Transmission, Distribution & Storage
Inspection of Coated Hydrogen Transportation Pipelines
Sep 2023
Publication
The growing need for hydrogen indicates that there is likely to be a demand for transporting hydrogen. Hydrogen pipelines are an economical option but the issue of hydrogen damage to pipeline steels needs to be studied and investigated. So far limited research has been dedicated to determining how the choice of inspection method for pipeline integrity management changes depending on the presence of a coating. Thus this review aims to evaluate the effectiveness of inspection methods specifically for detecting the defects formed uniquely in coated hydrogen pipelines. The discussion will begin with a background of hydrogen pipelines and the common defects seen in these pipelines. This will also include topics such as blended hydrogen-natural gas pipelines. After which the focus will shift to pipeline integrity management methods and the effectiveness of current inspection methods in the context of standards such as ASME B31.12 and BS 7910. The discussion will conclude with a summary of newly available inspection methods and future research directions.
Optimization Operation Strategy for Comprehensive Energy System Considering Multi-Mode Hydrogen Transportation
Dec 2024
Publication
The transformation from a fossil fuel economy to a low-carbon economy has reshaped the way energy is transmitted. As most renewable energy is obtained in the form of electricity using green electricity to produce hydrogen is considered a promising energy carrier. However most studies have not considered the transportation mode of hydrogen. In order to encourage the utilization of renewable energy and hydrogen this paper proposes a comprehensive energy system optimization operation strategy considering multi-mode hydrogen transport. Firstly to address the shortcomings in the optimization operation of existing systems regarding hydrogen transport modeling is conducted for multi-mode hydrogen transportation through hydrogen tube trailers and pipelines. This model reflects the impact of multi-mode hydrogen delivery channels on hydrogen utilization which helps promote the consumption of new energy in electrolysis cells to meet application demands. Based on this the constraints of electrolyzers combined heat and power units hydrogen fuel cells and energy storage systems in integrated energy systems (IESs) are further considered. With the objective of minimizing the daily operational cost of the comprehensive energy system an optimization model for the operation considering multi-mode hydrogen transport is constructed. Lastly based on simulation examples the impact of multi-mode hydrogen transportation on the operational cost of the system is analyzed in detail. The results indicate that the proposed optimization strategy can reduce the operational cost of the comprehensive energy system. Hydrogen tube trailers and pipelines will have a significant impact on operational costs. Properly allocating the quantity of hydrogen tube trailers and pipelines is beneficial for reducing the operational costs of the system. Reasonable arrangement of hydrogen transportation channels is conducive to further promoting the green and economic operation of the system.
Pressure Dependence of CO2 Effect on Hydrogen-assisted Fatigue Crack Growth in Two Pipeline Steels
Oct 2024
Publication
This study investigated the pressure-dependent CO2 effect on the hydrogen embrittlement of X80 and GB20# pipeline steels by combining experiments and first-principles calculations. Results revealed that the CO2 effect enhanced the fatigue crack growth for GB20# steel in 10 MPa CO₂-enriched hydrogen mixtures. However the improved degree by the CO₂ effect at 10 MPa was less pronounced than at 0.4 MPa which was found for the first time. This was attributed to the decreased adsorption rate of CO₂ on iron as hydrogen pressure increased. Therefore in high-pressure CO₂-enriched hydrogen mixtures CO2 could not significantly accelerate the inherent rapid hydrogen uptake at high pressure.
Thermodynamic and Transport Properties of Hydrogen Containing Streams
Jul 2020
Publication
he use of hydrogen (H2) as a substitute for fossil fuel which accounts for the majority of the world’s energy is environmentally the most benign option for the reduction of CO2 emissions. his will require gigawatt-scale storage systems and as such H2 storage in porous rocks in the subsurface will be required. ccurate estimation of the thermodynamic and transport properties of H2 mixed with other gases found within the storage system is therefore essential for the efcient design for the processes involved in this system chain. In this study we used the established and regarded GERG-2008 Equation of State (EoS) and SuperRPP model to predict the thermo-physical properties of H2 mixed with CH4 N2 CO2 and a typical natural gas from the North-Sea. he data covers a wide range of mole fraction of H2 (10–90 Mole%) pressures (0.01–100MPa) and temperatures (200–500K) with high accuracy and precision. Moreover to increase ease of access to the data a user-friendly software (H2Themobank) is developed and made publicly available.
A Comprehensive Literature Review on Hydrogen Tanks: Storage, Safety, and Structural Integrity
Oct 2024
Publication
In recent years there has been a significant increase in research on hydrogen due to the urgent need to move away from carbon-intensive energy sources. This transition highlights the critical role of hydrogen storage technology where hydrogen tanks are crucial for achieving cleaner energy solutions. This paper aims to provide a general overview of hydrogen treatment from a mechanical viewpoint and to create a comprehensive review that integrates the concepts of hydrogen safety and storage. This study explores the potential of hydrogen applications as a clean energy alternative and their role in various sectors including industry automotive aerospace and marine fields. The review also discusses design technologies safety measures material improvements social impacts and the regulatory landscape of hydrogen storage tanks and safety technology. This work provides a historical literature review up to 2014 and a systematic literature review from 2014 to the present to fill the gap between hydrogen storage and safety. In particular a fundamental feature of this work is leveraging systematic procedural techniques for performing an unbiased review study to offer a detailed analysis of contemporary advancements. This innovative approach differs significantly from conventional review methods since it involves a replicable scientific and transparent process which culminates in minimizing bias and allows for highlighting the fundamental issues about the topics of interest and the main conclusions of the experts in the field of reference. The systematic approach employed in the paper was used to analyze 55 scientific articles resulting in the identification of six primary categories. The key findings of this review work underline the need for improved materials enhanced safety protocols and robust infrastructure to support hydrogen adoption. More importantly one of the fundamental results of the present review analysis is pinpointing the central role that composite materials will play during the transition toward hydrogen applications based on thin-walled industrial vessels. Future research directions are also proposed in the paper thereby emphasizing the importance of interdisciplinary collaboration to overcome existing challenges and facilitate the safe and efficient use of hydrogen.
Hydrogen Carriers: Scientific Limits and Challenges for the Supply Chain, and Key Factors for Techno-Economic Analysis
Aug 2023
Publication
Hydrogen carriers are one of the keys to the success of using hydrogen as an energy vector. Indeed sustainable hydrogen production exploits the excess of renewable energy sources after which temporary storage is required. The conventional approaches to hydrogen storage and transport are compressed hydrogen (CH2 ) and liquefied hydrogen (LH2 ) which require severe operating conditions related to pressure (300–700 bar) and temperature (T < −252 ◦C) respectively. To overcome these issues which have hindered market penetration several alternatives have been proposed in the last few decades. In this review the most promising hydrogen carriers (ammonia methanol liquid organic hydrogen carriers and metal hydrides) have been considered and the main stages of their supply chain (production storage transportation H2 release and their recyclability) have been described and critically analyzed focusing on the latest results available in the literature the highlighting of which is our current concern. The last section reviews recent techno-economic analyses to drive the selection of hydrogen carrier systems and the main constraints that must be considered. The analyzed results show how the selection of H2 carriers is a multiparametric function and it depends on technological factors as well as international policies and regulations.
Review of Common Hydrogen Storage Tanks and Current Manufacturing Methods for Aluminium Tank Liners
Aug 2023
Publication
With the growing concern about climate issues and the urgent need to reduce carbon emissions hydrogen has attracted increasing attention as a clean and renewable vehicle energy source. However the storage of flammable hydrogen gas is a major challenge and it restricts the commercialisation of fuel cell electric vehicles (FCEVs). This paper provides a comprehensive review of common on-board hydrogen storage tanks possible failure mechanisms and typical manufacturing methods as well as their future development trends. There are generally five types of hydrogen tanks according to different materials used with only Type III (metallic liner wrapped with composite) and Type IV (polymeric liner wrapped with composite) tanks being used for vehicles. The metallic liner of Type III tank is generally made from aluminium alloys and the associated common manufacturing methods such as roll forming deep drawing and ironing and backward extrusion are reviewed and compared. In particular backward extrusion is a method that can produce near net-shape cylindrical liners without the requirement of welding and its tool designs and the microstructural evolution of aluminium alloys during the process are analysed. With the improvement and innovation on extrusion tool designs the extrusion force which is one of the most demanding issues in the process can be reduced significantly. As a result larger liners can be produced using currently available equipment at a lower cost.
Geomechanics of Hydrogen Storage in a Depleted Gas Field
Feb 2024
Publication
We perform a simulation study of hydrogen injection in a depleted gas reservoir to assess the geomechanical impact of hydrogen storage relative to other commonly injected gases (methane CO2). A key finding is that the differences in hydrogen density compressibility viscosity and thermal properties compared to the other gases result in significantly less thermal perturbation at reservoir level. The risks of fault reactivation and wellbore fractures due to thermally-induced stress changes are significantly lower when storing hydrogen compared to results observed in CO2 scenarios. This implies that hydrogen injection and production has a much smaller geomechanical footprint with benefits for operational safety. We also find that use of nitrogen cushion gas ensures efficient deliverability and phase separation in the reservoir. However in this study a large fraction of cushion gas was back-produced in each cycle demonstrating the need for further studies of the surface processing requirements and economic implications.
CFD Thermo‑Hydraulic Evaluation of a Liquid Hydrogen Storage Tank with Different Insulation Thickness in a Small‑Scale Hydrogen Liquefier
Aug 2023
Publication
Accurate evaluation of thermo‑fluid dynamic characteristics in tanks is critically important for designing liquid hydrogen tanks for small‑scale hydrogen liquefiers to minimize heat leakage into the liquid and ullage. Due to the high costs most future liquid hydrogen storage tank designs will have to rely on predictive computational models for minimizing pressurization and heat leakage. Therefore in this study to improve the storage efficiency of a small‑scale hydrogen liquefier a three‑ dimensional CFD model that can predict the boil‑off rate and the thermo‑fluid characteristics due to heat penetration has been developed. The prediction performance and accuracy of the CFD model was validated based on comparisons between its results and previous experimental data and a good agreement was obtained. To evaluate the insulation performance of polyurethane foam with three different insulation thicknesses the pressure changes and thermo‑fluid characteristics in a partially liquid hydrogen tank subject to fixed ambient temperature and wind velocity were investigated nu‑ merically. It was confirmed that the numerical simulation results well describe not only the temporal variations in the thermal gradient due to coupling between the buoyance and convection but also the buoyancy‑driven turbulent flow characteristics inside liquid hydrogen storage tanks with differ‑ ent insulation thicknesses. In the future the numerical model developed in this study will be used for optimizing the insulation systems of storage tanks for small‑scale hydrogen liquefiers which is a cost‑effective and highly efficient approach.
The Necessity and Feasibility of Hydrogen Storage for Large-Scale, Long-Term Energy Storage in the New Power System in China
Jun 2023
Publication
In the process of building a new power system with new energy sources as the mainstay wind power and photovoltaic energy enter the multiplication stage with randomness and uncertainty and the foundation and support role of large-scale long-time energy storage is highlighted. Considering the advantages of hydrogen energy storage in large-scale cross-seasonal and cross-regional aspects the necessity feasibility and economy of hydrogen energy participation in long-time energy storage under the new power system are discussed. Firstly power supply and demand production simulations were carried out based on the characteristics of new energy generation in China. When the penetration of new energy sources in the new power system reaches 45% long-term energy storage becomes an essential regulation tool. Secondly by comparing the storage duration storage scale and application scenarios of various energy storage technologies it was determined that hydrogen storage is the most preferable choice to participate in large-scale and long-term energy storage. Three long-time hydrogen storage methods are screened out from numerous hydrogen storage technologies including salt-cavern hydrogen storage natural gas blending and solid-state hydrogen storage. Finally by analyzing the development status and economy of the above three types of hydrogen storage technologies and based on the geographical characteristics and resource endowment of China it is pointed out that China will form a hydrogen storage system of “solid state hydrogen storage above ground and salt cavern storage underground” in the future.
Evaluation of the Technical Condition of Pipes during the Transportation of Hydrogen Mixtures According to the Energy Approach
Jun 2024
Publication
In this study a theoretical–experimental methodology for determining the stress–strain state in pipeline systems taking into account the hydrogen environment was developed. A complex of theoretical and experimental studies was conducted to determine the specific energy of destruction as an invariant characteristic of the material’s resistance to strain at different hydrogen concentrations. The technique is based on the construction of complete diagrams of the destruction of the material based on the determination of true strains and stresses in the local volume using the method involving the optical–digital correlation of speckle images. A complex of research was carried out and true diagrams of material destruction were constructed depending on the previous elastic–plastic strain and the action of the hydrogen environment. The change in the concentration of hydrogen absorbed by the material was estimated depending on the value of the specific energy of destruction. A study was conducted on tubular samples and the degree of damage to the material of the inner wall under the action of hydrogen and stress from the internal pressure was evaluated according to the change in specific energy depending on the value of the true strain established with the help of an optical–digital correlator on the outer surface and the degree of damage was determined. It has been established that the specific fracture energy of 17G1S steel decreases by 70–90% under the influence of hydrogen. The effect of the change in the amount of strain energy on the thickness of the pipe wall is illustrated.
Underground Hydrogen Storage: A UK Perspective
Oct 2023
Publication
Hydrogen is anticipated to play a key role in global decarbonization and within the UK’s pathway to achieving net zero targets. However as the production of hydrogen expands in line with government strategies a key concern is where this hydrogen will be stored for later use. This study assesses the different large-scale storage options in geological structures available to the UK and addresses the surrounding uncertainties moving towards establishing a hydrogen economy. Currently salt caverns look to be the most favourable option considering their proven experience in the storage of hydrogen especially high purity hydrogen natural sealing properties low cushion gas requirement and high charge and discharge rates. However their geographical availability within the UK can act as a major constraint. Additionally a substantial increase in the number of new caverns will be necessary to meet the UK’s storage demand. Salt caverns have greater applicability as a good short-term storage solution however storage in porous media such as depleted hydrocarbon reservoirs and saline aquifers can be seen as a long-term and strategic solution to meet energy demand and achieve energy security. Porous media storage solutions are estimated to have capacities which far exceed projected storage demand. Depleted fields have generally been well explored prior to hydrocarbon extraction. Although many saline aquifers are available offshore UK geological characterizations are still required to identify the right candidates for hydrogen storage. Currently the advantages of depleted gas reservoirs over saline aquifers make them the favoured option after salt caverns.
An Overview on the Technologies Used to Storage Hydrogen
Aug 2023
Publication
Hydrogen energy has a significant potential in mitigating the intermittency of renewable energy generation by converting the excess of renewable energy into hydrogen through many technologies. Also hydrogen is expected to be used as an energy carrier that contribute to the global decarbonization in transportation industrial and building sectors. Many technologies have been developed to store hydrogen energy. Hydrogen can be stored to be used when needed and thus synchronize generation and consumption. The current paper presents a review on the different technologies used to store hydrogen. The storage capacity advantages drawbacks and development stages of various hydrogen storage technologies were presented and compared.
Thermal Design and Heat Transfer Optimisation of a Liquid Organic Hydrogen Carrier Batch Reactor for Hydrogen Storage
Aug 2023
Publication
Liquid organic hydrogen carriers (LOHCs) are considered a promising hydrogen storage technology. Heat must be exchanged with an external medium such as a heat transfer fluid for the required chemical reactions to occur. Batch reactors are simple but useful solutions for small-scale storage applications which can be modelled with a lumped parameter approach adequately reproducing their dynamic performance. For such reactors power is consumed to circulate the external heat transfer fluid and stir the organic liquid inside the reactor and heat transfer performance and power consumption are two key parameters in reactor optimisation. Therefore with reference to the hydrogen release phase this paper describes a procedure to optimise the reactor thermal design based on a lumped-parameter model in terms of heat transfer performance and minimum power consumption. Two batch reactors are analysed: a conventional jacketed reactor with agitation nozzles and a half-pipe coil reactor. Heat transfer performance is evaluated by introducing a newly defined dimensionless parameter the Heat Transfer Ratio (HTR) whose value directly correlates to the heat rate required by the carrier's dehydrogenation reaction. The resulting model is a valid tool for adequately reproducing the hydrogen storage behaviour within dynamic models of complex and detailed energy systems.
Integration of Underground Green Hydrogen Storage in Hybrid Energy Generation
May 2024
Publication
One of the major challenges in harnessing energy from renewable sources like wind and solar is their intermittent nature. Energy production from these sources can vary based on weather conditions and time of day making it essential to store surplus energy for later use when there is a shortfall. Energy storage systems play a crucial role in addressing this intermittency issue and ensuring a stable and reliable energy supply. Green hydrogen sourced from renewables emerges as a promising solution to meet the rising demand for sustainable energy addressing the depletion of fossil fuels and environmental crises. In the present study underground hydrogen storage in various geological formations (aquifers depleted hydrocarbon reservoirs salt caverns) is examined emphasizing the need for a detailed geological analysis and addressing potential hazards. The paper discusses challenges associated with underground hydrogen storage including the requirement for extensive studies to understand hydrogen interactions with microorganisms. It underscores the importance of the issue with a focus on reviewing the the various past and present hydrogen storage projects and sites as well as reviewing the modeling studies in this field. The paper also emphasizes the importance of incorporating hybrid energy systems into hydrogen storage to overcome limitations associated with standalone hydrogen storage systems. It further explores the past and future integrations of underground storage of green hydrogen within this dynamic energy landscape.
Storage Integrity During Underground Hydrogen Storage in Depleted Gas Reservoirs
Nov 2023
Publication
The transition from fossil fuels to renewable energy sources particularly hydrogen has emerged as a central strategy for decarbonization and the pursuit of net-zero carbon emissions. Meeting the demand for large-scale hydrogen storage a crucial component of the hydrogen supply chain has led to the exploration of underground hydrogen storage as an economically viable solution to global energy needs. In contrast to other subsurface storage options such as salt caverns and aquifers which are geographically limited depleted gas reservoirs have garnered increasing attention due to their broader distribution and higher storage capacity. However the safe storage and cycling of hydrogen in depleted gas reservoirs require the preservation of high stability and integrity in the caprock reservoir and wellbore. Nevertheless there exists a significant gap in the current research concerning storage integrity in underground hydrogen storage within depleted gas reservoirs and a systematic approach is lacking. This paper aims to address this gap by reviewing the primary challenges associated with storage integrity including geochemical reactions microbial activities faults and fractures and perspectives on hydrogen cycling. The study comprehensively reviews the processes and impacts such as abiotic and biotic mineral dissolution/precipitation reactivation and propagation of faults and fractures in caprock and host-rock wellbore instability due to cement degradation and casing corrosion and stress changes during hydrogen cycling. To provide a practical solution a technical screening tool has been developed considering controlling variables risks and consequences affecting storage integrity. Finally this paper highlights knowledge gaps and suggests feasible methods and pathways to mitigate these risks facilitating the development of large-scale underground hydrogen storage in depleted gas reservoirs.
Hydrogen Production, Storage, and Transportation: Recent Advances
Feb 2024
Publication
One such technology is hydrogen-based which utilizes hydrogen to generate energy without emission of greenhouse gases. The advantage of such technology is the fact that the only by-product is water. Efficient storage is crucial for the practical application of hydrogen. There are several techniques to store hydrogen each with certain advantages and disadvantages. In gaseous hydrogen storage hydrogen gas is compressed and stored at high pressures requiring robust and expensive pressure vessels. In liquid hydrogen storage hydrogen is cooled to extremely low temperatures and stored as a liquid which is energy-intensive. Researchers are exploring advanced materials for hydrogen storage including metal hydrides carbonbased materials metal–organic frameworks (MOFs) and nanomaterials. These materials aim to enhance storage capacity kinetics and safety. The hydrogen economy envisions hydrogen as a clean energy carrier utilized in various sectors like transportation industry and power generation. It can contribute to decarbonizing sectors that are challenging to electrify directly. Hydrogen can play a role in a circular economy by facilitating energy storage supporting intermittent renewable sources and enabling the production of synthetic fuels and chemicals. The circular economy concept promotes the recycling and reuse of materials aligning with sustainable development goals. Hydrogen availability depends on the method of production. While it is abundant in nature obtaining it in a clean and sustainable manner is crucial. The efficiency of hydrogen production and utilization varies among methods with electrolysis being a cleaner but less efficient process compared to other conventional methods. Chemisorption and physisorption methods aim to enhance storage capacity and control the release of hydrogen. There are various viable options that are being explored to solve these challenges with one option being the use of a multilayer film of advanced metals. This work provides an overview of hydrogen economy as a green and sustainable energy system for the foreseeable future hydrogen production methods hydrogen storage systems and mechanisms including their advantages and disadvantages and the promising storage system for the future. In summary hydrogen holds great promise as a clean energy carrier and ongoing research and technological advancements are addressing challenges related to production storage and utilization bringing us closer to a sustainable hydrogen economy.
Assessment of Wettability and Rock-fluid Interfacial Tension of Caprock: Implications for Hydrogen and Carbon Dioxide Geo-storage
Mar 2022
Publication
Underground hydrogen (H2) storage (UHS) and carbon dioxide (CO2) geo-storage (CGS) are prominent methods of meeting global energy needs and enabling a low-carbon global economy. The pore-scale distribution reservoir-scale storage capacity and containment security of H2 and CO2 are significantly influenced by interfacial properties including the equilibrium contact angle (θE) and solid-liquid and solid-gas interfacial tensions (γSL and γSG). However due to the technical constraints of experimentally determining these parameters they are often calculated based on advancing and receding contact angle values. There is a scarcity of θE γSL and γSG data particularly related to the hydrogen structural sealing potential of caprock which is unavailable in the literature. Young's equation and Neumann's equation of state were combined in this study to theoretically compute these three parameters (θE γSL and γSG) at reservoir conditions for the H2 and CO2 geo-storage potential. Pure mica organic-aged mica and alumina nano-aged mica substrates were investigated to explore the conditions for rock wetting phenomena and the sealing potential of caprock. The results reveal that θE increases while γSG decreases with increasing pressure organic acid concentration and alkyl chain length. However γSG decreases with increasing temperatures for H2 gas and vice versa for CO2. In addition θE and γSL decrease whereas γSG increases with increasing alumina nanofluid concentration from 0.05 to 0.25 wt%. Conversely θE and γSL increase whereas γSG decreases with increasing alumina nanofluid concentration from 0.25 to 0.75 wt%. The hydrogen wettability of mica (a proxy of caprock) was generally less than the CO2 wettability of mica at similar physio-thermal conditions. The interfacial data reported in this study are crucial for predicting caprock wettability alterations and the resulting structural sealing capacity for UHS and CGS.
Evaluating Reservoir Suitability for Large-scale Hydrogen Storage: A Preliminary Assesment Considering Reservoir Properties
May 2024
Publication
With rising demand for clean energy global focus turns to finding ideal sites for large-scale underground hydrogen storage (UHS) in depleted petroleum reservoirs. A thorough preliminary reservoir evaluation before hydrogen (H2) injection is crucial for UHS success and safety. Recent criteria for UHS often emphasize economics and chemistry neglecting key reservoir attributes. This study introduces a comprehensive framework for the reservoir-scale preliminary assessment specifically tailored for long-term H2 storage within depleted gas reservoirs. The evaluation criteria encompass critical components including reservoir geometry petrophysical properties tectonics and formation fluids. To illustrate the practical application of this approach we assess the Barnett shale play reservoir parameters. The assessment unfolds through three key stages: (1) A systematic evaluation of the reservoir's properties against our comprehensive screening criteria determines its suitability for H2 storage. (2) Using both homogeneous and multilayered gas reservoir models we explore the feasibility and efficiency of H2 storage. This phase involves an in-depth examination of reservoir behavior during the injection stage. (3) To enhance understanding of UHS performance sensitivity analyses investigate the impact of varying reservoir dimensions and injection/production pressures. The findings reveal the following: (a) Despite potential challenges associated with reservoir compaction and aquifer support the reservoir exhibits substantial promise as an H2 storage site. (b) Notably a pronounced increase in reservoir pressure manifests during the injection stage particularly in homogeneous reservoirs. (c) Furthermore optimizing injection-extraction cycle efficiency can be achieved by augmenting reservoir dimensions while maintaining a consistent thickness. To ensure a smooth transition to implementation further comprehensive investigations are advised including experimental and numerical studies to address injectivity concerns and explore storage site development. This evaluation framework is a valuable tool for assessing the potential of depleted gas reservoirs for large-scale hydrogen storage advancing global eco-friendly energy systems.
An Ageing Test Standards Analysis on Thermoplastic Liners of Type IV Composite Hydrogen Storage Tanks
Mar 2023
Publication
The liner of a carbon fiber fully reinforced composite tank with thermoplastic liner (type IV) works in a hydrogen environment with varying temperature and pressure profiles. The ageing performance of the thermoplastic liner may affect hydrogen permeability and the consequent storage capacity degrade the mechanical properties and even increase the leakage risks of type IV tanks. In this paper both testing procedures and evaluation parameters of an ageing test in a hydrogen environment required in several standards are compared and analyzed. Hydrogen static exposure in a high-temperature condition with a constant temperature and pressure is suggested to be a reasonable way to accelerate the ageing reaction of thermoplastic materials. A total of 192 h is considered a superior ageing test duration to balance the test economy and safety. The ageing test temperature in the high-temperature condition is suggested as no lower than 85 ◦C while the upper limit of test pressure is suggested to be 1.25 NWP. In addition the hydrogen permeation coefficient and mechanical properties are recognized as important parameters in ageing performance evaluation. Considering the actual service conditions the influence of temperature/pressure cycling depressurization rate and humidity on the ageing performance of thermoplastics in hydrogen are advised to be investigated experimentally.
Preliminary Analysis of Refilling Cold-adsorbed Hydrogen Tanks
Sep 2023
Publication
The effective storage of hydrogen is a critical challenge that needs to be overcome for it to become a widely used and clean energy source. Various methods exist for storing hydrogen including compression at high pressures liquefaction through extreme cooling (i.e. -253 °C) and storage with chemical compounds. Each method has its own advantages and disadvantages. MAST3RBoost (Maturing the Production Standards of Ultraporous Structures for High Density Hydrogen Storage Bank Operating on Swinging Temperatures and Low Compression) is a European funded Project aiming to establish a reliable benchmark for cold-adsorbed H2 storage (CAH2) at low compression levels (100 bar or below). This is achieved through the development of advanced ultraporous materials suitable for mobility applications such as hydrogen-powered vehicles used in road railway air and water transportation. The MAST3RBoost Project utilizes cutting-edge materials including Activated Carbons (ACs) and high-density MOFs (Metalorganic Frameworks) which are enhanced by Machine Learning techniques. By harnessing these materials the project seeks to create a groundbreaking path towards meeting industry goals. The project aims to develop the world's first adsorption-based demonstrator at a significant kg-scale. To support the design of the storage tank the project employs Computational Fluid Dynamics (CFD) software which allows for numerical investigations. In this paper a preliminary analysis of the tank refilling process is presented with a focus on the impact of the effect of the tank and hydrogen temperatures on quantity of hydrogen adsorbed.
Magnesium-Based Hydrogen Storage Alloys: Advances, Strategies, and Future Outlook for Clean Energy Applications
May 2024
Publication
Magnesium-based hydrogen storage alloys have attracted significant attention as promising materials for solid-state hydrogen storage due to their high hydrogen storage capacity abundant reserves low cost and reversibility. However the widespread application of these alloys is hindered by several challenges including slow hydrogen absorption/desorption kinetics high thermodynamic stability of magnesium hydride and limited cycle life. This comprehensive review provides an in-depth overview of the recent advances in magnesium-based hydrogen storage alloys covering their fundamental properties synthesis methods modification strategies hydrogen storage performance and potential applications. The review discusses the thermodynamic and kinetic properties of magnesium-based alloys as well as the effects of alloying nanostructuring and surface modification on their hydrogen storage performance. The hydrogen absorption/desorption properties of different magnesium-based alloy systems are compared and the influence of various modification strategies on these properties is examined. The review also explores the potential applications of magnesium-based hydrogen storage alloys including mobile and stationary hydrogen storage rechargeable batteries and thermal energy storage. Finally the current challenges and future research directions in this field are discussed highlighting the need for fundamental understanding of hydrogen storage mechanisms development of novel alloy compositions optimization of modification strategies integration of magnesium-based alloys into hydrogen storage systems and collaboration between academia and industry.
A Comparative Study on Energy Efficiency of the Maritime Supply Chains for Liquefied Hydrogen, Ammonia, Methanol and Natural Gas
Jun 2023
Publication
To cope with climate change emerging fuels- hydrogen ammonia and methanol- have been proposed as promising energy carriers that will replace part of the liquefied natural gas (LNG) in future maritime scenarios. Energy efficiency is an important indicator for evaluating the system but the maritime supply system for emerging fuels has yet to be revealed. In this study the energy efficiency of the maritime supply chain of hydrogen ammonia methanol and natural gas is investigated considering processes including production storage loading transport and unloading. A sensitivity analysis of parameters such as ambient temperature storage time pipeline length and sailing time is also carried out. The results show that hydrogen (2.366%) has the highest daily boil-off gas (BOG) rate and wastes more energy than LNG (0.413%) with ammonia and methanol both being lower than LNG. The recycling of BOG is of great importance to the hydrogen supply chain. When produced from renewable energy sources methanol (98.02%) is the most energy efficient followed by ammonia with hydrogen being the least (89.10%). This assessment shows from an energy efficiency perspective that ammonia and methanol have the potential to replace LNG as the energy carrier of the future and that hydrogen requires efficient BOG handling systems to increase competitiveness. This study provides some inspirations for the design of global maritime supply systems for emerging fuels.
Underground Hydrogen Storage (UHS) in Natural Storage Sites: A Perspective of Subsurface Characterization and Monitoring
Jan 2024
Publication
With the long-standing efforts of green transition in our society underground hydrogen storage (UHS) has emerged as a viable solution to buffering seasonal fluctuations of renewable energy supplies and demands. Like operations in hydrocarbon production and geological CO2 storage a successful UHS project requires a good understanding of subsurface formations while having different operational objectives and practical challenges. Similar to the situations in hydrocarbon production and geological CO2 storage in UHS problems the information of subsurface formations at the field level cannot be obtained through direct measurements due to the resulting high costs. As such there is a need for subsurface characterization and monitoring at the field scale which uses a certain history matching algorithm to calibrate a numerical subsurface model based on available field data. Whereas subsurface characterization and monitoring have been widely used in hydrocarbon production activities for a better understanding of hydrocarbon reservoirs to the best of our knowledge at present it appears to be a relatively less touched area in UHS problems. This work aims to narrow this noticed gap and investigates the use of an ensemble-based workflow for subsurface characterization and monitoring in a 3D UHS case study. Numerical results in this case study indicate that the ensemble-based workflow works reasonably well while also identifying some particular challenges that would be relevant to real-world problems.
Hydrogen Gas Compression for Efficient Storage: Balancing Energy and Increasing Density
May 2024
Publication
This article analyzes the processes of compressing hydrogen in the gaseous state an aspect considered important due to its contribution to the greater diffusion of hydrogen in both the civil and industrial sectors. This article begins by providing a concise overview and comparison of diverse hydrogen-storage methodologies laying the groundwork with an in-depth analysis of hydrogen’s thermophysical properties. It scrutinizes plausible configurations for hydrogen compression aiming to strike a delicate balance between energy consumption derived from the fuel itself and the requisite number of compression stages. Notably to render hydrogen storage competitive in terms of volume pressures of at least 350 bar are deemed essential albeit at an energy cost amounting to approximately 10% of the fuel’s calorific value. Multi-stage compression emerges as a crucial strategy not solely for energy efficiency but also to curtail temperature rises with an upper limit set at 200 ◦C. This nuanced approach is underlined by the exploration of compression levels commonly cited in the literature particularly 350 bar and 700 bar. The study advocates for a three-stage compression system as a pragmatic compromise capable of achieving high-pressure solutions while keeping compression work below 10 MJ/kg a threshold indicative of sustainable energy utilization.
Underground Hydrogen Storage in Salt Caverns: Laboratory Experiments to Determine Integrity of Rock Salt and Wellbore Through Effective Permeability Measurements
Dec 2024
Publication
Underground hydrogen storage in salt caverns is a promising solution for short-term storage allowing multiple cycles per year. This study experimentally investigates the integrity of such caverns and their wellbores under operating conditions typical of German salt caverns. Specifically we measure the permeability of rock salt cement (API Class G and High Magnesium Resistant (HMR+)) rock salt-anhydrite composites cement-salt composites and casing-cement composites. Rock salt demonstrates extremely low permeability (10− 23 m2 ) while casing-cement composites (HMR+) exhibit permeabilities similar to pure cement (10− 20 m2 or lower). Both salt-cement (HMR+) and casing-cement (HMR+) composites meet the strict tightness requirements for hydrogen storage (10− 19 m2 or less). While thin anhydrite layers in rock salt can increase permeability compaction can reduce it to levels comparable to rock salt. This study’s novelty lies in evaluating the feasibility of a real German cavern for hydrogen storage using a custom-built transient permeability setup capable of testing casing-cement composites at a 1:1 wellbore scale.
Pressure Decline and Gas Expansion in Underground Hydrogen Storage: A Pore-scale Percolation Study
Aug 2024
Publication
Using high-resolution micro-CT imaging at 2.98 μm/voxel we compared the percolation of hydrogen in gas injection with gas expansion for a hydrogen-brine system in Bentheimer sandstone at 1 MPa and 20 ◦C representing hydrogen storage in an aquifer. We introduced dimensionless numbers to quantify the contribution of advection and expansion to displacement. We analysed the 3D spatial distribution of gas and its displacement in both cases and demonstrated that in gas injection hydrogen can only advance from a connected cluster in an invasion-percolation type process while in gas expansion hydrogen can access more of the pore space even from disconnected clusters. The average gas saturation in the sample increased from 30% to 50% by gas expansion and we estimated that 10% of the expanded volume is attributed to hydrogen exsolution from the brine. This work emphasises the importance of studying the combined effects of pressure decline and gas withdrawal in hydrogen storage to assess the influence of gas expansion on remobilising trapped gases.
Optimizing Post-production Alternate Hydrogen Supply Chain Pathways - An Integrated TEA and LCA Approach
Dec 2024
Publication
This study presents a comprehensive techno-economic assessment (TEA) of alternative hydrogen supply chain (HSC) pathways with a focus on the conditioning transportation and reconditioning stages. The pathways assessed include compressed hydrogen liquefied hydrogen and ammonia as a hydrogen carrier. A distinctive feature of this study is its consideration of a broad range of operational capacities and transportation distances facility economies of scale and multiple vessel capacities. The TEA is complemented by a life cycle assessment (LCA) to incorporate environmental impacts ensuring a holistic analysis of economic and environmental tradeoffs. The results reveal that the compressed hydrogen pathway is optimal for short distances and low-demand scenarios with levelized costs of hydrogen (LCOH) ranging from $1.11/kg to $6.91/kg. Liquefied hydrogen shows economic competitiveness for medium distances with LCOH between $1.43/kg and $3.84/kg. Ammonia emerges as the most cost-effective for longer distances and higher demand levels with LCOH between $1.61/kg and $3.80/kg. However the LCA analysis revealed that the ammonia pathway incurs higher emissions particularly during the ammonia synthesis and cracking processes making it less promising from an integrated perspective. This integration of LCA results into the TEA framework provides a comprehensive view of each pathway accounting for both economic and environmental factors. This study provides a robust framework for guiding decision-makers in the development of an effective hydrogen supply chain integrating both economic and environmental considerations.
Analysis of Hydrogen Embrittlement on Aluminum Alloys for Vehicle-Mounted Hydrogen Storage Tanks: A Review
Aug 2021
Publication
High-pressure hydrogen tanks which are composed of an aluminum alloy liner and a carbon fiber wound layer are currently the most popular means to store hydrogen on vehicles. Nevertheless the aluminum alloy is easily affected by high-pressure hydrogen which leads to the appearance of hydrogen embrittlement (HE). Serious HE of hydrogen tank represents a huge dangers to the safety of vehicles and passengers. It is critical and timely to outline the mainstream approach and point out potential avenues for further investigation of HE. An analysis including the mechanism (including hydrogen-enhanced local plasticity model hydrogen-enhanced decohesion mechanism and hydrogen pressure theory) the detection (including slow strain rate test linearly increasing stress test and so on) and methods for the prevention of HE on aluminum alloys of hydrogen vehicles (such as coating) are systematically presented in this work. Moreover the entire experimental detection procedures for HE are expounded. Ultimately the prevention measures are discussed in detail. It is believed that further prevention measures will rely on the integration of multiple prevention methods. Successfully solving this problem is of great significance to reduce the risk of failure of hydrogen storage tanks and improve the reliability of aluminum alloys for engineering applications in various industries including automotive and aerospace.
Oxygen-rich Microporous Carbons with Exceptional Hydrogen Storage Capacity
Oct 2021
Publication
Porous carbons have been extensively investigated for hydrogen storage but to date appear to have an upper limit to their storage capacity. Here in an effort to circumvent this upper limit we explore the potential of oxygen-rich activated carbons. We describe cellulose acetate-derived carbons that combine high surface area (3800 m2 g−1 ) and pore volume (1.8 cm3 g−1 ) that arise almost entirely (>90%) from micropores with an oxygen-rich nature. The carbons exhibit enhanced gravimetric hydrogen uptake (8.1 wt% total and 7.0 wt% excess) at −196 °C and 20 bar rising to a total uptake of 8.9 wt% at 30 bar and exceptional volumetric uptake of 44 g l −1 at 20 bar and 48 g l −1 at 30 bar. At room temperature they store up to 0.8 wt% (excess) and 1.2 wt% (total) hydrogen at only 30 bar and their isosteric heat of hydrogen adsorption is above 10 kJ mol−1 .
Hydrogen Impact: A Review on Diffusibility, Embrittlement Mechanisms, and Characterization
Feb 2024
Publication
Hydrogen embrittlement (HE) is a broadly recognized phenomenon in metallic materials. If not well understood and managed HE may lead to catastrophic environmental failures in vessels containing hydrogen such as pipelines and storage tanks. HE can affect the mechanical properties of materials such as ductility toughness and strength mainly through the interaction between metal defects and hydrogen. Various phenomena such as hydrogen adsorption hydrogen diffusion and hydrogen interactions with intrinsic trapping sites like dislocations voids grain boundaries and oxide/matrix interfaces are involved in this process. It is important to understand HE mechanisms to develop effective hydrogen resistant strategies. Tensile double cantilever beam bent beam and fatigue tests are among the most common techniques employed to study HE. This article reviews hydrogen diffusion behavior mechanisms and characterization techniques.
Knowledge Production in Technological Innovation System: A Comprehensive Evaluation using a Multi-criteria Framework based on Patent Data - A Case Study on Hydrogen Storage
Jan 2025
Publication
Knowledge production activity is central within a technological innovation system. The number of patent ap plications is commonly used to evaluate this activity. However it is subject to bias and inaccurate evaluations can occur. This article proposes a multi-criteria framework based on seven complementary patent indicators taking into account the persistence commitment and coherence of knowledge production activities for a more comprehensive evaluation. We demonstrate the value of our proposal through a case study on hydrogen storage comparing patent data since 2000 about three technological solutions: physical chemical and adsorption technologies. Our framework clearly shows that physical hydrogen storage is the most advanced in terms of knowledge production despite not having the highest number of patent applications.
2D MXene: From Synthesis to Storage - Exploring their Potential as Sparking Materials for Hydrogen Storage
Jul 2025
Publication
In the advancing landscape of sustainable energy the development of efficient and reversible hydrogen storage materials operable under ambient conditions remains a critical challenge for material scientists and the broader research community. Hydrogen owing to its exceptionally high energy density is regarded as a leading candidate for facilitating the transition from conventional fossil fuels to cleaner renewable energy systems. However alongside its production the safe and efficient storage of hydrogen presents a significant bottleneck due to its low volumetric density and associated safety concerns.<br/>Conventional storage techniques such as high-pressure compression and cryogenic liquefaction though widely used demand complex infrastructure and carry substantial safety risks. These limitations have steered growing interest toward solid-state hydrogen storage systems that rely on physisorption or chemisorption mechanisms preferably operating near ambient conditions. Consequently the pursuit of materials with favourable thermodynamics and kinetics for reversible hydrogen uptake and release has become imperative. Among the emerging candidates MXenes a class of two-dimensional (2D) materials comprising transition metal carbides nitrides or carbonitrides have garnered significant attention due to their high surface area tuneable surface chemistry and excellent conductivity.<br/>Despite the growing body of literature on hydrogen storage using MXenes a comprehensive evaluation that bridges the gap between theoretical predictions and experimental realities remains limited. This review addresses that gap by critically examining current strategies for solid-state hydrogen storage with a particular emphasis on MXene-based materials. It highlights the influence of synthesis techniques on structural properties discusses the mechanisms of hydrogen interaction with MXene surfaces and evaluates their practical implications in real-world applications. While the potential of MXenes in hydrogen storage is considerable it is not yet fully realized. This article provides an in-depth assessment of the current advancements challenges and future directions for MXene-based materials in the context of hydrogen storage offering valuable insights for both fundamental research and applied energy systems.
Exploring Decentralized Ammonia Synthesis for Hydrogen Storage and Transport: A Comprehensive CFD Investigation with Experimental Validation and Parametric Study
Sep 2023
Publication
Hydrogen energy plays a vital role in the transition towards a carbon-neutral society but faces challenges in storage and transport as well as in production due to fluctuations in renewable electricity generation. Ammonia (NH3 ) as a carbon-neutral hydrogen carrier offers a promising solution to the energy storage and transport problem. To realize its potential and support the development of a hydrogen economy exploring NH3 synthesis in a decentralized form that integrates with distributed hydrogen production systems is highly needed. In this study a computational fluid dynamics (CFD) model for the Ruthenium (Ru) catalysts-based Haber– Bosch reactor is developed. First a state-of-the-art kinetic model comprehensively describing the complex catalytic reaction is assessed for its sensitivity and applicability to temperature pressure and conversion. Then the kinetic model is integrated into the CFD model and its accuracy is verified through comparison with experimental data obtained from different Ru-based catalysts and operation conditions. Detailed CFD results for a given case are presented offering a visual understanding of thermal gradients and species distributions inside the reactor. Finally a CFD-based parametric study is performed to reveal the impacts of key operation parameters and optimize the NH3 synthesis reactor. The results show that the NH3 production rate is predominantly influenced by temperature with a two-fold difference observed for every 30 ◦C variation while pressure primarily affects the equilibrium. Additionally the affecting mechanism of space velocity is thoroughly discussed and the best value for efficient NH3 synthesis is found to be 180000 h−1. In conclusion the CFD model and simulation results provide valuable insights for the design and control of decentralized NH3 synthesis reactor and operation contributing to the advancement of sustainable energy technologies.
Energy Storage Strategy - Narrative
Feb 2023
Publication
This narrative document sets out the main rationale for hydrogen storage development at scale in the UK: - To meet net zero the UK will need considerable energy storage - Hydrogen storage will be a major and essential part of this - Physical hydrogen storage is needed in the UK - Only geological hydrogen storage can deliver at the scale needed within the timescales for net zero - Geological hydrogen storage should be supported through a viable business model now to ensure it comes online in the 2030s.
Hydrogen Storage Capacity of Salt Caverns and Deep Aquifers Versus Demand for Hydrogen Storage: A Case Study of Poland
Nov 2023
Publication
Geological structures in deep aquifers and salt caverns can play an important role in large-scale hydrogen storage. However more work needs to be done to address the hydrogen storage demand for zero-emission energy systems. Thus the aim of the article is to present the demand for hydrogen storage expressed in the number of salt caverns in bedded rock salt deposits and salt domes or the number of structures in deep aquifers. The analysis considers minimum and maximum hydrogen demand cases depending on future energy system configurations in 2050. The method used included the estimation of the storage capacity of salt caverns in bedded rock salt deposits and salt domes and selected structures in deep aquifers. An estimation showed a large hydrogen storage potential of geological structures. In the case of analyzed bedded rock salt deposits and salt domes the average storage capacity per cavern is 0.05–0.09 TWhH2 and 0.06–0.20 TWhH2 respectively. Hydrogen storage capacity in analyzed deep aquifers ranges from 0.016 to 4.46 TWhH2. These values indicate that in the case of the upper bound for storage demand there is a need for the 62 to 514 caverns depending on considered bedded rock salt deposits and salt domes or the 9 largest analyzed structures in deep aquifers. The results obtained are relevant to the discussion on the global hydrogen economy and the methodology can be used for similar considerations in other countries.
Laboratory Studies on Underground H2 Storage: Bibliometric Analysis and Review of Current Knowledge
Dec 2024
Publication
: The global demand for energy and the need to mitigate climate change require a shift from traditional fossil fuels to sustainable and renewable energy alternatives. Hydrogen is recognized as a significant component for achieving a carbon-neutral economy. This comprehensive review examines the underground hydrogen storage and particularly laboratory-scale studies related to rock– hydrogen interaction exploring current knowledge. Using bibliometric analysis of data from the Scopus and Web of Science databases this study reveals an exponential increase in scientific publications post-2015 which accounts for approximately 85.26% of total research output in this field and the relevance of laboratory experiments to understand the physicochemical interactions of hydrogen with geological formations. Processes in underground hydrogen storage are controlled by a set of multi-scale parameters including solid properties (permeability porosity composition and geomechanical properties) and fluid properties (liquid and gas density viscosity etc.) together with fluid–fluid and solid–fluid interactions (controlled by solubility wettability chemical reactions etc.). Laboratory experiments aim to characterize these parameters and their evolution simulating real-world storage conditions to enhance the reliability and applicability of findings. The review emphasizes the need to expand research efforts globally to comprehensively address the currently existing issues and knowledge gaps.
A Review on Underground Gas Storage Systems: Natural Gas, Hydrogen and Carbon Sequestration
May 2023
Publication
The concept of underground gas storage is based on the natural capacity of geological formations such as aquifers depleted oil and gas reservoirs and salt caverns to store gases. Underground storage systems can be used to inject and store natural gas (NG) or hydrogen which can be withdrawn for transport to end-users or for use in industrial processes. Geological formations can additionally be used to securely contain harmful gases such as carbon dioxide deep underground by means of carbon capture and sequestration technologies. This paper defines and discusses underground gas storage highlighting commercial and pilot projects and the behavior of different gases (i.e. CH4 H2 and CO2) when stored underground as well as associated modeling investigations. For underground NG/H2 storage the maintenance of optimal subsurface conditions for efficient gas storage necessitates the use of a cushion gas. Cushion gas is injected before the injection of the working gas (NG/H2). The behavior of cushion gas varies based on the type of gas injected. Underground NG and H2 storage systems operate similarly. However compared to NG storage several challenges could be faced during H2 storage due to its low molecular mass. Underground NG storage is widely recognized and utilized as a reference for subsurface H2 storage systems. Furthermore this paper defines and briefly discusses carbon capture and sequestration underground. Most reported studies investigated the operating and cushion gas mixture. The mixture of operating and cushion gas was studied to explore how it could affect the recovered gas quality from the reservoir. The cushion gas was shown to influence the H2 capacity. By understanding and studying the different underground system technologies future directions for better management and successful operation of such systems are thereby highlighted.
Innovations in Hydrogen Storage Materials: Synthesis, Applications, and Prospects
Jul 2024
Publication
Hydrogen globally recognized as the most efficient and clean energy carrier holds the potential to transform future energy systems through its use as a fuel and chemical resource. Although progress has been made in reversible hydrogen adsorption and release challenges in storage continue to impede widespread adoption. This review explores recent advancements in hydrogen storage materials and synthesis methods emphasizing the role of nanotechnology and innovative synthesis techniques in enhancing storage performance and addressing these challenges to drive progress in the field. The review provides a comprehensive overview of various material classes including metal hydrides complex hydrides carbon materials metal-organic frameworks (MOFs) and porous materials. Over 60 % of reviewed studies focused on metal hydrides and alloys for hydrogen storage. Additionally the impact of nanotechnology on storage performance and the importance of optimizing synthesis parameters to tailor material properties for specific applications are summarized. Various synthesis methods are evaluated with a special emphasis on the role of nanotechnology in improving storage performance. Mechanical milling emerges as a commonly used and cost-effective method for fabricating intermetallic hydrides capable of adjusting hydrogen storage properties. The review also explores hydrogen storage tank embrittlement mechanisms particularly subcritical crack growth and examines the advantages and limitations of different materials for various applications supported by case studies showcasing real-world implementations. The challenges underscore current limitations in hydrogen storage materials highlighting the need for improved storage capacity and kinetics. The review also explores prospects for developing materials with enhanced performance and safety providing a roadmap for ongoing advancements in the field. Key findings and directions for future research in hydrogen storage materials emphasize their critical role in shaping future energy systems.
Multi-criteria Site Selection Workflow for Geological Storage of Hydrogen in Depleted Gas Fields: A Case for the UK
Oct 2023
Publication
Underground hydrogen storage (UHS) plays a critical role in ensuring the stability and security of the future clean energy supply. However the efficiency and reliability of UHS technology depend heavily on the careful and criteria-driven selection of suitable storage sites. This study presents a hybrid multi-criteria decision-making framework integrating the Analytical Hierarchy Process (AHP) and Preference Ranking Organisation Method for Enrichment of Evaluations (PROMETHEE) to identify and select the best hydrogen storage sites among depleted gas reservoirs in the UK. To achieve this a new set of site selection criteria is proposed in light of the technical and economic aspects of UHS including location reservoir rock quality and tectonic characteristics maximum achievable hydrogen well deliverability rate working gas capacity cushion gas volume requirement distance to future potential hydrogen clusters and access to intermittent renewable energy sources (RESs). The framework is implemented to rank 71 reservoirs based on their potential and suitability for UHS. Firstly the reservoirs are thoroughly evaluated for each proposed criterion and then the AHP-PROMETHEE technique is employed to prioritise the criteria and rank the storage sites. The study reveals that the total calculated working gas capacity based on single-well plateau withdrawal rates is around 881 TWh across all evaluated reservoirs. The maximum well deliverability rates for hydrogen withdrawal are found to vary considerably among the sites; however 22 % are estimated to have deliverability rates exceeding 100 sm3 /d and 63 % are located within a distance of 100 km from a major hydrogen cluster. Moreover 70 % have access to nearby RESs developments with an estimated cumulative RESs capacity of approximately 181 GW. The results highlight the efficacy of the proposed multicriteria site selection framework. The top five highest-ranked sites for UHS based on the evaluated criteria are the Cygnus Hamilton Saltfleetby Corvette and Hatfield Moors gas fields. The insights provided by this study can contribute to informed decision-making sustainable development and the overall progress of future UHS projects within the UK and globally.
Computational Predictions of Hydrogen-assisted Fatigue Crack Growth
May 2024
Publication
A new model is presented to predict hydrogen-assisted fatigue. The model combines a phase field description of fracture and fatigue stress-assisted hydrogen diffusion and a toughness degradation formulation with cyclic and hydrogen contributions. Hydrogen-assisted fatigue crack growth predictions exhibit an excellent agreement with experiments over all the scenarios considered spanning multiple load ratios H2 pressures and loading frequencies. These are obtained without any calibration with hydrogen-assisted fatigue data taking as input only mechanical and hydrogen transport material properties the material’s fatigue characteristics (from a single test in air) and the sensitivity of fracture toughness to hydrogen content. Furthermore the model is used to determine: (i) what are suitable test loading frequencies to obtain conservative data and (ii) the underestimation made when not pre-charging samples. The model can handle both laboratory specimens and large-scale engineering components enabling the Virtual Testing paradigm in infrastructure exposed to hydrogen environments and cyclic loading.
Small-Scale High-Pressure Hydrogen Storage Vessels: A Review
Feb 2024
Publication
Nowadays high-pressure hydrogen storage is the most commercially used technology owing to its high hydrogen purity rapid charging/discharging of hydrogen and low-cost manufacturing. Despite numerous reviews on hydrogen storage technologies there is a relative scarcity of comprehensive examinations specifically focused on high-pressure gaseous hydrogen storage and its associated materials. This article systematically presents the manufacturing processes and materials used for a variety of high-pressure hydrogen storage containers including metal cylinders carbon fiber composite cylinders and emerging glass material-based hydrogen storage containers. Furthermore it introduces the relevant principles and theoretical studies showcasing their advantages and disadvantages compared to conventional high-pressure hydrogen storage containers. Finally this article provides an outlook on the future development of high-pressure hydrogen storage containers.
A General Criterion for the Design and Operation of Flexible Hydrogen Storage in Power-to-X Processed
Dec 2024
Publication
This paper introduces a general criterion for the optimal design and operation of hydrogen storage tanks. Specifically the proposed procedure identifies the optimal delivery schedule that minimizes the capacity of material storage systems. Indeed many manufacturing processes need some buffer storage to administer mass flows appropriately according to the operating needs (one class above all: Power-to-X processes) and have one of their highest expenditures right in those tanks when proving not sufficiently flexible. Hence the novelty of the proposed method lies in a rigorous mathematical formulation that converts arbitrarily fluctuating inlet streams into optimally fluctuating outlet streams that minimize the storage volume and comply with different operating requirements. The criterion is validated by considering the techno-economic assessment of a chemical plant featuring a dedicated green hydrogen production facility that feeds the process. Specifically the required capacity of the “Flexible” hydrogen buffer storage which connects the green hydrogen generation system to the conversion process significantly decreases by 91.31%–99.31% (depending on the flexibility ranges enabled by the downstream conversion process) compared to the “Rigid” storage alternative based on a constant outlet mass flow withdrawal coinciding with the hydrogen consumption rate at nominal operating conditions. Correspondingly the resulting levelized cost of hydrogen benefits accordingly ranging from 4.19 to 6.03 USD/kg (California 2023).
Mechanistic Evaluation of the Reservoir Engineering Performance for the Underground Hydrogen Storage in a Deep North Sea Aquifer
Jul 2023
Publication
Underground hydrogen storage (UHS) in aquifers salt caverns and depleted hydrocarbon reservoirs allows for the storage of larger volumes of H2 compared to surface storage in vessels. In this work we investigate the impact of aquifer-related mechanisms and parameters on the performance of UHS in an associated North Sea aquifer using 3D numerical compositional simulations. Simulation results revealed that the aquifer's permeability heterogeneity has a significant impact on the H2 recovery efficiency where a more homogenous rock would lead to improved H2 productivity. The inclusion of relative permeability hysteresis resulted in a drop in the H2 injectivity and recovery due to H2 discontinuity inside the aquifer which leads to residual H2 during the withdrawal periods. In contrast the effects of hydrogen solubility and hydrogen diffusion were negligible when studied each in isolation from other factors. Hence it is essential to properly account for hysteresis and heterogeneity when evaluating UHS in aquifers.
Environmental Assessment of a Hydrogen Supply Chain Using LOHC System with Novel Low-PGM Catalysts: A Life Cycle Approach
Nov 2024
Publication
Hydrogen has emerged as a key element in the transition to a sustainable energy model. Among hydrogen storage and transport technologies liquid organic hydrogen carriers (LOHCs) stand out as a promising alternative for large-scale long-term use. Catalysts essential in these systems are usually composed of platinum group metals (PGMs) over alumina known for their high cost and scarcity. This study analyzes the overall environmental impact of the LOHC benzyltoluene/perhydro-benzyltoluene-based hydrogen supply chain by means of the life cycle assessment (LCA) focusing on the synthesis processes of novel low-PGM catalysts which remain under explored in existing literature. The results identify dehydrogenation as the most impactful step due to significant heat consumption and highlight the substantial environmental footprint associated with the use of platinum in catalyst production. This research provides crucial insights into the environmental implications of LOHC systems particularly the role of novel low-PGM catalysts and offers guidance for their future large-scale applications.
Techno-economic Assessment of Liquid Carrier Methods for Intercontinental Shipping of Hydrogen: A Case Study
Nov 2024
Publication
As global economies seek to transition to low-carbon energy systems to achieve net zero targets hydrogen has potential to play a key role to decarbonise sectors that are unsuited to electrification or where long-term energy storage is required. Hydrogen can also assist in enabling decentralized renewable power generation to satisfy higher electricity demand to match the scale-up of electrified technologies. In this context suitable transport storage and distribution networks will be essential to connect hydrogen generation and utilisation sites. This paper presents a techno-economic impact evaluation of international marine hydrogen transportation between Canada and the Netherlands comparing liquid hydrogen ammonia and a dibenzyl toluene liquid organic hydrogen carrier (LOHC) as potential transport vectors. Economic costs energy consumption and losses in each phase of the transportation system were analysed for each vector. Based on the devised scenarios our model suggests levelised costs of hydrogen of 6.35–9.49 $2022/kgH2 and pathway efficiencies of 55.6–71.9%. While liquid hydrogen was identified as the most cost-competitive carrier sensitivity analysis revealed a merit order for system optimisation strategies based upon which LOHC could outperform both liquid hydrogen and ammonia in the future.
A Review on the Overall Performance of Metal Hydride-Based Hydrogen Storage Systems
Mar 2025
Publication
Metal hydride-based hydrogen storage (MHHS) has been used for several purposes including mobile and stationary applications. In general the overall MHHS performance for both applications depends on three main factors which are the appropriate selection of metal hydride material uses design configurations of the MHHS based on the heat exchanger and overall operating conditions. However there are different specific requirements for the two applications. The weight of the overall MHHS is the key requirement for mobile applications while hydrogen storage capacity is the key requirement for stationary applications. Based on these requirements several techniques have been recently used to enhance MHHS performance by mostly considering the faster hydrogen absorption/desorption reaction. Considering metal hydride (MH) materials their low thermal conductivity significantly impacts the hydrogen absorption/desorption reaction. For this purpose a comprehensive understanding of these three main factors and the hydrogen absorption/desorption reaction is critical and it should be up to date to obtain the suitable MHHS performance for all related applications. Therefore this article reviews the key techniques which have recently been applied for the enhancement of MHHS performance. In the review it is demonstrated that the design and layout of the heat exchanger greatly affect the performance of the internal heat exchanger. The initial temperature of the heat transfer fluid and hydrogen supply pressure are the main parameters to increase the hydrogen sorption rate and specific heating power. The higher supply pressure results in the improvement in specific heating power. For the metal hydride material selection under the consideration of mobile applications and stationary applications it is important to strike trade-offs between hydrogen storage capacity weight material cost and effective thermal conductivity.
Hydrogen Pipelines and Embrittlement in Gaseous Environments: An Up-to-date Review
Mar 2025
Publication
Pipelines represent the most economical and efficient means for transporting hydrogen in large volumes across vast distances contributing to accelerated realization of hydrogen economy. Nowadays the development of hydrogen pipeline projects including repurposing existing pipelines for hydrogen service has become a global interest especially in those major energy-producing and energy-consuming countries. However steel pipelines are susceptible to hydrogen embrittlement (HE) in high-pressure hydrogen gas environments potentially leading to pipeline failures. In this review we establish a comprehensive knowledge base for comprehending testing and evaluating the gaseous HE in pipelines by a thorough examination of relevant research work. In addition to an overview of some major hydrogen pipeline projects in the world the article consists of four integral parts essential to gaseous HE studies namely methods for exposure of steels to high-pressure hydrogen gas; measurements of the quantity of H atoms inside the steels; stress-strain behavior of pipeline steels under highpressure hydrogen gas exposure; and fracture and fatigue testing of pre-cracked steels within gaseous environments. Further research into gaseous HE in pipelines focuses on developing standardized quantitative and consistent methods to assess and define the susceptibility of pipelines to gaseous HE.
Electrochemical Compression Technologies for High-pressure Hydrogen: Current Status, Challenges and Perspective
Aug 2020
Publication
Hydrogen is an ideal energy carrier in future applications due to clean byproducts and high efciency. However many challenges remain in the application of hydrogen including hydrogen production delivery storage and conversion. In terms of hydrogen storage two compression modes (mechanical and non-mechanical compressors) are generally used to increase volume density in which mechanical compressors with several classifcations including reciprocating piston compressors hydrogen diaphragm compressors and ionic liquid compressors produce signifcant noise and vibration and are expensive and inefcient. Alternatively non-mechanical compressors are faced with issues involving large-volume requirements slow reaction kinetics and the need for special thermal control systems all of which limit large-scale development. As a result modular safe inexpensive and efcient methods for hydrogen storage are urgently needed. And because electrochemical hydrogen compressors (EHCs) are modular highly efcient and possess hydrogen purifcation functions with no moving parts they are becoming increasingly prominent. Based on all of this and for the frst time this review will provide an overview of various hydrogen compression technologies and discuss corresponding structures principles advantages and limitations. This review will also comprehensively present the recent progress and existing issues of EHCs and future hydrogen compression techniques as well as corresponding containment membranes catalysts gas difusion layers and fow felds. Furthermore engineering perspectives are discussed to further enhance the performance of EHCs in terms of the thermal management water management and the testing protocol of EHC stacks. Overall the deeper understanding of potential relationships between performance and component design in EHCs as presented in this review can guide the future development of anticipated EHCs.
Life Cycle Assessment of Renewable Hydrogen Transport by Ammonia
Nov 2024
Publication
Ammonia is a promising hydrogen carrier for enabling the efficient transport of hydrogen as observed by the many hydrogen transport projects using ammonia. For the clean energy future understanding environmental impacts of the transport system is important. This study conducts life cycle assessment (LCA) for the marine transport of renewable hydrogen using ammonia as the hydrogen carrier. The LCA considered renewable hydrogen produced from four systems; wind-powered electrolysis gasification of forest residue anaerobic digestion of food waste and landfill gas reforming; followed by Haber-Bosch ammonia synthesis using the renewable hydrogen and nitrogen produced from air separation. The ammonia was then transported 11000 km by sea to a destination facility where it was decomposed using either Ru or Ni catalysts to obtain hydrogen. Among the four hydrogen transport systems operated with renewable energy electrolysis-hydrogen system presented the highest global warming impact of 3.31 kg CO2 eq/kg H2 due to electricity use for the electrolysis whereas simpler processes based on a landfill gas system led to the lowest impact of 2.27 kg CO2 eq/kg H2. Process energy consumption was the major contributor to global warming impact with 27%–49.2% of contri bution. The consumption of metals and energy during wind turbine construction resulted in the most significant impact in six out of 12 midpoint impact categories for the electrolysis-hydrogen system which also led to the highest endpoint impacts. The endpoint impacts of the four systems were in the order of electrolysis > food waste > forest residue > landfill gas (from high to low) for both endpoint human health and ecosystems impacts. Ammonia decomposition using Ru catalysts exhibited slightly lower global warming impact than Ni catalysts while final purification of hydrogen by vanadium membrane presented 4.8% lower impacts than the purification by pressure swing adsorption. Large-scale hydrogen supply chains can be achieved by technological improve ment and support of policies and financial schemes.
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