Applications & Pathways
Hydrogen Leakage Localization Technology in Hydrogen Refueling Stations Combining RL and Hidden Markov Models
Jul 2025
Publication
With the global energy structure shifting towards clean and efficient hydrogen energy the safety management issues of hydrogen refueling stations are becoming increasingly prominent. To address these issues a hydrogen leak localization algorithm for hydrogen refueling stations based on a combination of reinforcement learning and hidden Markov models is proposed. This method combines hidden Markov model to construct a probability distribution model for hydrogen leakage and diffusion simulates the propagation probability of hydrogen in different grid cells and uses reinforcement learning to achieve fast and accurate localization of hydrogen leakage events. The outcomes denoted that the training accuracy reached 95.2% with an F1 value of 0.961 indicating its high accuracy in hydrogen leak localization. When the wind speed was 0.8 m/s the mean square error of the raised method was 0.03 and when the wind speed was 1.0 m/s the mean square error of the raised method was 0.04 proving its good robustness. After 50 localization experiments the proposed algorithm achieves a localization success rate of 93.7% and an average computation time of 42.8 s further demonstrating its high accuracy and computational efficiency. The proposed hydrogen leakage location algorithm has improved the accuracy and efficiency of hydrogen leakage location providing scientific basis and technical guarantee for the safe operation of future hydrogen refueling stations.
Catalytic Methanol Reforming Process Intensification for Integration with Proton-exchange Membrane Fuel Cells - Review
Oct 2025
Publication
The Net Zero Scenario driven by the imperative of carbon neutrality demands a major reduction in reliance on fossil fuel-based hydrogen production. Another challenge is hydrogen’s storage and transport due to its low volumetric energy density. These issues have elevated hydrogen carriers—particularly methanol—to a prominent position. Methanol’s favorable H/C ratio liquid state under ambient conditions and renewable production potential establish it as a compelling hydrogen carrier. Already essential in vehicle fuels and chemical production methanol’s role is poised to expand further. Among conversion routes methanol steam reforming (MSR) stands out for its high hydrogen yield and low CO production. This review outlines strategies for lowering the MSR reaction temperature enabling integration with proton exchange membrane fuel cells (PEMFC) and leveraging the thermal synergy between the two systems. The review highlights the critical roles of catalysts and reactor design in optimizing MSR–PEMFC integration. A detailed evaluation of Cu-based and group 8–10 metal catalysts provides insight into their suitability for PEMFC applications. Reactor configurations including conventional membrane and micro-channeled designs are assessed for their integration potential. Finally the review synthesizes these findings into design-oriented insights for optimizing MSR–PEMFC systems emphasizing catalyst selection reactor configuration and system-level integration offering practical pathways for implementation.
Converting Waste into Sustainable Aviation Fuel: A Systematic Literature Review
Oct 2025
Publication
The global aviation sector is essential for connecting people cultures and economies but it significantly contributes to greenhouse gases (GHG) exacerbating environmental concerns. This systematic literature review examines the transformation of waste into Sustainable Aviation Fuels (SAF) highlighting their potential to reduce the aviation industry’s carbon footprint. The review explores waste-to-fuel technologies such as gasification pyrolysis liquefaction and Fischer-Tropsch synthesis mainly focusing on the eight ASTM-certified bio-jet fuel production pathways demonstrating the highest readiness levels. The study covers methodologies case studies and optimszation studies identifying significant trends advancements and gaps in the literature to develop SAF from waste. Key findings reveal that some processes can significantly reduce CO2 emissions and improve sustainability but challenges persist. Despite the potential of thermochemical pathways combined with oil hydro-processing and their technological readiness the pathway’s production costs remain high and robust regulatory support is needed to scale up SAF production. Integrating pathways in a hybrid format could further offer a synergistic approach to developing SAF that combine high performance with economic and environmental sustainability. Future research should address these gaps enhance energy and economic efficiencies and explore innovative feedstocks and catalytic processes. The review provides valuable insights for environmentalists industry stakeholders engineers and policymakers supporting efforts to achieve sustainable aviation and global environmental goals.
Comparison of Large Eddy Simulation with Local Species, Temperature and Velocity Measurements in Dual Swirl Confined Hydrogen Flames
Oct 2025
Publication
Developing new injection systems and combustion chambers for hydrogen is a central topic for the new generation of engines. In this effort simulations take a central role but methods developed for conventional hydrocarbons (methane kerosene) must be revisited for hydrogen. Validation then becomes an essential part and clean well documented experiments are needed to guaranty that computational fluid dynamics solvers are as predictive and accurate as expected. In this framework the HYLON case is a swirled hydrogen/air burner used by multiple groups worldwide to validate simulation methods for hydrogen combustion in configurations close to gas turbine burners with experimental data available through the TNF web site. The present study compares recent Raman spectroscopy and Particle Image Velocimetry measurements and Large Eddy Simulations (LES). The LES results are evaluated against a dataset comprising mean and RMS measurements of H2 N2 O2 H2O molar fractions temperature and velocity fields offering new insights into flame stabilization mechanisms. The simulations incorporate conjugate heat transfer to predict the combustor wall temperatures and are conducted for two atmospheric-pressure operating conditions each representing distinct combustion regimes diffusion and partially premixed. Novelty and significance statement Data on confined hydrogen flames in burner similar as industrial ones are limited. This work aims to fill this gap by performing multiple and simultaneous diagnostics on the swirled hydrogen-air flame called HYLON. For the first time in such a swirled configuration mean and RMS fields of temperature main species and velocities are compared to LES allowing new insight into the potential and limits of the models as well as the physics of these flames. These experimental results will be made available on TNF as over 30 research groups worldwide have expressed interest in using them.
Pathways for Hydrogen Adoption in the Brazilian Trucking Industry: A Low-Carbon Alternative to Fossil Fuels
Oct 2025
Publication
The growing demand for sustainable solutions in the transportation sector and global decarbonization goals have fueled debate on using hydrogen as an energy source. Although hydrogen’s potential is recognized in Brazil its application in heavy-duty vehicles still faces structural and technological barriers. This study aimed to analyze the viability of hydrogen as an energy alternative for trucks in Brazil. The research adopted an exploratory qualitative approach based on the expert analysis method through semi-structured interviews with development engineers representatives of heavy-duty vehicle manufacturers and researchers specializing in hydrogen technologies. The data were organized into a thematic framework and interpreted using content analysis. The results show that although there is growing interest and ongoing initiatives challenges such as the cost of fuel cells the lack of refueling infrastructure and low technological maturity hinder large-scale adoption. From a theoretical perspective the study contributes by integrating specialized literature with practical insights from key industry players broadening the understanding of the energy transition. In practical terms it outlines some strategic paths such as expanding technological development and forming partnerships. From a social perspective it emphasizes the importance of hydrogen as a pillar for sustainable low-carbon mobility capable of positively impacting public health and mitigating climate change.
Planning Energy Hubs with Hydrogen and Battery Storage for Flexible Ramping Market Participation
Oct 2025
Publication
The integration of renewable resources with advanced storage technologies is critical for sustainable energy systems. In this paper a planning framework for an energy hub incorporating hydrogen and renewable energy systems is developed with the objective of minimizing operational costs while participating in flexible ramping product (FRP) markets. The energy hub is designed to utilize a hybrid storage system comprising multi-type battery energy storage (BESS) accounting for diverse chemistries and degradation behaviors and hydrogen storage (HS) to meet concurrent electric and hydrogen demands. To address uncertainties in renewable generation and market prices a stochastic optimization model is developed to determine the optimal investment capacities while optimizing operational decisions under uncertainty using scenario-based stochastic programming. Financial risks associated with price and renewable variability are mitigated through the Conditional Value-at-Risk (CVaR) metric. Case studies demonstrate that hybrid storage systems including both BESS and HS can reduce total costs by 23.62% compared to single-storage configurations that rely solely on BESS. Based on the results BESS participates more in providing flexible ramp-up services while HS plays a major role in providing flexible ramp-down services. The results emphasize the critical role of co-optimized hydrogen and multi-type BESS in enhancing grid flexibility and economic viability.
Sustainable Aviation Fuels: Addressing Barriers to Global Adoption
Oct 2025
Publication
The aviation industry is responsible for approximately 2–3% of worldwide CO2 emissions and is increasingly subjected to demands for the attainment of net-zero emissions targets by the year 2050. Traditional fossil jet fuels which exhibit lifecycle emissions of approximately 89 kg CO2-eq/GJ play a substantial role in exacerbating climate change contributing to local air pollution and fostering energy insecurity. In contrast Sustainable Aviation Fuels (SAFs) derived from renewable feedstocks including biomass municipal solid waste algae or through CO2- and H2-based power-to-liquid (PtL) represent a pivotal solution for the immediate future. SAFs generally accomplish lifecycle greenhouse gas (GHG) reductions of 50–80% (≈20–30 kg CO2-eq/GJ) possess reduced sulfur and aromatic content and markedly diminish particulate emissions thus alleviating both climatic and health-related repercussions. In addition to their environmental advantages SAFs promote energy diversification lessen reliance on unstable fossil fuel markets and invigorate regional economies with projections indicating the creation of up to one million green jobs by 2030. This comprehensive review synthesizes current knowledge on SAF sustainability advantages compared to conventional aviation fuels identifying critical barriers to large-scale deployment and proposing integrated solutions that combine technological innovation supportive policy frameworks and international collaboration to accelerate the aviation industry’s sustainable transformation.
Strategies to Increase Hydrogen Energy Share of a Dual-Fuel Hydrogen–Kerosene Engine for Sustainable General Aviation
Mar 2025
Publication
Reducing CO2 emissions in general aviation is a critical challenge where battery electric and fuel cell technologies face limitations in energy density cost and robustness. As a result hydrogen (H2) dual-fuel combustion is a promising alternative but its practical implementation is constrained by abnormal combustion phenomena such as knocking and pre-ignition which limit the achievable H2 energy share. In response to these challenges this paper focuses on strategies to mitigate these irregular combustion phenomena while effectively increasing the H2 energy share. Experimental evaluations were conducted on an engine test bench using a one-cylinder dual-fuel H2 kerosene (Jet A-1) engine utilizing two strategies including water injection (WI) and rising the air–fuel ratio (AFR) by increasing the boost pressure. Additionally crucial combustion characteristics and emissions are examined and discussed in detail contributing to a comprehensive understanding of the outcomes. The results indicate that these strategies notably increase the maximal possible hydrogen energy share with potential benefits for emissions reduction and efficiency improvement. Finally through the use of 0D/1D simulations this paper offers critical thermodynamic and efficiency loss analyses of the strategies enhancing the understanding of their overall impact.
Effect of Hydrogen Co-Firing with Natural Gas on Thermal Efficiency and CO2 Emissions in Gas Turbine Power Plant
Mar 2025
Publication
The Indonesian government has established an energy transition policy for decarbonization including the target of utilizing hydrogen for power generation through a co-firing scheme. Several studies indicate that hydrogen co-firing in gas-fired power plants can reduce CO2 emissions while improving efficiency. This study develops a simulation model for hydrogen co-firing in an M701F gas turbine at the Cilegon power plant using Aspen HYSYS. The impact of different hydrogen volume fractions (5–30%) on thermal efficiency and CO2 emissions is analyzed under varying operational loads (100% 75% and 50%). The simulation results show an increase in thermal efficiency with each 5% increment in the hydrogen fraction averaging 0.32% at 100% load 0.34% at 75% load and 0.37% at 50% load. The hourly CO2 emission rate decreased by an average of 2.16% across all operational load variations for every 5% increase in the hydrogen fraction. Meanwhile the average reduction in CO2 emission intensity at the 100% 75% and 50% operational loads was 0.017 0.019 and 0.023 kg CO2/kWh respectively.
A Configuration and Scheduling Optimization Method for Integrated Energy Systems Considering Massive Flexible Load Resources
Mar 2025
Publication
Introduction: With the increasing demand for energy utilization efficiency and minimization of environmental carbon emissions in industrial parks optimizing the configuration and scheduling of integrated energy systems has become crucial. This study focuses on integrated energy systems with massive flexible load resources aiming to maximize energy utilization efficiency while reducing environmental impact. Methods: To model the uncertainties in wind and solar power outputs we employed three-parameter Weibull distribution models and Beta distribution models. Flexible loads were categorized into three types to match different electricity consumption patterns. Additionally an enhanced Kepler Optimization Algorithm (EKOA) was proposed incorporating chaos mapping and adaptive learning rate strategies to improve search scope convergence speed and solution efficiency. The effectiveness of the proposed optimization scheduling and configuration methods was validated through a case study of an industrial park located in a coastal area of southeastern China. Results: The results show that using three-parameter Weibull distribution models and Beta distribution models more accurately reflects the variations in actual wind speeds and solar irradiance levels achieving peak shaving and valley filling effects and enhancing renewable energy utilization. The EKOA algorithm significantly reduced curtailment rates of wind and solar power generation while achieving substantial economic benefits. Compared with other operation modes of hydrogen the daily average cost is reduced by 12.92% and external electricity purchases are reduced by an average of 20.2 MW h/day. Discussion: Although our approach shows potential in improving energy utilization efficiency and economic gains this paper only considered hydrogen energy for single-use pathways and did not account for the economic benefits from selling hydrogen in the market. Future research will further incorporate hydrogen demand response mechanisms and optimize the output of integrated energy systems from the perspective of spot markets. These findings provide valuable references for relevant engineering applications.
Integrated Energy Storage and Transmission Solutions: Evaluating hydrogen, Ammonia, and Compressed Air for Offshore Wind Power Delivery
Mar 2025
Publication
This paper introduces a novel dual-purpose transmission system that integrates power transmission and energy storage using hydrogen ammonia and compressed air—an area largely unexplored in the literature. Unlike conventional cable transmission which requires separate storage infrastructure the proposed approach leverages the transmission medium itself as an energy storage solution enhancing system efficiency and reducing costs. By incorporating a defined storage allocation factor this study examines the delivery of offshore-generated power to onshore locations calculating the necessary media flow rates and evaluating the required transportation infrastructure including tunnels and pipelines. A comparative cost-effectiveness analysis is conducted to determine optimal conditions under which storage-integrated transmission outperforms conventional cable transmission. Various transmission powers storage fractions pressures and distances are analysed to assess feasibility and economic viability. The findings indicate that for a 75 % storage allocation factor compressed air can transmit up to 450 MW over 300 km more cost-effectively than cables while hydrogen enables 230 MW transmission beyond 310 km. Ammonia proves to be the most efficient facilitating the transmission of over 2000 MW across distances exceeding 140 km at a lower cost than cables all without requiring onshore storage. Moreover for a 500-km transmission line compressed air hydrogen and ammonia can store the equivalent of 62 58 and 152 h of wind farm output respectively significantly reducing the need for additional onshore storage. This study fills a critical research gap by optimizing offshore wind power delivery through an innovative cost-effective and scalable transmission and storage approach.
Progress on Research and Application of Energy and Power Systems for Inland Waterway Vessels: A Case Study of the Yangtze River in China
Aug 2025
Publication
This study focuses on the power systems of inland waterway vessels in Chinese Yangtze River systematically outlining the low-carbon technology pathways for different power system types. A comparative analysis is conducted on the technical feasibility emission reduction potential and economic viability of LNG methanol ammonia pure electric and hybrid power systems revealing the bottlenecks hindering the large-scale application of each system. Key findings indicate that: (1) LNG and methanol fuels offer significant short-term emission reductions in internal combustion engine power systems yet face constraints from methane slip and insufficient green methanol production capacity respectively; (2) ammonia enables zero-carbon operations but requires breakthroughs in combustion stability and synergistic control of NOX; (3) electric vessels show high decarbonization potential but battery energy density limits their range while PEMFC lifespan constraints and SOFC thermal management deficiencies impede commercialization; (4) hybrid/range-extended power systems with superior energy efficiency and lower retrofitting costs serve as transitional solutions for existing vessels though challenged by inadequate energy management strategies and multi-equipment communication protocol interoperability. A phased transition pathway is proposed: LNG/methanol engines and hybrid systems dominate during 2025–2030; ammonia-powered systems and solid-state batteries scale during 2030–2035; post-2035 operations achieve zero-carbon shipping via green hydrogen/ammonia.
Hydrogen Mole Fraction Distributions Inferred from Inverse-LIF Measurements on High-pressure Hydrogen Injections
Oct 2025
Publication
The mixing of fuel and ambient in a compression-igniting combustion engine is a critical process affecting ignition delay burn duration and cycle efficiency. This study aims to visualize and quantify hydrogen mole fraction distributions resulting from high-pressure (10 MPa) hydrogen injections into an inert pressurized (1 MPa) nitrogen ambient at room temperature. Using inverse planar laser-induced fluorescence in which the ambient rather than the jet is seeded with a fluorescent tracer two different injectors (nozzle hole sizes of 0.55 and 0.65 mm) and two different tracers (toluene and acetone) are compared. It is concluded that a non-intensified CCD camera for fluorescence detection is superior to the use of an intensified one due to the linear behavior on contrast. The two injectors produce similar jets in terms of jet penetration and angle. Jet penetration derived from inverse-LIF measurements agree with Schlieren data on nominally the same jets but the hydrogen mole fractions are generally 2.5-5 percent lower than those obtained by planar Rayleigh scattering. Quasi-steadiness and self-similarity were found for ensemble-averaged mole fraction distributions of both injectors which aligns with theory and highlights the importance of using RANS simulations or time-averaged experiments for future comparisons.
Multi-Fuel SOFC System Modeling for Ship Propulsion: Comparative Performance Analysis and Feasibility Assessment of Ammonia, Methanol and Hydrogen as Marine Fuels
Oct 2025
Publication
To reduce fossil fuel dependency in shipping adopting alternative fuels and innovative propulsion systems is essential. Solid Oxide Fuel Cells (SOFC) powered by hydrogen carriers represent a promising solution. This study investigates a multi-fuel SOFC system for ocean-going vessels capable of operating with ammonia methanol or hydrogen thus enhancing bunkering flexibility. A thermodynamic model is developed to simulate the performance of a 3 kW small-scale system subsequently scaling up to a 10 MW configuration to meet the power demand of a container ship used as the case study. Results show that methanol is the most efficient fueling option reaching a system efficiency of 58% while ammonia and hydrogen reach slightly lower values of about 55% and 51% respectively due to higher auxiliary power consumption. To assess technical feasibility two installation scenarios are considered for accommodating multiple fuel tanks. The first scenario seeks the optimal fuel share equivalent to the diesel tank’s chemical energy (17.6 GWh) minimizing mass increase. The second scenario optimizes the fuel share within the available tank volume (1646 m3 ) again minimizing mass penalties. In both cases feasibility results have highlighted that changes are needed in terms of cargo reduction equal to 20.3% or alternatively in terms of lower autonomy with an increase in refueling stops. These issues can be mitigated by the benefits of increased bunkering flexibility
Hydrogen-Based Solutions for Enhancing Frequency Stability in Renewable Energy-Integrated Power Systems
Mar 2025
Publication
With the increasing adoption of renewable energy sources such as solar and wind power it is essential to achieve carbon neutrality. However several shortcomings including their intermittence pose significant challenges to the stability of the electrical grid. This study explores hydrogen-based technologies such as fuel cells and water electrolysis systems as an effective solution to improve frequency stability and address the problems of power grid reliability. Using power system analysis programs modeling and simulations performed on IEEE-25 Bus and Jeju Island systems demonstrate the potential of these technologies to mitigate reductions reduce transmission constraints and stabilize frequencies. The results show that hydrogen-based systems are important factors enabling sustainable energy transition.
Market Readiness Analysis: Expected Uptake of Alternative Fuel Heavy-duty Vehicles until 2030 and their Corresponding Infrastructure Needs
Jun 2025
Publication
This report assesses the market readiness of zero-emission heavy-duty vehicles and the required infrastructure to meet the 45% emission reduction targets set by the revised CO2 standards by 2030. Achieving these goals requires the widespread adoption of zero-emission vehicles and a robust recharging and hydrogen refuelling infrastructure Three main aspects are investigated: the market readiness of the vehicles considering both the demand and supply side the corresponding infrastructure requirements and the barriers. Building on the inputs of the stakeholders a ‘study scenario’ is developed. This scenario shows a concrete picture of what the zero-emission heavy-duty vehicle fleet and its infrastructure requirement could look like by 2030. There are however key barriers that need to be overcome such as high total cost of ownership limited electricity grid capacity lengthy permitting processes and uncertainty in hydrogen availability and pricing. Stakeholders also emphasize the importance of policy drivers such as emissions trading systems and tolling and tax reforms to stimulate demand. In conclusion achieving the 2030 targets demands a coordinated approach involving manufacturers operators and policymakers to address infrastructure gaps market barriers and policy incentives ensuring the transition to a zero-emission HDV fleet.
A Fuzzy Multi-Criteria Framework for Sustainability Assessment of Wind–Hydrogen Energy Projects: Method and Case Application
Oct 2025
Publication
This study develops a comprehensive framework for assessing the sustainability performance of wind power systems integrated with hydrogen storage (WPCHS). Unlike previous works that mainly emphasized economic or environmental indicators our approach incorporates a balanced set of economic environmental and social criteria supported by expert evaluation. To address the uncertainty in human judgment we introduce an interval-valued fuzzy TOPSIS model that provides a more realistic representation of expert assessments. A case study in Manjil Iran demonstrates the application of the model highlighting that project A4 outperforms other alternatives. The findings show that both economic factors (e.g. levelized cost of energy) and social aspects (e.g. poverty alleviation) strongly influence project rankings. Compared with earlier studies in Europe and the Middle East this work contributes by extending the evaluation scope beyond financial and environmental metrics to include social sustainability thereby enhancing decision-making relevance for policymakers and investors.
Capacity Configuration and Benefit Assessment of Deep-Sea Wind–Hydrogen System Considering Dynamic Hydrogen Price
Sep 2025
Publication
Against the backdrop of the global transition towards clean energy deep-sea wind-power hydrogen production integrates offshore wind with green hydrogen technology. Addressing the technical coupling complexity and the impact of uncertain hydrogen prices this paper develops a capacity optimization model. The model incorporates floating wind turbine output the technical distinctions between alkaline (ALK) electrolyzers and proton exchange membrane (PEM) electrolyzers and the synergy with energy storage. Under three hydrogen price scenarios the results demonstrate that as the price increases from 26 CNY/kg to 30 CNY/kg the optimal ALK capacity decreases from 2.92 MW to 0.29 MW while the PEM capacity increases from 3.51 MW to 5.51 MW. Correspondingly the system’s Net Present Value (NPV) exhibits an upward trend. To address the limitations of traditional methods in handling multi-dimensional benefit correlations and information ambiguity a comprehensive benefit evaluation framework encompassing economic technical environmental and social synergies was constructed. Sensitivity analysis indicates that the comprehensive benefit level falls within a relatively high-efficiency interval. The numerical characteristics an entropy value of 3.29 and a hyper-entropy of 0.85 demonstrate compact result distribution and robust stability validating the applicability and stability of the proposed offshore wind–hydrogen benefit assessment model.
Sustainable Aviation Fuels: A Review of Current Techno Economic Viability and Life Cycle Impacts
Oct 2025
Publication
Australia has set a new climate target of reducing emissions by 62–70% below 2005 levels by 2035 with sustainable aviation fuel (SAF) central to achieving this goal. This review critically examines techno-economic analysis (TEA) and life cycle assessment (LCA) of Powerto-Liquid (PtL) electrofuels (e-fuels) which synthesize atmospheric CO2 and renewable hydrogen (H2) via Fischer-Tropsch (FT) synthesis. Present PtL pathways require ~0.8 kg of H2 and 3.1 kg of CO2 per kg SAF with ~75% kerosene yield. While third-generation feedstocks could cut greenhouse gas emissions by up to 93% (as low as 8 gCO2e/MJ) real world reductions have been limited (~1.5%) due to variability in technology rollout and feedstock variability. Integrated TEA–LCA studies demonstrate up to 20% energy efficiency improvements and 40% cost reductions but economic viability demands costs below $3/kg. In Australia abundant solar resources vast transport networks and supportive policy frameworks present both opportunities and challenges. This review provides the first comprehensive assessment of PtL-FT SAF for Australian conditions highlighting that large-scale development will require technological advancement feedstock development infrastructure investment and coordinated policy support.
Sustainable Refining: Integrating Renewable Energy and Advanced Technologies
Aug 2025
Publication
Crude oil distillation is one of the most energy-intensive processes in petroleum refining consuming up to 20% of total refinery energy. Improving the energy efficiency of crude distillation units (CDUs) is essential for reducing costs lowering emissions and achieving sustainable refining. Current studies often examine energy savings operational flexibility or renewable energy integration separately. This review brings these aspects together focusing on heat integration advanced control systems and renewable energy options such as solar-assisted preheating and green hydrogen. Advanced column designs including dividing-wall and hybrid systems can cut energy use by 15–30% while AI-based optimization improves process stability and flexibility. Solar-assisted preheating can reduce fossil fuel demand by up to 20% and green hydrogen offers strong potential for decarbonization. Our findings highlight that integrated strategies including advanced simulation tools and machine learning significantly improve CDU performance. We recommend exploring hybrid algorithms renewable energy integration and sustainable technologies to address these challenges and achieve long-term environmental and economic benefits.
Influence of Hydrogen-Based Direct Reduction Shaft Furnace Interior Structure on Shaft Furnace Performance
Oct 2025
Publication
Hydrogen-based direct reduction of iron ore is a promising route to reduce CO2 emissions in steelmaking where uniform particle flow inside shaft furnaces is essential for efficient operation. In this study a full-scale three-dimensional Discrete Element Method (DEM) model of a shaft furnace was developed to investigate the effects of a diverter device on granular flow. By systematically varying the radial width and top/bottom diameters of the diverter particle descent velocity residence time compressive force distribution and collision energy dissipation were analyzed. The results demonstrate that introducing a diverter effectively suppresses funnel flow prolongs residence time and improves radial flow uniformity. Among the tested configurations the smaller central diameter diverter showed the most favorable performance achieving a faster and more uniform descent reduced compressive force concentration and lower collision energy dissipation. These findings highlight the critical role of diverter design in regulating particle dynamics and provide theoretical guidance for optimizing shaft furnace structures to enhance the efficiency of hydrogen-based direct reduction processes.
Zero-emission Traction for Rail
Jul 2025
Publication
Replacing the energy density and convenience of diesel fuel for all forms of fossil fuel-powered trains presents significant challenges. Unlike the traditional evolutions of rail which has largely self-optimised to different fuels and cost structures over 150 years the challenges now present with a timeline of just a few decades. Fortunately unlike the mid-1800s simulation and modelling tools are now quite advanced and a full range of scenarios of operations and train trips can be simulated before new traction systems are designed. Full trip simulations of large heavy haul trains or high speed passenger trains are routinely completed controlled by emulations of human drivers or automated control systems providing controls of the “virtual train”. Recent developments in digital twins can be used to develop flexible and dynamic models of passenger and freight rail systems to support the new complexities of decarbonisation efforts. Interactions between many different traction components and the train multibody system can be considered as a system of systems. Adopting this multi-modelling paradigm enables the secure and integrated interfacing of diverse models. This paper demonstrates the application of the multi-modelling approach to develop digital twins for rail decarbonisation traction and it presents physics-based multi-models that include key components required for studying rail decarbonisation problems. Specifically the challenge of evaluating zero-emission options is addressed by adding further layers of modelling to the existing fully detailed multibody dynamics simulations. The additional layers detail control options energy storage the alternate traction system components and energy management systems. These traction system components may include both electrical system and inertia dynamics models to accurately represent the driveline and control systems. This paper presents case study examples of full trip scenarios of both long haul freight trains and higher speed passenger trains. These results demonstrate the many complex scenarios that are difficult to anticipate. Flowing on from this risks can be assessed and practical designs of zero-emission systems can be proposed along with the required recharging or refuelling systems.
Research on the Optimization Decision Method for Hydrogen Load Aggregators to Participate in Peak Shaving Market
Oct 2025
Publication
Zhenya Lei,
Libo Gu,
Zhen Hu and
Tao Shi
This article takes the perspective of Hydrogen Load Aggregator (HLA) to optimize the declaration strategy of peak shaving market improve the flexible regulation capability of power system and HLA economy as the research objectives and proposes an optimization strategy method for HLA to participate in peak shaving market. Firstly an improved Convolutional Neural Networks–Long Short-Term Memory (CNN-LSTM) time series prediction model is developed to address peak shaving demand uncertainty. Secondly a bidding strategy model incorporating dynamic pricing is constructed by comprehensively considering electrolyzer regulation costs market supply–demand relationships and system constraints. Thirdly a market clearing model for peak shaving markets with HLA participation is designed through analysis of capacity contribution and marginal costs among different regulation resources. Finally the capacity allocation model is designed with the goal of minimizing the total cost of peak shaving among various stakeholders within HLA and the capacity won by HLA in the peak shaving market is reasonably allocated. Simulations conducted on a Python3.12-based experimental platform demonstrate the following: the improved CNN-LSTM model exhibits strong adaptability and robustness the bidding model effectively enhances HLA market competitiveness and the clearing model reduces system operator costs by 5.64%.
Investigating Ammonia as an Alternative Marine Fuel: A SWOT Analysis Using the Best–Worst Method
Oct 2025
Publication
The shipping industry remains heavily dependent on heavy fuel oils which account for approximately 77% of fuel consumption and contribute significantly to greenhouse gas (GHG) emissions. In line with the IMO’s decarbonization targets ammonia has emerged as a promising carbon-free alternative. This study evaluates the strategic viability of ammonia especially green production as a marine fuel through a hybrid SWOT–Best–Worst Method (BWM) analysis combining literature insights with expert judgment. Data were collected from 17 maritime professionals with an average of 15.7 years of experience ensuring robust sectoral representation and methodological consistency. The results highlight that opportunities hold the greatest weight (0.352) particularly the criteria “mandatory carbonfree by 2050” (O3:0.106) and “ammonia–hydrogen climate solution” (O2:0.080). Weaknesses rank second (0.270) with “higher toxicity than other marine fuels” (W5:0.077) as the most critical concern. Strengths (0.242) underscore ammonia’s advantage as a “carbonfree and sulfur-free fuel” (S1:0.078) while threats (0.137) remain less influential though “costly green ammonia” (T3:0.035) and “uncertainty of green ammonia” (T1:0.034) present notable risks. Overall the analysis suggests that regulatory imperatives and environmental benefits outweigh safety technical and economic challenges. Ammonia demonstrates strong potential to serve as viable marine fuel in achieving the maritime sector’s long-term decarbonization goals.
Economic and Environmental Assessment of Different Energy Storage Methods for Hybrid Energy Systems
Jul 2025
Publication
Due to the environmental impact of fossil fuels renewable energy such as wind and solar energy is rapidly developed. In energy systems energy storage units are important which can regulate the safe and stable operation of the power system. However different energy storage methods have different environmental and economic impacts in renewable energy systems. This paper proposed three different energy storage methods for hybrid energy systems containing different renewable energy including wind solar bioenergy and hydropower meanwhile. Based on Homer Pro software this paper compared and analyzed the economic and environmental results of different methods in the energy system through the case of a residential community in Baotou City. The result showed that (1) the use of batteries as energy storage in communities posed the lowest energy costs whose NPC was $197396 and LCOE was $0.159 consisting of 20 batteries 19.3 kW PV 6 wind turbines a 12.6 kW converter. (2) Lower fuel cell prices mean lower NPC and the increase in the Electric Load Scaled Average implied a decrease in LCOE and the increase of the NPC. (3) The use of fuel cells also had impacts on the environment such as resulting CO2 and SO2.
Techno-economic and Environmental Optimization of Hydrogen-based Hybrid Energy Systems for Remote Off-grid Australian Communities
Jun 2025
Publication
This study presents a techno-economic and environmental optimization of hydrogen-based hybrid energy systems (HESs) for Broken Hill City Council in New South Wales Australia. Two configurations are evaluated: Configuration 1 includes solar PV battery fuel cell electrolyzer and hydrogen storage while Configuration 2 includes solar PV fuel cell electrolyzer and hydrogen storage but excludes the battery. The system is optimized using advanced metaheuristic algorithms such as Harris Hawks Algorithm (HHA) Red-Tailed Hawk Algorithm and Non-Dominated Sorting Genetic Algorithm-II while ensuring real-time supply–demand balance and system stability through a robust energy management strategy. This integrated approach simultaneously determines the optimal sizes of PV arrays battery storage (where applicable) fuel cells electrolyzers and hydrogen storage units and maintains reliable energy supply. Results show that HHA Configuration 1 achieves the lowest net present cost of $338111 a levelized cost of electricity of $0.185/kWh and a levelized cost of hydrogen of $4.60/kg. Sensitivity analysis reveals that PV module and hydrogen storage costs significantly impact system economics while improving fuel cell efficiency from 40% to 60% can reduce costs by up to 40%. Beyond cost-effectiveness life cycle analysis demonstrates annual CO2 emission reductions exceeding 500000 kg compared to an equivalent diesel generator system meeting the same load demand. Socio-economic assessments further indicate that the HES can support improvements in the Human Development Index by enhancing access to healthcare education and economic opportunities while also creating local jobs in PV installation battery maintenance and hydrogen infrastructure. These findings establish hydrogen-based HES as a scalable cost-effective and environmentally sustainable solution for energy access in remote areas.
Opportunities for Emission Reduction in the Transformation of Petroleum Refining
Sep 2025
Publication
Crude oil accounts for approximately 40% of global energy consumption and the refining sector is a major contributor to greenhouse gas (GHG) emissions particularly through the production of hard-to-abate fuels such as aviation fuel and fuel oil. This study disaggregates the refinery into its key process units to identify decarbonization opportunities along the entire production chain. Units are categorized into combustion-based processes— including crude and vacuum distillation hydrogen production coking and fluid catalytic cracking—and non-combustion processes which exhibit lower emission intensities. The analysis reveals that GHG emissions can be reduced by up to 60% with currently available technologies without requiring major structural changes. Electrification residual heat recovery renewable hydrogen for desulfurization and process optimization through digital twins are identified as priority measures many of which are also economically viable in the short term. However achieving full decarbonization and alignment with net-zero targets will require the deployment of carbon capture technologies. These results highlight the significant potential for emission reduction in refineries and reinforce their strategic role in enabling the transition toward low-carbon fuels.
Optimal Configuration of Hydrogen Energy Storage Systems Considering the Operational Efficiency Characteristics of Multi-Stack Electrolyzers
Sep 2025
Publication
Enhancing the economics of microgrid systems and achieving a balance between energy supply and demand are critical challenges in capacity allocation research. Existing studies often neglect the optimization of electrolyzer efficiency and multi-stack operation leading to inaccurate assessments of system benefits. This paper proposes a capacity allocation model for wind-PV-hydrogen integrated microgrid systems that incorporates hydrogen production efficiency optimization. This paper analyzes the relationship between the operating efficiency of the electrolyzer and the output power regulates power generation-load mismatches through a renewable energy optimization model and establishes a double-layer optimal configuration framework. The inner layer optimizes electrolyzer power allocation across periods to maximize operational efficiency while the outer layer determines configuration to maximize daily system revenue. Based on the data from a demonstration project in Jiangsu Province China a case study is conducted to verify that the proposed method can improve system benefits and reduce hydrogen production costs.
Alternative Fuels in Aero Engine Performance Calculations
Oct 2025
Publication
This paper presents a method for gas turbine performance calculations with alternative fuels with a particular focus on their use in aircraft engines. The effects of various alternative aviation fuels on fuel consumption CO2 emissions and contrail formation are examined in a comparative study. We use the GasTurb performance software and calculate heat release and hot section gas properties using a chemical equilibrium solver. Fuels with complex compositions are included in the calculation via surrogates of a limited number of known species that mimic the relevant properties of the real fuel. An automated method is used for the fuel surrogate formulation. We compare the results of this rigorous approach with the simplified approach of calculating the heat release using an alternative fuel’s heating value while still using the gas properties of conventional Jet A-1. The results show that the latter approach systematically overpredicts fuel consumption by up to 0.2% for aromaticsfree synthetic kerosene (e.g. “biofuels”). Overall aircraft engines running on alternative fuels tend to be more fuel efficient due to their often higher hydrogen contents and thus fuel heating values. We find reductions in fuel consumption of up to 2.8% during cruise when using aromatics-free synthetic kerosene. We further assess how alternative fuels affect contrail formation based on the Schmidt-Appleman criterion. Contrails can form 200 m lower under cruise conditions when burning aromatics-free synthetic kerosene instead of Jet A-1 with identical thrust requirements and under the same atmospheric conditions mainly due to their higher hydrogen content. In summary we present a flexible yet easy-to-use method for studying fuel effects in performance calculations that avoids small but systematic errors by rigorously calculating the heat release and hot section gas properties for each fuel.
Liquid Hydrogen Application for Aero-Engine More-Electrical System: Current Status, Challenges and Future Prospects
Mar 2025
Publication
The integration of more-electric technologies into aero-engines has revolutionized their multi-power architectures substantially improving system maintainability and operational reliability. This advancement has established more-electric systems as a cornerstone of modern aerospace electrification research. Concurrently liquid hydrogen (LH2) emerges as a transformative solution for next-generation power generation systems particularly in enabling the transition from 100 kW to megawatt-class propulsion systems. Beyond its superior energy density LH2 demonstrates dual functionality in thermal management: it serves as both an efficient coolant for power electronics (e.g. controllers) and a cryogenic source for superconducting motor applications. This study systematically investigates the electrification pathway for LH2-fueled aero-engine multi-electric systems. First we delineate the technical framework elucidating its architectural characteristics and associated challenges. Subsequently we conduct a comprehensive analysis of three critical subsystems including LH2 storage and delivery systems cryogenic cooling systems for superconducting motors and Thermal management systems for high-power electronics. Finally we synthesize current research progress and propose strategic directions to accelerate the development of LH2-powered more-electric aero-engines addressing both technical bottlenecks and future implementation scenarios.
The Trans-critical Process Control of Hydrogen Based on a Flow Distribution Method for Enhancement of Heat Transfer
Aug 2025
Publication
The heat transfer performance of the thermal management system plays a crucial role in the hydrogen-powered aviation engine cycle. As an exceptional fuel the thermophysical parameters of hydrogen change drastically with temperature in the trans-critical state. While previous studies on heat transfer enhancement mainly focused on changing the geometrical structure few studies have been conducted on realizing heat transfer enhancement based on the properties of the fluid itself. Utilizing the drastic changes in thermophysical parameters of hydrogen in the trans-critical state to achieve heat transfer enhancement could greatly contribute to the thermal management system of the hydrogen-powered cycle. In this study a trans-critical process control method for heat transfer enhancement based on multidirectional impact flow distribution is proposed. The distributions and variation patterns of temperature density specific heat capacity and equivalent thermal conductivity along the flow directions were investigated the flow and heat transfer performance of the channel optimized by the proposed method was numerically simulated and the control of the trans-critical process and the mechanism of heat transfer enhancement were analyzed. The effects of the key design parameters such as flow distribution ratio number and spacing of gaps on the flow and heat transfer performance of the heat transfer unit were comparatively analyzed by taking various factors into account and finally a relatively optimal combination of key design parameters was obtained.
Green Hydrogen Viability in the Transition to a Fully-Renewable Energy Grid
Sep 2025
Publication
With the transition to a fully renewable energy grid arises the need for a green source of stability and baseload support which classical renewable generation such as wind and solar cannot offer due to their uncertain and highly-variable generation. In this paper we study whether green hydrogen can close this gap as a source of supplemental generation and storage. We design a two-stage mixed-integer stochastic optimization model that accounts for uncertainties in renewable generation. Our model considers the investment in renewable plants and hydrogen storage as well as the operational decisions for running the hydrogen storage systems. For the data considered we observe that a fully renewable network driven by green hydrogen has a greater potential to succeed when wind generation is high. In fact the main investment priorities revealed by the model are in wind generation and in liquid hydrogen storage. This long-term storage is more valuable for taking full advantage of hydrogen than shorter-term intraday hydrogen gas storage. In addition we note that the main driver for the potential and profitability of green hydrogen lies in the electricity demand and prices as opposed to those for gas. Our model and the investment solutions proposed are robust with respect to changes in the investment costs. All in all our results show that there is potential for green hydrogen as a source of baseload support in the transition to a fully renewable-powered energy grid.
Decarbonising Agriculture with Green Hydrogen: A Stakeholder Guided Feasibility Study
Oct 2025
Publication
Green hydrogen offers a promising yet underexplored pathway for agricultural decarbonisation requiring technological readiness and coordinated action from policymakers industry and farmers. This paper integrates techno-economic modelling with stakeholder engagement (semi-structured interviews and an expert workshop) to assess its potential. Analyses were conducted for farms of 123 hectares and clusters of 10 farms complemented by seven interviews and a workshop with nine sector experts. Findings show both opportunities and barriers. While on-farm hydrogen production is technically feasible it remains economically uncompetitive due to high levelised costs shaped by seasonal demand variability and low utilisation of electrolysers and storage. Pooling demand across multiple users is essential to improve cost-effectiveness. Stakeholders identified three potential business models: fertiliser production via ammonia synthesis cooperative-based models and local refuelling stations. Of these cooperative hydrogen hubs emerged as the most promising enabling clusters of farms to jointly invest in renewable-powered electrolysers storage and refuelling facilities thereby reducing costs extending participation to smaller farms and mitigating risks through collective investment. By linking techno-economic feasibility with stakeholder perspectives and business model considerations the results contribute to socio-technical transition theory by showing how technological institutional and social factors interact in shaping hydrogen adoption in agriculture. With appropriate policy support cooperative hubs could lower costs ease concerns over affordability and complexity and position hydrogen as a practical driver of agricultural decarbonisation and rural resilience. Keywords: green
Scaling of Automotive Fuel Cells in Terms of Operating Indicators
Oct 2025
Publication
The search for alternatives to fossil fuels has led to hydrogen becoming an important factor in the powering means of transportation. Its most effective application is in fuel cells. A single fuel cell is not a sufficient source of power which is why a stack of fuel cells is the more common solution. Fuel cells are tested using single units as this allows all cell parameters (the current density flow rates and efficiency) to be evaluated. Therefore the scalability of fuel cells is an essential factor. This paper analyses the scalability of fuel cells with a power of approximately 100 kW and 1.2 kW. Road tests of the fuel cells were compared with stationary tests which allowed the load to be reproduced and scaled. This provided a representation of the scaled current and the scalable power of the fuel cell. The research provided voltage–current characteristics of fuel cell stacks and their individual equivalents. It was concluded that regardless of the power scaling or current values the characteristics obtain similar patterns. A very important element of the research is the awareness of the properties of these cells (the number of cells and active charge exchange area) in order to compare the unit characteristics of fuel cells.
Thermochemical Aspects of Substituting Natural Gas by Hydrogen in Blister Copper Deoxidation
Aug 2025
Publication
This study employs computational thermodynamics to evaluate the feasibility of replacing methane with hydrogen as both burner fuel and reductant during blister copper deoxidation aiming to enhance deoxidation efficiency and reduce CO2 emissions. A comprehensive thermodynamic model was developed using FactSage 8.3 for dilute Cu–O and Cu–S–O melts containing trace impurities (Fe Ni Pb Zn) incorporating methane thermal decomposition and temperature-dependent variations in liquid copper density with oxygen and sulfur content. Model parameters were optimized against over 105 deoxidation simulation data points yielding temperature- and composition-dependent expressions for rapid density estimates. Benchmarking against existing literature models demonstrated improved accuracy. Key findings include: (1) increasing impurities contents from electronics waste recycling (Fe Ni Pb Zn) reduces oxygen activity deteriorating the deoxidation efficiency; (2) under global equilibrium methane provides greater reducing power per mole than hydrogen due to full thermal cracking but real-world mass transfer limitations render hydrogen more consistently effective up to 1200 C with methane gas needing to achieve at least 472 C to match hydrogen’s performance; (3) adiabatic flame equilibrium studies show that O2/H2 ratios of 0.5 to 1 yield liquid copper oxygen activities comparable to industrial O2/CH4 ratios of 2 to 3 supporting the direct substitution of methane with hydrogen in oxy-fuel anode furnace burners without compromising metal quality.
Analysis of the Efficiency of Hydrogen Fuel Cell Vehicle (HFCV) Applications in Manufacturing Processes Using Computer Simulation
Oct 2025
Publication
Implementing innovative solutions in the internal transport of manufacturing enterprises is becoming an important element of improving operational efficiency and reducing greenhouse gas emissions. This article assesses the potential of hydrogen fuel cell (HFCV) forklifts in a steel products manufacturing plant. The verification was carried out using a computer simulation which enabled the comparison of electric combustion and HFCV fleets under identical logistical conditions. The results showed that the HFCV fleet allowed for shorter process execution times and higher utilization compared to electric and combustion variants mainly due to the elimination of charging and refueling interruptions. Additionally when powered by green hydrogen the HFCV fleet offered clear environmental benefits and lower operating costs. The study confirms that HFCV technology can improve the efficiency of internal transport and reduce energy-related operating expenses although the costs of hydrogen refueling infrastructure were not included and should be addressed in future research.
Techno-Economic Optimization of Hybrid Renewable Energy Systems (HRESs) and Feasibility Study on Replacing Diesel and Photovoltaic Systems with Hydrogen for Electrical and Small Deferrable Loads: Case Study of Cameroon
Oct 2025
Publication
To reduce the amount of harmful gases produced by fossil fuels more environmentally friendly and sustainable alternatives are being proposed around the world. As a result technologies for manufacturing hydrogen fuel cells and producing green hydrogen are becoming more widespread with an impact on energy production and environmental protection. In many countries around the world and in Africa in particular leaders scientists and populations are considering switching from fossil fuels to so-called green energies. Hydrogen is therefore an interesting alternative that deserves to be explored especially since both rural and urban populations have shown an interest in using it in the near future which would reduce pollution and the proliferation of greenhouse gases thereby mitigating global warming. The aim of this paper is to determine the hybrid energy system best suited to addressing the energy problem in the study area and then to make successive substitutions of different energy sources starting with the most polluting in order to assess the possibilities for transitioning the energy used in the area to green hydrogen. To this end this study began with a technical and economic analysis which based on climatic parameters led to the proposal of a PV/DG-BATTery system configuration with a Net Present Cost (NPC) of USD 19267 and an average Cost Of Energy (COE) of USD 0.4 and with a high proportion of CO2 emissions compared with the PV/H2GEN-BATT and H2GEN systems. The results of replacing fossil fuel generators with hydrogen generators are beneficial in terms of environmental protection and lead to a reduction in energy-related expenses of around 2.1 times the cost of diesel and a reduction in mass of around 2.7 times the mass of diesel. The integration of H2GEN at high duty percentages increases the Cost Of Energy whether in a hybrid PV/H2GEN system or an H2GEN system. This shows the interest in the study country in using favorable duty proportions to make the use of hydrogen profitable.
Transforming Ports for a Low-carbon Future: Nexus Modeling of Hydrogen Infrastructure, Employment, and Resource Management in Contrasting Climates
Aug 2025
Publication
This research study highlights a transformative approach to port development for a lowcarbon future by integrating Climate Land Energy and Water Systems (CLEWs) and Water-Energy-Food (WEF) frameworks. The proposed nexus model integrates the hydrogen infrastructure with green employment and resource management in contrasting climates. The scenarios analyzed include Business As Usual (BAU) Balanced Reduction Approach (BRA) and Maximal Sustainability Push (MSP) which focuses mainly on energy efficiency resource utilization and workforce sustainability. By BRA it is estimated that carbon emissions will decline by 30% in cold climates and 20% in warm climates without changing renewable power plants producing 45% and 30% of the electricity supply mix. In the MSP scenario emission reductions rise to 90% in cold and 40% in warm climates with renewables providing 62% and 40% of the electricity mix. Under the whole capacity of Municipal Solid Waste (MSW) and fish waste under anaerobic digestion and fish waste rendering by 2040 across all BRA and MSP scenarios. In transport 44% replacement of marine vehicles and 87% of land vehicles with hydrogen electric and carbon capture and storage (CCS)-equipped vehicles is made under the BRA scenario. These percentages increase to 100% under the MSP scenario in cold climates while remaining at 87% in warm climates. By this integrated framework the present study demonstrates the potential of ports to be powerful engines for sustainable economic growth optimized resource efficiency and the creation of resilient green employment systems in diverse environmental contexts.
Exploring the Potential of Ammonia as a Fuel: Advances in Combustion Understanding and Large-scale Furnace Applications
Sep 2025
Publication
From an environmental standpoint carbon-free energy carriers such as ammonia and hydrogen are essential for future energy systems. However their hightemperature chemical behavior remains insufficiently understood posing challenges for the development and optimization of advanced combustion technologies. Ammonia in particular is globally available and cost-effective especially for energy-intensive industries. The addition of ammonia or hydrogen to methane significantly reduces the accuracy of existing predictive models. Therefore validated and detailed data are urgently needed to enable reliable design and performance predictions. This review highlights the compatibility of ammonia with existing combustion infrastructure facilitating a smoother transition to more sustainable heating methods without the need for entirely new systems. Applications in high-temperature heating processes such as metal processing ceramics and glass production and power generation are of particular interest. This review focuses on the systematic assessment of alternative fuel mixtures comprising ammonia and hydrogen as well as natural gas with particular consideration of existing safety-related parameters and combustion characteristics. Fundamental quantities such as the laminar burning velocity are discussed in the context of their relevance for fuel mixtures and their scalability toward turbulent flame propagation which is of critical importance for industrial burner and reactor design. The influence of fuel composition on ignition limits is examined as these are essential parameters for safety margin definitions and operational boundary conditions. Furthermore flame stability in mixed-fuel systems is addressed to evaluate the practical feasibility and robustness of combustion under varying process conditions. A detailed overview of current diagnostic and analysis methods follows encompassing both pollutant measurement techniques and the detection of key radical species. These diagnostics form the experimental basis for reaction kinetics modeling and mechanism validation. Given the importance of emission formation in combustion systems a dedicated subsection summarizes major emission trends even though a comprehensive treatment would exceed the scope of this review. Thermal radiation effects which are highly relevant for heat transfer and system efficiency in large-scale applications are then reviewed. In parallel current developments in numerical simulation approaches for industrial-scale combustion systems are presented including aspects of model accuracy boundary conditions and computational efficiency. The review also incorporates insights from materials engineering particularly regarding high-temperature material performance corrosion resistance and compatibility with combustion products. Based on these interdisciplinary findings operational strategies for high-temperature furnaces are outlined and selected industrial reference systems are briefly presented. This integrated approach aims to support the design optimization and safe operation of next-generation combustion technologies utilizing carbon-free or low-carbon fuels.
Catalytic Hydrogen Combustion as Heat Source for the Dehydrogenation of Liquid Organic Hydrogen Carriers using a Novel Compact Autothermal Reactor
Sep 2025
Publication
The experimental performance of an autothermal hydrogen release unit comprising a perhydro benzyltoluene (H12-BT) dehydrogenation chamber and a catalytic hydrogen combustion (CHC) chamber in thermal contact is discussed. In detail the applied set-up comprised a multi-tubular CHC heating based on seven parallel tubes with the reactor shell containing a commercial dehydrogenation catalyst. In this way the CHC heated the endothermal LOHC dehydrogenation using a part of the hydrogen generated in the dehydrogenation. The proposed heating concept for autothermal LOHC dehydrogenation offers several advantages over state-of-the-art heating concepts including minimized space consumption high efficiency and zero NOx emissions. During performance tests the process reached a minimum hydrogen combustion fraction of 37 % while the minimum heat requirement for the dehydrogenation reaction for industrial scale plants is 33 %. The reactor orientation (vertical vs horizontal) and the flow configuration (counter-current vs. co-current) showed very little influence on the performance demonstrating the robustness of the proposed reactor design.
The Concept of an Infrastructure Location to Supply Buses with Hydrogen: A Case Study of the West Pomeranian Voivodeship in Poland
Jun 2025
Publication
The growing energy crisis and increasing threat of climate change are driving the need to take action regarding the use of alternative fuels in transport including public transport. Hydrogen is undoubtedly a fuel which is environmentally friendly and constitutes an alternative to fossil fuels. The wider deployment of hydrogen-powered vehicles involves the need to adapt infrastructure to support the operation of these vehicles. Such infrastructure includes refuelling stations for hydrogen-powered vehicles. The widespread use of hydrogen-powered vehicles is dependent on the development of a network of hydrogen refuelling stations. The aim of this article is to propose the conceptual location of infrastructure for fuelling public transport vehicles with hydrogen in selected cities of the West Pomeranian Voivodeship in particular the cities of Szczecin and Koszalin. The methodology used to determine the number of refuelling stations is described and the concept of the location for the refuelling stations has been proposed. Based on a set assumptions it was stated that two stations may be located in the Voivodeship in 2025 and seven stations in 2040. The research results will be of interest to infrastructure developers public transport companies and municipalities involved in making decisions related to the purchase and operation of hydrogen-powered buses.
Prospective Life Cycle Assessment of Future Swedish Hydrogen-powered Aviation Pathways
Jun 2025
Publication
Hydrogen-powered aviation is promoted as a low-carbon alternative for future long-distance air travel but its broader environmental impacts remain unclear. This study evaluates the potential environmental impacts of six future air travel pathways in Sweden including e-kerosene liquid hydrogen and fossil kerosene using prospective life cycle assessment. Results show that hydrogen-powered aviation has lower global warming potential than fossil kerosene but higher impacts on other environmental issues such as toxicity and land use. Key hotspots include resources in energy infrastructure and energy use in fuel production and airport operations however resource substitutions and energy efficiency improvements have limits. This study highlights the potential environmental benefits and tradeoffs of hydrogen-powered aviation and also the dependency of aviation on other sectors. Further research should integrate technological innovations in long-distance air travel pathways with scenarios that account for demand-side measures as well as regulatory political and economic barriers.
The Need for Change: A Roadmap for the Sustainable Transformation of the Chemical Industry
Jun 2025
Publication
The chemical industry faces major challenges worldwide. Since 1950 production has increased 50-fold and is projected to continue growing particularly in Asia. It is one of the most energy- and resource-intensive industries contributing significantly to greenhouse gas emissions and the depletion of finite resources. This development exceeds planetary boundaries and calls for a sustainable transformation of the industry. The key transformation areas are as follows: (1) Non-Fossil Energy Supply: The industry must transition away from fossil fuels. Renewable electricity can replace natural gas while green hydrogen can be used for high-temperature processes. (2) Circularity: Chemical production remains largely linear with most products ending up as waste. Sustainable product design and improved recycling processes are crucial. (3) Non-Fossil Feedstock: To achieve greenhouse gas neutrality oil gas and coal must be replaced by recycling plastics renewable biomaterials or CO2-based processes. (4) Sustainable Chemical Production: Energy and resource savings can be achieved through advancements like catalysis biotechnology microreactors and new separation techniques. (5) Sustainable Chemical Products: Chemicals should be designed to be “Safe and Sustainable by Design” (SSbD) meaning they should not have hazardous properties unless essential to their function. (6) Sufficiency: Beyond efficiency and circularity reducing overall material flows is essential to stay within planetary boundaries. This shift requires political economic and societal efforts. Achieving greenhouse gas neutrality in Europe by 2050 demands swift and decisive action from industry governments and society. The speed of transformation is currently too slow to reach this goal. Science can drive innovation but international agreements are necessary to establish a binding framework for action.
Day-Ahead Dispatch Optimization of an Integrated Hydrogen–Electric System Considering PEMEL/PEMFC Lifespan Degradation and Fuzzy-Weighted Dynamic Pricing
Sep 2025
Publication
Integrated Hydrogen–Energy Systems (IHES) have attracted widespread attention; however distributed energy sources such as photovoltaics (PV) and wind turbines (WT) within these systems exhibit significant uncertainty and intermittency posing key challenges to scheduling complexity and system instability. As a core mechanism for the integrated operation of IHES electricity price regulation can promote the absorption of renewable energy optimize resource allocation and enhance operational economy. Nevertheless uncertainties in IHES hinder the formulation of accurate electricity prices which easily lead to delays in scheduling responses and an increase in cumulative operating costs. To address these issues this study develops lifespan models for Proton Exchange Membrane Electrolyzers (PEMELs) and Proton Exchange Membrane Fuel Cells (PEMFCs) constructs dynamic equations for the demand side and response side and proposes a fuzzy-weighted dynamic pricing strategy. Simulation results show that compared with fixed pricing the proposed dynamic pricing strategy reduces economic indicators by an average of 15.3% effectively alleviates energy imbalance and optimizes the energy supply of components. Additionally it reduces the lifespan degradation of PEMELs by 21.59% and increases the utilization rate of PEMFCs by 54.8%.
Effect of Injection Timing on Gas Jet Developments in a Hydrogen Low-pressure Direct-injection Spark-ignition Engine
Sep 2025
Publication
Injection timing in low-pressure hydrogen direct injection (H2LPDI) engines plays a critical role in optimising gas jet structure and mixture formation due to the complex and transient nature of ambient air flow and density inside the cylinder. This study systematically investigates the macroscopic characteristics of gas jet development at five distinct injection timings from 210 to 120 ◦CA bTDC with the intake valve closure (IVC) as a reference point in a motored inline four-cylinder spark-ignition engine at 2000 rpm and 160 Nm load using low-pressure injection of 3.5 MPa. Optical access was made with two endoscopes: one for high-speed imaging and the other for laser insertion to realise laser shadowgraph imaging of the gas jet delivered using a side-mounted outwardopening pintle nozzle injector. The experimental results reveal spatial and temporal variations in jet morphology penetration spreading angle and mixture dispersion as a function of injection timing. Pre-IVC injection (210 ◦CA bTDC) produced a narrow mean cone angle of ~40◦ and the highest penetration-rate proxy (0.49) whereas postIVC injection (120 ◦CA bTDC) retained a wider ~53◦ cone yet reduced the penetration rate to 0.28 while increasing the sheet-based mixing index from − 0.084 to − 0.106. Pre-IVC injection occurring under low ambient pressure and with active intake airflow was found to produce elongated jets with enhanced penetration and mixing rates though accompanied by substantial cyclic variations. Conversely post-IVC injection was strongly influenced by a fully developed tumble flow which redirected the jet trajectory towards the pent-roof and facilitated mixing through increased turbulence. However the elevated air density constrained the jet penetration. At-IVC injection resulted in a more uniform and stable jet structure. However the lack of convective flow constrained the overall mixing effectiveness. Quantitative analysis of jet spreading angle pixel intensity gradient and centroid movement using 100 consecutive cycles confirms the critical role of injection timing in shaping the gas jet development as suggested by the images.
Flexible Economic Energy Management Including Environmental Indices in Heat and Electrical Microgrids Considering Heat Pump with Renewable and Storage Systems
Oct 2025
Publication
This study discusses energy management in thermal and electrical microgrids while taking heat pumps renewable sources thermal and hydrogen storages into account. The weighted total of the operating cost grid emissions level voltage and temperature deviation function and other factors makes up the objective function of the suggested method. The restrictions include the operationflexibility model of resources and storages micro-grid flexibility limits and optimum power flow equations. Point Estimation Method is used in this work to simulate load energy price and renewable phenomenon uncertainty. A fuzzy decision-making methodology is used to arrive at a compromise solution that satisfies network operators’ operational environmental and financial goals. The innovations of this paper include energy management of various smart microgrids simultaneous modeling of several indicators especially flexibility investigation of optimal performance of resources and storage devices and modeling of uncertainty considering low computational time and an accurate flexibility model. Numerical findings indicate that the fuzzy decision-making approach has the capability to reach a compromise point in which the objective functions approach their minimum values. The integration of the proposed uncertainty modeling with precise flexibility modeling results in a reduction in computational time when compared to stochastic optimization based on scenarios. For the compromise point and uncertainty modeling with PEM by efficiently managing resources and thermal and hydrogen storages scheme is capable of attaining high flexibility conditions. Compared to load flow studies the approach can enhance the operational environmental and economic conditions of smart microgrids by approximately 33–57% 68% and 33–68% respectively under these circumstances.
Preliminary Design of Regional Aircraft—Integration of a Fuel Cell-Electric Energy Network in SUAVE
Mar 2025
Publication
To enable climate-neutral aviation improving the energy efficiency of aircraft is essential. The research project Synergies of Highly Integrated Transport Aircraft investigates cross-disciplinary synergies in aircraft and propulsion technologies to achieve energy savings. This study examines a fuel cell electric powered configuration with distributed electric propulsion. For this a reverse-engineered ATR 72-500 serves as a reference model for calibrating the methods and ensuring accurate performance modeling. A baseline configuration featuring a state-of-the-art turboprop engine with the same entry-into-service is also introduced for a meaningful performance comparison. The analysis uses an enhanced version of the Stanford University Aerospace Vehicle Environment (SUAVE) a Python-based aircraft design environment that allows for novel energy network architectures. This paper details the preliminary aircraft design process including calibration presents the resulting aircraft configurations and examines the integration of a fuel cell-electric energy network. The results provide a foundation for higher fidelity studies and performance comparisons offering insights into the trade-offs associated with hydrogen-based propulsion systems. All fundamental equations and methodologies are explicitly presented ensuring transparency clarity and reproducibility. This comprehensive disclosure allows the broader scientific community to utilize and refine these findings facilitating further progress in hydrogen-powered aviation technologies.
Operational Optimization of Electricity–Hydrogen Coupling Systems Based on Reversible Solid Oxide Cells
Sep 2025
Publication
To effectively address the issues of curtailed wind and photovoltaic (PV) power caused by the high proportion of renewable energy integration and to promote the clean and lowcarbon transformation of the energy system this paper proposes a “chemical–mechanical” dual-pathway synergistic mechanism for the reversible solid oxide cell (RSOC) and flywheel energy storage system (FESS) electricity–hydrogen hybrid system. This mechanism aims to address both short-term and long-term energy storage fluctuations thereby minimizing economic costs and curtailed wind and PV power. This synergistic mechanism is applied to regulate system operations under varying wind and PV power output and electricity–hydrogen load fluctuations across different seasons thereby enhancing the power generation system’s ability to integrate wind and PV energy. An economic operation model is then established with the objective of minimizing the economic costs of the electricity–hydrogen hybrid system incorporating RSOC and FESS. Finally taking a large-scale new energy industrial park in the northwest region as an example case studies of different schemes were conducted on the MATLAB platform. Simulation results demonstrate that the reversible solid oxide cell (RSOC) system—integrated with a FESS and operating under the dual-path coordination mechanism—achieves a 14.32% reduction in wind and solar curtailment costs and a 1.16% decrease in total system costs. Furthermore this hybrid system exhibits excellent adaptability to the dynamic fluctuations in electricity– hydrogen energy demand which is accompanied by a 5.41% reduction in the output of gas turbine units. Notably it also maintains strong adaptability under extreme weather conditions with particular effectiveness in scenarios characterized by PV power shortage.
Sustainable Transition Pathways for Steel Manufacturing: Low-Carbon Steelmaking Technologies in Enterprises
Jun 2025
Publication
Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization technologies across three stages (source process and end-of-pipe) for two dominant steel production routes: the long process (BF-BOF) and the short process (EAF). For the BF-BOF route carbon reduction at the source stage is achieved through high-proportion pellet charging in the blast furnace and high scrap ratio utilization; at the process stage carbon control is optimized via bottom-blowing O2-CO2-CaO composite injection in the converter; and at the end-of-pipe stage CO2 recycling and carbon capture are employed to achieve deep decarbonization. In contrast the EAF route establishes a low-carbon production system by relying on green and efficient electric arc furnaces and hydrogen-based shaft furnaces. At the source stage energy consumption is reduced through the use of green electricity and advanced equipment; during the process stage precision smelting is realized through intelligent control systems; and at the end-of-pipe stage a closed-loop is achieved by combining cascade waste heat recovery and steel slag resource utilization. Across both process routes hydrogen-based direct reduction and green power-driven EAF technology demonstrate significant emission reduction potential providing key technical support for the low-carbon transformation of the steel industry. Comparative analysis of industrial applications reveals varying emission reduction efficiencies economic viability and implementation challenges across different technical pathways. The study concludes that deep decarbonization of the steel industry requires coordinated policy incentives technological innovation and industrial chain collaboration. Accelerating large-scale adoption of low-carbon metallurgical technologies through these synergistic efforts will drive the global steel sector toward sustainable development goals. This study provides a systematic evaluation of current low-carbon steelmaking technologies and outlines practical implementation strategies contributing to the industry’s decarbonization efforts.
Optimization Framework for Efficient and Robust Renewable Energy Hub Operation
Oct 2025
Publication
This research proposes an advanced optimization framework for renewable energy hubs within integrated electrical and thermal networks aimed at improving energy management. The motivation stems from the need for a more flexible and efficient solution that addresses the variability of renewable energy sources such as wind and bio-waste units while integrating storage solutions like hydrogen and thermal systems. The hypothesis is that combining a market-clearing price model with robust decision-making frameworks can optimize both economic viability and operational efficiency. The methodology adopts a two-tier optimization approach: the upper tier maximizes hub profits and the lower tier minimizes operational costs through a market-clearing price model. The study also incorporates a robust optimization model that accounts for decision-dependent uncertainties with a novel class of polyhedral uncertainty sets used for improved decision-making. Numerical results from case studies demonstrate that the proposed method increases the objective function by approximately 3% and achieves a 25% faster solution time compared to the Benders decomposition approach. These findings support the conclusion that the proposed framework enhances both flexibility and economic performance of energy hubs offering a viable solution for modern energy systems.
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