Applications & Pathways
Numerical Study of Combustion and Emission Characteristics for Hydrogen Mixed Fuel in the Methane-Fueled Gas Turbine Combustor
Jan 2023
Publication
The aeroderivative gas turbine is widely used as it demonstrates many advantages. Adding hydrogen to natural gas fuels can improve the performance of combustion. Following this the effects of hydrogen enrichment on combustion characteristics were analyzed in an aeroderivative gas turbine combustor using CFD simulations. The numerical model was validated with experimental results. The conditions of the constant mass flow rate and the constant energy input were studied. The results indicate that adding hydrogen reduced the fuel residues significantly (fuel mass at the combustion chamber outlet was reduced up to 60.9%). In addition the discharge of C2H2 and other pollutants was reduced. Increasing the volume fraction of hydrogen in the fuel also reduced CO emissions at the constant energy input while increasing CO emissions at the constant fuel mass flow rate. An excess in the volume fraction of added hydrogen changed the combustion mode in the combustion chamber resulting in fuel-rich combustion (at constant mass flow rate) and diffusion combustion (at constant input power). Hydrogen addition increased the pattern factor and NOx emissions at the outlet of the combustion chamber.
Going Offshore or Not: Where to Generate Hydrogen in Future Integrated Energy Systems?
Jan 2023
Publication
Hydrogen can be key in the energy system transition. We investigate the role of offshore hydrogen generation in a future integrated energy system. By performing energy system optimisation in a model application of the Northern-central European energy system and the North Sea offshore grid towards 2050 we find that offshore hydrogen generation may likely only play a limited role and that offshore wind energy has higher value when sent to shore in the form of electricity. Forcing all hydrogen generation offshore would lead to increased energy system costs. Under the assumed scenario conditions which result in deep decarbonisation of the energy system towards 2050 hydrogen generation – both onshore and offshore – follows solar PV generation patterns. Combined with hydrogen storage this is the most cost-effective solution to satisfy future hydrogen demand. Overall we find that the role of future offshore hydrogen generation should not simply be derived from minimising costs for the offshore sub-system but by also considering the economic value that such generation would create for the whole integrated energy system. We find as a no-regret option to enable and promote the integration of offshore wind in onshore energy markets via electrical connections.
Hydrogen-powered Aviation in Germany: A Macroeconomic Perspective and Methodological Approach of Fuel Supply Chain Integration into an Economy-wide Dataset
Oct 2022
Publication
The hydrogen (H2) momentum affects the aviation sector. However a macroeconomic consideration is currently missing. To address this research gap the paper derives a methodology for evaluating macroeconomic effects of H2 in aviation and applies this approach to Germany. Three goals are addressed: (1) Construction of a German macroeconomic database. (2) Translation of H2 supply chains to the system of national accounts. (3) Implementation of H2-powered aviation into the macroeconomic data framework. The article presents an economy-wide database for analyzing H2-powered aviation. Subsequently the paper highlights three H2 supply pathways provides an exemplary techno-economic cost break-down for ten H2 components and translates them into the data framework. Eight relevant macroeconomic sectors for H2-powered aviation are identified and quantified. Overall the paper contributes on a suitable foundation to apply the macroeconomic dataset to and conduct macroeconomic analyses on H2-powered aviation. Finally the article highlights further research potential on job effects related to future H2 demand.
Hydrogen Refueling Stations and Carbon Emission Reduction of Coastal Expressways: A Deployment Model and Multi-Scenario Analysis
Jul 2022
Publication
Hydrogen is considered to the ultimate solution to achieve carbon emission reduction due to its wide sources and high calorific value as well as non-polluting renewable and storable advantages. This paper starts from the coastal areas uses offshore wind power hydrogen production as the hydrogen source and focuses on the combination of hydrogen supply chain network design and hydrogen expressway hydrogen refueling station layout optimization. It proposes a comprehensive mathematical model of hydrogen supply chain network based on cost analysis which determined the optimal size and location of hydrogen refueling stations on hydrogen expressways in coastal areas. Under the multi-scenario and multi-case optimization results the location of the hydrogen refueling station can effectively cover the road sections of each case and the unit hydrogen cost of the hydrogen supply chain network is between 11.8 and 15.0 USD/kgH2 . Meanwhile it was found that the transportation distance and the number of hydrogen sources play a decisive role on the cost of hydrogen in the supply chain network and the location of hydrogen sources have a decisive influence on the location of hydrogen refueling stations. In addition carbon emission reduction results of hydrogen supply chain network show that the carbon emission reduction per unit hydrogen production is 15.51 kgCO2/kgH2 at the production side. The CO2 emission can be reduced by 68.3 kgCO2/km and 6.35 kgCO2/kgH2 per unit mileage and per unit hydrogen demand at the application side respectively. The layout planning utilization of hydrogen energy expressway has a positive impact on energy saving and emission reduction.
The Effect of Hydrogen Addition on the Pollutant Emissions of a Marine Internal Combustion Engine Genset
Sep 2022
Publication
Hydrogen as a maritime fuel is one of the solutions that will assist the shipping sector in addressing the challenges regarding decarbonization taking into consideration the targets set for 2030 and 2050. The extensive utilization of hydrogen requires massive production of green hydrogen and the development of proper infrastructure to support a sustainable supply chain. An alternative solution is based on the on-board production of hydrogen where production units are installed on-board the vessel. Along these lines the HYMAR project aims to test the utilization of a hydrogen production unit for on-board use. The article deals with the use of hydrogen as a fuel for internal combustion engines taking into consideration reports from literature and the preliminary results of the HYMAR project focusing on the environmental impact and the reduction in emissions. Experimental investigation on a marine auxiliary engine for power generation under the HYMAR project leads to promising results regarding the environmental footprint of the internal combustion engine when hydrogen is added in the fuel mix with increasing percentages.
Multi-vector Energy Management System including Scheduling Electrolyser, Electric Vehicle Charging Station and Other Assets in a Real Scenario
Oct 2022
Publication
Today in the field of energy the main goal is to reduce emissions with 7 the aim of maintaining a clean environment. To reduce energy consumption 8 from fossil fuels new tools for micro-grids have been proposed. In the context 9 of multi-vector energy management systems the present work proposes an 10 optimal scheduler based on genetic algorithms to manage flexible assets in the 11 energy system such as energy storage and manageable demand. This tool is 12 applied to a case study for a Spanish technology park (360 kW consumption 13 peak) with photovoltaic and wind generation (735 kW generation peak) 14 hydrogen production (15 kW) and electric and fuel cell charging stations. 15 It provides an hourly day-ahead scheduling for the existing flexible assets: 16 the electrolyser the electric vehicle charging station the hydrogen refuelling 17 station and the heating ventilation and air conditioning system in one 18 building of the park. 19 A set of experiments is carried out over a period of 14 days using real 20 data and performing computations in real time in order to test and validate 21 the tool. The analysis of results show that the solution maximises the use of 22 local renewable energy production (demand is shifted to those hours when 23 there is a surplus of generation) which means a reduction in energy costs 24 whereas the computational cost allows the implementation of the tool in real 25 time.
Modelling and Performance Analysis of an Autonomous Marine Vehicle Powered by a Fuel Cell Hybrid Powertrain
Sep 2022
Publication
This paper describes the implementation of a hydrogen-based system for an autonomous surface vehicle in an effort to reduce environmental impact and increase driving range. In a suitable computational environment the dynamic electrical model of the entire hybrid powertrain consisting of a proton exchange membrane fuel cell a hydrogen metal hydride storage system a lithium battery two brushless DC motors and two control subsystems is implemented. The developed calculation tool is used to perform the dynamic analysis of the hybrid propulsion system during four different operating journeys investigating the performance achieved to examine the obtained performance determine the feasibility of the work runs and highlight the critical points. During the trips the engine shows fluctuating performance trends while the energy consumption reaches 1087 Wh for the fuel cell (corresponding to 71 g of hydrogen) and 370 Wh for the battery consuming almost all the energy stored on board.
Evolutions in Hydrogen and Fuel Cell Standardization: The HarmonHy Experience
Dec 2007
Publication
HarmonHy is a European Union-funded Specific Support Action aiming to make an assessment of the activities on hydrogen and fuel cell regulations codes and standards (RCS) on a worldwide level. On this basis gaps have been identified and potential conflicts between regulations codes and standards have been investigated. Types of document to be referred to include international regional and national standards EU directives UNECE regulations… Particular attention will be paid to the identification of the needs for standards as perceived by the industry as well as to actions aiming to ensure concordance between standards codes and regulations. Standards and regulations require harmonization. HarmonHy pursues the elaboration of an action plan and a roadmap for future work on harmonizing regulations codes and standards on hydrogen and fuel cells on an international level.
Expectations as a Key to Understanding Actor Strategies in the Field of Fuel Cell and Hydrogen Vehicles
Feb 2012
Publication
Due to its environmental impact the mobility system is increasingly under pressure. The challenges to cope with climate change air quality depleting fossil resources imply the need for a transition of the current mobility system towards a more sustainable one. Expectations and visions have been identified as crucial in the guidance of such transitions and more specifically of actor strategies. Still it remained unclear why the actors involved in transition activities appear to change their strategies frequently and suddenly. The empirical analysis of the expectations and strategies of three actors in the field of hydrogen and fuel cell technology indicates that changing actor strategies can be explained by rather volatile expectations related to different levels. Our case studies of the strategies of two large car manufacturers and the German government demonstrate that the car manufacturers refer strongly to expectations about the future regime while expectations related to the socio-technical landscape level appear to be crucial for the strategy of the German government.
Integrating a Top-Gas Recycling and CO2 Electrolysis Process for H2-Rich Gas Injection and Reduce CO2 Emissions from an Ironmaking Blast Furnace
Mar 2022
Publication
Introducing CO2 electrochemical conversion technology to the iron-making blast furnace not only reduces CO2 emissions but also produces H2 as a byproduct that can be used as an auxiliary reductant to further decrease carbon consumption and emissions. With adequate H2 supply to the blast furnace the injection of H2 is limited because of the disadvantageous thermodynamic characteristics of the H2 reduction reaction in the blast furnace. This paper presents thermodynamic analysis of H2 behaviour at different stages with the thermal requirement consideration of an iron-making blast furnace. The effect of injecting CO2 lean top gas and CO2 conversion products H2–CO gas through the raceway and/or shaft tuyeres are investigated under different operating conditions. H2 utilisation efficiency and corresponding injection volume are studied by considering different reduction stages. The relationship between H2 injection and coke rate is established. Injecting 7.9–10.9 m3/tHM of H2 saved 1 kg/tHM coke rate depending on injection position. Compared with the traditional blast furnace injecting 80 m3/tHM of H2 with a medium oxygen enrichment rate (9%) and integrating CO2 capture and conversion reduces CO2 emissions from 534 to 278 m3/tHM. However increasing the hydrogen injection amount causes this iron-making process to consume more energy than a traditional blast furnace does.
Strategies for Joint Procurement of Fuel Cell Buses
Jun 2018
Publication
The Fuel Cells and Hydrogen Joint Undertaking (FCH JU) has supported a range of initiatives in recent years designed to develop hydrogen fuel cell buses to a point where they can fulfil their promise as a mainstream zero emission vehicle for public transport.<br/>Within this study 90 different European cities and regions have been supported in understanding the business case of fuel cell bus deployment and across these locations. The study analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe. It also outlines possible solutions for further deployment of FC buses beyond the subsidised phase.<br/>In the light of the experience of the joint tender process in the UK and in Germany the study highlights best practices for ordering fuel cell buses. Other innovative instruments explored in other countries for the orders of large quantities of fuel cells buses are presented: Special Purpose Vehicles and centralised purchase office. Finally the study deeply analyses the funding and financing for fuel cell bus deployment to make them become a mainstream zero emission choice for public transport providers in cities and regions across Europe.
Energy Management Strategies for a Zero-emission Hybrid Domestic Ferry
Oct 2021
Publication
The paper presents three approaches for the sizing and control of a maritime hybrid power-plant equipped with proton exchange membrane fuel cells and batteries. The study focuses on three different power-plant configurations including the energy management strategy and the power-plant component sizing. The components sizing is performed following the definition of the energy management strategy using the sequential optimization approach. These configurations are tested using a dynamic model developed in Simulink. The simulations are carried out to validate the technical feasibility of each configuration for maritime use. Each energy management strategy is developed to allow for the optimization of a chosen set of parameters such as hydrogen consumption and fuel cell degradation. It is observed that in the hybrid power-plant optimization there are always trade-offs and the optimization should be carried out by prioritizing primary factors the ship owner considers most important for day-to-day operations.
Challenges and Outlines of Steelmaking toward the Year 2030 and Beyond—Indian Perspective
Oct 2021
Publication
In FY-20 India’s steel production was 109 MT and it is the second-largest steel producer on the planet after China. India’s per capita consumption of steel was around 75 kg which has risen from 59 kg in FY-14. Despite the increase in consumption it is much lower than the average global consumption of 230 kg. The per capita consumption of steel is one of the strongest indicators of economic development across the nation. Thus India has an ambitious plan of increasing steel production to around 250 MT and per capita consumption to around 160 kg by the year 2030. Steel manufacturers in India can be classified based on production routes as (a) oxygen route (BF/BOF route) and (b) electric route (electric arc furnace and induction furnace). One of the major issues for manufacturers of both routes is the availability of raw materials such as iron ore direct reduced iron (DRI) and scrap. To achieve the level of 250 MT steel manufacturers have to focus on improving the current process and product scenario as well as on research and development activities. The challenge to stop global warming has forced the global steel industry to strongly cut its CO2 emissions. In the case of India this target will be extremely difficult by ruling in the production duplication planned by the year 2030. This work focuses on the recent developments of various processes and challenges associated with them. Possibilities and opportunities for improving the current processes such as top gas recycling increasing pulverized coal injection and hydrogenation as well as the implementation of new processes such as HIsarna and other CO2 -lean iron production technologies are discussed. In addition the eventual transition to hydrogen ironmaking and “green” electricity in smelting are considered. By fast-acting improvements in current facilities and brave investments in new carbon-lean technologies the CO2 emissions of the Indian steel industry can peak and turn downward toward carbon-neutral production.
Hybrid Power Management Strategy with Fuel Cell, Battery, and Supercapacitor for Fuel Economy in Hybrid Electric Vehicle Application
Jun 2022
Publication
The power management strategy (PMS) is intimately linked to the fuel economy in the hybrid electric vehicle (HEV). In this paper a hybrid power management scheme is proposed; it consists of an adaptive neuro-fuzzy inference method (ANFIS) and the equivalent consumption minimization technique (ECMS). Artificial intelligence (AI) is a key development for managing power among various energy sources. The hybrid power supply is an eco-acceptable system that includes a proton exchange membrane fuel cell (PEMFC) as a primary source and a battery bank and ultracapacitor as electric storage systems. The Haar wavelet transform method is used to calculate the stress (σ) on each energy source. The proposed model is developed in MATLAB/Simulink software. The simulation results show that the proposed scheme meets the power demand of a typical driving cycle i.e. Highway Fuel Economy Test Cycle (HWFET) and Worldwide Harmonized Light Vehicles Test Procedures (WLTP—Class 3) for testing the vehicle performance and assessment has been carried out for various PMS based on the consumption of hydrogen overall efficiency state of charge of ultracapacitors and batteries stress on hybrid sources and stability of the DC bus. By combining ANFIS and ECMS the consumption of hydrogen is minimized by 8.7% compared to the proportional integral (PI) state machine control (SMC) frequency decoupling fuzzy logic control (FDFLC) equivalent consumption minimization strategy (ECMS) and external energy minimization strategy (EEMS).
Optimization of Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles Based on Dynamic Programming
Jun 2022
Publication
Fuel cell hybrid electric vehicles have attracted a large amount of attention in recent years owing to their advantages of zero emissions high efficiency and low noise. To improve the fuel economy and system durability of vehicles this paper proposes an energy management strategy optimization method for fuel cell hybrid electric vehicles based on dynamic programming. Rule-based and dynamic-programming-based strategies are developed based on building a fuel cell/battery hybrid system model. The rule-based strategy is improved with a power distribution scheme of dynamic programming strategy to improve the fuel economy of the vehicle. Furthermore a limit on the rate of change of the output power of the fuel cell system is added to the rule-based strategy to avoid large load changes to improve the durability of the fuel cell. The simulation results show that the equivalent 100 km hydrogen consumption of the strategy based on the dynamic programming optimization rules is reduced by 6.46% compared with that before the improvement and by limiting the rate of change of the output power of the fuel cell system the times of large load changes are reduced. Therefore the strategy based on the dynamic programming optimization rules effectively improves the fuel economy and system durability of vehicles.
Everything About Hydrogen Podcast: Building Europe's Hydrogen Mobility Network
Jan 2020
Publication
On this weeks episode the team are talking all things hydrogen with Jacob Krogsgaard the CEO of Everfuel a leading supplier of green hydrogen for mobility and industry in Europe. Since its establishment by Nel and a Consortium of parties and investors Everfuel has become a market leader in establishing green hydrogen solutions for mobility in Europe and has recently expanded into areas such as power-to-gas as well. The team catch up with Jacob on Everfuels business model the establishment of the H2Bus Consortium Jacob’s views on how the market for green hydrogen is evolving in Europe and where he sees the greatest early potential for scaling.…..All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
A Review of Heavy-Duty Vehicle Powertrain Technologies Diesel Engine Vehicles, Battery Electric Vehicles, and Hydrogen Fuel Cell Electric Vehicles
Jun 2021
Publication
Greenhouse gas emissions from the freight transportation sector are a significant contributor to climate change pollution and negative health impacts because of the common use of heavy-duty diesel vehicles (HDVs). Governments around the world are working to transition away from diesel HDVs and to electric HDVs to reduce emissions. Battery electric HDVs and hydrogen fuel cell HDVs are two available alternatives to diesel engines. Each diesel engine HDV battery-electric HDV and hydrogen fuel cell HDV powertrain has its own advantages and disadvantages. This work provides a comprehensive review to examine the working mechanism performance metrics and recent developments of the aforementioned HDV powertrain technologies. A detailed comparison between the three powertrain technologies highlighting the advantages and disadvantages of each is also presented along with future perspectives of the HDV sector. Overall diesel engine in HDVs will remain an important technology in the short-term future due to the existing infrastructure and lower costs despite their high emissions while battery-electric HDV technology and hydrogen fuel cell HDV technology will be slowly developed to eliminate their barriers including costs infrastructure and performance limitations to penetrate the HDV market.
Design and Optimization of Coal to Hydrogen System Coupled with Non-Nominal Operation of Thermal Power Unit
Dec 2022
Publication
In an actual thermal power plant deep peak shaving will cause thermal power units to run under non-nominal conditions for an extended period resulting in serious problems such as increased equipment wearing low equipment utilization efficiency and decreased benefits. To this end in this work both the design and optimization method for a coal to hydrogen system which is coupled with the expected non-nominal operation of thermal power units are proposed. Aiming towards maximum profit in the context of thermal power plants a mathematical optimization model for a coal to hydrogen system based on the multi-period operating conditions of thermal power plants is established. The corresponding optimal design scheme of the coal to hydrogen system is determined using variable operating conditions. The superiority of the integrated system compared with an independent system is explored and the feasibility of the proposed method is verified by using the case study of an actual thermal power plant. The results show that compared with the independent system the economic benefits of the integrated system can increase by 13.56% where the sale of hydrogen in the coal to hydrogen system accounts for 60.3% of the total benefit. The main expenditure associated with the system is the purchase cost of feedstock coal accounting for 91.8%. Since the required power and medium-pressure steam in the coal to hydrogen process are provided by thermal power units the minimum operating load of the thermal power plant in the integrated system increases from 40% to 60.1% which significantly improves the utilization efficiency and service life of the generator units. In addition the proposed integration scheme of the system is simple and controllable which can contribute to the maintenance of the safe and stable operation of power generation and hydrogen production processes. These results are expected to provide the necessary methodological guidance for the integration and optimization of coal-fired power plants and coal to hydrogen systems.
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
A Zero Carbon Route to the Supply of High-temperature Heat Through the Integration of Solid Oxide Electrolysis Cells and H2–O2 Combustion
Aug 2022
Publication
Previously suggested options to achieve carbon neutrality involve the use of fossil fuels with carbon capture or exploiting biomass as sources of energy. Industrial high-temperature heating could possibly exploit electrical heating or combustion using hydrogen. However it is difficult to replace all the current coal or natural gas furnaces with these options for chemical industry. In this work a method that integrates solid oxide electrolysis cells (SOEC) and H2–O2 combustion is proposed and the related parameters are modelled to analyze their impacts. There is no waste heat and waste emissions in the proposed option and all substances are recycled. Unlike previous research the heat required for SOEC operation is generated from H2 combustion. The best working condition is under thermoneutral voltage and the highest electricity-to-thermal efficiency that can be achieved is 86.88% under a current density of 12000 A/m2 and operating temperature of 750 ◦C. Ohmic overpotential has the greatest effect on electricity consumption and the anode activation overpotential is the second most important option. Increasing combustion product temperature cannot significantly improve thermal efficiency but can raise the available maximum thermal energy.
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