the automotive industry. The development of fuel cell vehicles offers numerous advantages such as strong power outputs safety reliability and economic energy savings [3]. However improvements must urgently be made in existing technologies such as fuel cell stacks (including proton exchange membranes catalysts gas diffusion layers and bipolar plates) compressors and onboard hydrogen storage systems [4]. The advantages and current technological status are analyzed here.
Sustainable Vehicles for Decarbonizing the Transport Sector: A Comparison of Biofuel, Electric, Fuel Cell and Solar-powered Vehicles
Mar 2024
Publication
Climate change necessitates urgent action to decarbonize the transport sector. Sustainable vehicles represent crucial alternatives to traditional combustion engines. This study comprehensively compares four prominent sustainable vehicle technologies: biofuel-powered vehicles (BPVs) fuel cell vehicles (FCVs) electric vehicles (EVs) and solar vehicles. We examine each technology’s history development classification key components and operational principles. Furthermore we assess their sustainability through technical factors environmental impacts cost considerations and policy dimensions. Moreover the discussion section addresses the challenges and opportunities associated with each technology and assesses their social impact including public perception and adoption. Each technology offers promise for sustainable transportation but faces unique challenges. Policymakers industry stakeholders and researchers must collaborate to address these challenges and accelerate the transition toward a decarbonized transport future. Potential future research areas are identified to guide advancements in sustainable vehicle technologies.
Transitioning towards Net-Zero Emissions in Chemical and Process Industries: A Holistic Perspective
Sep 2023
Publication
Given the urgency to combat climate change and ensure environmental sustainability this review examines the transition to net-zero emissions in chemical and process industries. It addresses the core areas of carbon emissions reduction efficient energy use and sustainable practices. What is new however is that it focuses on cutting-edge technologies such as biomass utilization biotechnology applications and waste management strategies that are key drivers of this transition. In particular the study addresses the unique challenges faced by industries such as cement manufacturing and highlights the need for innovative solutions to effectively reduce their carbon footprint. In particular the role of hydrogen as a clean fuel is at the heart of revolutionizing the chemical and process sectors pointing the way to cleaner and greener operations. In addition the manuscript explores the immense importance of the European Green Deal and the Sustainable Development Goals (SDGs) for the chemical industry. These initiatives provide a clear roadmap and framework for advancing sustainability driving innovation and reducing the industry’s environmental impact and are a notable contribution to the existing body of knowledge. Ultimately alignment with the European Green Deal and the SDGs can bring numerous benefits to the chemical industry increasing its competitiveness promoting societal well-being and supporting cross-sector collaboration to achieve shared sustainability goals. By highlighting the novelty of integrating cutting-edge technologies addressing unique industrial challenges and positioning global initiatives this report offers valuable insights to guide the chemical and process industries on their transformative path to a sustainable future.
Study on Hydrogen Substitution in a Compressed Natural Gas Spark-ignition Passenger Car Engine
Jun 2023
Publication
Hydrogen substitution in applications fueled by compressed natural gas arises as a potential alternative to fossil fuels and it may be the key to an effective hydrogen economy transition. The reduction of greenhouse gas emissions especially carbon dioxide and unburned methane as hydrogen is used in transport and industry applications makes its use an attractive option for a sustainable future. The purpose of this research is to examine the gradual adoption of hydrogen as a fuel for light-duty transportation. Particularly the study focuses on evaluating the performance and emissions of a single-cylinder port fuel injection spark-ignition engine as hydrogen is progressively increased in the natural gas-based fuel blend. Results identify the optimal conditions for air dilution and engine operation parameters to achieve the best performance. They corroborate that the dilution rate has to be adjusted to control pollutant emissions as the percentage of hydrogen is increased. Moreover the study identifies the threshold for hydrogen substitution below which the reduction of carbon dioxide emissions due to efficiency gains is negligible compared to the reduction of the carbon content in the fuel blend. These findings will help reduce the environmental footprint of light-duty transportation not only in the long term but also in the short and medium terms.
Economic Analysis of a Photovoltaic Hydrogen Refueling Station Based on Hydrogen Load
Sep 2023
Publication
With the goal of achieving “carbon peak in 2030 and carbon neutrality in 2060” as clearly proposed by China the transportation sector will face long–term pressure on carbon emissions and the application of hydrogen fuel cell vehicles will usher in a rapid growth period. However true “zero carbon” emissions cannot be separated from “green hydrogen”. Therefore it is of practical significance to explore the feasibility of renewable energy hydrogen production in the context of hydrogen refueling stations especially photovoltaic hydrogen production which is applied to hydrogen refueling stations (hereinafter referred to “photovoltaic hydrogen refueling stations”). This paper takes a hydrogen refueling station in Shanghai with a supply capacity of 500 kg/day as the research object. Based on a characteristic analysis of the hydrogen demand of the hydrogen refueling station throughout the day this paper studies and analyzes the system configuration operation strategy environmental effects and economics of the photovoltaic hydrogen refueling station. It is estimated that when the hydrogen price is no less than 6.23 USD the photovoltaic hydrogen refueling station has good economic benefits. Additionally compared with the conventional hydrogen refueling station it can reduce carbon emissions by approximately 1237.28 tons per year with good environmental benefits.
Advances in Hydrogen-Powered Trains: A Brief Report
Sep 2023
Publication
The majority of rail vehicles worldwide use diesel as a primary fuel source. Diesel engine carbon emissions harm the environment and human health. Although railway electrification can reduce emissions it is not always the most economical option especially on routes with low vehicle demand. As a result interest in hydrogen-powered trains as a way to reduce greenhouse gas (GHG) emissions has steadily grown in recent years. In this paper we discuss advancements made in hydrogen-powered freight and commuter trains as well as the technology used in some aspects of hydrogen-powered vehicles. It was observed that hydrogen-powered trains are already in use in Europe and Asia unlike most developing countries in Africa. Commuter trains have received most of the research and development (R&D) attention but interest in hydrogen-powered freight trains has recently picked up momentum. Despite the availability and use of gray and blue hydrogen green hydrogen is still the preferred fuel for decarbonizing the rail transport sector.
Collective Hydrogen Stand-alone Renewable Energy Systems for Buildings in Spain. Towards the Self-sufficiency
May 2024
Publication
The article examines the feasibility of implementing standalone hydrogen-based renewable energy systems in Spanish residential buildings specifically analyzing the optimization of a solar-battery and solar-hydrogen system for a building with 20 dwellings in Spain. The study initially assesses two standalone setups: solarbattery and solar-hydrogen. Subsequently it explores scenarios where these systems are connected to the grid to only generate and sell surplus energy. A scenario involving grid connection for self-consumption without storage serves as a benchmark for comparison. All system optimizations are designed to meet energy demands without interruptions while minimizing costs as determined by a techno-economic analysis. The systems are sized using custom software that incorporates an energy management system and employs the Jaya algorithm for optimization. The findings indicate that selling surplus energy can be economically competitive and enhance the efficiency of grid-connected self-consumption systems representing the study’s main innovation. The conclusion highlights the economic and technical potential of an autonomous hybrid energy system that includes hydrogen with the significant remaining challenge being the development of a regulatory framework to support its technical feasibility in Spain.
3D CFD Simulation of a Gaseous Fuel Injection in a Hydrogen-fueled Internal Combustion Engine
Oct 2021
Publication
Nowadays one of the hottest topic in the automotive engineering community is the reduction of fossil fuels. Hydrogen is an alternative energy source that is already providing clean renewable and efficient power being used in fuel cells. Despite being developed since a few decades fuel cells are affected by several hurdles the most impacting one being their cost per unit power. While waiting for their cost reduction and mass-market penetration hydrogen-fueled internal combustion engines (H2ICEs) can be a rapidly applicable solution to reduce pollution caused by the combustion of fossil fuels. Such engines benefit from the advanced technology of modern internal combustion engines (ICEs) and the advantages related to hydrogen combustion although some modifications are needed for conventional liquid-fueled engines to run on hydrogen. The gaseous injection of hydrogen directly into the combustion chamber is a challenge both for the designers and for the injection system suppliers. To reduce uncertainties time and development cost computational fluid dynamics (CFD) tools appear extremely useful since they can accurately predict mixture formation and combustion before the expensive production/testing phase. The high-pressure gaseous injection which takes place in Direct-Injected H2ICEs promotes a super-sonic flow with very high gradients in the zone between the bulk of the injected hydrogen and the flow already inside the combustion chamber. To develop a methodology for an accurate simulation of these phenomena the SoPHy Engine of the Engine Combustion Network group (ECN) is used and presented. This engine is fed through a single nozzle H2-injector; planar laser-induced fluorescence (PLIF) data are available for comparison with the CFD outcomes.
Investigation on Implementing Hydrogen Technology in Residential Sector
Jul 2024
Publication
Rapid urbanization and globalization are causing a rise in the energy demand within the residential sector. Currently majority of the energy demand for the residential sector being supplied from fossil fuels these sources account for greenhouse gas emissions responsible for anthropogenic-driven climate change. About 85 % of the world’s energy demands are being met by non-renewable sources of energy. An immediate need to shift towards renewable energy sources to generate electricity is the need of the hour. These long-standing renewable energy sources including solar hydropower and wind energy have been crucial pillars of sustainable energy for years. However as their implementation has matured we are increasingly recognizing their limitations. Issues such as the scarcity of suitable locations and the significant carbon footprint associated with constructing renewable energy infrastructure are becoming more apparent. Hydrogen has been found to play a vital role as an energy carrier in framing the energy picture in the 21st century. Currently about 1 % of the global energy demands are being met by hydrogen energy harnessed through renewable methods. Its low carbon emissions when compared to other methods lower comparative production costs and high energy efficiency of 40–60 % make it a suitable choice. Integrating hydrogen production systems with other renewable source of energy such as solar and wind energy have been discussed in this review in detail. With the concepts of green buildings or net zero energy buildings gaining attraction integration of hydrogen-based systems within residential and office sectors through the use of devices such as micro–Combined Heat and Power devices (mCHP) have proven to be effective and efficient. These devices have been found to save the consumed energy by 22 % along with an effective reduction in carbon emissions of 18 % when used in residential sectors. Using the rejected energy from other processes these mCHP devices can prove to be vital in meeting the energy demands of the residential sector. Through the support of government schemes mCHP devices have been widely used in countries such as Japan and Finland and have benefitted from the same. Hydrogen storage is critical for efficient operation of the integrated renewable systems as improper storage of the hydrogen produced could lead to human and environmental disasters. Using boron hydrides or ammonia (121 kg H2/m3 ) or through organic carriers hydrogen can be stored safely and easily regenerated without loss of material. A thorough comparison of all the renewable sources of energy that are used extensively is required to evaluate the merits of using hydrogen as an energy carrier which has been addressed in this review paper. The need to address the research gap in application of mCHP devices in the residential sector and the benefits they provide has been addressed in this review. With about 2500 GW of energy ready to be harnessed through the mCHP devices globally the potential of mCHP systems globally are discussed in detail in this paper. This review discusses challenges and solutions to hydrogen production storage and ways to implement hydrogen technology in the residential sector. This review allows researchers to build a renewable alternative with hydrogen as a clean energy vector for generating electricity in residential systems.
Flexibility Value of Multimodal Hydrogen Energy Utilization in Electric–Hydrogen–Thermal Systems
Jun 2024
Publication
Hydrogen energy is now a crucial technological option for decarbonizing energy systems. Comprehensive utilization is a typical mode of hydrogen energy deployment leveraging its excellent conversion capabilities. Hydrogen is often used in combination with electrical and thermal energy. However current hydrogen utilization modes are relatively singular resulting in low energy utilization efficiency and high wind curtailment rates. To improve energy utilization efficiency and promote the development of hydrogen energy we discuss three utilization modes of hydrogen energy including hydrogen storage integration into a fuel cell and gas turbine hybrid power generation system and hydrogen methanation. We propose a hydrogen energy system with multimodal utilization and integrate it into an electrolytic hydrogen–thermal integrated energy system (EHTIES). A mixed-integer linear programming (MILP) optimization scheduling model for the EHT-IES is developed and solved using the Cplex solver to improve the operational feasibility of the EHTIES focusing on minimizing economic costs and reducing wind curtailment rates. Case studies in northwest China verify the effectiveness of the proposed model. By comparing various utilization modes energy storage methods and scenarios this study demonstrated that integrating a hydrogen energy system with multimodal utilization into the EHT-IES offers significant technical benefits. It enhances energy utilization efficiency and promotes the absorption of wind energy thereby increasing the flexibility of the EHT-IES.
A Systems-Level Study of Ammonia and Hydrogen for Maritime Transport
Aug 2023
Publication
An energy systems comparison of grid-electricity derived liquid hydrogen (LH2) and liquid ammonia (LNH3) is conducted to assess their relative potential in a low-carbon future. Under various voyage weather conditions their performance is analysed for use in cargo transport energy vectors for low-carbon electricity transport and fuel supply. The analysis relies on literature projections for technological development and grid decarbonisation towards 2050. Various voyages are investigated from regions such as North America (NA) Europe (E) and Latin America (LA) to regions projected to have a higher electricity and fuel grid carbon intensity (CI) (i.e. Asia Pacific Africa the Middle-East and the CIS). In terms of reducing the CI of electricity and fuel at the destination port use of LH2 is predicted to be favourable relative to LNH3 whereas LNH3 is favourable for low-carbon transport of cargo. As targeted by the International Maritime Organisation journeys of LNH3 cargo ships originating in NA E and LA achieve a reduction in volumetric energy efficiency design index (kg-CO2/m3 -km) of at least 70% relative to 2008 levels. The same targets can be met globally if LH2 is supplied to high CI regions for production of LNH3 for cargo transport. A future shipping system thus benefits from the use of both LH2 and LNH3 for different functions. However there are additional challenges associated with the use of LH2. Relative to LNH3 1.6 to 1.7 times the number of LH2 ships are required to deliver the same energy. Even when reliquefaction is employed their success is reliant on the avoidance of rough sea states (i.e. Beaufort Numbers >= 6) where fuel depletion rates during a voyage are impractical.
Factors Driving the Decarbonisation of Industrial Clusters: A Rapid Evidence Assessment of International Experience
Sep 2023
Publication
Reducing industrial emissions to achieve net-zero targets by the middle of the century will require profound and sustained changes to how energy intensive industries operate. Preliminary activity is now underway with governments of several developed economies starting to implement policy and providing funding to support the deployment of low carbon infrastructure into high emitting industrial clusters. While clusters appear to offer the economies of scale and institutional capacity needed to kick-start the industrial transition to date there has been little systematic assessment of the factors that may influence the success of these initiatives. Drawing from academic and grey literature this paper presents a rapid evidence assessment of the approaches being used to drive the development of low carbon industrial clusters internationally. Many projects are still at the scoping stage but it is apparent that current initiatives focus on the deployment of carbon capture technologies alongside hydrogen as a future secondary revenue stream. This model of decarbonisation funnels investment into large coastal clusters with access to low carbon electricity and tends to obscure questions about the integration of these technologies with other decarbonisation interventions such as material efficiency and electrification. The technology focus also omits the importance that a favourable location and shared history and culture appears to have played in helping progress the most advanced initiatives; factors that cannot be easily replicated elsewhere. If clusters are to kick-start the low-carbon industrial transition then greater attention is needed to the social and political dimensions of this process and to a broader range of decarbonisation interventions and cluster types than represented by current projects.
A Control Strategy Study of a Renewable CCHP Energy System Integrated Hydrogen Production Unit - A Case Study of an Industrial Park in Jiangsu Province
Aug 2023
Publication
This paper describes a renewable energy system incorporating a hydrogen production unit to address the imbalance between energy supply and demand. The system utilizes renewable energy and hydrogen production energy to release energy to fill the power gap during peak demand power supply for demand peaking and valley filling. The system is optimized by analyzing marine predator behavioral logic and optimizing the system for maximum operational efficiency and best economic value. The results of the study show that after the optimized scheduling of the hydrogen production coupled renewable energy integrated energy system using the improved marine predator optimization algorithm the energy distribution of the whole energy system is good with the primary energy saving rate maintained at 24.75% the CO2 emission reduction rate maintained at 42.32% and the cost saving rate maintained at 0.78%. In addition this paper uses the Adaboost-BP prediction model to predictively analyze the system. The results show that as the price of natural gas increases the advantages of the combined hydrogen production renewable integrated energy system proposed in this paper become more obvious and the cumulative cost over three years is better than other related systems. These research results provide an important reference for the application and development of the system.
Applying a 2 kW Polymer Membrane Fuel-Cell Stack to Building Hybrid Power Sources for Unmanned Ground Vehicles
Nov 2023
Publication
The novel constructions of hybrid energy sources using polymer electrolyte fuel cells (PEMFCs) and supercapacitors are developed. Studies on the energy demand and peak electrical power of unmanned ground vehicles (UGVs) weighing up to 100 kg were conducted under various conditions. It was found that the average electrical power required does not exceed ~2 kW under all conditions studied. However under the dynamic electrical load of the electric drive of mobile robots the short peak power exceeded 2 kW and the highest current load was in the range of 80–90 A. The electrical performance of a family of PEMFC stacks built in open-cathode mode was determined. A hydrogen-usage control strategy for power generation cleaning processes and humidification was analysed. The integration of a PEMFC stack with a bank of supercapacitors makes it possible to mitigate the voltage dips. These occur periodically at short time intervals as a result of short-circuit operation. In the second construction the recovery of electrical energy dissipated by a short-circuit unit (SCU) was also demonstrated in the integrated PEMFC stack and supercapacitor bank system. The concept of an energy-efficient mobile and environmentally friendly hydrogen charging unit has been proposed. It comprises (i) a hydrogen anion exchange membrane electrolyser (ii) a photovoltaic installation (iii) a battery storage (iv) a hydrogen buffer storage in a buffer tank (v) a hydrogen compression unit and (vi) composite tanks.
Hydrogen Station Prognostics and Health Monitoring Model
Aug 2023
Publication
Hydrogen fuel has shown promise as a clean alternative fuel aiding in the reduction of fossil fuel dependence within the transportation sector. However hydrogen refueling stations and infrastructure remains a barrier and are a prerequisite for consumer adoption of low-cost and low-emission fuel cell electric vehicles (FCEVs). The costs for FCEV fueling include both station capital costs and operation and maintenance (O&M) costs. Contributing to these O&M costs unscheduled maintenance is presently more costly and more frequent than for similar gasoline fueling infrastructure and is asserted to be a limiting factor in achieving FCEV customer acceptance and cost parity. Unscheduled maintenance leads to longer station downtime therefore causing an increase in missed fueling opportunities which forces customers to seek refueling at other operable stations that may be significantly farther away. This research proposes a framework for a hydrogen station prognostics health monitoring (H2S PHM) model that can minimize unexpected downtime by predicting the remaining useful life for primary hydrogen station components within the major station subsystems. The H2S PHM model is a data-driven statistical model based on O&M data collected from 34 retail hydrogen stations located in the U.S. The primary subcomponents studied are the dispenser compressor and chiller. The remaining useful life calculations are used to decide whether or not maintenance should be completed based on the prediction and expected future station use. This paper presents the background method and results for the H2S PHM model as for a means for improving station availability and customer confidence in FCEVs and hydrogen infrastructure
Alternatives for Transport, Storage in Port and Bunkering Systems for Offshore Energy to Green Hydrogen
Nov 2023
Publication
Offshore electricity production mainly by wind turbines and eventually floating PV is expected to increase renewable energy generation and their dispatchability. In this sense a significant part of this offshore electricity would be directly used for hydrogen generation. The integration of offshore energy production into the hydrogen economy is of paramount importance for both the techno-economic viability of offshore energy generation and the hydrogen economy. An analysis of this integration is presented. The analysis includes a discussion about the current state of the art of hydrogen pipelines and subsea cables as well as the storage and bunkering system that is needed on shore to deliver hydrogen and derivatives. This analysis extends the scope of most of the previous works that consider port-to-port transport while we report offshore to port. Such storage and bunkering will allow access to local and continental energy networks as well as to integrate offshore facilities for the delivery of decarbonized fuel for the maritime sector. The results of such state of the art suggest that the main options for the transport of offshore energy for the production of hydrogen and hydrogenated vectors are through direct electricity transport by subsea cables to produce hydrogen onshore or hydrogen transport by subsea pipeline. A parametric analysis of both alternatives focused on cost estimates of each infrastructure (cable/pipeline) and shipping has been carried out versus the total amount of energy to transport and distance to shore. For low capacity (100 GWh/y) an electric subsea cable is the best option. For high-capacity renewable offshore plants (TWh/y) pipelines start to be competitive for distances above approx. 750 km. Cost is highly dependent on the distance to land ranging from 35 to 200 USD/MWh.
Design and Implementation of the Safety System of a Solar-driven Smart Micro-grid Comprising Hydrogen Production for Electricity & Cooling Co-generation
Sep 2023
Publication
This article presents a comprehensive description of the safety system of a real installation that comprises PV panels lithium-ion batteries an electrolyzer H2 storage a fuel cell and a barium chloride/ammonia thermochemical prototype for heat recovery and cooling production. Such a system allows for the increase of the overall efficiency of the H2 chain by exploiting the waste heat and transforming it into a cooling effect particularly useful in tropical regions like French Polynesia. The study provides a great deal of detail regarding practical aspects of the system implementation and a consistent reference to the relevant standards and regulations applicable to the subject matter. More specifically the study covers the ATEX classification of the site the safety features of each component the electrical power distribution the main safety instrumented system fire safety and the force ventilation system. The study also includes safety assessment and a section on lessons learned that could serve as guidance for future installations. In addition an extensive amount of technical data is readily available to the reader in repository (P&ID electrical diagrams etc.).
Mitigating Risks in Hydrogen-powered Transportation: A Comprehensive Risk Assessment for Hydrogen Refuelling Stations, Vehicles, and Garages
Oct 2024
Publication
Hydrogen is increasingly seen as a viable alternative to fossil fuels in transportation crucial to achieving net-zero energy goals. However the rapid expansion of hydrogen-powered transportation is outpacing safety standards posing significant risks due to limited operational experience involvement of new actors and lack of targeted guidelines. This study addresses the urgent need for a tailored comprehensive risk assessment framework. Using Structured What-If (SWIFT) and bowtie barrier analysis the research evaluates a hypothetical pilot project focusing on hydrogen refuelling stations vehicles and garages. The study identifies critical hazards and assesses the adequacy of current risk mitigation measures. Key findings reveal gaps in safety practices leading to 41 actionable steps and 5 key activities to help new actors manage hydrogen risks effectively. By introducing novel safety guidelines this research contributes to the development of safe hydrogen use and advances the understanding of hydrogen risks ensuring its sustainable integration into transportation systems.
Carbon Footprint of Hydrogen-powered Inland Shipping: Impacts and Hotspots
Aug 2023
Publication
The shipping sector is facing increasing pressure to implement clean fuels and drivetrains. Especially hydrogen fuel cell drivetrains seem attractive. Although several studies have been conducted to assess the carbon footprint of hydrogen and its application in ships their results remain hard to interpret and compare. Namely it is necessary to include a variety of drivetrain solutions and different studies are based on various assumptions and are expressed in other units. This paper addresses this problem by offering a three-step meta-review of life cycle assessment studies. First a literature review was conducted. Second results from the literature were harmonized to make the different analyses comparable serving cross-examination. The entire life cycle of both the fuels and drivetrains were included. The results showed that the dominant impact was fuel use and related fuel production. And finally life-cycle hot spots have been identified by looking at the effect of specific configurations in more detail. Hydrogen production by electrolysis powered by wind has the most negligible impact. For this ultra-low carbon pathway the modes of hydrogen transport and the use of specific materials and components become relevant.
The Impact of Water Injection and Hydrogen Fuel on Performance and Emissions in a Hydrogen/Diesel Dual-Fuel Engine
Nov 2024
Publication
As the need for alternative energy sources and reduced emissions grows proven technologies are often sidelined in favour of emerging solutions that lack the infrastructure for mass adoption. This study explores a transitional approach by modifying existing compression ignition engines to run on a hydrogen/diesel mixture for performance improvement utilising water injection to mitigate the drawbacks associated with hydrogen combustion. This approach can yield favourable results with current technology. In this modelling study ten hydrogen energy ratios (0–90%) and nine water injection rates (0–700 mg/cycle) were tested in a turbocharged Cummins ISBe 220 31 six-cylinder diesel engine. An engine experiment was conducted to validate the model. Key performance indicators such as power mechanical efficiency thermal efficiency indicated mean effective pressure (IMEP) and brake-specific fuel consumption (BSFC) were measured. Both water injection and hydrogen injection led to slight improvements in all performance metrics except BSFC due to hydrogen’s lower energy density. In terms of emissions CO and CO2 levels significantly decreased as hydrogen content increased with reductions of 94% and 96% respectively at 90% hydrogen compared to the baseline diesel. Water injection at peak rates further reduced CO emissions by approximately 40% though it had minimal effect on CO2 . As expected NOx (which is a typical challenge with hydrogen combustion and also with diesel engines in general) increased with hydrogen fuelling resulting in an approximately 70% increase in total NOx emissions over the range of 0–90% hydrogen energy. Similar increases were observed in NO and NO2 e.g. 90% and 57% increases with 90% hydrogen respectively. However water injection reduced NO and NO2 levels by up to 16% and 83% respectively resulting in a net decrease in NOX emissions in many combined cases not only with hydrogen injection but also when compared to baseline diesel.
Potential-risk and No-regret Options for Urban Energy System Design - A Sensitivity Analysis
Jan 2024
Publication
This study identifies supply options for sustainable urban energy systems which are robust to external system changes. A multi-criteria optimization model is used to minimize greenhouse gas (GHG) emissions and financial costs of a reference system. Sensitivity analyses examine the impact of changing boundary conditions related to GHG emissions energy prices energy demands and population density. Options that align with both financial and emission reduction and are robust to system changes are called “no-regret” options. Options sensitive to system changes are labeled as “potential-risk” options.<br/>There is a conflict between minimizing GHG emissions and financial costs. In the reference case the emission-optimized scenario enables a reduction of GHG emissions (-93%) but involves higher costs (+160%) compared to the financially-optimized scenario.<br/>No-regret options include photovoltaic systems decentralized heat pumps thermal storages electricity exchange between sub-systems and with higher-level systems and reducing energy demands through building insulation behavioral changes or the decrease of living space per inhabitant. Potential-risk options include solar thermal systems natural gas technologies high-capacity battery storages and hydrogen for buildiing energy supply.<br/>When energy prices rise financially-optimized systems approach the least-emission system design. The maximum profitability of natural gas technologies was already reached before the 2022 European energy crisis.
Experimental Study of Cycle-by-cycle Variations in a Spark Ignition Internal Combustion Engine Fueled with Hydrogen
Feb 2024
Publication
High fluctuations in the combustion process from one cycle to another referred to as cycle-by-cycle variations can have adverse effects on internal combustion engine performances particularly in spark ignition (SI) engines. These effects encompass incomplete combustion the potential for misfires and adverse impacts on fuel economy. Furthermore the cycle-by-cycle variations can also affect a vehicle’s drivability and overall comfort especially when operating under lean-burn conditions. Although many cycle-by-cycle analyses have been investigated extensively in the past there is limited in-depth knowledge available regarding the causes of cycle-by-cycle (CbC) variations in hydrogen lean-burn SI engines. Trying to contribute to this topic the current study presents a comprehensive analysis of the CbC variations based on the cylinder pressure data. The study was carried out employing a hydrogen single-cylinder research SI engine. The experiments were performed by varying more than fifty operating conditions including the variations in lambda spark advance boost pressure and exhaust gas recirculation however the load and speed were kept constant throughout the experimental campaign. The results indicate that pressure exhibits significant variations during the combustion process and minor variations during non-combustion processes. In the period from the inlet valve close till the start of combustion pressure exhibits the least variations. The coefficient of variation of pressure (COVP) curve depicts three important points in H2-ICE as well: global minima global maxima and second local minima. The magnitude of the COVP curve changes across all the operating conditions however the shape of the COVP curve remains unchanged across all the operating conditions indicating its independence from the operating condition in an H2-ICE. This study presents an alternative approach for a quick combustion analysis of hydrogen engines. Without the need for more complex methodologies like heat release rate analysis the presented cylinder pressure cycle-by-cycle analysis enables a quick and precise identification of primary combustion features (start of combustion center of combustion end of combustion and operation condition stability). Additionally the engine control unit could implement these procedures to automatically adjust cycle-by-cycle variations therefore increasing engine efficiency.
A Perspective on Broad Deployment of Hydrogen-fueled Vehicles for Ground Freight Transportation with a Comparison to Electric Vehicles
Oct 2024
Publication
The pressing global challenge of climate change necessitates a concerted effort to limit greenhouse gas emissions particularly carbon dioxide. A critical pathway is to replace fossil fuel sources by electrification including transportation. While electrification of light-duty vehicles is rapidly expanding the heavy-duty vehicle sector is subject to challenges notably the logistical drawbacks of the size and weight of high-capacity batteries required for range as well as the time for battery charging. This Perspective highlights the potential of hydrogen fuel-cell vehicles as a viable alternative for heavy-duty road transportation. We evaluate the implications of hydrogen integration into the freight economy energy dynamics and CO2 mitigation and envision a roadmap for a holistic energy transition. Our critical opinion presented in this Perspective is that federal incentives to produce hydrogen could foster growth in the nascent hydrogen economy. The pathway that we propose is that initial focus on operators of large fleets that could control their own fueling infrastructure. This opinion was formed from private discussions with numerous stakeholders during the formation of one of the awarded hydrogen hubs if they focus on early adopters that could leverage the hydrogen supply chain.
Lifetime Design, Operation, and Cost Analysis for the Energy System of a Retrofitted Cargo Vessel with Fuel Cells and Batteries
Oct 2024
Publication
Fuel cell-battery electric drivetrains are attractive alternatives to reduce the shipping emissions. This research focuses on emission-free cargo vessels and provides insight on the design lifetime operation and costs of hydrogen-hybrid systems which require further research for increased utilization. A representative round trip is created by analysing one-year operational data based on load ramps and power frequency. A low-pass filter controller is employed for power distribution. For the lifetime cost analysis 14 scenarios with varying capital and operational expenses were considered. The Net Present Value of the retrofitted fuel cell-battery propulsion system can be up to $ 2.2 million lower or up to $ 18.8 million higher than the original diesel mechanical configuration highly dependent on the costs of green hydrogen and carbon taxes. The main propulsion system weights and volumes of the two versions are comparable but the hydrogen tank (68 tons 193 m3 ) poses significant design and safety challenges.
Conceptual Design of a Hydrogen-Hybrid Dual-Fuel Regional Aircraft Retrofit
Jan 2024
Publication
A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogenpowered aircraft may encounter various challenges on the airport and vehicle side combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless this enhancement necessitated an 18.1% payload reduction accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions the design of such a retrofit was deemed viable.
H2-powered Aviation - Design and Economics of Green LH2 Supply for Airports
Aug 2023
Publication
The economic competitiveness of hydrogen-powered aviation highly depends on the supply costs of green liquid hydrogen to enable true-zero CO2 flying. This study uses non-linear energy system optimization to analyze three main liquid hydrogen (LH2) supply pathways for five locations. Final liquid hydrogen costs at the dispenser supply costs could reach 2.04 USD/kgLH2 in a 2050 base case scenario for locations with strong renewable energy source conditions. This could lead to cost-competitive flying with hydrogen. Reflecting techno-economic uncertainties in two additional scenarios the liquid hydrogen cost span at all five airport locations ranges between 1.37–3.48 USD/kgLH2 if hydrogen import options from larger hydrogen markets are also available. Import setups are of special importance for airports with a weaker renewable energy source situation e.g. selected Central European airports. There on-site supply might not only be too expensive but space requirements for renewable energy sources could be too large for feasible implementation in densely populated regions. Furthermore main costs for liquid hydrogen are caused by renewable energy sources electrolysis systems and liquefaction plants. Seven detailed design rules are derived for optimized energy systems for these and the storage components. This and the cost results should help infrastructure planners and general industry and policy players prioritize research and development needs
Fuel Cell-based Hybrid Electric Vehicles: An Integrated Review of Current Status, Key Challenges, Recommended Policies, and Future Prospects
Aug 2023
Publication
Battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs) whose exhaust pipes emit nothing are examples of zero-emission automobiles. FCEVs should be considered an additional technology that will help battery-powered vehicles to reach the aspirational goal of zero-emissions electric mobility particularly in situations where the customers demand for longer driving ranges and where using batteries would be insufficient due to bulky battery trays and time-consuming recharging. This study stipulates a current evaluation of the status of development and challenges related to (i) research gap to promote fuel-cell based HEVs (ii) key barriers of fuel-cell based HEVs (iii) advancement of electric mobility and their power drive (iv) electrochemistry of fuel cell technology for FCEVs (v) power transformation topologies communication protocols and advanced charging methods (vi) recommendations and future prospects of fuel-cell HEVs and (vii) current research trends of EVs and FCEVs. This article discusses key challenges with fuel cell electric mobility such as low fuel cell performance cold starts problems with hydrogen storage cost-reduction safety concerns and traction systems. The operating characteristics and applications of several fuel-cell technologies are investigated for FCEVs and FCHEVs. An overview of the fuel cell is provided which serves as the primary source of energy for FCHEVs along with comparisons and its electrochemistry. The study of power transformation topologies communication protocols and enhanced charging techniques for FCHEVs has been studied analytically. Recent technology advancements and the prospects for FCHEVs are discussed in order to influence the future vehicle market and to attain the aim of zero emissions.
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