Applications & Pathways

The world-wide sustainability implications of transport technologies remain unclear because their assessment often relies on metrics that are hard to interpret from a global perspective. To contribute to filling this gap here we apply the concept of planetary boundaries (PBs) i.e. a set of biophysical limits critical for operating the planet safely to address the optimal design of sustainable fuel supply chains (SCs) focusing on hydrogen for vehicle use. By incorporating PBs into a mixed-integer linear programming model (MILP) we identify SC configurations that satisfy a given transport demand while minimising the PBs transgression level i.e. while reducing the risk of surpassing the ecological capacity of the Earth. On applying this methodology to the UK we find that the current fossil-based sector is unsustainable as it transgresses the energy imbalance CO2 concentration and ocean acidification PBs heavily i.e. five to 55-fold depending on the downscale principle. The move to hydrogen would help to reduce current transgression levels substantially i.e. reductions of 9–86% depending on the case. However it would be insufficient to operate entirely within all the PBs concurrently. The minimum impact SCs would produce hydrogen via water electrolysis powered by wind and nuclear energy and store it in compressed form followed by distribution via rail which would require as much as 37 TWh of electricity per year. Our work unfolds new avenues for the incorporation of PBs in the assessment and optimisation of energy systems to arrive at sustainable solutions that are entirely consistent with the carrying capacity of the planet.

Hydrogen energy and fuel cell technology are critical clean energy roads to pursue carbon neutrality. The proton exchange membrane fuel cell (PEMFC) has a wide range of commercial application prospects due to its simple structure easy portability and quick start-up. However the cost and durability of the PEMFC system are the main barriers to commercial applications of fuel cell vehicles. In this paper the core hydrogen recirculation components of fuel cell vehicles including mechanical hydrogen pumps ejectors and gas–water separators are reviewed in order to understand the problems and challenges in the simulation design and application of these components. The types and working characteristics of mechanical pumps used in PEMFC systems are summarized. Furthermore corresponding design suggestions are given based on the analysis of the design challenges of the mechanical hydrogen pump. The research on structural design and optimization of ejectors for adapting wide power ranges of PEMFC systems is analyzed. The design principle and difficulty of the gas–water separator are summarized and its application in the system is discussed. In final the integration and control of hydrogen recirculation components controlled cooperatively to ensure the stable pressure and hydrogen supply of the fuel cell under dynamic loads are reviewed.

The hydrogen storage pressure in fuel cell vehicles has been increased from 35 MPa to 70 MPa in order to accommodate longer driving range. On the downside such pressure increase results in significant temperature rise inside the hydrogen tank during fast filling at a fueling station which may pose safety issues. Installation of a chiller often mitigates this concern because it cools the hydrogen gas before its deposition into the tank. To address both the energy efficiency improvement and safety concerns this paper proposed an on-board cold thermal energy storage (CTES) system cooled by expanded hydrogen. During the driving cycle the proposed system uses an expander instead of a pressure regulator to generate additional power and cold hydrogen gas. Moreover CTES is equipped with phase change materials (PCM) to recover the cold energy of the expanded hydrogen gas which is later used in the next filling to cool the high-pressure hydrogen gas from the fueling station.

This paper explores the effect of having a nuclear baseload in a 100% carbon-free electricity system The study analyses numerous 8 scenarios based on different penetrations of conventional nuclear wind and solar PV power different levels of overgeneration 9 and different combinations between medium and long duration energy stores (hydrogen and compressed air respectively) to 10 determine the configuration that achieves the lowest total cost of electricity (TCoE). 11 At their current cost new baseload nuclear power plants are too expensive. Results indicate the TCoE is minimised when demand 12 is supplied entirely by renewables with no contribution from conventional nuclear. 13 However small modular reactors may achieve costs of ~£60/MWh (1.5x current wind cost) in the future. With such costs 14 supplying ~80% of the country’s electricity demand with nuclear power could minimise the TCoE. In this scenario wind provides 15 the remaining 20% plus a small percentage of overgeneration (~2.5%). Hydrogen in underground caverns provides ~30.5 TWh (81 16 days) of long-duration energy storage while CAES systems provide 2.8 TWh (~8 days) of medium-duration storage. This 17 configuration achieves costs of ~65.8 £/MWh. Batteries (required for short duration imbalances) are not included in the figure. 18 The TCoE achieved will be higher once short duration storage is accounted for.

The energy transition with transformation into predominantly renewable sources requires technology development to secure power production at all times despite the intermittent nature of the renewables. Micro gas turbines (MGTs) are small heat and power generation units with fast startup and load-following capability and are thereby suitable backup for the future’s decentralized power generation systems. Due to MGTs’ fuel flexibility a range of fuels from high-heat to lowheat content could be utilized with different greenhouse gas generation. Developing micro gas turbines that can operate with carbon-free fuels will guarantee carbon-free power production with zero CO2 emission and will contribute to the alleviation of the global warming problem. In this paper the redevelopment of a standard 100-kW micro gas turbine to run with methane/hydrogen blended fuel is presented. Enabling micro gas turbines to run with hydrogen blended fuels has been pursued by researchers for decades. The first micro gas turbine running with pure hydrogen was developed in Stavanger Norway and launched in May 2022. This was achieved through a collaboration between the University of Stavanger (UiS) and the German Aerospace Centre (DLR). This paper provides an overview of the project and reports the experimental results from the engine operating with methane/hydrogen blended fuel with various hydrogen content up to 100%. During the development process the MGT’s original combustor was replaced with an innovative design to deal with the challenges of burning hydrogen. The fuel train was replaced with a mixing unit new fuel valves and an additional controller that enables the required energy input to maintain the maximum power output independent of the fuel blend specification. This paper presents the test rig setup and the preliminary results of the test campaign which verifies the capability of the MGT unit to support intermittent renewable generation with minimum greenhouse gas production. Results from the MGT operating with blended methane/hydrogen fuel are provided in the paper. The hydrogen content varied from 50% to 100% (volume-based) and power outputs between 35 kW to 100kW were tested. The modifications of the engine mainly the new combustor fuel train valve settings and controller resulted in a stable operation of the MGT with NOx emissions below the allowed limits. Running the engine with pure hydrogen at full load has resulted in less than 25 ppm of NOx emissions with zero carbon-based greenhouse gas production.

As the demand for eco-friendly energy increases hydrogen energy and liquid hydrogen storage technologies are being developed as an alternative. Hydrogen has a lower liquefaction point and higher thermal conductivity than nitrogen or neon used in general cryogenic systems. Therefore the application of hydrogen to cryogenic systems can increase efficiency and stability. This paper describes the design and analysis of a cryogenic cooling system for an electric propulsion system using liquid hydrogen as a refrigerant and energy source. The proposed aviation propulsion system (APS) consists of a hydrogen fuel cell a battery a power distribution system and a motor. For a lab-scale 5 kW superconducting motor using a 2G high-temperature superconducting (HTS) wire the HTS motor and cooling system were analyzed for electromagnetic and thermal characteristics using a finite element method-based analysis program. The liquid hydrogen-based cooling system consists of a pre-cooling system a hydrogen liquefaction system and an HTS coil cooling system. Based on the thermal load analysis results of the HTS coil the target temperature for hydrogen gas pre-cooling the number of buffer layers and the cryo-cooler capacity were selected to minimize the thermal load of the hydrogen liquefaction system. As a result the hydrogen was stably liquefied and the temperature of the HTS coil corresponding to the thermal load of the designed lab-scale HTS motor was maintained at 30 K.

Modelling simulation optimization and control strategies are used in this study to design a stand-alone solar PV/Fuel Cell/Battery/Generator hybrid power system to serve the electrical load of a commercial building. The main objective is to design an off grid energy system to meet the desired electric load of the commercial building with high renewable fraction low emissions and low cost of energy. The goal is to manage the energy consumption of the building reduce the associate cost and to switch from grid-tied fossil fuel power system to an off grid renewable and cleaner power system. Energy audit was performed in this study to determine the energy consumption of the building. Hourly simulations modelling and optimization were performed to determine the performance and cost of the hybrid power configurations using different control strategies. The results show that the hybrid off grid solar PV/Fuel Cell/Generator/Battery/Inverter power system offers the best performance for the tested system architectures. From the total energy generated from the off grid hybrid power system 73% is produced from the solar PV 24% from the fuel cell and 3% from the backup Diesel generator. The produced power is used to meet all the AC load of the building without power shortage (<0.1%). The hybrid power system produces 18.2% excess power that can be used to serve the thermal load of the building. The proposed hybrid power system is sustainable economically viable and environmentally friendly: High renewable fraction (66.1%) low levelized cost of energy (92 $/MWh) and low carbon dioxide emissions (24 kg CO₂/MWh) are achieved.

With increasing concerns on transportation decarbonization fuel cell hybrid trains (FCHTs) attract many attentions due to their zero carbon emissions during operation. Since fuel cells alone cannot recover the regenerative braking energy (RBE) energy storage devices (ESDs) are commonly deployed for the recovery of RBE and provide extra traction power to improve the energy efficiency. This paper aims to minimize the net hydrogen consumption (NHC) by co-optimizing both train speed trajectory and onboard energy management using a time-based mixed integer linear programming (MILP) model. In the case with the constraints of speed limits and gradients the NHC of co-optimization reduces by 6.4% compared to the result obtained by the sequential optimization which optimizes train control strategies first and then the energy management. Additionally the relationship between NHC and employed ESD capacity is studied and it is found that with the increase of ESD capacity the NHC can be reduced by up to 30% in a typical route in urban railway transit. The study shows that ESDs play an important role for FCHTs in reducing NHC and the proposed time-based co-optimization model can maximize the energy-saving benefits for such emerging traction systems with hybrid energy sources including both fuel cells and ESD.

The present day energy supply scenario is unsustainable and the transition towards a more environmentally friendly energy supply system of the future is inevitable. Hydrogen is a potential fuel that is capable of assisting with this transition. Certain technological advancements and design challenges associated with hydrogen generation and fuel cell technologies are discussed in this review. The commercialization of hydrogen-based technologies is closely associated with the development of the fuel cell industry. The evolution of fuel cell electric vehicles and fuel cell-based stationary power generation products in the market are discussed. Furthermore the opportunities and threats associated with the market diffusion of these products certain policy implications and roadmaps of major economies associated with this hydrogen transition are discussed in this review.

A proton exchange membrane fuel cell (PEMFC) system requires an adequate hydrogen supply and circulation to achieve its expected performance and operating life. An ejector-based hydrogen circulation system can reduce the operating and maintenance costs noise and parasitic power consumption by eliminating the recirculation pump. However the ejector’s hydrogen entrainment capability restricted by its geometric parameters and flow control variability can only operate properly within a relatively narrow range of fuel cell output power. This research introduced the optimal design and operation control methods of a dual-ejector hydrogen supply/circulation system to support the full range of PEMFC system operations. The technique was demonstrated on a 70 kW PEMFC stack with an effective hydrogen entrainment ratio covering 8% to 100% of its output power. The optimal geometry design ensured each ejector covered a specific output power range with maximized entrainment capability. Furthermore the optimal control of hydrogen flow and the two ejectors’ opening and closing times minimized the anode gas pressure fluctuation and reduced the potential harm to the PEMFC’s operation life. The optimizations were based on dedicated computational fluid dynamics (CFD) and system dynamics models and simulations. Bench tests of the resulting ejector-based hydrogen supply/circulation system verified the simulation and optimization results.