Transmission, Distribution & Storage
Reliability of Liquid Organic Hydrogen Carrier-based Energy Storage in a Mobility Applications
Jan 2020
Publication
Liquid organic hydrogen carriers (LOHC) are a technology that allows storing hy-drogen in a safe and dense manner by reversible chemical conversion. They consti-tute a very promising option for energy storage transport and release combined withelectric power generation by fuel cells in large-scale applications like trains. In orderto establish trains running on LOHC it is mandatory to ensure the reliability of thesystem. This study evaluates various system configurations concerning reliabilityand resilience. The fault tree analysis method has been used to quantify the prob-ability of failure. The S-P matrix was applied to assess the different failure modes incontext of severity as well as their probability. The MTTF of the system can be morethan doubled by introducing single redundancy for the fuel cell and the reactor whilemore than two redundant components diminish the positive effect on reliability dueto higher complexity. It is estimated that the systems full functionality is available formore than 97% of its operating time.
Failure Analysis of Cooling Duct of Top Engine Cowl Panel of Fighter Aircraft
Jun 2019
Publication
Present work describes the failure analysis of cooling duct of a fighter aircraft. The analyzed chemical composition of cooling duct indicates that it is manufactured from Al-based alloy (AA 3003 or its equivalent). Microstructure of cooling duct displays the presence of two phases namely matrix and insoluble particles. The hardness values at different locations within damaged area of cooling duct reflect nearly same and consistent. The fracture surface of the cooling duct exhibits transgranular features and cracks with little branching. The analyzed hydrogen content in cooling duct is significantly higher (∼ 12 ppm) than the specified one (< 1 ppm). However the alloy used to fabricate cooling duct is not susceptible to typical hydrogen embrittlement. This shows hydrogen pick up during operation. The presence of cracks with branching does reflect features of hydrogen embrittlement. In addition striations indicative of fatigue features are also observed. It thus appears that the cooling duct has failed due to pick up of large amount of hydrogen as well as vibrational fatigue.
Fractographic Features of Long Term Operated Gas Pipeline Steels Fracture Under Impact Loading
Jan 2020
Publication
Pipelines during their service life subjected to operational degradation i.e. their mechanical characteristics worsened with time. Pronounced texture of pipe steels associated with their manufacturing process revealed itself in an essential difference in impact toughness determined for specimens cut in mutually perpendicular directions with respect to the pipe axis. Higher KCV values for longitudinal specimens as compared with transverse ones were explained by the difference in a length of perlite grain strips separated by ferrite grains in specimens of different orientation. A role of hydrogen absorbed my metal during its operation in steel degradation was discussed.<br/>The main fractographic peculiarity for the operated steels comparing to the steels in the initial state is the appearance of delamination on the fracture surfaces which are oriented in the rolling direction. Correlation was found for the tested steels between fractographic sings of their embrittlement due to operational degradation and their loss of brittle fracture resistance. It is concluded that a decrease of impact toughness caused by long term operation of pipeline steels is definitely concerned with the amount of delamination on the fracture surfaces.
Investigation of Certain Mechanical and Magnetic Properties of a Stressed Low-carbon steel after corrosion in NaCl-water solution
Jun 2020
Publication
Atomic hydrogen produced by corrosion of a low-carbon steel in NaCl – Water solution may markedly affect its certain tensile mechanical and magnetic properties in a complex and peculiar manner. This influence was investigated by employing the intrinsic micromagnetic emission (ME)-response as well as tensile mechanical response of this ferromagnetic material and also by introduction a relevant measurement parameter of specific micromagnetic emission response. In this fashion it was shown that an increase in the hydrogen accumulation with corrosion time leads to an associated increase in the pervasive and embrittling influence expressed by a marked loss in ductility of the material. It was also shown that the competitive interplay of cumulative hydrogen applied stress and plastic strain-induced microstructural damage was related to a specific ME-response parameter by which an increased magnetic hardening tendency of material with corrosion time was established. In general embrittlement and magnetic hardening are parallel products of stress- assisted hydrogen accumulation where magnetic hardening process seems to be in a time processing advance of embrittlement one. The above findings allow to estimate that the magnetic properties are more susceptible to hydrogen effects than the mechanical ones.
Effect of Corrosion-induced Hydrogen Embrittlement and its Degradation Impact on Tensile Properties and Fracture Toughness of (Al-Cu-Mg) 2024 Alloy
Jul 2016
Publication
In the present work the effect of artificial ageing of AA2024-T3 on the tensile mechanical properties and fracture toughness degradation due to corrosion exposure will be investigated. Tensile and fracture toughness specimens were artificially aged to tempers that correspond to Under-Ageing (UA) Peak-Ageing (PA) and Over-Ageing (OA) conditions and then were subsequently exposed to exfoliation corrosion environment. The corrosion exposure time was selected to be the least possible according to the experimental work of Alexopoulos et al. (2016) so as to avoid the formation of large surface pits trying to simulate the hydrogen embrittlement degradation only. The mechanical test results show that minimum corrosion-induced decrease in elongation at fracture was achieved for the peak-ageing condition while maximum was noticed at the under-ageing and over-ageing conditions. Yield stress decrease due to corrosion is less sensitive to tempering; fracture toughness decrease was sensitive to ageing heat treatment thus proving that the S΄ particles play a significant role on the corrosion-induced degradation.
Recent Progress in Hydrogen Storage
Nov 2008
Publication
The ever-increasing demand for energy coupled with dwindling fossil fuel resources make the establishment of a clean and sustainable energy system a compelling need. Hydrogen-based energy systems offer potential solutions. Although in the long-term the ultimate technological challenge is large-scale hydrogen production from renewable sources the pressing issue is how to store hydrogen efficiently on board hydrogen fuel-cell vehicles.
Microalloyed Steels through History until 2018: Review of Chemical Composition, Processing and Hydrogen Service
May 2018
Publication
Microalloyed steels have evolved in terms of their chemical composition processing and metallurgical characteristics since the beginning of the 20th century in the function of fabrication costs and mechanical properties required to obtain high-performance materials needed to accommodate for the growing demands of gas and hydrocarbons transport. As a result of this microalloyed steels present a good combination of high strength and ductility obtained through the addition of microalloying elements thermomechanical processing and controlled cooling processes capable of producing complex microstructures that improve the mechanical properties of steels. These controlled microstructures can be severely affected and result in catastrophic failures due to the atomic hydrogen diffusion that occurs during the corrosion process of pipeline steel. Recently a martensite–bainite microstructure with acicular ferrite has been chosen as a viable candidate to be used in environments with the presence of hydrogen. The aim of this review is to summarize the main changes of chemical composition processing techniques and the evolution of the mechanical properties throughout recent history on the use of microalloying in high strength low alloy steels as well as the effects of hydrogen in newly created pipelines examining the causes behind the mechanisms of hydrogen embrittlement in these steels.
Study on Temper Embrittlement and Hydrogen Embrittlement of a Hydrogenation Reactor by Small Punch Test
Jun 2017
Publication
The study on temper embrittlement and hydrogen embrittlement of a test block from a 3Cr1Mo1/4V hydrogenation reactor after ten years of service was carried out by small punch test (SPT) at different temperatures. The SPT fracture energy Esp (derived from integrating the load-displacement curve) divided by the maximum load (Fm) of SPT was used to fit the Esp/Fm versus-temperature curve to determine the energy transition temperature (Tsp) which corresponded to the ductile-brittle transition temperature of the Charpy impact test. The results indicated that the ratio of Esp/Fm could better represent the energy of transition in SPT compared with Esp. The ductile-to-brittle transition temperature of the four different types of materials was measured using the hydrogen charging test by SPT. These four types of materials included the base metal and the weld metal in the as-received state and the base metal and the weld metal in the de-embrittled state. The results showed that there was a degree of temper embrittlement in the base metal and the weld metal after ten years of service at 390 °C. The specimens became slightly more brittle but this was not obvious after hydrogen charging. Because the toughness of the material of the hydrogenation reactor was very good the flat samples of SPT could not characterize the energy transition temperature within the liquid nitrogen temperature. Additionally there was no synergetic effect of temper embrittlement and hydrogen embrittlement found in 3Cr1Mo1/4V steel.
Towards Non-Mechanical Hybrid Hydrogen Compression for Decentralized Hydrogen Facilities
Jun 2020
Publication
The cost of the hydrogen value chain needs to be reduced to allow the widespread development of hydrogen applications. Mechanical compressors widely used for compressing hydrogen to date account for more than 50% of the CAPEX (capital expenditure) in a hydrogen refuelling station. Moreover mechanical compressors have several disadvantages such as the presence of many moving parts hydrogen embrittlement and high consumption of energy. Non-mechanical hydrogen compressors have proven to be a valid alternative to mechanical compressors. Among these electrochemical compressors allow isothermal and therefore highly efficient compression of hydrogen. On the other hand adsorption-desorption compressors allow hydrogen to be compressed through cooling/heating cycles using highly microporous materials as hydrogen adsorbents. A non-mechanical hybrid hydrogen compressor consisting of a first electrochemical stage followed by a second stage driven by adsorption-desorption of hydrogen on activated carbons allows hydrogen to be produced at 70 MPa a value currently required for the development of hydrogen automotive applications. This system has several advantages over mechanical compressors such as the absence of moving parts and high compactness. Its use in decentralized hydrogen facilities such as hydrogen refuelling stations can be considered
The Effect of Hydrogen Content and Yield Strength on the Distribution of Hydrogen in Steel a Diffusion Coupled Micromechanical FEM Study
Mar 2021
Publication
In this study we investigate the effect of the heterogeneous micromechanical stress fields resulting from the grain-scale anisotropy on the redistribution of hydrogen using a diffusion coupled crystal plasticity model. A representative volume element with periodic boundary conditions was used to model a synthetic microstructure. The effect of tensile loading initial hydrogen content and yield strength on the redistribution of lattice (CL) and dislocation trapped (Cx) hydrogen was studied. It was found that the heterogeneous micromechanical stress fields resulted in the accumulation of both populations primarily at the grain boundaries. This shows that in addition to the well-known grain boundary trapping the interplay of the heterogeneous micromechanical hydrostatic stresses and plastic strains contribute to the accumulation of hydrogen at the grain boundaries. Higher yield strength reduced the amount of Cx due to the resulting lower plastic deformation levels. On the other side the resulting higher hydrostatic stresses increased the depletion of CL from the compressive regions and its diffusion toward the tensile ones. These regions with increased CL are expected to be potential damage initiation zones. This aligns with the observations that high-strength steels are more susceptible to hydrogen embrittlement than those with lower-strength.
Hydrogen-Assisted Brittle Fracture Behavior of Low Alloy 30CrMo Steel Based on the Combination of Experimental and Numerical Analyses
Jul 2021
Publication
Compact-tension (CT) specimens made of low alloy 30CrMo steels were hydrogen-charged and then subjected to the fracture toughness test. The experimental results revealed that the higher crack propagation and the lower crack growth resistance (CTOD-R curve) are significantly noticeable with increasing hydrogen embrittlement (HE) indexes. Moreover the transition in the microstructural fracture mechanism from ductile (microvoid coalescence (MVC)) without hydrogen to a mixed quasi-cleavage (QC) fracture and QC + intergranular (IG) fracture with hydrogen was observed. The hydrogen-enhanced decohesion (HEDE) mechanism was characterized as the dominant HE mechanism. According to the experimental testing the coupled problem of stress field and hydrogen diffusion field with cohesive zone stress analysis was employed to simulate hydrogen-assisted brittle fracture behavior by using ABAQUS software. The trapezoidal traction-separation law (TSL) was adopted and the initial TSL parameters from the best fit to the load-displacement and J-integral experimental curves without hydrogen were calibrated for the critical separation of 0.0393 mm and the cohesive strength of 2100 MPa. The HEDE was implemented through hydrogen influence in the TSL and to estimate the initial hydrogen concentration based on matching numerical and experimental load-line displacement curves with hydrogen. The simulation results show that the general trend of the computational CTOD-R curves corresponding to initial hydrogen concentration is almost the same as that obtained from the experimental data but in full agreement the computational CTOD values being slightly higher. Comparative analysis of numerical and experimental results shows that the coupled model can provide design and prediction to calculate hydrogen-assisted fracture behavior prior to extensive laboratory testing provided that the material properties and properly calibrated TSL parameters are known.
Blue Hydrogen as an Enabler of Green Hydrogen: The Case of Germany
Jun 2020
Publication
In Germany decarbonization of the electricity sector by fostering renewables and now phasing out coal-fired power is on track to reach the 2050 de-carbonisation targets while decarbonising non-electric energy consumption is proving to be more difficult. The present discussion of a national hydrogen strategy has run into strong political opposition against carbon sequestration as a necessary element in the use of decarbonized natural gas (blue hydrogen) and is aiming at the use of green hydrogen only (from renewable electricity and electrolysis). This paper shows that as long as the power sector is not decarbonized – not likely before 2040 – only marginal volumes of renewable electricity will be available to produce green hydrogen. To meet the decarbonization target by 2050 blue hydrogen has to fill that gap paving the way for green hydrogen at a later stage. The paper discusses the elements needed for an expedient development of blue hydrogen. It also points at the need and instruments to decarbonize core industries like the steel and chemical industry so that they can become future proof in competition with the US which is more advanced with a decarbonization strategy for its industry based on carbon sequestration.
Current Research Trends and Perspectives on Solid-State Nanomaterials in Hydrogen Storage
Jan 2021
Publication
Hydrogen energy with environment amicable renewable efficiency and cost-effective advantages is the future mainstream substitution of fossil-based fuel. However the extremely low volumetric density gives rise to the main challenge in hydrogen storage and therefore exploring effective storage techniques is key hurdles that need to be crossed to accomplish the sustainable hydrogen economy. Hydrogen physically or chemically stored into nanomaterials in the solid-state is a desirable prospect for effective large-scale hydrogen storage which has exhibited great potentials for applications in both reversible onboard storage and regenerable off-board storage applications. Its attractive points include safe compact light reversibility and efficiently produce sufficient pure hydrogen fuel under the mild condition. This review comprehensively gathers the state-of-art solid-state hydrogen storage technologies using nanostructured materials involving nanoporous carbon materials metal-organic frameworks covalent organic frameworks porous aromatic frameworks nanoporous organic polymers and nanoscale hydrides. It describes significant advances achieved so far and main barriers need to be surmounted to approach practical applications as well as offers a perspective for sustainable energy research.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Hydrogen vs. Battery in the Long-term Operation. A Comparative Between Energy Management Strategies for Hybrid Renewable Microgrids
Apr 2020
Publication
The growth of the world’s energy demand over recent decades in relation to energy intensity and demography is clear. At the same time the use of renewable energy sources is pursued to address decarbonization targets but the stochasticity of renewable energy systems produces an increasing need for management systems to supply such energy volume while guaranteeing at the same time the security and reliability of the microgrids. Locally distributed energy storage systems (ESS) may provide the capacity to temporarily decouple production and demand. In this sense the most implemented ESS in local energy districts are small–medium-scale electrochemical batteries. However hydrogen systems are viable for storing larger energy quantities thanks to its intrinsic high mass-energy density. To match generation demand and storage energy management systems (EMSs) become crucial. This paper compares two strategies for an energy management system based on hydrogen-priority vs. battery-priority for the operation of a hybrid renewable microgrid. The overall performance of the two mentioned strategies is compared in the long-term operation via a set of evaluation parameters defined by the unmet load storage efficiency operating hours and cumulative energy. The results show that the hydrogen-priority strategy allows the microgrid to be led towards island operation because it saves a higher amount of energy while the battery-priority strategy reduces the energy efficiency in the storage round trip. The main contribution of this work lies in the demonstration that conventional EMS for microgrids’ operation based on battery-priority strategy should turn into hydrogen-priority to keep the reliability and independence of the microgrid in the long-term operation.
Potential Liquid-Organic Hydrogen Carrier (LOHC) Systems: A Review on Recent Progress
Nov 2020
Publication
The depletion of fossil fuels and rising global warming challenges encourage to find safe and viable energy storage and delivery technologies. Hydrogen is a clean efficient energy carrier in various mobile fuel-cell applications and owned no adverse effects on the environment and human health. However hydrogen storage is considered a bottleneck problem for the progress of the hydrogen economy. Liquid-organic hydrogen carriers (LOHCs) are organic substances in liquid or semi-solid states that store hydrogen by catalytic hydrogenation and dehydrogenation processes over multiple cycles and may support a future hydrogen economy. Remarkably hydrogen storage in LOHC systems has attracted dramatically more attention than conventional storage systems such as high-pressure compression liquefaction and absorption/adsorption techniques. Potential LOHC media must provide fully reversible hydrogen storage via catalytic processes thermal stability low melting points favorable hydrogenation thermodynamics and kinetics large-scale availability and compatibility with current fuel energy infrastructure to practically employ these molecules in various applications. In this review we present various considerable aspects for the development of ideal LOHC systems. We highlight the recent progress of LOHC candidates and their catalytic approach as well as briefly discuss the theoretical insights for understanding the reaction mechanism.
Sustainability Indicators for the Manufacturing and Use of a Fuel Cell Prototype and Hydrogen Storage for Portable Uses
Oct 2021
Publication
A sustainability assessment regarding the manufacturing process and the use of a new proton exchange membrane fuel cell (PEMFC) specially designed for portable hydrogen applications is presented. The initial fuel cell prototype has been configured by taking into account exclusively technical issues. However a life cycle analysis considering environmental and socioeconomic impacts is crucial to improve the model to develop a more sustainable product. From the environ‐ mental perspective the durability of the system and its efficiency are key elements required to de‐ crease the potential overall impacts. High electricity consumption for manufacturing requires a commitment to the use of renewable energies due to the high current value of the projected impact of climate change (42.5 tonnes of CO2 eq). From the socioeconomic point of view the dependence of imported components required for the synthesis of some materials displaces the effects of value added and employment in Spain potentially concentrating the largest impact on countries such as Singapore Japan and the UK whereas the cell assembly would have a greater benefit for the country of fabrication. These results provide a basis for new research strategies since they can be considered standard values for improving future upgrades of the fuel cell in terms of sustainability.
Recent Progress and New Perspectives on Metal Amide and Imide Systems for Solid-State Hydrogen Storage
Apr 2018
Publication
Hydrogen storage in the solid state represents one of the most attractive and challenging ways to supply hydrogen to a proton exchange membrane (PEM) fuel cell. Although in the last 15 years a large variety of material systems have been identified as possible candidates for storing hydrogen further efforts have to be made in the development of systems which meet the strict targets of the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) and U.S. Department of Energy (DOE). Recent projections indicate that a system possessing: (i) an ideal enthalpy in the range of 20–50 kJ/mol H2 to use the heat produced by PEM fuel cell for providing the energy necessary for desorption; (ii) a gravimetric hydrogen density of 5 wt. % H2 and (iii) fast sorption kinetics below 110 ◦C is strongly recommended. Among the known hydrogen storage materials amide and imide-based mixtures represent the most promising class of compounds for on-board applications; however some barriers still have to be overcome before considering this class of material mature for real applications. In this review the most relevant progresses made in the recent years as well as the kinetic and thermodynamic properties experimentally measured for the most promising systems are reported and properly discussed.
A Review of the MSCA ITN ECOSTORE—Novel Complex Metal Hydrides for Efficient and Compact Storage of Renewable Energy as Hydrogen and Electricity
Mar 2020
Publication
Hydrogen as an energy carrier is very versatile in energy storage applications. Developments in novel sustainable technologies towards a CO2-free society are needed and the exploration of all-solid-state batteries (ASSBs) as well as solid-state hydrogen storage applications based on metal hydrides can provide solutions for such technologies. However there are still many technical challenges for both hydrogen storage material and ASSBs related to designing low-cost materials with low-environmental impact. The current materials considered for all-solid-state batteries should have high conductivities for Na+ Mg2+ and Ca2+ while Al3+-based compounds are often marginalised due to the lack of suitable electrode and electrolyte materials. In hydrogen storage materials the sluggish kinetic behaviour of solid-state hydride materials is one of the key constraints that limit their practical uses. Therefore it is necessary to overcome the kinetic issues of hydride materials before discussing and considering them on the system level. This review summarizes the achievements of the Marie Skłodowska-Curie Actions (MSCA) innovative training network (ITN) ECOSTORE the aim of which was the investigation of different aspects of (complex) metal hydride materials. Advances in battery and hydrogen storage materials for the efficient and compact storage of renewable energy production are discussed.
Tetrahydroborates: Development and Potential as Hydrogen Storage Medium
Oct 2017
Publication
The use of fossil fuels as an energy supply becomes increasingly problematic from the point of view of both environmental emissions and energy sustainability. As an alternative hydrogen is widely regarded as a key element for a potential energy solution. However differently from fossil fuels such as oil gas and coal the production of hydrogen requires energy. Alternative and intermittent renewable energy sources such as solar power wind power etc. present multiple advantages for the production of hydrogen. On the one hand the renewable sources contribute to a remarkable reduction of pollutants released to the air and on the other hand they significantly enhance the sustainability of energy supply. In addition the storage of energy in form of hydrogen has a huge potential to balance an effective and synergetic utilization of renewable energy sources. In this regard hydrogen storage technology is a key technology towards the practical application of hydrogen as “energy carrier”. Among the methods available to store hydrogen solid-state storage is the most attractive alternative from both the safety and the volumetric energy density points of view. Because of their appealing hydrogen content complex hydrides and complex hydride-based systems have attracted considerable attention as potential energy vectors for mobile and stationary applications. In this review the progresses made over the last century on the synthesis and development of tetrahydroborates and tetrahydroborate-based systems for hydrogen storage purposes are summarized.
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