Transmission, Distribution & Storage
Influence of Carbon Catalysts on the Improvement of Hydrogen Storage Properties in a Body-Centered Cubic Solid Solution Alloy
Jun 2021
Publication
Body-centered cubic (BCC) alloys are considered as promising materials for hydrogen storage with high theoretical storage capacity (H/M ratio of 2). Nonetheless they often suffer from sluggish kinetics of hydrogen absorption and high hydrogen desorption temperature. Carbon materials are efficient hydrogenation catalysts however their influence on the hydrogen storage properties of BCC alloy has not been comprehensively studied. Therefore in this paper composites obtained by milling of carbon catalysts (carbon nanotubes mesoporous carbon carbon nanofibers diamond powder graphite fullerene) and BCC alloy (Ti1.5V0.5) were extensively studied in the non-hydrogenated and hydrogenated state. The structure and microstructure of the obtained materials were studied by scanning and transmission electron microscopes X-ray diffraction (XRD) and Raman spectroscopy. XRD and Raman measurements showed that BCC alloy and carbon structures were in most cases intact after the composite synthesis. The hydrogenation/dehydrogenation studies showed that all of the used carbon catalysts significantly improve the hydrogenation kinetics reduce the activation energy of the dehydrogenation process and decrease the dehydrogenation temperature (by nearly 100 K). The superior kinetic properties were measured for the composite with 5 wt % of fullerene that absorbs 3.3 wt % of hydrogen within 1 min at room temperature.
Strength, Hardness, and Ductility Evidence of Solid Solution Strengthening and Limited Hydrogen Embrittlement in the Alloy System Palladium-Copper (Cu wt. % 5–25)
Jul 2021
Publication
Strength hardness and ductility characteristics were determined for a series of palladium-copper alloys that compositionally vary from 5 to 25 weight percent copper. Alloy specimens subjected to vacuum annealing showed clear evidence of solid solution strengthening. These specimens showed as a function of increasing copper content increased yield strength ultimate strength and Vickers microhardness while their ductility was little affected by compositional differences. Annealed alloy specimens subsequently subjected to exposure to hydrogen at 323 K and PH2 = 1 atm showed evidence of hydrogen embrittlement up to a composition of ~15 wt. % Cu. The magnitude of the hydrogen embrittlement decreased with increasing copper content in the alloy.
Injection of Gaseous Hydrogen into a Natural Gas Pipeline
May 2022
Publication
The injection of pure hydrogen at a T-junction into a horizontal pipe carrying natural gas is analysed computationally to understand the influence of blending and pipe geometry (diameter ratio various 90 orientations) on mixing for a target of 4.8e20% volume fraction hydrogen blend. The strongly inhomogeneous distribution of hydrogen within the pipe flow and on the pipe walls could indicate the location of potential pipe material degradation including embrittlement effects. The low molecular mass of hydrogen reduces the penetration of a side-branch flow and increases the buoyancy forces leading to stratification with high hydrogen concentrations on the upper pipe surface downstream of the branch. Top-side injection leads to the hydrogen concentration remaining >40% for up to 8 pipe diameters from the injection point for volumetric dilutions ( D) less than 30%. Under-side injection promotes mixing within the flow interior and reduces wall concentration at the lower surface compared to top-side injection. The practical implications for these results in terms of mixing requirements and the contrasting constraint of codes of practice and energy demands are discussed.
Risk Assessment of the Large-Scale Hydrogen Storage in Salt Caverns
May 2021
Publication
Salt caverns are accepted as an ideal solution for high-pressure hydrogen storage. As well as considering the numerous benefits of the realization of underground hydrogen storage (UHS) such as high energy densities low leakage rates and big storage volumes risk analysis of UHS is a required step for assessing the suitability of this technology. In this work a preliminary quantitative risk assessment (QRA) was performed by starting from the worst-case scenario: rupture at the ground of the riser pipe from the salt cavern to the ground. The influence of hydrogen contamination by bacterial metabolism was studied considering the composition of the gas contained in the salt caverns as time variable. A bow-tie analysis was used to highlight all the possible causes (basic events) as well as the outcomes (jet fire unconfined vapor cloud explosion (UVCE) toxic chemical release) and then consequence and risk analyses were performed. The results showed that a UVCE is the most frequent outcome but its effect zone decreases with time due to the hydrogen contamination and the higher contents of methane and hydrogen sulfide.
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
A Comprehensive Evaluation of a Novel Integrated System Consisting of Hydrogen Boil-off Gas Reliquifying Process and Polymer Exchange Membrane Fuel Cell Using Exergoeconomic and Markov Analyses
Dec 2021
Publication
The price of constructing hydrogen generation units is very high and sometimes it is not possible to build them in the desired location so the transfer of hydrogen from the hydrogen generation system to the units that need it is justified. Since the storage of hydrogen gas needs a large volume and its transportation is very complex so if hydrogen is stored in liquid form this problem can be resolved. In transporting liquid hydrogen (LH2) over long distances owing to heat transfer to the environment the LH2 vaporizes forming boil-off gas (BOG). Herein in lieu of only reliquifying the BOG this study proposes and assesses a system employing the BOG partially as feed for a novel liquefaction process and also the remaining utilized in a proton exchange membrane fuel cell (PEMFC) to generate power. Using the cold energy of the onsite liquid oxygen utility of the LH2 cargo vessel the mixed refrigerant liquefaction cycle is further cooled down. In this regard by using 130 kg/h BOG as input 60.37 kg/h of liquid hydrogen is produced and the rest enters PEMFC with 552.7 kg/h oxygen to produce 1592 kW of power. The total thermal efficiency of the integrated system and electrical efficiency of the PEMFC is 83.18% and 68.76% respectively. Regarding the liquefaction cycle its specific power consumption (SPC) and coefficient of performance (COP) were achieved at 3.203 kWh/kgLH2 and 0.1876 respectively. The results of exergy analysis show that the exergy destruction of the whole system is 937.4 kW and also its exergy efficiency is calculated to be 58.38%. Exergoeconomic and Markov analyses have also been applied to the integrated system. Also by changing the important parameters of PEMFC its optimal performance has been extracted.
A Review of Factors Affecting SCC Initiation and Propagation in Pipeline Carbon Steels
Aug 2022
Publication
Pipelines have been installed and operated around the globe to transport oil and gas for decades. They are considered to be an effective economic and safe means of transportation. The major concern in their operation is corrosion. Among the different forms of corrosion stress corrosion cracking (SCC) which is caused by stresses induced by internal fluid flow or other external forces during the pipeline’s operation in combined action with the presence of a corrosive medium can lead to pipeline failure. In this paper an extensive review of different factors affecting SCC of pipeline steels in various environmental conditions is carried out to understand their impact. Several factors such as temperature presence of oxidizers (O2 CO2 H2S etc.) composition and concentration of medium pH applied stress and microstructure of the metal/alloy have been established to affect the SCC of pipeline steels. SCC susceptibility of a steel at a particular temperature strongly depends on the type and composition of the corrosive medium and microstructure. It was observed that pipeline steels with water quenched and quenched and tempered heat treatments such as those that consist of acicular ferrite or bainitic ferrite grains are more susceptible to SCC irrespective of solution type and composition. Applied stress stress concentration and fluctuating stress facilitates SCC initiation and propagation. In general the mechanisms for crack initiation and propagation in near-neutral solutions are anodic dissolution and hydrogen embrittlement.
Strategies for the Adoption of Hydrogen-Based Energy Storage Systems: An Exploratory Study in Australia
Aug 2022
Publication
A significant contribution to the reduction of carbon emissions will be enabled through the transition from a centralised fossil fuel system to a decentralised renewable electricity system. However due to the intermittent nature of renewable energy storage is required to provide a suitable response to dynamic loads and manage the excess generated electricity with utilisation during periods of low generation. This paper investigates the use of stationary hydrogen-based energy storage systems for microgrids and distributed energy resource systems. An exploratory study was conducted in Australia based on a mixed methodology. Ten Australian industry experts were interviewed to determine use cases for hydrogen-based energy storage systems’ requirements barriers methods and recommendations. This study suggests that the current cost of the electrolyser fuel cell and storage medium and the current low round-trip efficiency are the main elements inhibiting hydrogen-based energy storage systems. Limited industry and practical experience are barriers to the implementation of hydrogen storage systems. Government support could help scale hydrogen-based energy storage systems among early adopters and enablers. Furthermore collaboration and knowledge sharing could reduce risks allowing the involvement of more stakeholders. Competition and innovation could ultimately reduce the costs increasing the uptake of hydrogen storage systems.
Large-scale Long-distance Land-based Hydrogen Transportation Systems: A Comparative Techno-economic and Greenhouse Gas Emission Assessment
Aug 2022
Publication
Interest in hydrogen as an energy carrier is growing as countries look to reduce greenhouse gas (GHG) emissions in hard-to-abate sectors. Previous works have focused on hydrogen production well-to-wheel analysis of fuel cell vehicles and vehicle refuelling costs and emissions. These studies use high-level estimates for the hydrogen transportation systems that lack sufficient granularity for techno-economic and GHG emissions analysis. In this work we assess and compare the unit costs and emission footprints (direct and indirect) of 32 systems for hydrogen transportation. Process-based models were used to examine the transportation of pure hydrogen (hydrogen pipeline and truck transport of gaseous and liquified hydrogen) hydrogen-natural gas blends (pipeline) ammonia (pipeline) and liquid organic hydrogen carriers (pipeline and rail). We used sensitivity and uncertainty analyses to determine the parameters impacting the cost and emission estimates. At 1000 km the pure hydrogen pipelines have a levelized cost of $0.66/kg H2 and a GHG footprint of 595 gCO2eq/kg H2. At 1000 km ammonia liquid organic hydrogen carrier and truck transport scenarios are more than twice as expensive as pure hydrogen pipeline and hythane and more than 1.5 times as expensive at 3000 km. The GHG emission footprints of pure hydrogen pipeline transport and ammonia transport are comparable whereas all other transport systems are more than twice as high. These results may be informative for government agencies developing policies around clean hydrogen internationally.
Hydrogen-Enriched Compressed Natural Gas Network Simulation for Consuming Green Hydrogen Considering the Hydrogen Diffusion Process
Sep 2022
Publication
Transporting green hydrogen by existing natural gas networks has become a practical means to accommodate curtailed wind and solar power. Restricted by pipe materials and pressure levels there is an upper limit on the hydrogen blending ratio of hydrogen-enriched compressed natural gas (HCNG) that can be transported by natural gas pipelines which affects whether the natural gas network can supply energy safely and reliably. To this end this paper investigates the effects of the intermittent and fluctuating green hydrogen produced by different types of renewable energy on the dynamic distribution of hydrogen concentration after it is blended into natural gas pipelines. Based on the isothermal steady-state simulation results of the natural gas network two convection–diffusion models for the dynamic simulation of hydrogen injections are proposed. Finally the dynamic changes of hydrogen concentration in the pipelines under scenarios of multiple green hydrogen types and multiple injection nodes are simulated on a seven-node natural gas network. The simulation results indicate that compared with the solar-power-dominated hydrogen productionblending scenario the hydrogen concentrations in the natural gas pipelines are more uniformly distributed in the wind-power-dominated scenario and the solar–wind power balance scenario. To be specific in the solar-power-dominated scenario the hydrogen concentration exceeds the limit for more time whilst the overall hydrogen production is low and the local hydrogen concentration in the natural gas network exceeds the limit for nearly 50% of the time in a day. By comparison in the wind-power-dominated scenario all pipelines can work under safe conditions. The hydrogen concentration overrun time in the solar–wind power balance scenario is also improved compared with the solar-power-dominated scenario and the limit-exceeding time of the hydrogen concentration in Pipe 5 and Pipe 6 is reduced to 91.24% and 91.99% of the solar-power-dominated scenario. This work can help verify the day-ahead scheduling strategy of the electricity-HCNG integrated energy system (IES) and provide a reference for the design of local hydrogen production-blending systems.
Numerical Simulation on the Thermal Dynamic Behavior of Liquid Hydrogen in a Storage Tank for Trailers
Oct 2022
Publication
In the present study a numerical model was established to investigate the thermal dynamic behavior of liquid hydrogen in a 40-foot ISO tank. The volume of fluids (VOF) method was applied to capture the liquid surface and a phase change model was used to describe the evaporation phenomenon of hydrogen. The mesh independence analysis and the experimental validation have been made. Under different filling levels motion statuses and heat leakage conditions the variations in pressure and temperature of the tank were investigated. The pressure of 90% filling level case was reduced by 12.09% compared to the 50% case. Besides the pressure of the sloshing condition has increased twofold contrasted with the stationary one and thermal stratification disappeared. Additionally 16.67 minutes were taken for the ullage pressure to reach around 1MPa in emergencies of being extremely heated. Some valuable conclusions and suggestions for the transportation of liquid hydrogen arrived. Those could be the references to predict the release time of boil-off hydrogen and primarily support for gas-releasing control strategies.
Critical Parameters Controlling Wettability in Hydrogen Underground Storage - An Analytical Study
Sep 2022
Publication
Hypothesis.<br/>The large-scale implementation of hydrogen economy requires immense storage spaces to facilitate the periodic storage/production cycles. Extensive modelling of hydrogen transport in porous media is required to comprehend the hydrogen-induced complexities prior to storage to avoid energy loss. Wettability of hydrogen-brine-rock systems influence flow properties (e.g. capillary pressure and relative permeability curves) and the residual saturations which are all essential for subsurface hydrogen systems.<br/>Model.<br/>This study aims to understand which parameters critically control the contact angle for hydrogen-brine-rock systems using the surface force analysis following the DLVO theory and sensitivity analysis. Furthermore the effect of roughness is studied using the Cassie-Baxter model.<br/>Findings.<br/>Our results reveal no considerable difference between H2 and other gases such as N2. Besides the inclusion of roughness highly affects the observed apparent contact angles and even lead to water-repelling features. It was observed that contact angle does not vary significantly with variations of surface charge and density at high salinity which is representative for reservoir conditions. Based on the analysis it is speculated that the influence of roughness on contact angle becomes significant at low water saturation (i.e. high capillary pressure).
Underground Bio-methanation: Concept and Potential
Feb 2020
Publication
As a major part of the energy turn around the European Union and other countries are supporting the development of renewable energy technologies to decrease nuclear and fossil energy production. Therefore efficient use of renewable energy resources is one challenge as they are influenced by environmental conditions and hence the intensity of resources such as wind or solar power fluctuates. To secure constant energy supply suitable energy storage and conversion techniques are required. An upcoming solution is the utilization and storage of hydrogen or hydrogen-rich natural gas in porous formations in the underground. In the past microbial methanation was observed as a side effect during these gas storage operations. The concept of underground bio-methanation arised which uses the microbial metabolism to convert hydrogen and carbon dioxide into methane. The concept consists of injecting gaseous hydrogen and carbon dioxide into an underground structure during energy production peaks which are subsequently partly converted into methane. The resulting methane-rich gas mixture is withdrawn during high energy demand. The concept is comparable to engineered bio-reactors which are already locally integrated into the gas infrastructure. In both technologies the conversion process of hydrogen into methane is driven by hydrogenotrophic methanogenic archaea present in the aqueous phase of the natural underground or above-ground engineered reactor. Nevertheless the porous medium in the underground provides compared to the engineered bio-reactors a larger interface between the gas and aqueous phase caused by the enormous volume in the underground porous media. The following article summarizes the potential and concept of underground methanation and the current state of the art in terms of laboratory investigations and pilot tests. A short system potential analysis shows that an underground bio-reactor with a storage capacity of 850 Mio. Sm3 could deliver methane to more than 600000 households based on a hydrogen production from renewable energies.
Assessment of Hydrogen Delivery Options: Feasibility of Transport of Green Hydrogen within Europe
Oct 2022
Publication
The RePowerEU plan [1] and the European Hydrogen Strategy [2] recognise the important role that the transport of hydrogen will play in enabling the penetration of renewable hydrogen in Europe. To implement the European Hydrogen Strategy it is important to understand whether the transport of hydrogen is cost effective or whether hydrogen should be produced where it is used. If transporting hydrogen makes sense a second open question is how long the transport route should be for the cost of the hydrogen to still be competitive with locally produced hydrogen. JRC has performed a comprehensive study regarding the transport of hydrogen. To investigate which renewable hydrogen delivery pathways are favourable in terms of energy demand and costs JRC has developed a database and an analytical tool to assess each step of the pathways and used it to assess two case studies. The study reveals that there is no single optimal hydrogen delivery solution across every transport scenario. The most cost effective way to deliver renewable hydrogen depends on distance amount final use and whether there is infrastructure already available. For distances compatible with the European territory compressed and liquefied hydrogen solutions and especially compressed hydrogen pipelines offer lower costs than chemical carriers do. The repurposing of existing natural gas pipelines for hydrogen use is expected to significantly lower the delivery cost making the pipeline option even more competitive in the future. By contrast chemical carriers become more competitive the longer the delivery distance (due to their lower transport costs) and open up import options from suppliers located for example in Chile or Australia.
Comparative Study on Ammonia and Liquid Hydrogen Transportation Costs in Comparison to LNG
Feb 2023
Publication
Since ammonia and liquid hydrogen are the optional future shipping cargo and fuels the applicability was crucial using the current technologies and expectations. Existing studies for the economic feasibility of the energies had limitations: empirical evaluation with assumptions and insufficiency related to causality. A distorted estimation can result in failure of decision-making or policy in terms of future energy. The present study aimed to evaluate the transportation costs of future energy including ammonia and liquid hydrogen in comparison to LNG for overcoming the limitations. An integrated mathematical model was applied to the investigation for economic feasibility. The transportation costs of the chosen energies were evaluated for the given transportation plan considering key factors: ship speed BOR and transportation plan. The transportation costs at the design speed for LNG and liquid hydrogen were approximately 55 % and 80 % of that for ammonia without considering the social cost due to CO2 emission. Although ammonia was the most expensive energy for transportation ammonia could be an effective alternative due to insensitivity to the transportation plan. If the social cost was taken into account liquid hydrogen already gained competitiveness in comparison to LNG. The advantage of liquid hydrogen was maximized for higher speed where more BOG was injected into main engines.
Contact Angle Measurement for Hydrogen/Brine/Sandstone System Using Captive-Bubble Method Relevant for Underground Hydrogen Storage
May 2021
Publication
Subsurface porous formations provide large capacities for underground hydrogen storage (UHS). Successful utilization of these porous reservoirs for UHS depends on accurate quantification of the hydrogen transport characteristics at continuum (macro) scale specially in contact with other reservoir fluids. Relative-permeability and capillary-pressure curves are among the macro-scale transport characteristics which play crucial roles in quantification of the storage capacity and efficiency. For a given rock sample these functions can be determined if pore-scale (micro-scale) surface properties specially contact angles are known. For hydrogen/brine/rock system these properties are yet to a large extent unknown. In this study we characterize the contact angles of hydrogen in contact with brine and Bentheimer and Berea sandstones at various pressure temperature and brine salinity using captive-bubble method. The experiments are conducted close to the in-situ conditions which resulted in water-wet intrinsic contact angles about 25 to 45 degrees. Moreover no meaningful correlation was found with changing tested parameters. We monitor the bubbles over time and report the average contact angles with their minimum and maximum variations. Given rock pore structures using the contact angles reported in this study one can define relative-permeability and capillary-pressure functions for reservoir-scale simulations and storage optimization.
Batteries and Hydrogen Storage: Technical Analysis and Commercial Revision to Select the Best Option
Aug 2022
Publication
This paper aims to analyse two energy storage methods—batteries and hydrogen storage technologies—that in some cases are treated as complementary technologies but in other ones they are considered opposed technologies. A detailed technical description of each technology will allow to understand the evolution of batteries and hydrogen storage technologies: batteries looking for higher energy capacity and lower maintenance while hydrogen storage technologies pursuing better volumetric and gravimetric densities. Additionally as energy storage systems a mathematical model is required to know the state of charge of the system. For this purpose a mathematical model is proposed for conventional batteries for compressed hydrogen tanks for liquid hydrogen storage and for metal hydride tanks which makes it possible to integrate energy storage systems into management strategies that aim to solve the energy balance in plants based on hybrid energy storage systems. From the technical point of view most batteries are easier to operate and do not require special operating conditions while hydrogen storage methods are currently functioning at the two extremes (high temperatures for metal and complex hydrides and low temperatures for liquid hydrogen or physisorption). Additionally the technical comparison made in this paper also includes research trends and future possibilities in an attempt to help plan future policies.
Assessment of Hydrogen Based Long Term Electrical Storage in Residential Energy Systems
Oct 2022
Publication
Among the numerous envisioned applications for hydrogen in the decarbonization of the energy system seasonal energy storage is usually regarded as one of the most likely options. Although long-term energy storage is usually considered at grid-scale level given the increasing diffusion of distributed energy systems and the expected cost reduction in hydrogen related components some companies are starting to offer residential systems with PV modules and batteries that rely on hydrogen for seasonal storage of electrical energy. Such hydrogen storage systems are generally composed by water electrolysers hydrogen storage vessels and fuel cells.<br/>The aim of this work is to investigate such systems and their possible applications for different geographical conditions in Italy. On-grid and off-grid systems are considered and compared to systems without hydrogen in terms of self-consumption ratio size of components and economic investment. Each different option has been assessed from a techno-economic point of view via MESS (Multi Energy Systems Simulator) an analytical programming tool for the analysis of local energy systems.<br/>Results have identified the optimal sizing of the system's components and have shown how such systems are not in general economically competitive for a single dwelling although they can in some cases ensure energy independence.
Research on the Sealing Mechanism of Split-Liner High-Pressure Hydrogen Storage Cylinders
Mar 2024
Publication
Hydrogen storage is a crucial factor that limits the development of hydrogen energy. This paper proposes using a split liner for the inner structure of a hydrogen storage cylinder. A self-tightening seal is employed to address the sealing problem between the head and the barrel. The feasibility of this structure is demonstrated through hydraulic pressure experiments. The influence laws of the O-ring compression rate the distance from the straight edge section of the head to the sealing groove and the thickness of the head on the sealing performance of gas cylinders in this sealing structure are revealed using finite elements analysis. The results show that when the gas cylinder is subjected to medium internal pressure the maximum contact stress on the O-ring extrusion deformation sealing surface is greater than the medium pressure. There is sufficient contact width that is the arc length of the part where the stress on the O-ring contact surface is greater than the medium pressure so that it can form a good sealing condition. At the same time increasing the compression ratio of the O-ring and the head’s thickness will help improve the sealing performance and reducing the distance from the straight edge section of the head to the sealing groove will also improve the sealing performance.
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