Transmission, Distribution & Storage
Experimental Investigation of Using Coffee WasteDerived Activated Carbon Effectively as Sustainable Material for Hydrogen Storage
Sep 2025
Publication
This study presents the synthesis and evaluation of activated carbon derived from spent coffee grounds using three distinct activation methods namely chemical ultrasound-assisted and surface magnetized. The characterization studies of materials are used to evaluate hydrogen storage performance under varying pressure and temperature conditions. The gravimetric measurements are employed to assess the physisorption capacities while electrochemical techniques such as LSV CV and GCD evaluate hydrogen related charge storage behavior. The activation methods affect surface morphology and elemental composition of the activated carbon samples as confirmed by SEM and EDS analyses. Among the three chemically activated carbon exhibits the highest hydrogen uptake achieving 0.362 wt% at 0 ◦C and 4 kPa which is attributed to its highly porous structure. The ultrasound-assisted and surface magnetized samples exhibitmaximum capacities of 0.357 wt% and 0.339 wt% respectively. This study underlines the potential of coffee waste as a sustainable carbon precursor and introduces a dual-characterization approach.
Hydrogen Compression and Long-distance Transportation: Emerging Technologies and Applications in the Oil and Gas Industry - A Technical Review
Dec 2024
Publication
As Europe transitions away from natural gas dependency and accelerates its adoption of renewable energy 12 green hydrogen has emerged as a key energy carrier for industrial and automotive applications. Similarly plans 13 to export hydrogen and ammonia from resource-rich regions like Australia and the Middle East to major importers 14 such as Japan and South Korea underline the global commitment to decarbonization. Central to these efforts is 15 the advancement of efficient hydrogen compression technologies which are essential for establishing a 16 sustainable hydrogen supply chain. This study provides a comparative analysis of two key hydrogen compression 17 technologies categorized under positive displacement and non-mechanical systems. The evaluation emphasizes 18 the technical characteristics energy efficiency and potential applications of these systems in the emerging 19 hydrogen economy. Special focus is placed on electric motor-driven compressors which integrate advanced 20 materials and optimized designs to enhance efficiency and minimize energy consumption. By addressing the gap 21 in comparative evaluations this paper offers insights into the performance and sustainability of these technologies 22 contributing to the development of cost-effective and reliable hydrogen supply systems.
Optimizing Hydrogen Storage and Fuel Cell Performance Using Carbon-Based Materials: Insights into Pressure and Surface Area Effects
Mar 2025
Publication
Efficient hydrogen storage is critical for advancing hydrogen-based technologies. This study investigates the effects of pressure and surface area on hydrogen storage in three carbon-based materials: graphite graphene oxide and reduced graphene oxide. Hydrogen adsorption–desorption experiments under pressures ranging from 1 to 9 bar revealed nonlinear storage capacity responses with optimal performance at around 5 bar. The specific surface area plays a pivotal role with reduced graphene oxide and exhibiting a surface area of 70.31 m2/g outperforming graphene oxide (33.75 m2/g) and graphite (7.27 m2/g). Reduced graphene oxide achieved the highest hydrogen storage capacity with 768 sccm and a 3 wt.% increase over the other materials. In assessing proton-exchange fuel cell performance this study found that increased hydrogen storage correlates with enhanced power density with reduced graphene oxide reaching a maximum of 0.082 W/cm2 compared to 0.071 W/cm2 for graphite and 0.017 W/cm2 for graphene oxide. However desorption rates impose temporal constraints on fuel cell operation. These findings enhance our understanding of pressure–surface interactions and underscore the balance between hydrogen storage capacity surface area and practical performance in carbon-based materials offering valuable insights for hydrogen storage and fuel cell applications.
Study on Hydrogen Embrittlement Behavior in Heat-Affected Zone of X80 Welded Pipe
Apr 2025
Publication
Hydrogen as a clean energy source has gradually become an important choice for the energy transformation in the world. Utilizing existing natural gas pipelines for hydrogen-blended transportation is one of the most economical and effective ways to achieve large-scale hydrogen transportation. However hydrogen can easily penetrate into the pipe material during the hydrogen-blended transportation process causing damage to the properties of the pipe. The heat-affected zone (HAZ) of the weld being the weakest part of the pipeline is highly sensitive to hydrogen embrittlement. The microstructure and properties of the grains in the heat-affected zone undergoes changes during the welding process. Therefore this paper divides the HAZ of X80 welded pipes into three sub-HAZ namely the coarse-grained HAZ fine-grained HAZ and intercritical HAZ to study the hydrogen behavior. The results show that the degree of hydrogen damage in each sub-HAZ varies significantly at different strain rates. The coarse-grained HAZ has the highest hydrogen embrittlement sensitivity at low strain rates while the intercritical HAZ experiences the greatest hydrogen damage at high strain rates. By combining the microstructural differences within each sub-HAZ the plastic damage mechanism of hydrogen in each sub-HAZ is analyzed with the aim of providing a scientific basis for the feasibility of using X80 welded pipes in hydrogen-blended transportation.
From Natural Gas to Hydrogen: Climate Impacts of Current and Future Gas Transmission Networks in Germany
May 2025
Publication
Hydrogen emissions arise from leakage during its production transport storage and use leading to an increase in atmospheric hydrogen concentrations. These emissions also cause an indirect climate effect which has been quantified in the literature with a global warming potential over 100 years (GWP100) of about 11.6 placing hydrogen between carbon dioxide (1) and methane (29.8). There is increasing debate about the climate impact of an energy transition based on hydrogen. As a case study we have therefore evaluated the expected climate impact of switching from the long-distance natural gas transmission network to the outlined future “hydrogen core network” in Germany. Our analysis focuses on the relevant sources and network components of emissions. Our results show that the emissions from the network itself represent only about 1.8% of total emissions from the transmission of hydrogen with 98% attributed to energy-related compressor emissions and only 2% to fugitive and operational hydrogen leakage. Compared to the current natural gas transmission network we calculate a 99% reduction in total network emissions and a 97% reduction in specific emissions per transported unit of energy. In the discussion we show that when considering the entire life cycle which also includes emissions from the upstream and end-use phases the switch to hydrogen reduces the overall climate impact by almost 90%. However while our results show a significantly lower climate impact of hydrogen compared to natural gas minimising any remaining emissions remains crucial to achieve carbon neutrality by 2045 as set in Germany’s Federal Climate Action Act. Hence we recommend further reducing the emissions intensity of hydrogen supply and minimising the indirect emissions associated with the energy supply of compressors.
Hydrogen Adsorbents in the Vacuum Layer of Liquid Hydrogen Containers: Materials and Applications
Oct 2025
Publication
Hydrogen serves as a key clean-energy carrier with the main hurdles lying in safe efficient transport and storage (gas or liquid) and in end-use energy conversion. Liquid hydrogen (LH) as a high-density method of storage and transportation presents cryogenic insulation as its key technical issues. In LH storage tanks the performance of high vacuum multilayer insulation (HVMLI) will decline due to hydrogen release and leakage from the microscopic pores of steel which significantly destroy the vacuum layer. The accumulation of residual gases will accelerate thermal failure shorten the service life of storage tanks and increase safety risks. Adsorption is the most effective strategy for removing residual gases. This review aims to elucidate materials methods and design approaches related to hydrogen storage. First it summarizes adsorbents used in liquid hydrogen storage tanks including cryogenic adsorbents metal oxides zeolite molecular sieves and non-volatile compounds. Second it explores experimental testing methods and applications of hydrogen adsorbents in storage tanks analyzing key challenges faced in practical applications and corresponding countermeasures. Finally it proposes research prospects for exploring novel adsorbents and developing integrated systems.
Optimization of Interfacial Bonding between Graphene-enhanced Polyethylene Liners and CFRP Composites using Plasma Treatment for Hydrogen Storage Applications
Oct 2025
Publication
As the need for sustainable hydrogen storage solutions increases enhancing the bonding interface between polymer liners and carbon fiber-reinforced polymer (CFRP) in Type IV hydrogen tanks is essential to ensure tank integrity and safety. This study investigates the effect of plasma treatment on polyethylene (PE) and PE/graphene nanoplatelets (GNP) composites to optimize bonding with CFRP simulating the liner-CFRP interface in hydrogen tanks. Initially plasma treatment effects on PE surfaces were assessed focusing on plasma energy and exposure time with key surface modifications characterized and bonding performance being evaluated. Plasma treatment on PE/GNP composites with increasing GNP content was then examined comparing the bonding effectiveness of untreated and plasma-treated samples. Wedge peel tests revealed that plasma treatment significantly enhanced PE-CFRP bonding with optimal conditions at 510 W and 180 s resulting in 212 % and 165 % increases in the wedge peel strength and fracture energy respectively. Plasma-treated PE/GNP composites with 0.75 wt.% GNP achieved a notable bonding enhancement with CFRP showing 528 % and 269 % improvements in strength and fracture energy over untreated neat PE-CFRP samples. These findings offer practical implications for improving the mechanical performance of hydrogen storage tanks contributing to safer and more efficient hydrogen storage systems for a sustainable energy future.
On the Relationship Between Pressure Collapse Rate and Nusselt Number During Sloshing in Cryogenic Liquid Hydrogen Tanks
Oct 2025
Publication
Pressure collapse in sloshing cryogenic liquid hydrogen tanks is a challenge for existing models which often diverge from experimental data. This paper presents a novel lumped-parameter model that overcomes these limitations. Based on a control volume analysis our approach simplifies the complex non-equilibrium physics into a single dimensionless ordinary differential equation governing the liquid’s temperature. We demonstrate this evolution is controlled by one key parameter: the interfacial Nusselt number (). A method for estimating directly from pressure data is also provided. Validated against literature data the model predicts final tank temperatures with deviation of 0.88K (<5% relative error) from measurements thereby explaining the associated pressure collapse. Furthermore our analysis reveals that the Nusselt number varies significantly during a single sloshing event—with calculated values ranging from a peak of 5.81 × 105 down to 7.58 × 103—reflecting the transient nature of the phenomenon.
Effects of the Size and Cost Reduction on a Discounted Payback Period and Levelised Cost of Energy of a Zero-export Photovoltaic System with Green Hydrogen Storage
May 2023
Publication
Zero-export photovoltaic systems are an option to transition to Smart Grids. They decarbonize the sector without affecting third parties. This paper proposes the analysis of a zero-export PVS with a green hydrogen generation and storage system. This configuration is feasible to apply by any selfgeneration entity; it allows the user to increase their resilience and independence from the electrical network. The technical issue is simplified because the grid supplies no power. The main challenge is finding an economic balance between the savings in electricity billing proportional to the local electricity rate and the complete system’s investment operation and maintenance expenses. This manuscript presents the effects of the power sizing on the efficacy of economic savings in billing (ηSaving ) and the effects of the cost reduction on the levelized cost of energy (LCOE) and a discounted payback period (DPP) based on net present value. In addition this study established an analytical relationship between LCOE and DPP. The designed methodology pro poses to size and selects systems to use and store green hydrogen from the zero-export photo voltaic system. The input data in the case study are obtained experimentally from the Autonomous University of the State of Quintana Roo located on Mexico’s southern border. The maximum power of the load is LPmax = 500 kW and the average power is LPmean = 250 kW; the tariff of the electricity network operator has hourly conditions for a medium voltage demand. A suggested semi-empirical equation allows for determining the efficiency of the fuel cell and electrolyzer as a function of the local operating conditions and the nominal power of the com ponents. The analytical strategy the energy balance equations and the identity functions that delimit the operating conditions are detailed to be generalized to other case studies. The results are obtained by a computer code programmed in C++ language. According to our boundary conditions results show no significant savings generated by the installation of the hydrogen system when the zero-export photovoltaic system Power ≤ LPmax and DPP ≤ 20 years is possible only with LCOE ≤ 0.1 $/kWh. Specifically for the Mexico University case study zero-export photovoltaic system cost must be less than 310 $/kW fuel cell cost less than 395 $/kW and electrolyzer cost less than 460 $/kW.
Research Trends in Underground Hydrogen Storage: A Bibliometric Approach
Apr 2025
Publication
This article presents the findings of a bibliometric analysis of scientific publications in journals and materials indexed in the SCOPUS and Web of Science databases covering the broad topic of underground hydrogen storage (UHS). The use of VOSviewer software for keyword analysis enabled the identification of four key research areas related to UHS. These areas include hydrogen and hydrocarbon reservoir engineering; hydrogen economy and energy transformation; processes in hydrogen storage sites including lessons from CO2 sequestration; and the geology engineering and geomechanics of underground gas storage. The interdisciplinary nature of UHS research emphasises the synergy of research across diverse fields. A bibliographic analysis allowed for the identification of areas of intensive research and new directions of work related to UHS key research centres and the dynamics of the development of research topics related to UHS. This study revealed the chronological dispersion of the research results their geographical and institutional variability and the varying contributions of major publishing journals. The research methodology used can serve as an inspiration for the work of other researchers.
Prediction and Optimization of the Long-Term Fatigue Life of a Composite Hydrogen Storage Vessel Under Random Vibration
Feb 2025
Publication
A composite hydrogen storage vessel (CHSV) is one key component of the hydrogen fuel cell vehicle which always suffers random vibration during transportation resulting in fatigue failure and a reduction in service life. In this paper firstly the free and constrained modes of CHSV are experimentally studied and numerically simulated. Subsequently the random vibration simulation of CHSV is carried out to predict the stress distribution while Steinberg’s method and Dirlik’s method are used to predict the fatigue life of CHSV based on the results of stress distribution. In the end the optimization of ply parameters of the composite winding layer was conducted to improve the stress distribution and fatigue life of CHSV. The results show that the vibration pattern and frequency of the free and constrained modes of CHSV obtained from the experiment tests and the numerical predictions show a good agreement. The maximum difference in the value of the vibration frequency of the free and constrained modes of CHSV from the FEA and experiment tests are respectively 8.9% and 8.0% verifying the accuracy of the finite element model of CHSV. There is no obvious difference between the fatigue life of the winding layer and the inner liner calculated by Steinberg’s method and Dirlik’s method indicating the accuracy of FEA of fatigue life in the software Fe-safe. Without the optimization the maximum stresses of the winding layer and the inner liner are found to be near the head section by 469.4 MPa and 173.0 MPa respectively and the numbers of life cycles of the winding layer and the inner liner obtained based on the Dirlik’s method are around 1.66 × 106 and 3.06 × 106 respectively. Through the optimization of ply parameters of the composite winding layer the maximum stresses of the winding layer and the inner liner are reduced by 66% and 85% respectively while the numbers of life cycles of the winding layer and the inner liner both are increased to 1 × 107 (high cycle fatigue life standard). The results of the study provide theoretical guidance for the design and optimization of CHSV under random vibration.
Remote Sensing Perspective on Monitoring and Predicting Underground Energy Sources Storage Environmental Impacts: Literature Review
Jul 2025
Publication
Geological storage is an integral element of the green energy transition. Geological formations such as aquifers depleted reservoirs and hard rock caverns are used mainly for the storage of hydrocarbons carbon dioxide and increasingly hydrogen. However potential adverse effects such as ground movements leakage seismic activity and environmental pollution are observed. Existing research focuses on monitoring subsurface elements of the storage while on the surface it is limited to ground movement observations. The review was carried out based on 191 research contributions related to geological storage. It emphasizes the importance of monitoring underground gas storage (UGS) sites and their surroundings to ensure sustainable and safe operation. It details surface monitoring methods distinguishing geodetic surveys and remote sensing techniques. Remote sensing including active methods such as InSAR and LiDAR and passive methods of multispectral and hyperspectral imaging provide valuable spatiotemporal information on UGS sites on a large scale. The review covers modelling and prediction methods used to analyze the environmental impacts of UGS with data-driven models employing geostatistical tools and machine learning algorithms. The limited number of contributions treating geological storage sites holistically opens perspectives for the development of complex approaches capable of monitoring and modelling its environmental impacts.
The Integration of Hydrogen Energy Storage (HES) in Germany: What Are the Benefits for Power Grids?
Mar 2025
Publication
This article provides an overview of the requirements for a grid-oriented integration of hydrogen energy storage (HES) and components into the power grid. Considering the general definition of HES and the possible components this paper presents future hydrogen demand electrolysis performance and storage capacity. These parameters were determined through various overall system studies aiming for climate neutrality by the year 2045. In Germany the targeted expansion of renewable energy generation capacity necessitates grid expansion to transport electricity from north to south and due to existing grid congestions. Therefore electrolysis systems could be used to improve the integration of renewable energy systems by reducing energy curtailment and providing grid services when needed. Currently however there are hardly any incentives for a grid-friendly allocation and operation of electrolysis or power-to-gas plants. Two possible locations for hydrogen plants from two current research projects HyCavMobil (Hydrogen Cavern for Mobility) and H2-ReNoWe (Hydrogen Region of north-western Lower Saxony) are presented as practical examples. Using power grid models the integration of electrolysis systems at these locations in the current high and extra-high voltage grid is examined. The presented results of load flow calculations assess power line utilization and sensitivity for different case scenarios. Firstly the results show that power lines in these locations will not be overloaded which would mean an uncritical operation of the power grid. While the overall grid stability remains unaffected in this case selecting suitable locations is vital to prevent negative effects on the local grid.
Pore-scale Evaluation of Hydrogen Storage and Recovery in Basaltic Formations
Jul 2025
Publication
Underground hydrogen storage (UHS) in basaltic rocks offers a scalable solution for large-scale sustainable energy needs yet its efficiency is limited by poorly constrained pore-scale hysteresis during cyclic hydrogenbrine flow. While basaltic rocks have been extensively studied for carbon sequestration and critical mineral extraction the pore-scale physics governing cyclic hydrogen-brine interactions particularly the roles of snap-off wettability and hysteresis remain inadequately understood. This knowledge gap hinders the development of predictive models and optimization strategies for UHS performance. This study presents a pore-scale investigations of cyclic hydrogen-brine flow in basaltic formations combining micro-computed tomography imaging with pore network modelling. A systematic workflow is employed to evaluate the effects of repeated drainage-imbibition cycles on multiphase flow properties under varying wetting regimes with emphasis on hysteresis evolution and its influence on recoverable hydrogen. Model validation is achieved through a novel benchmarking approach that incorporates synthetic fractures and morphological scaling enabling calibration against experimental capillary pressure and relative permeability. Results show that hydrogen trapping is primarily governed by snap-off and pore-body isolation particularly within large angular pores exhibiting high aspect ratios and limited connectivity. Strong hysteresis is observed between drainage and imbibition with hydrogen saturations averaging 85% predominantly in larger pore spaces compared to a residual saturation of 61% following imbibition. Repeated cycling leads to a gradual increase in residual saturation which eventually stabilizes indicating the onset of a hysteresis equilibrium state. Wettability emerges as a critical second-order control on displacement dynamics. Shifting from strongly to weakly water-wet conditions reduces capillary entry pressures enhances brine re-invasion and increases hydrogen recovery efficiency by ∼6%. These findings offer mechanistic insights into capillary trapping and wettability effects providing a framework for optimizing UHS reactive and abundant yet underutilized basalt formations and supporting ongoing global decarbonization efforts through reliable subsurface hydrogen storage.
An Optimization Cost Strategy for Storage-enabled Hydrogen Flow Network Using Monte Carlo Simulation
Aug 2025
Publication
This article presents an innovative approach to address the optimization and planning of hydrogen network transmission focusing on minimizing computational and operational costs including capital operational and maintenance expenses. The mathematical models developed for gas flow rate pipelines junctions and storage form the basis for the optimization problem which aims to reduce costs while satisfying equality inequality and binary constraints. To achieve this we implement a dynamic algorithm incorporating 100 scenarios to account for uncertainty. Unlike conventional successive linear programming methods our approach solves successive piecewise problems and allows comparisons with other techniques including stochastic and deterministic methods. Our method significantly reduces computational time (56 iterations) compared to deterministic (92 iterations) and stochastic (77 iterations) methods. The non-convex nature of the model necessitates careful selection of starting points to avoid local optimal solutions which is addressed by transforming the primal problem into a linear program by fixing the integer variable. The LP problem is then efficiently solved using the Complex Linear Programming Expert (CPLEX) solver enhanced by Monte Carlo simulations for 100 scenarios achieving a 39.13% reduction in computational time. In addition to computational efficiency this approach leads to operational cost savings of 25.02% by optimizing the selection of compressors (42.8571% decreased) and storage facilities. The model’s practicality is validated through realworld simulations on the Belgian gas network demonstrating its potential in solving large-scale hydrogen network transmission planning and optimization challenges.
Structural Assessment of Independent Type-C Liquid Hydrogen Fuel Tank
Apr 2025
Publication
As environmental pollution has become a global concern regulations on carbon emissions from maritime activities are being implemented and interest in using renewable energy as fuel for ships is growing. Hydrogen which does not release carbon dioxide and has a high energy density can potentially replace fossil fuels as a renewable energy source. Notably storage of hydrogen in a liquid state is considered the most efficient. In this study a 0.7 m3 liquid hydrogen fuel tank suitable for small vessels was designed and a structural analysis was conducted to assess its structural integrity. The extremely low liquefaction temperature of hydrogen at −253 ◦C and the need for spatial efficiency in liquid hydrogen fuel tanks make vacuum insulation essential to minimize the heat transfer due to convection. A composite insulation system of sprayed-on foam insulation (SOFI) and multilayer insulation (MLI) was applied in the vacuum annular space between the inner and outer shells and a tube-shaped supporter made of a G-11 cryogenic (CR) material with low thermal conductivity and high strength was employed. The material selected for the inner and outer layers of the tank was STS 316L which exhibits sufficient ductility and strength at cryogenic temperatures and has low sensitivity to hydrogen embrittlement. The insulation performance was quantitatively assessed by calculating the boil-off rate (BOR) of the designed fuel tank. Structural integrity evaluations were conducted for nine load cases using heat transfer and structural analyses in accordance with the IGF code.
Challenges and Potential Future Trends on High Entropy Alloy for Solid Hydrogen Storage: Systematic Review
Aug 2025
Publication
This work consists of a systematic review showing recent progress and trends in the development of high entropy alloys (HEA) for solid-state hydrogen storage. The information was compiled from academic papers from the following databases: Google Scholar ScienceDirect Springer SCOPUS American Chemical Society MDPI; as well as the patent banks United States Patent and Trademark Office Google Patent and lens.org. This article discusses key aspects such as HEA design (elements used thermodynamic and geometric characteristics thermodynamic simulations and synthesis methods); HEA evaluation focusing on crystallinity thermal behavior and hydrogen storage; HEA-related trends including MgH2 modification the advancement of lightweight alloys and the use of machine learning.
Underground Hydrogen Storage: Transforming Subsurface Science into Sustainable Energy Solutions
Feb 2025
Publication
As the global economy moves toward net-zero carbon emissions large-scale energy storage becomes essential to tackle the seasonal nature of renewable sources. Underground hydrogen storage (UHS) offers a feasible solution by allowing surplus renewable energy to be transformed into hydrogen and stored in deep geological formations such as aquifers salt caverns or depleted reservoirs making it available for use on demand. This study thoroughly evaluates UHS concepts procedures and challenges. This paper analyzes the most recent breakthroughs in UHS technology and identifies special conditions needed for its successful application including site selection guidelines technical and geological factors and the significance of storage characteristics. The integrity of wells and caprock which is important for safe and efficient storage can be affected by the operating dynamics of the hydrogen cycle notably the fluctuations in pressure and stress within storage formations. To evaluate its potential for broader adoption we also examined economic elements such as cost-effectiveness and the technical practicality of large-scale storage. We also reviewed current UHS efforts and identified key knowledge gaps primarily in the areas of hydrogen–rock interactions geochemistry gas migration control microbial activities and geomechanical stability. Resolving these technological challenges regulatory frameworks and environmental sustainability are essential to UHS’s long-term and extensive integration into the energy industry. This article provides a roadmap for UHS research and development emphasizing the need for further research to fully realize the technology’s promise as a pillar of the hydrogen economy
Pipeline Regulation for Hydrogen: Choosing Between Paths and Networks
Oct 2025
Publication
The reliance on hydrogen as part of the transition towards a low-carbon economy will require developing dedicated pipeline infrastructure. This deployment will be shaped by regulatory frameworks governing investment and access conditions ultimately structuring how the commodity is traded. The paper assesses the market design for hydrogen infrastructure assuming the application of unbundling requirements. For this purpose it develops a general economic framework for regulating pipeline infrastructure focusing on asset specificity market power and access rules. The paper assesses the scope of application of infrastructure regulation which can be set to individual pipelines or to entire networks. When treated as entire networks the infrastructure can provide flexibility to enhance market liquidity. However this requires establishing network monopolies which rely on central planning and reduce the overall dynamic efficiency of the sector. The paper further compares the regulation applied to US and EU natural gas pipeline infrastructure. Based on the different challenges faced by the EU hydrogen sector including absence of wholesale concentration and large infrastructure needs the paper draws lessons for a regulatory framework establishing the main building blocks of a hydrogen target model. The paper recommends a review of the current EU regulatory framework in the Hydrogen and Decarbonised Gas Package to enable i) the application of regulation to individual pipelines rather than entire networks; ii) the use of negotiated third-party access light-touch regulation and possibly marketbased coordination mechanisms for the access to the infrastructure and iii) a more significant role for long-term capacity contracts to underpin infrastructure investments.
Modelling Green Hydrogen Storage in Salt Caverns: Implications of Future Storage Demands on Cavern Operation
Mar 2025
Publication
The transition to a renewable energy system based mainly on an electricity and hydrogen infrastructure places new requirements and constraints on the infrastructure systems involved. This study investigates the impact of future hydrogen storage demands on a representative salt cavern considering two cases: a regional focus on Lower Saxony with high wind energy penetration and a national perspective on Germany with a PV-dominated mix of installed capacities. A numerical model is developed for in-depth assessment of the thermodynamics inside the cavern. Hydrogen storage profiles generated from 2045 renewable electricity projections for Germany reveal substantial storage demands. Key parameters such as hydrogen production and storage share turnover rate and storage interval length vary significantly between the two cases. In the Lower Saxony case high wind shares lead to increased turnover rates and reduced required working gas volumes but also result in steeper pressure and temperature gradients inside the cavern and necessitate larger compressor systems. In contrast the PV-dominated Germany case experiences lower internal cavern stresses but requires more flexible surface components to manage frequent fluctuations in hydrogen flow. These findings underscore the complex interplay between regional power mixes storage facility design and operational requirements.
Research on Hydrogen Induced Cracking Behavior and Service Performance of Metal Pipeline Material
Aug 2025
Publication
This study systematically investigates the fracture behavior of X80 pipeline steel welded joints under hydrogen-induced cracking (HIC) conditions through combined experimental characterization and numerical simulation. Microstructural observations and Vickers hardness testing reveal significant heterogeneity in the base metal heat-affected zone (HAZ) and weld metal (WM) resulting in spatially non-uniform mechanical properties. A userdefined subroutine (USDFLD) was employed to assign continuous material property distributions within the finite element model accurately capturing mechanical heterogeneity and its influence on crack-tip mechanical fields and crack propagation paths. Results show that welding thermal cycles induce pronounced microstructural evolution significantly altering hardness and strength distributions which in turn affect the evolution of crack-tip stress and plastic strain fields. Crack propagation preferentially occurs toward regions of higher yield strength where limited plasticity leads to intensified cracktip stress concentration accelerating crack growth and extending propagation paths. Moreover crack growth is accompanied by local unloading near the crack tip reducing peak stress and strain compared to the initial stationary crack tip. The stress and strain field reconfiguration are primarily localized near the crack tip while the far-field mechanical response remains largely stable.
Literature Review: State-of-the-art Hydrogen Storage Technologies and Liquid Organic Hydrogen Carrier (LOHC) Development
Sep 2023
Publication
Greenhouse gas anthropogenic emissions have triggered global warming with increasingly alarming consequences motivating the development of carbon-free energy systems. Hydrogen is proposed as an environmentally benign energy vector to implement this strategy but safe and efficient large-scale hydrogen storage technologies are still lacking to develop a competitive Hydrogen economy. LOHC (Liquid Organic Hydrogen Carrier) improves the storage and handling of hydrogen by covalently binding it to a liquid organic framework through catalytic exothermic hydrogenation and endothermic dehydrogenation reactions. LOHCs are oil-like materials that are compatible with the current oil and gas infrastructures. Nevertheless their high dehydrogenation enthalpy platinoid-based catalysts and thermal stability are bottlenecks to the emergence of this technology. In this review hydrogen storage technologies and in particular LOHC are presented. Moreover potential reactivities to design innovative LOHC are discussed.
Advancing Hydrogen Storage: Explainable Machine Learning Models for Predicting Hydrogen Uptake in Metal-organic Frameworks
Sep 2025
Publication
Metal organic frameworks (MOFs) exhibit exceptional efficacy in hydrogen storage owing to their distinctive characteristics including elevated gravimetric densities rapid kinetics and reversibility. An in-depth look at existing literature indicates that while there are many studies using machine learning (ML) algorithms to develop predictive models for estimating hydrogen uptake by MOFs a great number of these models are not explainable. The novelty of this work lies in the integration of explainability approaches and ML models providing both accuracy and interpretability which is rarely addressed in existing studies. To fill this gap this paper attempts to develop explainable ML models for forecasting the hydrogen storage capacity of MOFs using three ML techniques including Bayesian regularized neural networks (BRANN) least squares support vector machines (LSSVM) and the extra tree algorithm (ET). An MOF databank comprising 1729 data points was assembled from literature. Surface area temperature pore volume and pressure were employed as input variables in this database. The findings demonstrate that of the three algorithms the ET intelligent model attained exceptional performance yielding precise estimates with a root mean square error (RMSE) of 0.1445 mean absolute error (MAE) of 0.0762 and a correlation coefficient (R2 ) of 0.995. In addition a novel contribution of this study is the generation of an explicit formula derived from BRANN enabling straightforward implementation of hydrogen storage predictions without requiring retraining of complex models. The sensitivity analysis employing Shapley Additive Explanation technique revealed that pressure and surface area were the most significant features influencing hydrogen storage with relevance values of 0.84 and 0.59 respectively. Furthermore the outlier detection evaluation using the leverage method showed that approximately 98 % of the utilized MOFs data are trustworthy and fell within the acceptable range. Altogether this work establishes a distinctive framework that combines accuracy interpretability and practical usability advancing the state of predictive modelling for hydrogen storage in MOFs.
Factors Affecting Energy Consumption in Hydrogen Liquefaction Plants
Aug 2025
Publication
Hydrogen energy is valued for its diverse sources and clean low-carbon nature and is a promising secondary energy source with wide-ranging applications and a significant role in the global energy transition. Nonetheless hydrogen’s low energy density makes its largescale storage and transport challenging. Liquid hydrogen with its high energy density and easier transport offers a practical solution. This study examines the global hydrogen liquefaction methods with a particular emphasis on the liquid nitrogen pre-cooling Claude cycle process. It also examines the factors in the helium refrigeration cycle—such as the helium compressor inlet temperature outlet pressure and mass—that affect energy consumption in this process. Using HYSYS software the hydrogen liquefaction process is simulated and a complete process system is developed. Based on theoretical principles this study explores the pre-cooling refrigeration and normal-to-secondary hydrogen conversion processes. By calculating and analyzing the process’s energy consumption an optimized flow scheme for hydrogen liquefaction is proposed to reduce the total power used by energy equipment. The study shows that the hydrogen mass flow rate and key helium cycle parameters—like the compressor inlet temperature outlet pressure and flow rate—mainly affect energy consumption. By optimizing these parameters notable decreases in both the total and specific energy consumption were attained. The total energy consumption dropped by 7.266% from the initial 714.3 kW and the specific energy consumption was reduced by 11.94% from 11.338 kWh/kg.
A Review of Analogue Case Studies Relevant to Large-scale Underground Hydrogen Storage
Feb 2024
Publication
Underground Hydrogen Storage (UHS) has gathered interest over the past decade as an efficient means of storing energy. Although a significant number of research and demonstration projects have sought to understand the associated technical challenges it is yet to be achieved on commercial scales. We highlight case studies from town gas and blended hydrogen storage focusing on leakage pathways and hydrogen reactivity. Experience from helium storage serves as an analogue for the containment security of hydrogen as the two gases share physiochemical similarities including small molecular size and high diffusivity. Natural gas storage case studies are also investigated to highlight well integrity and safety challenges. Technical parameters identified as having adverse effects on storage containment security efficiency and hydrogen reactivity were then used to develop high-level and site-specific screening criteria. Thirty-two depleted offshore hydrocarbon reservoirs in the UK Continental Shelf (UKCS) are identified as potential storage formations based on the application of our high-level criteria. The screened fields reflect large hydrogen energy capacities low cushion gas requirements and proximity to offshore wind farms thereby highlighting the widespread geographic availability and potential for efficient UHS in the UKCS. Following the initial screening we propose that analysis of existing helium concentrations and investigation of local tectonic settings are key site-specific criteria for identifying containment security of depleted fields for stored hydrogen.
Optimization of Green Ammonia Distribution Systems for Intercontinental Energy Transport
Aug 2021
Publication
Green ammonia is a promising hydrogen derivative which enables intercontinental transport of dispatchable renewable energy. This research describes the development of a model which optimizes a global green ammonia network considering the costs of production storage and transport. In generating the model we show economies of scale for green ammonia production are small beyond 1 million tonnes per annum (MMTPA) although benefits accrue up to a production rate of 10 MMTPA if a production facility is serviced by a new port or requires a long pipeline. The model demonstrates that optimal sites for ammonia production require not only an excellent renewable resource but also ample land from which energy can be harvested. Land limitations constrain project size in otherwise optimal locations and force production to more expensive sites. Comparison of current crude oil markets to future ammonia markets reveals a trend away from global supply hubs and toward demand centers serviced by regional production.
A Review of Hydrogen Storage and Transport Technologies
Mar 2023
Publication
An important component of the deep decarbonization of the worldwide energy system is to build up the large-scale utilization of hydrogen to substitute for fossil fuels in all sectors including industry the electricity sector transportation and heating. Hence apart from reducing hydrogen production costs establishing an efficient and suitable infrastructure for the storage transportation and distribution of hydrogen becomes essential. This article provides a technically detailed overview of the state-of-the-art technologies for hydrogen infrastructure including the physical- and material-based hydrogen storage technologies. Physical-based storage means the storage of hydrogen in its compressed gaseous liquid or supercritical state. Hydrogen storage in the form of liquid-organic hydrogen carriers metal hydrides or power fuels is denoted as material-based storage. Furthermore primary ways to transport hydrogen such as land transportation via trailer and pipeline overseas shipping and some related commercial data are reviewed. As the key results of this article hydrogen storage and transportation technologies are compared with each other. This comparison provides recommendations for building appropriate hydrogen infrastructure systems according to different application scenarios.
Numerical Analysis of Hydrogen Fingering in Underground Hydrogen Storage
Apr 2025
Publication
Underground hydrogen storage has gained interest in recent years due to the enormous demand for clean energy. Hydrogen is more diffusive than air with a smaller density and lower viscosity. These unique properties introduce distinctive hydrodynamic phenomena in hydrogen storage one of which is fingering. Fingering could induce the fluid trapped in small clusters of pores leading to a dramatic decrease in hydrogen saturation and a lower recovery rate. In this study numerical simulations are performed at the microscopic scale to understand the evolution of hydrogen saturation and the impacts of injection and withdrawal cycles. Two sets of micromodels with different porosity (0.362 and 0.426) and minimum sizes of pore throats (0.362 mm and 0.181 mm) are developed in the numerical model. A parameter analysis is then conducted to understand the influence of injection velocity (in the range of 10-2 m/s to 10-5 m/s) and porous structure on the fingering pattern followed by an image analysis to capture the evolution of the fingering pattern. Viscous fingering capillary fingering and crossover fingering are observed and identified under different boundary conditions. The fractal dimension specific area mean angle and entropy of fingers are proposed as geometric descriptors to characterize the shape of the fingering pattern. When porosity increases from 0.362 to 0.426 the saturation of hydrogen increases by 26.2%. Narrower pore throats elevate capillary resistance which hinders fluid invasion. These results underscore the importance of pore structures and the interaction between viscous and capillary forces for hydrogen recovery efficiency. This work illuminates the influence of the pore structures and the fluid properties on the immiscible displacement of hydrogen and can be further extended to optimize the injection strategy of hydrogen in underground hydrogen storage.
Aromatic Liquid Organic Hydrogen Carriers for Hydrogen Storage and Release
Apr 2023
Publication
Hydrogen production from renewable energy sources has the potential to significantly reduce the carbon footprint of critical economic sectors that rely heavily on fossil fuels. Liquid organic hydrogen carrier (LOHC) technology has the capability to overcome the limitations associated with conventional hydrogen storage technologies. To date dibenzyltoluene and benzyltoluene are the benchmark LOHC molecules due to the unique hydrogen storage properties. However the reaction temperature for dehydrogenation reaction is high and catalysts need to be further developed so that efficient release of hydrogen can be realized. Exploration of various catalyst preparation methods such as supercritical carbon-dioxide deposition the selection on support material with relevant textural and chemical properties and optimization of catalyst modifiers are rewarding approaches of improving the catalyst performance. In addition to this the lowering of the dehydrogenation temperature by employing electrochemical methods and reactive distillation approaches are strategies that will make the LOHC technology competitive.
Experimental Evaluation of Ammonium Formate as a Potential Hydrogen Storage Option
Sep 2025
Publication
Electrochemical energy conversion systems are recognized as sustainable options for clean power generation. In conjunction with this the current hydrogen storage methods often suffer from limited storage density stability or high cost which motivate the search for alternative fuels with improved performance. This study is designed to investigate ammonium formate as an effective hydrogen storage medium and an efficient electrochemical fuel in electrochemical energy conversion systems. In order to perform the experimental tests stainless steel-stainless steel and aluminum-stainless steel electrode pairs are selected and examined under varying concentrations of potassium hydroxide sodium chloride and hydrogen peroxide at 80 ◦C and the system responses are then evaluated through voltage–time monitoring and polarization curve analysis. The aluminum-stainless steel configuration achieves the highest performance under 0.1 M potassium hydroxide and 10 % hydrogen peroxide reaching the voltages near ~ 900 mV and current densities of ~ 340 mA cm− 2 ; and the sodium chloride systems produce up to ~ 820 mV and ~ 310 mA cm− 2 while higher additive levels result in decreasing the voltages below 500 mV due to losses and side reactions. These findings confirm that moderate additive concentrations and optimized electrode pairing significantly enhance efficiency positioning ammonium formate as a low-cost energy-dense fuel suitable for decentralized and portable applications.
Tempering-induced Modulation of Hydrogen Embrittlement in Additvely Manufactured AISI 4340 Steel
Sep 2025
Publication
Recent studies on additive manufacturing (AM) have indicated the necessity of understanding the hydrogen embrittlement (HE) of high-strength steels fabricated by AM due to the different microstructure obtained compared to their conventionally processed counterparts. This study investigated the influence of post-AM tempering (at 205 ◦C 315 ◦C and 425 ◦C) on the HE resistance of AM-fabricated AISI 4340 steel a representative ultrahigh-strength medium-carbon low-alloy steel. The present results show that tempering effectively reduced the HE sensitivity of the steel. When tested in air tempering at a low temperature of 205 ◦C slightly increased both the yield strength (YS) and ultimate tensile strength (UTS) accompanied by a reduction in elongation (EL). This behaviour is attributed to the precipitation of carbides. In contrast higher tempering temperatures of 315 ◦C and 425 ◦C resulted in a progressive decrease in both YS and UTS as anticipated. However when tested in a hydrogen-rich environment although the HE dramatically reduced the ductility and YS could not even be determined for the samples tempered at 205 ◦C and 315 ◦C the tempered samples retained higher UTS and EL compared to the as-AM-fabricated samples because of the increased HE resistance by tempering. Microstructural examination indicated that tempering at 205 ◦C and 315 ◦C retained the bainitic microstructure while promoting the formation of fine carbide precipitates which softened the bainitic ferrite matrix enhancing the hydrogen trapping capacity. Tempering at 425 ◦C promoted recovery of the AM-fabricated steel reducing dislocation density producing a lower subsurface hydrogen concentration and higher hydrogen diffusivity which led to an enhanced HE resistance. As a result testing of the samples tempered at 425 ◦C in hydrogen resulted in a high YS (~1200 MPa) and only a ~5 % reduction in UTS and a 64 % reduction in EL compared with the untempered samples of which the reductions were 31 % in UTS and 79 % in EL. Furthermore this study underscores the critical role of the trap character in governing the HE behaviour offering a pathway toward optimised heat treatment strategies for improved HE resistance of additively manufactured high-strength steels.
A Novel Design Approach: Increase in Storage and Transport Efficiency for Liquid Hydrogen by Using a Dual Concept Involving a Steel-fiber Composite Tank and Thermal Sprayed Insulating Coatings
Nov 2024
Publication
Wind power-to-gas concepts have a high potential to sustainably cover the increasing demand for hydrogen as an energy carrier and raw material as it has been shown in the past that there is an enormous potential in energy overproduction which currently remains unused due to the shutdown of wind turbines. Thus there is barely experience in maritime production offshore storage and transport of large quantities of liquid hydrogen (LH2) due to the developing market. Instead tank designs refer to heavy standard onshore storage and transport applications with vacuum insulated double wall hulls made from austenitic stainless steel and comparatively high thermal diffusivity and conductivity. This reduces cost effectiveness due to inevitable boil-off and disregards some other requirements such as mechanical and cyclic strength and high corrosion resistance. Hence new concepts for LH2 tanks are required for addressing these issues. Two innovative technical concepts from space travel and high-temperature applications were adopted combined and qualified for use in the wind-power-to-gas scenario. The focus was particularly on the high requirements for transport weight insulation and cryogenic durability. The first concept part consisted of the implementation of FRP (fiber-reinforced plastics)–steel hybrid tanks which have a high potential as a hull for LH2 tanks. However these hybrid tanks are currently only used in the space sector. Questions still arise regarding interactions with coatings production material temperature resilience and design for commercial use. Thermally sprayed thermal barrier coatings (TBC) in turn show promising potential for surfaces subject to high thermal and mechanical stress. However the application is currently limited to use at high temperatures and needed to be extended to the cryogenic temperature range. The research on this second part of the concept thus focused on the validation of standard MCrAlY alloys and innovative (partially) amorphous metal coatings with regard to mechanical-technological and insulating properties in the low temperature range. This article gives an overview regarding the achieved results including manufacturing and measurements on a small tank demonstrator.
Techno-economic Analysis of Green Hydrogen Storage in Salt Caverns: Evaluating Cycling Effects and Cavern Scaling on the Levelized Cost of Hydrogen Storage in Ireland's Power-to-X Landscape
Sep 2025
Publication
This paper examines the techno-economic feasibility of utilising salt caverns for large-scale hydrogen storage in Ireland leveraging wind energy and proton exchange membrane (PEM) electrolysers. The analysis focuses on optimising the integration of wind power with hydrogen production and storage addressing key challenges such as energy curtailment grid transmission constraints and renewable energy intermittency. Findings highlight significant economic considerations with a single hydrogen storage cavern requiring an initial investment of approximately €240 million where geological site preparation and compressor systems constitute the largest cost components. Annual operational expenses (OPEX) are estimated at €4.6 million largely due to compressor energy consumption and cooling requirements. The study emphasizes the critical impact of electrolyser scale on economic viability. Small-scale systems such as a 20 MW PEM electrolyser are economically unfeasible with a levelised cost of hydrogen (LCOH) of around €10/kg and filling times extending up to 2.5 years. However scaling up to a 200 MW PEM electrolyser dramatically improves cost efficiency lowering the LCOH to approximately €0.83/kg and reducing filling times to just 90 days. This research provides a comprehensive framework for hydrogen storage development offering key insights for policymakers and industry stakeholders to drive the renewable energy transition and enhance energy security through cost-effective and sustainable storage solutions.
Unlocking Hydrogen's Potential: Prediction of Adsorption in Metal-organic Frameworks for Sustainable Energy Storage
Oct 2025
Publication
Accurately predicting hydrogen adsorption behavior is essential to developing efficient materials with storage capacities approaching those of liquid hydrogen and surpassing the performance of conventional compressed gas storage systems. Grand canonical Monte Carlo (GCMC) simulations accurately predict adsorption isotherms but are computationally expensive limiting large-scale material screening. We employ GPU-accelerated threedimensional classical density functional theory (DFT) based on the SAFT-VRQ Mie equation of state with a first-order Feynman–Hibbs correction to model hydrogen adsorption in [Zn(bdc)(ted)0.5] MOF-5 CuBTC and ZIF-8 at 30 K 50 K 77 K and 298 K. Our approach generates adsorption isotherms in seconds compared to hours for GCMC simulations with quantum corrections proving crucial for accurate low-temperature predictions. The results show good agreement with GCMC simulations and available experiments demonstrating classical DFT as a powerful tool for high-throughput material screening and optimizing hydrogen storage applications.
New Insights into the Improvement of Hydrogen Embrittlement Resistance of Heat-treated Carbon Steels by Shot Peening
Oct 2025
Publication
The effectiveness of shot peening in suppressing hydrogen embrittlement (HE) of the heat-treated steels with different strength levels 790 MPa (115 ksi) and 930 MPa (135 ksi) was comprehensively investigated. A plastically deformed layer on the surface facilitated an increased number of dislocations and refined grain morphology. This hindered hydrogen transportation as confirmed by the results of electrochemical permeation exhibiting a decrease in the effective diffusion coefficient up to 47 %. The trapping behaviour of the steels scrutinized through Thermal Desorption Spectroscopy (TDS) proposed that dislocations are primary traps. Along with this residual compressive stresses (RCS) were introduced into the materials reaching a maximum of − 650 MPa and a depth of 250 μm. This prevented fracture of the steels under constant load in a plastic regime (1.05xYS) and 120 bar H2 environment. Slow Strain Rate Tensile (SSRT) tests indicated superior mechanical properties of the shot-peened steels under electrochemical charging reducing HE susceptibility by 15 %. Fracture morphology confirmed the protective nature of the plastically deformed layer highlighting a higher ductility of the fracture. RCS has been indicated as a determining factor in suppressing HE by shot peening regardless of the strength level of the steel.
Large-Scale H2 Storage and Transport with Liquid Organic Hydrogen Carrier Technology: Insights into Current Project Developments and the Future Outlook
Jan 2024
Publication
The green hydrogen economy is evolving rapidly accompanied by the need to establish trading routes on a global scale. Currently several technologies arecompeting for a leadership role in future hydrogen value chains. Within thiscontext liquid organic hydrogen carrier (LOHC) technology represents an excellent solution for large-scale storage and safe transportation of hydrogen.This article presents LOHC technology recent progress as well as further potential of this technology with focus on benzyltoluene as the carrier material.Furthermore this contribution offers an insight into previous and ongoingproject development activities led by Hydrogenious LOHC Technologies togetherwith an evaluation of the economic viability and an overview of the regulatory aspects of LOHC technology.
Mapping Current Research on Hydrogen Supply Chain Design for Global Trade
Sep 2025
Publication
Global demand for clean energy carriers like hydrogen (H2) is rising under carbon-reduction policies. While domestic H2 projects are progressing international trade presents significant opportunities for countries with abundant renewables or advanced production capabilities. Yet establishing H2 as a viable global commodity requires overcoming supply chain challenges in flexibility efficiency and cost. This review examines hydrogen supply chain network design (HSCND) studies and highlights key research gaps in export-oriented systems. Current work often focuses on transport technologies but lacks integrated analyses combining technical economic and policy dimensions. Notable gaps include limited research on retrofitting infrastructure for H2 derivatives underexplored roles of ports as export hubs and insufficient evaluation of regulatory frameworks and financial risks. This review proposes a methodological approach to guide HSCND for export supporting data collection and strategic planning. Future research should integrate technical geopolitical and social factors into models backed by methodological innovation and empirical evidence.
Advances in Type IV Tanks for Safe Hydrogen Storage: Materials, Technologies and Challenges
Oct 2025
Publication
This paper provides a comprehensive review of Type IV hydrogen tanks with a focus on materials manufacturing technologies and structural issues related to high-pressure hydrogen storage. Recent advances in the use of advanced composite materials such as carbon fibers and polyamide liners useful for improving mechanical strength and permeability have been reviewed. The present review also discusses solutions to reduce hydrogen blistering and embrittlement as well as exploring geometric optimization methodologies and manufacturing techniques such as helical winding. Additionally emerging technologies such as integrated smart sensors for real-time monitoring of tank performance are explored. The review concludes with an assessment of future trends and potential solutions to overcome current technical limitations with the aim of fostering a wider adoption of Type IV tanks in mobility and stationary applications.
Numerical Investigation of Transmission and Sealing Characteristics of Salt Rock, Limestone, and Sandstone for Hydrogen Underground Energy Storage in Ontario, Canada
Feb 2025
Publication
With the accelerating global transition to clean energy underground hydrogen storage (UHS) has gained significant attention as a flexible and renewable energy storage technology. Ontario Canada as a pioneer in energy transition offers substantial underground storage potential with its geological conditions of salt limestone and sandstone providing diverse options for hydrogen storage. However the hydrogen transport characteristics of different rock media significantly affect the feasibility and safety of energy storage projects warranting in-depth research. This study simulates the hydrogen flow and transport characteristics in typical energy storage digital rock core models (salt rock limestone and sandstone) from Ontario using the improved quartet structure generation set (I-QSGS) and the lattice Boltzmann method (LBM). The study systematically investigates the distribution of flow velocity fields directional characteristics and permeability differences covering the impact of hydraulic changes on storage capacity and the mesoscopic flow behavior of hydrogen in porous media. The results show that salt rock due to its dense structure has the lowest permeability and airtightness with extremely low hydrogen transport velocity that is minimally affected by pressure differences. The microfracture structure of limestone provides uneven transport pathways exhibiting moderate permeability and fracture-dominated transport characteristics. Sandstone with its higher porosity and good connectivity has a significantly higher transport rate compared to the other two media showing local high-velocity preferential flow paths. Directional analysis reveals that salt rock and sandstone exhibit significant anisotropy while limestone’s transport characteristics are more uniform. Based on these findings salt rock with its superior sealing ability demonstrates the best hydrogen storage performance while limestone and sandstone also exhibit potential for storage under specific conditions though further optimization and validation are required. This study provides a theoretical basis for site selection and operational parameter optimization for underground hydrogen storage in Ontario and offers valuable insights for energy storage projects in similar geological settings globally.
Geomechanics of Geological Storage of Hydrogen: Knowledge Gaps and Future Directions
Aug 2025
Publication
Underground hydrogen storage is critical for supporting the transition to renewable energy systems addressing the intermittent nature of solar and wind power. Despite its promise as a carbon-neutral energy carrier there remains limited understanding of the geomechanical behavior of subsurface reservoirs under hydrogen storage conditions. This knowledge gap is particularly significant for fast-cycling operations which have yet to be implemented on a large scale. This review evaluates current knowledge on the geomechanics of underground hydrogen storage focusing on risks and challenges in geological formations such as salt caverns depleted hydrocarbon reservoirs saline aquifers and lined rock caverns. Laboratory experiments field studies and numerical simulations are synthesized to examine cyclic pressurization induced seismicity thermal stresses and hydrogen-rock interactions. Notable challenges include degradation of rock properties fault reactivation micro-seismic activity in porous reservoirs and mineral dissolution/precipitation caused by hydrogen exposure. While salt caverns are effective for low-frequency hydrogen storage their behavior under fast-cyclic loading requires further investigation. Similarly the mechanical evolution of porous and fractured reservoirs remains poorly understood. Key findings highlight the need for comprehensive geomechanical studies to mitigate risks and enhance hydrogen storage feasibility. Research priorities include quantifying cyclic loading effects on rock integrity understanding hydrogen-rock chemical interactions and refining operational strategies. Addressing these uncertainties is essential for enabling large-scale hydrogen integration into global energy systems and advancing sustainable energy solutions. This work systematically focuses on the geomechanical implications of hydrogen injection into subsurface formations offering a critical evaluation of current studies and proposing a unified research agenda.
Optimized Activation of Coffee-ground Carbons for Hydrogen Storage
Mar 2025
Publication
This study evaluates and compares physical chemical and dual activation methods for preparing activated carbons from spent coffee grounds to optimize their porosity for hydrogen storage. Activation processes including both one-step and two-step chemical and physical methods were investigated incorporating a novel dual activation process that combines chemical and physical activation. The findings indicate that the two-step chemical activation yields superior results producing activated carbons with a high specific surface area of 1680 m2 /g and a micropore volume of 0.616 cm3 /g. These characteristics lead to impressive hydrogen uptake capacities of 2.65 wt% and 3.66 wt% at 77 K under pressures of 1 and 70 bar respectively. The study highlights the potential of spent coffee grounds as a cost-effective precursor for producing high-performance activated carbons.
Research Sites of the H2STORE Project and the Relevance of Lithological Variations for Hydrogen Storage at Depths
Sep 2013
Publication
The H2STORE collaborative project investigates potential geohydraulic petrophysical mineralogical microbiological and geochemical interactions induced by the injection of hydrogen into depleted gas reservoirs and CO2- and town gas storage sites. In this context the University of Jena performs mineralogical and geochemical investigations on reservoir and cap rocks to evaluate the relevance of preferential sedimentological features which will control fluid (hydrogen) pathways thus provoking fluid-rock interactions and related variations in porosity and permeability. Thereby reservoir sand- and sealing mudstones of different composition sampled from distinct depths (different: pressure/temperature conditions) of five German locations are analysed. In combination with laboratory experiments the results will enable the characterization of specific mineral reactions at different physico-chemical conditions and geological settings.
Assessing Cement Durability in Hydrogen-driven Underground Storage Systems
Oct 2025
Publication
As the world shifts towards renewable energy sources the need for reliable large-scale energy storage solutions becomes increasingly critical. Underground Hydrogen Storage (UHS) emerges as a promising option to bridge this gap. However the success of UHS heavily depends on the durability of infrastructure materials particularly cement in wellbores and in unlined rock caverns (URCs) where it serves a dual role in grouting and sealing. This study explores the chemical interactions between hydrogen and cement in these environments exploring how hydrogen might compromise cement integrity over time. We employed advanced thermodynamic analyses kinetic batch tests and 1D reactive transport models to simulate the behaviour of cement when exposed to hydrogen under conditions found in two potential UHS sites: the Haje URC in the Czech Republic and a depleted gas field in the Perth Basin Western Australia. Our results reveal that while certain cement phases are vulnerable to dissolution the overall increase in porosity is minimal suggesting a lower risk of significant degradation. Notably hydrogen was found to penetrate 5 cm of cement within just 4–5 days at both sites. These insights are crucial for enhancing the design and maintenance strategies of UHS facilities. Moreover this study not only advances our understanding of material sciences in the context of hydrogen energy storage but also underscores the importance of sustainable infrastructure in the transition away from fossil fuels.
Evaluation of the Impact of Gaseous Hydrogen on Pipeline Steels Utilizing Hollow Specimen Technique and μCT
Feb 2024
Publication
The high potential of hydrogen as a key factor on the pathway towards a climate neutral economy leads to rising demand in technical applications where gaseous hydrogen is used. For several metals hydrogen-metal interactions could cause a degradation of the material properties. This is especially valid for low carbon and highstrength structural steels as they are commonly used in natural gas pipelines and analyzed in this work. This work provides an insight to the impact of hydrogen on the mechanical properties of an API 5L X65 pipeline steel tested in 60 bar gaseous hydrogen atmosphere. The analyses were performed using the hollow specimen technique with slow strain rate testing (SSRT). The nature of the crack was visualized thereafter utilizing μCT imaging of the sample pressurized with gaseous hydrogen in comparison to one tested in an inert atmosphere. The combination of the results from non-conventional mechanical testing procedures and nondestructive imaging techniques has shown unambiguously how the exposure to hydrogen under realistic service pressure influences the mechanical properties of the material and the appearance of failure.
Hydrogen Storage in Depleted Gas Reservoirs with Carbon Dioxide as a Cushion Gas: Exploring a Lateral Gas Seperation Strategy to Reduce Gas Mixing
Jan 2025
Publication
Large-scale H2 storage in depleted hydrocarbon reservoirs offers a practical way to use existing energy infra structure to address renewable energy intermittency. Cushion gases often constitute a large initial investment especially when expensive H2 is used. Cheaper alternatives such as CO2 or in-situ CH4 can reduce costs and in the case of CO2 integrate within carbon capture and storage systems. This study explored cushion and working gas dynamics through numerically modelling a range of storage scenarios in laterally extensive reservoirs – such as those in the Southern North Sea. In all simulations the cushion and working gases were separated laterally to limit contact surface area and therefore mixing. This work provides valuable insights into (i) capacity estima tions of CO2 storage and H2 withdrawal (ii) macro-scale fluid dynamics and (iii) the effects of gas mixing trends on H2 purity. The results underscore key trade-offs between CO2 storage volumes and H2 withdrawal and purity
Determining Onshore or Offshore Hydrogen Storage for Large Offshore Wind Parks: The North Sea Wind Power Hub Case
Aug 2024
Publication
The large-scale integration of renewable energy sources leads to daily and seasonal mismatches between supply and demand and the curtailment of wind power. Hydrogen produced from surplus wind power offers an attractive solution to these challenges. In this paper we consider a large offshore wind park and analyze the need for hydrogen storage at the onshore and offshore sides of a large transportation pipeline that connects the wind park to the mainland. The results show that the pipeline with line pack storage though important for day-to-day fluctuations will not offer sufficient storage capacity to bridge seasonal differences. Furthermore the results show that if the pipeline is sufficiently sized additional storage is only needed on one side of the pipeline which would limit the needed investments. Results show that the policy which determines what part of the wind power is fed into the electricity grid and what part is converted into hydrogen has a significant influence on these seasonal storage needs. Therefore investment decisions for hydrogen systems should be made by considering both the onshore and offshore storage requirements in combination with electricity transport to the mainland.
Novel Model Reference-based Hybrid Decoupling Control of Multiport-isolated DC-DC Converter for Hydrogen Energy Storage System Integration
Dec 2024
Publication
Hydrogen energy storage systems (HESS) are increasingly recognised for their role in sustainable energy ap plications though their performance depends on efficient power electronic converter (PEC) interfaces. In this paper a multiport-isolated DC-DC converter characterised by enhanced power density reduced component count and minimal conversion stages is implemented for HESS applications. However the high-frequency multiwinding transformer in this converter introduces cross-coupling effects complicating control and result ing in large power deviations from nominal values due to step changes on other ports which adversely impact system performance. To address this issue a novel model reference-based decoupling control technique is pro posed to minimise the error between the actual plant output and an ideal decoupling reference model which represents the cross-coupling term. This model reference-based decoupling control is further extended into a hybrid decoupling control technique by integrating a decoupling matrix achieving more robust decoupling across a wider operating region. The hybrid decoupling technique mathematically ensures an improved control performance with the cross-coupling term minimised through a proportional-derivative controller. The proposed hybrid decoupling controller achieves a maximum power deviation.
Nanomaterials for Hydrogen Storage Applications: A Review
Sep 2008
Publication
Nanomaterials have attracted great interest in recent years because of the unusual mechanical electrical electronic opticalmagnetic and surface properties. The high surface/volume ratio of these materials has significant implications with respectto energy storage. Both the high surface area and the opportunity for nanomaterial consolidation are key attributes of thisnew class of materials for hydrogen storage devices. Nanostructured systems including carbon nanotubes nano-magnesiumbased hydrides complex hydride/carbon nanocomposites boron nitride nanotubes TiS2/MoS2 nanotubes alanates polymernanocomposites and metal organic frameworks are considered to be potential candidates for storing large quantities of hydrogen.Recent investigations have shown that nanoscale materials may offer advantages if certain physical and chemical effects related tothe nanoscale can be used efficiently. The present review focuses the application of nanostructured materials for storing atomicor molecular hydrogen. The synergistic effects of nanocrystalinity and nanocatalyst doping on the metal or complex hydrides forimproving the thermodynamics and hydrogen reaction kinetics are discussed. In addition various carbonaceous nanomaterialsand novel sorbent systems (e.g. carbon nanotubes fullerenes nanofibers polyaniline nanospheres and metal organic frameworksetc.) and their hydrogen storage characteristics are outlined.
Advancements in Hydrogen Storage Technologies: Integrating with Renewable Energy and Innovative Solutions for a Sustainable Future
Apr 2025
Publication
Hydrogen storage plays a crucial role in achieving net-zero emissions by enabling large-scale energy storage balancing renewable energy fluctuations and ensuring a stable supply for various applications. This study provides a comprehensive analysis of hydrogen storage technologies with a particular focus on underground storage in geological formations such as salt caverns depleted gas reservoirs and aquifers. These formations offer high-capacity storage solutions with salt caverns capable of holding up to 6 TWh of hydrogen and depleted gas reservoirs exceeding 1 TWh per site. Case studies from leading projects demonstrate the feasibility of underground hydrogen storage (UHS) in reducing energy intermittency and enhancing supply security. Challenges such as hydrogen leakage groundwater contamination induced seismicity and economic constraints remain critical concerns. Our findings highlight the technical economic and regulatory considerations for integrating UHS into the oil and gas industry emphasizing its role in sustainable energy transition and decarbonization strategies.
The Potential for the Use of Hydrogen Storage in Energy Cooperatives
Oct 2024
Publication
According to the European Hydrogen Strategy hydrogen will solve many of the problems with energy storage for balancing variable renewable energy sources (RES) supply and demand. At the same time we can see increasing popularity of the so-called energy communities (e.g. cooperatives) which (i) enable groups of entities to invest in manage and benefit from shared RES energy infrastructure; (ii) are expected to increase the energy independence of local communities from large energy corporations and increase the share of RES. Analyses were conducted on 2000 randomly selected energy cooperatives and four energy cooperatives formed on the basis of actual data. The hypotheses assumed in the research and positively verified in this paper are as follows: (i) there is a relationship between hydrogen storage capacity and the power of RES which allows an energy community to build energy independence; (ii) the type of RES generating source is meaningful when optimizing hydrogen storage capacity. The paper proves it is possible to build “island energy independence” at the local level using hydrogen storage and the efficiency of the power-to-power chain. The results presented are based on simulations carried out using a dedicated optimization model implemented by mixed integer programming. The authors’ next research projects will focus on optimizing capital expenditures and operating costs using the Levelized Cost of Electricity and Levelized Cost of Hydrogen methodologies.
Towards a Resilience Evaluation Framework for Hydrogen Supply Chains: A Systematic Literature Review and Future Research Agenda
Dec 2024
Publication
Hydrogen energy is crucial for achieving net zero targets making the resilience of hydrogen supply chains (HSCs) increasingly important. Understanding current research on HSC resilience is key to enhancing it. Few studies summarise HSC resilience evaluation methods and link them to the general supply chain resilience and complex adaptive system (CAS) evaluation approaches. This study addresses this gap by systematically reviewing the literature on HSC resilience evaluations defining HSC resilience and conducting content analysis. It proposes a conceptual framework integrating technical operational and organisational perspectives. Each perspective is further subdivided based on the course of events resulting in a system-based HSC resilience evaluation frame work with three layers of analysis. By linking HSC indicators with CAS theory and supply chain performance metrics the study offers novel insights into HSC resilience evaluations identifies research gaps provides prac tical guidance for practitioners and outlines future research directions for advancing HSC resilience understanding.
The Integration of Thermal Energy Storage Within Metal Hydride Systems: A Comprehensive Review
Dec 2024
Publication
Hydrogen storage technologies are key enablers for the development of low-emission sustainable energy supply chains primarily due to the versatility of hydrogen as a clean energy carrier. Hydrogen can be utilized in both stationary and mobile power applications and as a lowenvironmental-impact energy source for various industrial sectors provided it is produced from renewable resources. However efficient hydrogen storage remains a significant technical challenge. Conventional storage methods such as compressed and liquefied hydrogen suffer from energy losses and limited gravimetric and volumetric energy densities highlighting the need for innovative storage solutions. One promising approach is hydrogen storage in metal hydrides which offers advantages such as high storage capacities and flexibility in the temperature and pressure conditions required for hydrogen uptake and release depending on the chosen material. However these systems necessitate the careful management of the heat generated and absorbed during hydrogen absorption and desorption processes. Thermal energy storage (TES) systems provide a means to enhance the energy efficiency and cost-effectiveness of metal hydride-based storage by effectively coupling thermal management with hydrogen storage processes. This review introduces metal hydride materials for hydrogen storage focusing on their thermophysical thermodynamic and kinetic properties. Additionally it explores TES materials including sensible latent and thermochemical energy storage options with emphasis on those that operate at temperatures compatible with widely studied hydride systems. A detailed analysis of notable metal hydride–TES coupled systems from the literature is provided. Finally the review assesses potential future developments in the field offering guidance for researchers and engineers in advancing innovative and efficient hydrogen energy systems.
Hydrogen Storage Performance During Underground Hydrogen Storage in Depleted Gas Reservoirs: A Review
Mar 2024
Publication
Hydrogen has emerged as a promising alternative to meet the growing demand for sustainable and renewable energy sources. Underground hydrogen storage (UHS) in depleted gas reservoirs holds significant potential for large-scale energy storage and the seamless integration of intermittent renewable energy sources due to its capacity to address challenges associated with the intermittent nature of renewable energy sources ensuring a steady and reliable energy supply. Leveraging the existing infrastructure and well-characterized geological formations depleted gas reservoirs offer an attractive option for large-scale hydrogen storage implementation. However significant knowledge gaps regarding storage performance hinder the commercialization of UHS operation. Hydrogen deliverability hydrogen trapping and the equation of state are key areas with limited understanding. This literature review critically analyzes and synthesizes existing research on hydrogen storage performance during underground storage in depleted gas reservoirs; it then provides a high-level risk assessment and an overview of the techno-economics of UHS. The significance of this review lies in its consolidation of current knowledge highlighting unresolved issues and proposing areas for future research. Addressing these gaps will advance hydrogen-based energy systems and support the transition to a sustainable energy landscape. Facilitating efficient and safe deployment of UHS in depleted gas reservoirs will assist in unlocking hydrogen’s full potential as a clean and renewable energy carrier. In addition this review aids policymakers and the scientific community in making informed decisions regarding hydrogen storage technologies.
Hydrogen Embrittlement Behaviors During SSRT Tests in Gaseous Hydrogen for Cold-word Type 316 Austenitic Stainless Steel and Iron-based Supperalloy A286 Used in Hydrogen Refueling Station
Feb 2024
Publication
To consider an appropriate evaluation method for hydrogen compatibility slow strain rate tensile (SSRT) tests were conducted on high strength piping materials cold-worked type 316 austenitic stainless steel (SUS316CW) and iron-based superalloy A286 used in hydrogen stations for two years.<br/>SUS316CW used at room temperature in 82 MPa gaseous hydrogen contained 7.8 mass ppm hydrogen. The SSRT test of SUS316CW was conducted in nitrogen at -40 °C. The fracture surface showed dimples and no hydrogen embrittlement behavior was observed. While the SSRT test of SUS316CW in 70 MPa gaseous hydrogen at -40 °C showed a slight decrease in reduction area and a brittle fracture morphology in the outer layer. This was considered to be the effect of high-pressure gaseous hydrogen during the SSRT test in addition to the pre-contained hydrogen.<br/>A286 used at -40 °C in 82 MPa gaseous hydrogen contained negligible hydrogen (0.14 mass ppm). SSRT tests were conducted at 150 °C in 70 MPa gaseous hydrogen and in air and showed a low relative reduction in area (RRA) value. To investigate the decrease in the RRA we switched the gas from hydrogen to air in the middle of the SSRT test and closely examined the RRA values and fracture morphology including side cracks. The hydrogen embrittlement was found to originate from the elastic deformation region. Stress cycling in the elastic deformation region also accelerated the effect of hydrogen. These were attributed to an increase in the lattice hydrogen content. While in the plastic deformation region hydrogen trapped in the defects and hydrogen through the generated surface cracks increased the hydrogen content at the crack tips reducing the RRA value. And there was a good correlation between the crack lengths and RRA values.<br/>Then hydrogen embrittlement mechanism depends on the operating conditions (stress and temperature) of the material and evaluating the hydrogen compatibility of materials by controlling their hydrogen content and strain according to the service environment is desirable.
Hydrogen-induced Calcite Dissolution in Amaltheenton Formation Claystones: Implications for Underground Hydrogen Storage Caprock Integrity
Aug 2022
Publication
With the rising potential of underground hydrogen storage (UHS) in depleted oil and gas reservoirs or deep saline aquifers questions remain regarding changes to geological units due to interaction with injected hydrogen. Of particular importance is the integrity of potential caprocks/seals with respect to UHS. The results of this study show significant dissolution of calcite fossil fragments in claystone caprock proxies that were treated with a combination of hydrogen and 10 wt% NaCl brine. This is the first time it has been experimentally observed in claystones. The purpose of this short communication is to document the initial results that indicate the potential alteration of caprocks with injected hydrogen and to further highlight the need for hydrogen-specific studies of caprocks in areas proposed for UHS.
Optimization of Injection Molding Process Parameters for the Lining of IV Hydrogen Storage Cylinder
Jan 2023
Publication
The hydrogen storage cylinder lining was taken as the research object. The injection model of the cylinder liner was developed employing 3D software a two-cavity injection molding system was built and Moldfow was utilized for analysis to determine the best combination of injection molding process parameters. The efects of injection process parameters (melt temperature mold temperature holding pressure holding time and cooling time) on the evaluation index were analyzed by orthogonal experiment L16(45 ). The prediction data of IV hydrogen storage cylinder lining under diferent parameters were obtained by the range analysis method. The multi-objective optimization problem of injection molding process was transformed into a single-objective optimization problem by using the grey correlation analysis method. The optimal parameters such as melt temperature 270 °C mold temperature 80 °C packing pressure 55 MPa packing time 20 s and cooling time 13 s were obtained. Taguchi method was adopted to obtain SNR (signal-to-noise ratio) while range and variance methods were used for analysis. The results showed that warpage was 0.4892 mm the volume shrinkage was 12.31% the residual stress in the frst direction was 98.13 MPa and the residual stress in the second direction was 108.1 MPa. The comprehensive index was simultaneously most impacted by the melt temperature.
A Review of the Mechanics of Lined Engineered Cavities and their Implications on Hydrogen Storage
Jan 2025
Publication
Large-scale hydrogen storage at scales ranging from gigawatt-hours (GWh) to terawatt-hours (TWh) is currently projected to be an important component of the lowest cost options for a 100% variable renewable energy system driven partly by benefits to the grid from converting variable renewable electricity into hydrogen and partly by the anticipated growing role of hydrogen in a future net-zero energy system. Lined engineered cavities (LEC)s are among the prospective types of underground storage technology because they enable hydrogen storage at highpressure in the gaseous form and are expected to not rely on specific types of rock mass. They fill a niche in moderate storage capacity and cost because of their complementary advantages. An overview of various possible configurations and materials suitable for LECs for storing hydrogen is first reviewed to identify potential cost savings and performance improvements. Amongst the various LEC configurations lined engineered shafts (LES) are identified as having the greatest potential for cost reduction in softer rock masses such as sedimentary formations due to reduced excavation and construction complexity. Despite these advantages significant gaps remain in understanding the long-term behaviour of LES under cyclical loading as revealed through a review of the theoretical and experimental techniques used to study similar LEC configurations. This review paper con cludes with several recommendations for future research in numerical model formulation and material advancement with strong potential to increase the feasibility of LESs for hydrogen storage.
Hydrogen Balloon Transportation: A Cheap and Efficiency Mode to Transport Hydrogen
Nov 2023
Publication
The chances of a global hydrogen economy becoming a reality have increased significantly since the COVID pandemic and the war in Ukraine and for net zero carbon emissions. However intercontinental hydrogen transport is still a major issue. This study suggests transporting hydrogen as a gas at atmospheric pressure in balloons using the natural flow of wind to carry the balloon to its destination. We investigate the average wind speeds atmospheric pressure and temperature at different altitudes for this purpose. The ideal altitudes to transport hydrogen with balloons are 10 km or lower and hydrogen pressures in the balloon vary from 0.25 to 1 bar. Transporting hydrogen from North America to Europe at a maximum 4 km altitude would take around 4.8 days on average. Hydrogen balloon transportation cost is estimated at 0.08 USD/kg of hydrogen which is around 12 times smaller than the cost of transporting liquified hydrogen from the USA to Europe. Due to its reduced energy consumption and capital cost in some locations hydrogen balloon transportation might be a viable option for shipping hydrogen compared to liquefied hydrogen and other transport technologies.
A Study on Hydrogen Embrittlement of a High-strength Pipeline Steel Weldment after Microstructure Manipulation by Targeted Heat Treatments
Dec 2024
Publication
Hydrogen embrittlement (HE) is a major concern when steel pipelines are used for hydrogen transportation and storage. The weldments of steel pipelines are of particular concern because they are reported to have higher HE susceptibility compare to the base metal. In this work targeted heat treatments were used to manipulate the microstructure in a pipeline steel weldment to examine the effects of different microstructural features on HE susceptibility. Complementary analyses of the microstructure mechanical testing and fracture surface identified inclusions and ferrite morphology as the most dominant microstructural features that affect the susceptibility to HE. Specimens with different microstructures but sharing similar Ti-rich inclusions exhibited significant re ductions in elongation to failure after hydrogen charging and showed brittle fracture surfaces decorated with multiple ‘fish-eye’ features. In addition co-existence of bainitic microstructure with Ti-rich inclusions resulted in the highest susceptibility to HE.
An Overview of Hydrogen Storage Technologies - Key Challenges and Opportunities
Jul 2024
Publication
Hydrogen energy has been proposed as a reliable and sustainable source of energy which could play an integral part in demand for foreseeable environmentally friendly energy. Biomass fossil fuels waste products and clean energy sources like solar and wind power can all be employed for producing hydrogen. This comprehensive review paper provides a thorough overview of various hydrogen storage technologies available today along with the benefits and drawbacks of each technology in context with storage capacity efficiency safety and cost. Since safety concerns are among the major barriers to the broad application of H2 as a fuel source special attention has been paid to the safety implications of various H2 storage techniques. In addition this paper highlights the key challenges and opportunities facing the development and commercialization of hydrogen storage technologies including the need for improved materials enhanced system integration increased awareness and acceptance. Finally recommendations for future research and development with a particular focus on advancing these technologies towards commercial viability.
Advances in Hydrogen Storage Technologies
Jan 2025
Publication
Gaseous hydrogen storage is the most mature technology for fuel cell vehicles. The main safety concern is the catastrophic consequences of tank rupture in a fire i.e. blast waves fireballs and projectiles. This paper sum marises research on the development and validation of the breakthrough microleaks-no-burst (μLNB) safety technology of explosion-free in any fire self-venting Type IV tanks that do not require a thermally-activate pressure relief device (TPRD). The invention implies the melting of the hydrogen-tight liner of the Type IV tank before the hydrogen-leaky double-composite wall loses load-bearing ability. Hydrogen then flows through the natural microchannels in the composites and burns in microflames or together with resin. The unattainable to competitive products feature of the technology is the ability to withstand any fire from smouldering to extreme impinging hydrogen jet fires. Innovative 70 MPa tanks made of carbon-carbon carbon-glass and carbon-basalt composites were tested in characteristic for gasoline/diesel spill fires with a specific heat release rate of HRR/A = 1 MW/m2 . Standard unprotected Type III and IV tanks will explode in such intensity fire. The technology excludes hydrogen accumulation in naturally ventilated enclosures. It reduces the risk of hydrogen vehicles to an acceptable level below that of fossil fuel cars including underground parking tunnels etc. The performance of self-venting tanks is studied for fire intervention scenarios: removal from fire and fire extinction by water. It is concluded that novel tanks allow standard fire intervention strategies and tactics. Self-venting operation of the 70 MPa tank is demonstrated in extreme jet fire conditions under impinging hydrogen jet fire (70 MPa) with huge HRR/A = 19.5 MW/m2 . This technology excludes tank rupture in fires onboard trains ships and planes where hazard distances cannot be implemented i.e. provides an unprecedented level of life safety and property protection.
Optimization of the Design of Underground Hydrogen Storage in Salt Caverns in Southern Ontario, Canada
Jan 2025
Publication
With the issue of energy shortages becoming increasingly serious the need to shift to sustainable and clean energy sources has become urgent. However due to the intermittent nature of most renewable energy sources developing underground hydrogen storage (UHS) systems as backup energy solutions offers a promising solution. The thick and regionally extensive salt deposits in Unit B of Southern Ontario Canada have demonstrated significant potential for supporting such storage systems. Based on the stratigraphy statistics of unit B this study investigates the feasibility and stability of underground hydrogen storage (UHS) in salt caverns focusing on the effects of cavern shape geometric parameters and operating pressures. Three cavern shapes—cylindrical cone-shaped and ellipsoid-shaped—were analyzed using numerical simulations. Results indicate that cylindrical caverns with a diameter-to-height ratio of 1.5 provide the best balance between storage capacity and structural stability while ellipsoid-shaped caverns offer reduced stress concentration but have less storage space posing practical challenges during leaching. The results also indicate that the optimal pressure range for maintaining stability and minimizing leakage lies between 0.4 and 0.7 times the vertical in situ stress. Higher pressures increase storage capacity but lead to greater stress displacements and potential leakage risks while lower pressure leads to internal extrusion tendency for cavern walls. Additionally hydrogen leakage rate drops with the maximum working pressure yet total leakage mass keeps a growing trend.
Numerical Study of the Filling Process of a Liquid Hydrogen Storage Tank under Different Sloshing Conditions
Aug 2020
Publication
Cryogenic vessels are widely used in many areas such as liquefied natural gas (LNG) aerospace and medical fields. A suitable filling method is one of the prerequisites for the effective use of cryogenic containers. In this study the filling process for the sloshing condition of a liquid hydrogen storage tank is numerically simulated and analyzed by coupling the sloshing model and the phase-change model. The effects of different sloshing conditions during the filling process are investigated by changing the amplitude and frequency of the sloshing. Within the scope of this study there is a critical value for the effect of sloshing conditions on the pressure curve during the filling process. The critical value corresponds to a frequency f equal to 3 Hz and an amplitude A equal to 0.03 m. According to the simulation results when the sloshing exceeds the critical value the internal pressure curve of the storage tank increases significantly. Under microgravity conditions within the scope of this study the pressure curve changes less than the normal gravity even if the amplitude and frequency increase. The sloshing makes it easier for the liquid to spread along the wall during the filling process. This also further weakens the temperature stratification in the storage tank.
Influence of Capillary Threshold Pressure and Injection Well Location on the Dynamic CO2 and H2 Storage Capacity for the Deep Geological Structure
Jul 2021
Publication
The subject of this study is the analysis of influence of capillary threshold pressure and injection well location on the dynamic CO2 and H2 storage capacity for the Lower Jurassic reservoir of the Sierpc structure from central Poland. The results of injection modeling allowed us to compare the amount of CO2 and H2 that the considered structure can store safely over a given time interval. The modeling was performed using a single well for 30 different locations considering that the minimum capillary pressure of the cap rock and the fracturing pressure should not be exceeded for each gas separately. Other values of capillary threshold pressure for CO2 and H2 significantly affect the amount of a given gas that can be injected into the reservoir. The structure under consideration can store approximately 1 Mt CO2 in 31 years while in the case of H2 it is slightly above 4000 tons. The determined CO2 storage capacity is limited; the structure seems to be more prospective for underground H2 storage. The CO2 and H2 dynamic storage capacity maps are an important element of the analysis of the use of gas storage structures. A much higher fingering effect was observed for H2 than for CO2 which may affect the withdrawal of hydrogen. It is recommended to determine the optimum storage depth particularly for hydrogen. The presented results important for the assessment of the capacity of geological structures also relate to the safety of use of CO2 and H2 underground storage space.
Subsurface Renewable Energy Storage Capcity for Hydrogen, Methane and Compress Air - A Performance Assessment Study from the North German Basin
Jul 2021
Publication
The transition to renewable energy sources to mitigate climate change will require large-scale energy storage to dampen the fluctuating availability of renewable sources and to ensure a stable energy supply. Energy storage in the geological subsurface can provide capacity and support the cycle times required. This study investigates hydrogen storage methane storage and compressed air energy storage in subsurface porous formations and quantifies potential storage capacities as well as storage rates on a site-specific basis. For part of the North German Basin used as the study area potential storage sites are identified employing a newly developed structural geological model. Energy storage capacities estimated from a volume-based approach are 6510 TWh and 24544 TWh for hydrogen and methane respectively. For a consistent comparison of storage capacities including compressed air energy storage the stored exergy is calculated as 6735 TWh 25795 TWh and 358 TWh for hydrogen methane and compressed air energy storage respectively. Evaluation of storage deliverability indicates that high deliverability rates are found mainly in two of the three storage formations considered. Even accounting for the uncertainty in geological parameters the storage potential for the three considered storage technologies is significantly larger than the predicted demand and suitable storage rates are achievable in all storage formations.
Hydrogen Quality in Used Natual Gas Pipelines: An Experimental Investigation of Contaminants According to ISO 14687:2019 Standard
Sep 2023
Publication
The transport of hydrogen in used natural gas pipelines is a strategic key element of a pan-European hydrogen infrastructure. At the same time accurate knowledge of the hydrogen quality is essential in order to be able to address a wide application range. Therefore an experimental investigation was carried out to find out which contaminants enter into the hydrogen from the used natural gas pipelines. Pipeline elements from the high pressure gas grid of Austria were exposed to hydrogen. Steel pipelines built between 1960 and 2018 which were operated with odorised and pure natural gas were examined. The hydrogen was analysed according to requirements of ISO14687: 2019 Grade D measurement standard. The results show that based on age odorization and sediments different contimenants are introduced. Odorants hydrocarbons but also sulphur compounds ammonia and halogenated hydrogen compounds were identified. Sediments are identified as the main source of impurities. However the concentrations of the introduced contaminants were low (6 nmol/mol to 10 μmol/mol). Quality monitoring with a wide range of detection options for different components (sulphur halogenated compounds hydrocarbons ammonia and atmospheric components) is crucial for real operation. The authors deduce that a Grade A hydrogen quality can be safely achieved in real operation.
Technical and Economic Viability of Underground Hydrogen Storage
Nov 2023
Publication
Considering the mismatch between the renewable source availability and energy demand energy storage is increasingly vital for achieving a net-zero future. The daily/seasonal disparities produce a surplus of energy at specific moments. The question is how can this “excess” energy be stored? One promising solution is hydrogen. Conventional hydrogen storage relies on manufactured vessels. However scaling the technology requires larger volumes to satisfy peak demands enhance the reliability of renewable energies and increase hydrogen reserves for future technology and infrastructure development. The optimal solution may involve leveraging the large volumes of underground reservoirs like salt caverns and aquifers while minimizing the surface area usage and avoiding the manufacturing and safety issues inherent to traditional methods. There is a clear literature gap regarding the critical aspects of underground hydrogen storage (UHS) technology. Thus a comprehensive review of the latest developments is needed to identify these gaps and guide further R&D on the topic. This work provides a better understanding of the current situation of UHS and its future challenges. It reviews the literature published on UHS evaluates the progress in the last decades and discusses ongoing and carried-out projects suggesting that the technology is technically and economically ready for today’s needs.
Key Technologies of Pure Hydrogen and Hydrogen-mixed Natural Gas Pipeline Transportation
May 2023
Publication
Thanks to the advantages of cleanliness high efficiency extensive sources and renewable energy hydrogen energy has gradually become the focus of energy development in the world’s major economies. At present the natural gas transportation pipeline network is relatively complete while hydrogen transportation technology faces many challenges such as the lack of technical specifications high safety risks and high investment costs which are the key factors that hinder the development of hydrogen pipeline transportation. This paper provides a comprehensive overview and summary of the current status and development prospects of pure hydrogen and hydrogen-mixed natural gas pipeline transportation. Analysts believe that basic studies and case studies for hydrogen infrastructure transformation and system optimization have received extensive attention and related technical studies are mainly focused on pipeline transportation processes pipe evaluation and safe operation guarantees. There are still technical challenges in hydrogen-mixed natural gas pipelines in terms of the doping ratio and hydrogen separation and purification. To promote the industrial application of hydrogen energy it is necessary to develop more efficient low-cost and low-energy-consumption hydrogen storage materials.
Comprehensive Review of Geomechanics of Underground Hydrogen Storage in Depleted Reservoirs and Salt Caverns
Sep 2023
Publication
Hydrogen is a promising energy carrier for a low-carbon future energy system as it can be stored on a megaton scale (equivalent to TWh of energy) in subsurface reservoirs. However safe and efficient underground hydrogen storage requires a thorough understanding of the geomechanics of the host rock under fluid pressure fluctuations. In this context we summarize the current state of knowledge regarding geomechanics relevant to carbon dioxide and natural gas storage in salt caverns and depleted reservoirs. We further elaborate on how this knowledge can be applied to underground hydrogen storage. The primary focus lies on the mechanical response of rocks under cyclic hydrogen injection and production fault reactivation the impact of hydrogen on rock properties and other associated risks and challenges. In addition we discuss wellbore integrity from the perspective of underground hydrogen storage. The paper provides insights into the history of energy storage laboratory scale experiments and analytical and simulation studies at the field scale. We also emphasize the current knowledge gaps and the necessity to enhance our understanding of the geomechanical aspects of hydrogen storage. This involves developing predictive models coupled with laboratory scale and field-scale testing along with benchmarking methodologies.
A COMSOL Framework for Predicting Hydrogen Embrittlement - Part 1: Coupled Hydrogen Transport
Mar 2025
Publication
Hydrogen threatens the structural integrity of metals and thus predicting hydrogen-material interactions is key to unlocking the role of hydrogen in the energy transition. Quantifying the interplay between material deformation and hydrogen diffusion ahead of cracks and other stress concentrators is key to the prediction and prevention of hydrogen-assisted failures. In this work a generalised theoretical and computational framework is presented that for the first time encompasses: (i) stress-assisted diffusion (ii) hydrogen trapping due to multiple trap types rigorously accounting for the rate of creation of dislocation trap sites (iii) hydrogen transport through dislocations (iv) equilibrium (Oriani) and non-equilibrium (McNabb-Foster) trapping kinetics (v) hydrogen-induced softening and (vi) hydrogen uptake considering the role of hydrostatic stresses and local electrochemistry. Particular emphasis is placed on the numerical implementation in COMSOL Multiphysics releasing the relevant models and discussing stability discretisation and solver details. Each of the elements of the framework is independently benchmarked against results from the literature and implications for the prediction of hydrogen-assisted fractures are discussed. The second part of this work (Part II) shows how these crack tip predictions can be combined with crack growth simulations.
Optimal Design of Hydrogen Delivery Infrastructure for Multi-sector End Uses at Regional Scale
Jul 2024
Publication
Hydrogen is a promising solution for the decarbonisation of several hard-to-abate end uses which are mainly in the industrial and transport sectors. The development of an extensive hydrogen delivery infrastructure is essential to effectively activate and deploy a hydrogen economy connecting production storage and demand. This work adopts a mixed-integer linear programming model to study the cost-optimal design of a future hydrogen infrastructure in presence of cross-sectoral hydrogen uses taking into account spatial and temporal variations multiple production technologies and optimised multi-mode transport and storage. The model is applied to a case study in the region of Sicily in Italy aiming to assess the infrastructural needs to supply the regional demand from transport and industrial sectors and to transfer hydrogen imported from North Africa towards Europe thus accounting for the region’s role as transit point. The analysis integrates multiple production technologies (electrolysis supplied by wind and solar energy steam reforming with carbon capture) and transport options (compressed hydrogen trucks liquid hydrogen trucks pipelines). Results show that the average cost of hydrogen delivered to demand points decreases from 3.75 €/kgH2 to 3.49 €/kgH2 when shifting from mobilityonly to cross-sectoral end uses indicating that the integrated supply chain exploits more efficiently the infrastructural investments. Although pipeline transport emerges as the dominant modality delivery via compressed hydrogen trucks and liquid hydrogen trucks remains relevant even in scenarios characterised by large hydrogen flows as resulting from cross-sectoral demand demonstrating that the system competitiveness is maximised through multi-mode integration.
Optimizing Underground Hydrogen Storage in Aquifers: The Impact of Cushion Gas Type
Aug 2023
Publication
This study investigated the impact of cushion gas type and presence on the performance of underground hydrogen storage (UHS) in an offshore North Sea aquifer. Using numerical simulation the relationship between cushion gas type and UHS performance was comprehensively evaluated providing valuable insights for designing an efficient UHS project delivery. Results indicated that cushion gas type can significantly impact the process's recovery efficiency and hydrogen purity. CO2 was found to have the highest storage capacity while lighter gases like N2 and CH4 exhibited better recovery efficiency. Utilising CH4 as a cushion gas can lead to a higher recovery efficiency of 80%. It was also determined that utilising either of these cushion gases was always more beneficial than hydrogen storage alone leading to an incremental hydrogen recovery up to 7%. Additionally hydrogen purity degraded as each cycle progressed but improved over time. This study contributes to a better understanding of factors affecting UHS performance and can inform the selection of cushion gas type and optimal operational strategies.
Current and Future Role of Natural Gas Supply Chains in the Transition to a Low-Carbon Hydrogen Economy: A Comprehensive Review on Integrated Natural Gas Supply Chain Optimisation Models
Nov 2023
Publication
Natural gas is the most growing fossil fuel due to its environmental advantages. For the economical transportation of natural gas to distant markets physical (i.e. liquefaction and compression) or chemical (i.e. direct and indirect) monetisation options must be considered to reduce volume and meet the demand of different markets. Planning natural gas supply chains is a complex problem in today’s turbulent markets especially considering the uncertainties associated with final market demand and competition with emerging renewable and hydrogen energies. This review study evaluates the latest research on mathematical programming (i.e. MILP and MINLP) as a decisionmaking tool for designing and planning natural gas supply chains under different planning horizons. The first part of this study assesses the status of existing natural gas infrastructures by addressing readily available natural monetisation options quantitative tools for selecting monetisation options and single-state and multistate natural gas supply chain optimisation models. The second part investigates hydrogen as a potential energy carrier for integration with natural gas supply chains carbon capture utilisation and storage technologies. This integration is foreseen to decarbonise systems diversify the product portfolio and fill the gap between current supply chains and the future market need of cleaner energy commodities. Since natural gas markets are turbulent and hydrogen energy has the potential to replace fossil fuels in the future addressing stochastic conditions and demand uncertainty is vital to hedge against risks through designing a responsive supply chain in the project’s early design stages. Hence hydrogen supply chain optimisation studies and the latest works on hydrogen–natural gas supply chain optimisation were reviewed under deterministic and stochastic conditions. Only quantitative mathematical models for supply chain optimisation including linear and nonlinear programming models were considered in this study to evaluate the effectiveness of each proposed approach.
Optimizing the Operational Efficiency of the Underground Hydrogen Storage Scheme in a Deep North Sea Aquifer through Compositional Simulations
Aug 2023
Publication
In this study we evaluate the technical viability of storing hydrogen in a deep UKCS aquifer formation through a series of numerical simulations utilising the compositional simulator CMG-GEM. Effects of various operational parameters such as injection and production rates number and length of storage cycles and shut-in periods on the performance of the underground hydrogen storage (UHS) process are investigated in this study. Results indicate that higher H2 operational rates degrade both the aquifer's working capacity and H2 recovery during the withdrawal phase. This can be attributed to the dominant viscous forces at higher rates which lead to H2 viscous fingering and gas gravity override of the native aquifer water resulting in an unstable displacement of water by the H2 gas. Furthermore analysis of simulation results shows that longer and less frequent storage cycles lead to higher storage capacity and decreased H2 retrieval. We conclude that UHS in the studied aquifer is technically feasible however a thorough evaluation of the operational parameters is necessary to optimise both storage capacity and H2 recovery efficiency.
The Potential of Hydrogen-battery Storage Systems for a Sustainable Renewable-based Electrification of Remote Islands in Norway
Oct 2023
Publication
Remote locations and off-grid regions still rely mainly on diesel generators despite the high operating costs and greenhouse gas emissions. The exploitation of local renewable energy sources (RES) in combination with energy storage technologies can be a promising solution for the sustainable electrification of these areas. The aim of this work is to investigate the potential for decarbonizing remote islands in Norway by installing RES-based energy systems with hydrogen-battery storage. A national scale assessment is presented: first Norwegian islands are characterized and classified according to geographical location number of inhabitants key services and current electrification system. Then 138 suitable installation sites are pinpointed through a multiple-step sorting procedure and finally 10 reference islands are identified as representative case studies. A site-specific methodology is applied to estimate the electrical load profiles of all the selected reference islands. An optimization framework is then developed to determine the optimal system configuration that minimizes the levelized cost of electricity (LCOE) while ensuring a reliable 100% renewable power supply. The LCOE of the RES-based energy systems range from 0.21 to 0.63 €/kWh and a clear linear correlation with the wind farm capacity factor is observed (R2 equal to 0.87). Hydrogen is found to be crucial to prevent the oversizing of the RES generators and batteries and ensure long-term storage capacity. The techno-economic feasibility of alternative electrification strategies is also investigated: the use of diesel generators is not economically viable (0.87–1.04 €/kWh) while the profitability of submarine cable connections is highly dependent on the cable length and the annual electricity consumption (0.14–1.47 €/kWh). Overall the cost-effectiveness of RES-based energy systems for off-grid locations in Northern Europe can be easily assessed using the correlations derived in this analysis.
A Novel Sustainable Approach for Site Selection of Underground Hydrogen Storage in Poland Using Deep Learning
Jul 2024
Publication
This research investigates the potential of using bedded salt formations for underground hydrogen storage. We present a novel artificial intelligence framework that employs spatial data analysis and multi-criteria decision-making to pinpoint the most appropriate sites for hydrogen storage in salt caverns. This methodology incorporates a comprehensive platform enhanced by a deep learning algorithm specifically a convolutional neural network (CNN) to generate suitability maps for rock salt deposits for hydrogen storage. The efficacy of the CNN algorithm was assessed using metrics such as Mean Absolute Error (MAE) Mean Squared Error (MSE) Root Mean Square Error (RMSE) and the Correlation Coefficient (R2 ) with comparisons made to a real-world dataset. The CNN model showed outstanding performance with an R2 of 0.96 MSE of 1.97 MAE of 1.003 and RMSE of 1.4. This novel approach leverages advanced deep learning techniques to offer a unique framework for assessing the viability of underground hydrogen storage. It presents a significant advancement in the field offering valuable insights for a wide range of stakeholders and facilitating the identification of ideal sites for hydrogen storage facilities thereby supporting informed decisionmaking and sustainable energy infrastructure development.
The Role of Underground Salt Caverns in Renewable Energy Peaking: A Review
Nov 2024
Publication
To address the inherent intermittency and instability of renewable energy the construction of large-scale energy storage facilities is imperative. Salt caverns are internationally recognized as excellent sites for large-scale energy storage. They have been widely used to store substances such as natural gas oil air and hydrogen. With the global transition in energy structures and the increasing demand for renewable energy load balancing there is broad market potential for the development of salt cavern energy storage technologies. There are three types of energy storage in salt caverns that can be coupled with renewable energy sources namely salt cavern compressed air energy storage (SCCAES) salt cavern hydrogen storage (SCHS) and salt cavern flow battery (SCFB). The innovation of this paper is to comprehensively review the current status and future development trends of these three energy storage methods. Firstly the development status of these three energy storage methods both domestically and internationally is reviewed. Secondly according to the characteristics of these three types of energy storage methods some key technical challenges are proposed to be focused on. The key technical challenge for SCCAES is the need to further reduce the cost of the ground equipment; the key technical challenge for SCHS is to prevent the risk of hydrogen leakage; and the key technical challenge for SCFB is the need to further increase the concentration of the active substance in the huge salt cavern. Finally some potential solutions are proposed based on these key technical challenges. This work is of great significance in accelerating the development of salt cavern energy storage technologies in coupled renewable energy.
A Review of Gas Phase Inhibition of Gaseous Hydrogen Embrittlement in Pipeline Steels
Feb 2024
Publication
The addition of small amounts of certain gases such as O2 CO and SO2 may mitigate hydrogen embrittlement in high-pressure gas transmission pipelines that transport hydrogen. To practically implement such inhibition in gas transmission pipelines a comprehensive understanding and quantification of this effect are essential. This review examines the impact of various added gases to hydrogen including typical odorants on gaseous hydrogen embrittlement of steels and evaluates their inhibition effectiveness. O2 CO and SO2 were found to be effective inhibitors of hydrogen embrittlement. Yet the results in the literature have not always been consistent partly because of the diverse range of mechanical tests and their parameters. The absence of systematic studies hinders the evaluation of the feasibility of using gas phase inhibitors for controlling gaseous hydrogen embrittlement. A method to quantify the effectiveness of gas phase inhibition is proposed using gas phase permeation studies.
Thermal Sprayed Protective Coatings for Bipolar Plates of Hydrogen Fuel Cells and Water Electrolysis Cells
Mar 2024
Publication
As one core component in hydrogen fuel cells and water electrolysis cells bipolar plates (BPs) perform multiple important functions such as separating the fuel and oxidant flow providing mechanical support conducting electricity and heat connecting the cell units into a stack etc. On the path toward commercialization the manufacturing costs of bipolar plates have to be substantially reduced by adopting low-cost and easy-to-process metallic materials (e.g. stainless steel aluminum or copper). However these materials are susceptible to electrochemical corrosion under harsh operating conditions resulting in long-term performance degradation. By means of advanced thermal spraying technologies protective coatings can be prepared on bipolar plates so as to inhibit oxidation and corrosion. This paper reviews several typical thermal spraying technologies including atmospheric plasma spraying (APS) vacuum plasma spraying (VPS) and high-velocity oxygen fuel (HVOF) spraying for preparing coatings of bipolar plates particularly emphasizing the effect of spraying processes on coating effectiveness. The performance of coatings relies not only on the materials as selected or designed but also on the composition and microstructure practically obtained in the spraying process. The temperature and velocity of in-flight particles have a significant impact on coating quality; therefore precise control over these factors is demanded.
Economic and Environmental Potential of Green Hydrogen Carriers (GHCs) Produced via Reduction of Amine-capture CO2
Jun 2023
Publication
Hydrogen is deemed as a crucial component in the transition to a carbon-free energy system and researchers are actively working to realize the hydrogen economy. While hydrogen derived from renewable energy sources is a promising means of providing clean energy to households and industries its practical usage is currently hindered by difficulties in transportation and storage. Due to the extreme operating conditions required for liquefying hydrogen various hydrogen carriers are being considered which can be transported and stored at mild operating conditions and provide hydrogen at the site of usage. Among various candidates green hydrogen carriers obtained via carbon dioxide utilization have been proposed as an economically and environmentally feasible option. Herein the potential of using methanol and formic acid as green hydrogen carriers are evaluated regarding various production and dehydrogenation pathways within a hydrogen distribution system including the recycle of carbon dioxide. Recent progress in carbon dioxide utilization processes especially conversion of carbon dioxide captured in amine solutions have demonstrated promising results for methanol and formic acid production. This study analyzes seven scenarios that consider carbon dioxide utilization-based thermocatalytic and electrochemical methanol and formic acid production as well as different dehydrogenation pathways and compares them to the scenario of delivering liquefied hydrogen. The scenarios are thoroughly analyzed via techno-economic analysis and life cycle assessment methods. The results of the study indicate that methanol-based options are economically viable reducing the cost up to 43% compared to liquefied hydrogen delivery. As for formic acid only the electrochemical production method is profitable retaining 10% less cost compared to liquefied hydrogen delivery. In terms of environmental impact all of the scenarios show higher global warming impact values than liquefied hydrogen distribution. However results show that in an optimistic case where wind electricity is widely used electrochemical formic acid production is competitive with liquefied hydrogen distribution retaining 39% less global warming impact values. This is because high conversion can be achieved at mild operating conditions for the production and dehydrogenation reactions of formic acid reducing the input of utilities other than electricity. This study suggests that while methanol can be a shortterm solution for hydrogen distribution electrochemical formic acid production may be a viable long-term option.
Operational Implications of Transporting Hydrogen via a High Pressure Gas Network
Feb 2025
Publication
Transporting hydrogen gas has long been identified as one of the key issues to scaling up the hydrogen economy. Among various means of transportation many countries are considering using the existing natural gas pipeline networks for hydrogen transmission. This paper examines the implications of transporting hydrogen on the operational metrics of the high-pressure natural gas networks. A model of the GB high-pressure gas network was developed which has a high granularity with 294 nodes 356 pipes and 24 compressor stations. The model was developed using Synergi Gas a hydraulic pipeline network simulation software. By performing unsteady-state analysis pressure levels linepack levels and compressor energy consumption were simulated with 10-minute time steps. Additionally component tracing analysis was utilised to examine the variations in gas composition when hydrogen is injected into the gas network. Five scenarios were developed: one benchmark scenario representing the network transporting natural gas in 2018; one scenario where demand and supply levels are projected for 2035 but no hydrogen was transported by the network; two hydrogen injection scenarios in 2035 considering different geographical locations for hydrogen injection into the gas network; and lastly one pure hydrogen transmission scenario for 2050. The studies found that the GB’s high-pressure gas network could accept 20% volumetric hydrogen injection without significantly impacting network operation. Pressure levels and compressor energy consumption remain within the operational range. The geographical distribution of hydrogen injection points would highly affect the percentage of hydrogen across the network. Pure hydrogen transportation will cause significant variations in network linepack and increase compressor energy consumption significantly compared to other case studies. The findings signal that operating a network with pure hydrogen is possible only when it is prepared for these changes.
Hydrogen Storage Solutions for Residential Heating: A Thermodynamic and Economic Analysis with Scale-up Potential
Jul 2024
Publication
The study presents a thermodynamic and economic assessment of different hydrogen storage solutions for heating purposes powered by PV panels of a 10-apartment residential building in Milan and it focuses on compressed hydrogen liquid hydrogen and metal hydride. The technical assessment involves using Python to code thermodynamic models to address technical and thermodynamic performances. The economic analysis evaluates the CAPEX the ROI and the cost per unit of stored hydrogen and energy. The study aims to provide an accurate assessment of the thermodynamic and economic indicators of three of the storage methods introduced in the literature review pointing out the one with the best techno-economic performance for further development and research. The performed analysis shows that compressed hydrogen represents the best alternative but its cost is still too high for small residential applications. Applying the technology to a big system case would enable the solution making it economically feasible.
Material Challenges and Hydrogen Embrittlement Assessment for Hydrogen Utilisation in Industrial Scale
Sep 2023
Publication
Hydrogen has been studied extensively as a potential enabler of the energy transition from fossil fuels to renewable sources. It promises a feasible decarbonisation route because it can act as an energy carrier a heat source or a chemical reactant in industrial processes. Hydrogen can be produced via renewable energy sources such as solar hydro or geothermic routes and is a more stable energy carrier than intermittent renewable sources. If hydrogen can be stored efficiently it could play a crucial role in decarbonising industries. For hydrogen to be successfully implemented in industrial systems its impact on infrastructure needs to be understood quantified and controlled. If hydrogen technology is to be economically feasible we need to investigate and understand the retrofitting of current industrial infrastructure. Currently there is a lack of comprehensive knowledge regarding alloys and components performance in long-term hydrogen-containing environments at industrial conditions associated with high-temperature hydrogen processing/production. This review summarises insights into the gaps in hydrogen embrittlement (HE) research that apply to high-temperature high-pressure systems in industrial processes and applications. It illustrates why it is still important to develop characterisation techniques and methods for hydrogen interaction with metals and surfaces under these conditions. The review also describes the implications of using hydrogen in large-scale industrial processes.
Development of Liquid Organic Hydrogen Carriers for Hydrogen Storage and Transport
Jan 2024
Publication
The storage and transfer of energy require a safe technology to mitigate the global environmental issues resulting from the massive application of fossil fuels. Fuel cells have used hydrogen as a clean and efficient energy source. Nevertheless the storage and transport of hydrogen have presented longstanding problems. Recently liquid organic hydrogen carriers (LOHCs) have emerged as a solution to these issues. The hydrogen storage technique in LOHCs is more attractive than those of conventional energy storage systems like liquefaction compression at high pressure and methods of adsorption and absorption. The release and acceptance of hydrogen should be reversible by LOHC molecules following favourable reaction kinetics. LOHCs comprise liquid and semi-liquid organic compounds that are hydrogenated to store hydrogen. These hydrogenated molecules are stored and transported and finally dehydrogenated to release the required hydrogen for supplying energy. Hydrogenation and dehydrogenation are conducted catalytically for multiple cycles. This review elaborates on the characteristics of different LOHC molecules based on their efficacy as energy generators. Additionally different catalysts used for both hydrogenation and dehydrogenation are discussed.
Impact of Experimentally Measured Relative Permeability Hysteresis on Reservoir-scale Performance of Undergound Hydrogen Storage (UHS)
Jan 2024
Publication
Underground Hydrogen Storage (UHS) is an emerging large-scale energy storage technology. Researchers are investigating its feasibility and performance including its injectivity productivity and storage capacity through numerical simulations. However several ad-hoc relative permeability and capillary pressure functions have been used in the literature with no direct link to the underlying physics of the hydrogen storage and production process. Recent relative permeability measurements for the hydrogen-brine system show very low hydrogen relative permeability and strong liquid phase hysteresis very different to what has been observed for other fluid systems for the same rock type. This raises the concern as to what extend the existing studies in the literature are able to reliably quantify the feasibility of the potential storage projects. In this study we investigate how experimentally measured hydrogen-brine relative permeability hysteresis affects the performance of UHS projects through numerical reservoir simulations. Relative permeability data measured during a hydrogen-water core-flooding experiment within ADMIRE project is used to design a relative permeability hysteresis model. Next numerical simulation for a UHS project in a generic braided-fluvial water-gas reservoir is performed using this hysteresis model. A performance assessment is carried out for several UHS scenarios with different drainage relative permeability curves hysteresis model coefficients and injection/production rates. Our results show that both gas and liquid relative permeability hysteresis play an important role in UHS irrespective of injection/production rate. Ignoring gas hysteresis may cause up to 338% of uncertainty on cumulative hydrogen production as it has negative effects on injectivity and productivity due to the resulting limited variation range of gas saturation and pressure during cyclic operations. In contrast hysteresis in the liquid phase relative permeability resolves this issue to some extent by improving the displacement of the liquid phase. Finally implementing relative permeability curves from other fluid systems during UHS performance assessment will cause uncertainty in terms of gas saturation and up to 141% underestimation on cumulative hydrogen production. These observations illustrate the importance of using relative permeability curves characteristic of hydrogen-brine system for assessing the UHS performances.
Use of Existing Gas Infrastructure in European Hydrogen Economy
Apr 2023
Publication
The rapidly increasing production volume of clean hydrogen creates challenges for transport infrastructure. This study improves understanding of hydrogen transport options in Europe and provides more detailed analysis on the prospects for hydrogen transport in Finland. Previous studies and ongoing pipeline projects were reviewed to identify potential and barriers to hydrogen transport. A fatigue life assessment tool was built because material challenges have been one of the main concerns of hydrogen transportation. Many European countries aim at utilizing existing gas infrastructure for hydrogen. Conducted studies and pilot facilities have provided promising results. Hydrogen reduces the fatigue life of the pipeline but existing pipelines can be used for hydrogen if pressure variation is maintained at a reasonable level and the maximum operation pressure is limited. Moreover the use of existing pipelines can reduce hydrogen transport costs but the suitability of every pipeline for hydrogen must be analyzed and several issues such as leakage leakage detection effects of hydrogen on pipeline assets and end users corrosion maintenance and metering of gas flow must be considered. The development of hydrogen transport will vary within countries depending on the structure of the existing gas infrastructure and on the future hydrogen use profile.
Hydrogen Pipelines vs. HVDC Lines: Should We Transfer Green Molecules or Electrons?
Nov 2023
Publication
As the world races to decarbonize its energy systems the choice between transmitting green energy as electrons through high-voltage direct current (HVDC) lines or as molecules via hydrogen pipelines emerges as a critical decision. This paper considers this pivotal choice and compares the technoeconomic characteristics of these two transmission technologies. Hydrogen pipelines offer the advantage of transporting larger energy volumes but existing projects are dwarfed by the vast networks of HVDC transmission lines. Advocates for hydrogen pipelines see potential in expanding these networks capitalizing on hydrogen’s physical similarities to natural gas and the potential for cost savings. However hydrogen’s unique characteristics such as its small molecular size and compression requirements present construction challenges. On the other hand HVDC lines while less voluminous excel in efficiently transmitting green electrons over long distances. They already form an extensive global network and their efficiency makes them suitable for various applications. Yet intermittent renewable energy sources pose challenges for both hydrogen and electricity systems necessitating solutions like storage and blending. Considering these technologies as standalone competitors belies their complementary nature. In the emerging energy landscape they will be integral components of a complex system. Decisions on which technology to prioritize depend on factors such as existing infrastructure adaptability risk assessment and social acceptance. Furthermore while both HVDC lines and hydrogen pipelines are expected to proliferate other factors such as market maturity of the relevant energy vector government policies and regulatory frameworks around grid development and utilization are also expected to play a crucial role. Energy transition is a multifaceted challenge and accommodating both green molecules and electrons in our energy infrastructure may be the key to a sustainable future. This paper’s insights underline the importance of adopting a holistic perspective and recognising the unique strengths of each technology in shaping a resilient and sustainable energy ecosystem.
Roles of Bioenergy and Green Hydrogen in Large Scale Energy Storage for Carbon Neutrality
Aug 2023
Publication
A new technical route to incorporate excess electricity (via green hydrogen generation by electrolysis) into a biorefinery to produce modern bioenergy (advanced biofuels) is proposed as a promising alternative. This new route involves storing hydrogen for mobile and stationary applications and can be a three-bird-one-stone solution for the storage of excess electrical energy storage of green hydrogen and high-value utilization of biomass.
Benchmark of J55 and X56 Steels on Cracking and Corrosion Effects Under Hydrogen Salt Cavern Boundary Conditions
Feb 2024
Publication
Salt caverns have great potential to store relevant amounts of hydrogen as part of the energy transition. However the durability and suitability of commonly used steels for piping in hydrogen salt caverns is still under research. In this work aging effects focusing on corrosion and cracking patterns of casing steel API 5CT J55 and “H2ready” pipeline steel API 5L X56 were investigated with scanning electron microscopy and energy dispersive X-ray spectroscopy after accelerated stress tests with pressure/temperature cycling under hydrogen salt cavern-like conditions. Compared to dry conditions significant more corrosion by presence of salt ions was detected. However compared to X56 only for J55 an intensification of corrosion and cracking at the surface due to hydrogen atmosphere was revealed. Pronounced surface cracks were observed for J55 over the entire samples. Overall the results strongly suggest that X56 is more resistant than J55 under the conditions of a hydrogen salt cavern.
Hydrogen Storage in Unlined Rock Caverns: An Insight on Opportunities and Challenges
Jun 2024
Publication
Transitioning to a sustainable energy future necessitates innovative storage solutions for renewable energies where hydrogen (H₂) emerges as a pivotal energy carrier for its low emission potential. This paper explores unlined rock caverns (URCs) as a promising alternative for underground hydrogen storage (UHS) overcoming the geographical and technical limitations of UHS methods like salt rock caverns and porous media. Drawing from the experiences of natural gas (NG) and compressed air energy storage (CAES) in URCs we explore the viability of URCs for storing hydrogen at gigawatt-hour scales (>100 GWh). Despite challenges such as potential uplift failures (at a depth of approximately less than 1000 m) and hydrogen reactivity with storage materials at typical conditions (below temperatures of 100◦C and pressures of 15 MPa) URCs present a flexible scalable option closely allied with green hydrogen production from renewable sources. Our comprehensive review identifies critical design considerations including hydraulic containment and the integrity of fracture sealing materials under UHS conditions. Addressing identified knowledge gaps particularly around the design of hydraulic containment systems and the interaction of hydrogen with cavern materials will be crucial for advancing URC technology. The paper underscores the need for further experimental and numerical studies to refine URC suitability for hydrogen storage highlighting the role of URCs in enhancing the compatibility of renewable energy sources with the grid.
Hydrogen Embrittlement Susceptibility of Additively Manufactured High-strength Low-alloy AISI 4340 Steel
Jul 2025
Publication
Hydrogen embrittlement (HE) poses a significant challenge for high-strength steels. Although HE of wrought steels has been extensively studied it remains limited in steels processed by additive manufacturing (AM). The present work (i) compares the HE susceptibility of AISI 4340 ultra-high-strength steel fabricated by selective laser melting (SLM) with its wrought counterpart; (ii) investigates the predominant factors and possible HE mechanisms in the AM-fabricated material; and (iii) correlates microstructures produced with different SLM processing parameters to HE susceptibility of the steel. Generally conventionally processed AISI 4340 steel is used with a tempered martensitic structure to ensure the ultrahigh strength and therefore is susceptible to HE. In contrast SLM-fabricated 4340 exhibits a uniform refined bainitic microstructure. How this change of microstructure influences the HE susceptibility of the steel is unknown and needs investigation. Our results demonstrate that at the same level of strength the SLM-fabricated 4340 steel exhibits significantly lower HE susceptibility than its wrought counterpart. The SLM-fabricated steel showed a higher hydrogen diffusion rate. Furthermore the refined microstructure of the SLM-fabricated steel contributes to enhanced ductility even with hydrogen. These findings indicate that AM of high-strength steels has strong potential to improve HE resistance providing a pathway to solve this long-term problem. This study highlights the critical role of microstructure in influencing HE and offers valuable insights for developing steels for hydrogen applications.
Hydrogen Embrittlement of Low Carbon Structural Steel
Jun 2014
Publication
Hydrogen embrittlement (HE) of steels is extremely interesting topic in many industrial applications while a predictive physical model still does not exist. A number of studies carried out in the world are unambiguous confirmation of that statement. Bearing in mind multiple effects of hydrogen in certain metals the specific mechanism of hydrogen embrittlement is manifested depending on the experimental conditions. In this paper structural low carbon steel for pressure purposes grade 20 - St.20 (GOST 1050-88) was investigated. Numerous tested samples were cut out from the boiler tubes of fossil fuel power plant damaged due to high temperature hydrogen attack and HE during service as a result of the development of hydrogen-induced corrosion process. Samples were prepared for the chemical composition analysis hardness measurement impact strength testing (on instrumented Charpy machine) and microstructural characterization by optical and scanning electron microscopy - SEM/EDX. Based on multi-scale special approach applied in experimental investigations the results presented in this paper indicate the simultaneous action of the hydrogen-enhanced decohesion (HEDE) and hydrogen enhanced localized plasticity (HELP) mechanisms of HE depending on the local concentration of hydrogen in investigated steel. These results are consistent with some models proposed in literature about a possible simultaneous action of the HELP and HEDE mechanisms in metallic materials.
Hydrogen Storage Potential in Natural Gas Deposits in the Polish Lowlands
Jan 2024
Publication
In the future the development of a zero-carbon economy will require large-scale hydrogen storage. This article addresses hydrogen storage capacities a critical issue for large-scale hydrogen storage in geological structures. The aim of this paper is to present a methodology to evaluate the potential for hydrogen storage in depleted natural gas reservoirs and estimate the capacity and energy of stored hydrogen. The estimates took into account the recoverable reserves of the reservoirs hydrogen parameters under reservoir conditions and reservoir parameters of selected natural gas reservoirs. The theoretical and practical storage capacities were assessed in the depleted natural gas fields of N and NW Poland. Estimates based on the proposed methodology indicate that the average hydrogen storage potential for the studied natural gas fields ranges from 0.01 to 42.4 TWh of the hydrogen energy equivalent. Four groups of reservoirs were distinguished which differed in recovery factor and technical hydrogen storage capacity. The issues presented in the article are of interest to countries considering large-scale hydrogen storage geological research organizations and companies generating electricity from renewable energy sources.
A Review on Applicability, Limitations, and Improvements of Polymeric Materials in High-Pressure Hydrogen Gas Atmospheres
Feb 2021
Publication
Typically polymeric materials experience material degradation anddamage over time in harsh environments. Improved understandingof the physical and chemical processes associated with possibledamage modes intended in high-pressure hydrogen gas exposedatmospheres will help to select and develop materials well suited forapplications fulfilling future energy demands in hydrogen as anenergy carrier. In high-pressure hydrogen gas exposure conditionsdamage from rapid gas decompression (RGD) and from aging inelastomeric as well as thermoplastic material components is unavoid-able. This review discusses the applications of polymeric materials ina multi-material approach in the realization of the “Hydrogen econo-my”. It covers the limitations of existing polymeric components thecurrent knowledge on polymeric material testing and characteriza-tion and the latest developments. Some improvements are sug-gested in terms of material development and testing procedures tofill in the gaps in existing knowledge in the literature.
Safety Margin on the Ductile to Brittle Transition Temperature after Hydrogen Embrittlement on X65 Steel
Jan 2022
Publication
Hydrogen embrittlement is a phenomenon that affects the mechanical properties of steels intended for hydrogen transportation. One affected by this embrittlement is the Ductile to Brittle Transition Temperature (DBTT) which characterizes the change in the failure mode of the steel from ductile to brittle. This temperature is conventionally defined and compared to the operating temperature as an acceptability criterion for codes. Transition temperature does not depend only on the material but also on specimen geometry particularly the thickness. Generally the transition temperature is defined for the conservative reason by Charpy impact test. Standard Charpy specimens are straight beams with a thickness of 10 mm. For thin pipes it is impossible to extract these standard specimens. One uses in this case Mini-Charpy specimens with a reduced thickness due to pipe curvature. This paper aims to quantify the effect of hydrogen embrittlement on the transition temperature of pipe steel (API 5L X65) using two types of Charpy specimens.
Techno-economic Assessment of a Solar-powered Green Hydrogen Storage Concept Based on Reversible Solid Oxide Cells for Residential Micro-grid: A Case Study in Calgary
Feb 2025
Publication
Solar photovoltaic (PV)-based electricity production has gained significant attention for residential applications in recent years. However the sustainability and economic feasibility of PV systems are highly dependent on their grid-connected opportunities which may diminish with the increasing penetration of renewable energy sources into the grid. Therefore securing reliable energy storage is crucial for both grid-connected and off-grid PV-based residential facilities. Given the high capital costs and environmental issues associated with batteries hydrogen energy emerges as a superior option for medium to large residential applications. This paper proposes an innovative concept for PV-based green hydrogen production storage and utilization using solid oxide cells within residential micro-grids. It includes comprehensive techno-economic and environmental analyses of the proposed system utilizing dynamic solar data with a case study focusing on Calgary. The results indicate that seasonal hydrogen storage significantly enhances the feasibility of meeting the electricity demand of an off-grid residential community consisting of 525 households connected to a 4.6 MW solar farm. With the inclusion of Canadian clean hydrogen tax incentives the monthly cost per household is approximately $319 potentially decreasing to $239 with advancements in solid oxide cell technology and extended lifetimes of up to 80000 h. Furthermore implementing this system in Calgary could result in a monthly reduction of at least 250 kg of CO2 emissions per household.
Coalition Analysis for Low-carbon Hydrogen Supply Chains Using Cooperative Game Theory
Feb 2025
Publication
Low-carbon hydrogen is a promising option for energy security and decarbonization. Cooperation is needed to ensure the widespread use of low-carbon energy. Cooperation among hydrogen supply chain (HSC) agents is essential to overcome the high costs the lack of infrastructure that needs heavy financial support and the environmental failure risk. But how can cooperation be operationalized and its potential benefits be measured to evaluate the impact of different allocation schemes in low-carbon HSCs? This research works around this question and aims to analyze the potential of cooperation in a generalized low-carbon HSC with limited and critical resources using systems and cooperative game theory. This work is original in several aspects. It evaluates cooperation effects under different benefit allocation schemes while considering infrastructure agents’ dependencies (production transportation and storage) and specific traits. Additionally it provides a transparent replicable methodology adaptable to various case studies. It is highlighted that HSC coalitions form hierarchies with veto power pursuing common goals like maximizing decarbonization and demand fulfillment. A cooperative game theory toolbox is developed to evaluate display and compare the results of six allocation solutions. The toolbox does not aim to determine the best allocation scheme but rather to support smart decision-making in the bargaining process facilitating debate and agreement on a trade-off solution that ensures the viability and achievement of long-term coalition goals. It is built on three naïve and three game-theoretical allocation rules (Gately Nucleolus and Shapley value) applicable to peer group games with transferable utility. Results are presented for an 8-agent low-carbon HSC along with the total environmental benefit the allocated individual shares and numerical indicators (stability satisfaction propensity to disrupt) reflecting the acceptability of allocations. Numerical results show that the Nucleolus achieves the highest satisfaction among stable allocations while the Gately allocation minimizes disruption propensity. Naïve rules yield different outcomes: “equal distribution for producers” carries the highest risk whereas “equal shares for all agents” and “proportional to individual benefits” rules are stable but perform poorly on other criteria.
Smart Screening of Hydrogen Storage Capacities in MOFs Using a Tailored Machine Learning
Sep 2025
Publication
Metal-organic frameworks (MOFs) have emerged as promising candidates for solid-state hydrogen storage owing to their exceptional specific surface area high pore volume and chemically tunable structural properties. In this work a diverse set of experimentally synthesized MOFs were evaluated to model and predict hydrogen storage capacity (wt%) using 4 key descriptors which are Brunauer–Emmett–Teller (BET) surface area pore volume operating pressure and temperature. Correlation analysis revealed positive associations between BET surface area pressure and pore volume with storage capacity and a negative association with temperature consistent with physisorption mechanism. Six machine learning models were developed: support vector regression (SVR) artificial neural networks (ANN) random forest (RF) Gaussian process regression (GPR) gradient boosting (GB) and a Committee of Expert Systems (CES) integrating all base learners. While GB was the top-performing standalone model the CES delivered the highest predictive fidelity (R2 = 0.9958 MSE = 0.0094) as confirmed by parity plots and residual analysis. SHapley Additive exPlanations (SHAP) corroborated the statistical feature rankings consistently identifying BET surface area and pressure as the most influential positive contributors in alignment with adsorption thermodynamics. Paired t-tests on root-mean-square error (RMSE) values confirmed statistically significant CES improvements over all individual models. The CES framework thus offers a dataefficient accurate and interpretable approach for rapid MOF screening with straightforward adaptability to other porous materials and adsorption-based energy storage systems.
Systematic Evaluation of Physicochemical Properties for the Selection of Alternative Liquid Organic Hydrogen Carriers
Jan 2023
Publication
Chemical hydrogen storage is a key step for establishing hydrogen as a main energy vector. For this purpose liquid organic hydrogen carriers (LOHCs) present the outstanding advantage of allowing a safe efficient and high-density hydrogen storage being also highly compatible with existing transport infrastructures. Typical LOHCs are organic compounds able to be hydrogenated and dehydrogenated at mild conditions enabling the hydrogen storage and release respectively. In addition the physical properties of these chemicals are also critical for practical implementation. In this work key properties of potential LOHCs of three different chemical families (homoaromatics and Nand O-heteroaromatics) are estimated using molecular simulations. Thus density viscosity vapour pressure octanol-water coefficient melting point flash point dehydrogenation enthalpy and hydrogen content are estimated using the programs COSMO-RS and HYSYS. In addition we have also evaluated the performance of several binary mixtures as LOHCs using these methodologies. Considering the hydrogen content characteristic temperatures and previous experimental results of the cyclic process; our simulation results suggest that 1-methylnaphthalene/1-methyldecahydronaftalene and methylbenzylpyridine/perhydromethylbenzylpyridine pairs are appropriate candidates for chemical hydrogen storage. Binary mixtures of LOHCs are also relevant alternatives since substances with a great potential can be used as LOHCS when dissolved. That is the case of naphthalene and 1-methyl-naphthalene mixtures or indoles dissolved in benzene or benzylbenzene. Concerning O-compounds although several pairs could be used as LOHCs thermodynamic and kinetic feasibility of the hydrogenation/dehydrogenation cycles must be better studied.
A Review of Influence of Hydrogen on Fracture Toughness and Mechanical Properties of Gas Transmission Pipeline Steels
Jan 2025
Publication
The existing gas transmission pipeline network can be a convenient and cost-effective way to transport hydrogen. However hydrogen can cause hydrogen embrittlement (HE) of the steels used in pipeline construction. HE is typically manifested as a reduction in fracture toughness and ductility. To ensure structural integrity it is thus important to understand the fracture toughness of pipeline steels in hydrogen gas at pipeline pressures. This paper reviews (i) the influence of hydrogen on the fracture toughness of pipeline steels and (ii) the phenomena that occurs during fracture toughness tests of pipeline steel in air and hydrogen. Also reviewed are (i) the in fluence of hydrogen on tensile properties and (ii) the diffusion and solubility of hydrogen in pipeline steels under conditions relevant to hydrogen transport in gas transmission pipelines.
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