Australia
A Theoretical Study on Reversible Solid Oxide Cells as Key Enablers of Cyclic Conversion between Electrical Energy and Fuel
Jul 2021
Publication
Reversible solid oxide cells (rSOC) enable the efficient cyclic conversion between electrical and chemical energy in the form of fuels and chemicals thereby providing a pathway for longterm and high-capacity energy storage. Amongst the different fuels under investigation hydrogen methane and ammonia have gained immense attention as carbon-neutral energy vectors. Here we have compared the energy efficiency and the energy demand of rSOC based on these three fuels. In the fuel cell mode of operation (energy generation) two different routes have been considered for both methane and ammonia; Routes 1 and 2 involve internal reforming (in the case of methane) or cracking (in the case of ammonia) and external reforming or cracking respectively. The use of hydrogen as fuel provides the highest round-trip efficiency (62.1%) followed by methane by Route 1 (43.4%) ammonia by Route 2 (41.1%) methane by Route 2 (40.4%) and ammonia by Route 1 (39.2%). The lower efficiency of internal ammonia cracking as opposed to its external counterpart can be attributed to the insufficient catalytic activity and stability of the state-of-the-art fuel electrode materials which is a major hindrance to the scale-up of this technology. A preliminary cost estimate showed that the price of hydrogen methane and ammonia produced in SOEC mode would be ~1.91 3.63 and 0.48 $/kg respectively. In SOFC mode the cost of electricity generation using hydrogen internally reformed methane and internally cracked ammonia would be ~52.34 46.30 and 47.11 $/MWh respectively.
Evaluation and Outlook for Australian Renewable Energy Export via Circular Liquid Hydrogen Carriers
Oct 2023
Publication
To combat global temperature rise we need affordable clean and renewable energy that does not add carbon to the atmosphere. Hydrogen is a promising option because it can be used as a carbon-free energy source. However storing and transporting pure hydrogen in liquid or gaseous forms is challenging. To overcome the limitations associated with conventional compressed and liquefied hydrogen or physio-chemical adsorbents for bulk storage and transport hydrogen can be attached to other molecules known as hydrogen carriers. Circular carriers which involve the production of CO2 or nitrogen during the hydrogen recovery process include substances such as methanol ammonia or synthetic natural gas. These carriers possess higher gravimetric and volumetric hydrogen densities (i.e. 12.5 wt% and 11.88 MJ/L for methanol) than cyclic carriers (i.e. 6.1 wt% and 5.66 MJ/L for methylcyclohexane (MCH)) which produce cyclic organic chemicals during dehydrogenation. This makes circular carriers particularly appealing for the Australian energy export market. Furthermore the production-decomposition cycle of circular carriers can be made carbon-neutral if they are derived from renewable H2 sources and combined with atmospheric or biomass-based CO2 or nitrogen. The key parameters are investigated in this study focusing on circular hydrogen carriers relevant to Australia. The parameters are ranked from 0 (worst) to 10 (best) depending on the bandwidth of the parameter in this review. Methanol shows great potential as a cost-effective solution for long-distance transport of renewable energy being a liquid at standard conditions with a boiling point of 64.7 °C. Methane is also an important hydrogen carrier due to the availability of natural gas infrastructure and its role as a significant export product for Australia.
Modulating Selectivity and Stability of the Direct Seawater Electrolysis for Sustainable Green Hydrogen Production
Feb 2025
Publication
Direct seawater electrolysis (DSE) has emerged as a compelling route to sustainable hydrogen production leveraging the vast global reserves of seawater. However the inherently complex composition of seawater—laden with halide ions multivalent cations (Mg2+ Ca2+) and organic/biological impurities—presents formidable challenges in maintaining both selectivity and durability. Chief among these obstacles is mitigating chloride corrosion and suppressing chlorine evolution reaction (ClER) at the anode while also preventing the precipitation of magnesium and calcium hydroxides at the cathode. This review consolidates recent advances in material engineering and cell design strategies aimed at controlling undesired side reactions enhancing electrode stability and maximizing energy efficiency in DSE. We first outline the fundamental thermodynamic and kinetic hurdles introduced by Cl⁻ and other impurities. This discussion highlights how these factors accelerate catalyst degradation and drive suboptimal reaction pathways. We then delve into innovative approaches to improve selectivity and durability of DSE—such as engineering protective barrier layers tuning electrolyte interfaces developing corrosion-resistant materials and techniques to minimize Mg/Ca-related precipitations. Finally we explore emerging reactor configurations including asymmetric and membrane-free electrolyzers which address some barriers for DSE commercialization. Collectively these insights provide a framework for designing next-generation DSE systems which can achieve large-scale cost-effective and environmentally benign hydrogen production.
Preliminary Feasibility Study of Using Hydrogen as a Fuel for an Aquaculture Vessel in Tasmania, Australia
Oct 2025
Publication
Decarbonising aquaculture support vessels is pivotal to reducing greenhouse gas (GHG) emissions across both the aquaculture and maritime sectors. This study evaluates the technical and economic feasibility of deploying hydrogen as a marine fuel for a 14.95 m net cleaning vessel (NCV) operating in Tasmania Australia. The analysis retains the vessel’s original layout and subdivision to enable a like-for-like comparison between conventional diesel and hydrogen-based systems. Two options are evaluated: (i) replacing both the main propulsion engines and auxiliary generator sets with hydrogen-based systems— either proton exchange membrane fuel cells (PEMFCs) or internal combustion engines (ICEs); and (ii) replacing only the diesel generator sets with hydrogen power systems. The assessment covers system sizing onboard hydrogen storage integration operational constraints lifecycle cost and GHG abatement. Option (i) is constrained by the sizes and weights of PEMFC systems and hydrogen-fuelled ICEs rendering full conversion unfeasible within current spatial and technological limits. Option (ii) is technically feasible: sixteen 700 bar cylinders (131.2 kg H2 total) meet one day of onboard power demand for net-cleaning operations with bunkering via swap-and-go skids at the berth. The annualised total cost of ownership for the PEMFC systems is 1.98 times that of diesel generator sets while enabling annual CO2 reductions of 433 t. The findings provide a practical decarbonisation pathway for small- to medium-sized service vessels in niche maritime sectors such as aquaculture while clarifying near-term trade-offs between cost and emissions.
Carbon Emission Reduction Capability Analysis of Electricity–Hydrogen Integrated Energy Storage Systems
Oct 2025
Publication
Against the dual backdrop of intensifying carbon emission constraints and the large-scale integration of renewable energy integrated electricity–hydrogen energy systems (EH-ESs) have emerged as a crucial technological pathway for decarbonising energy systems owing to their multi-energy complementarity and cross-scale regulation capabilities. This paper proposes an operational optimisation and carbon reduction capability assessment framework for EH-ESs focusing on revealing their operational response mechanisms and emission reduction potential under multi-disturbance conditions. A comprehensive model encompassing an electrolyser (EL) a fuel cell (FC) hydrogen storage tanks and battery energy storage was constructed. Three optimisation objectives—cost minimisation carbon emission minimisation and energy loss minimisation—were introduced to systematically characterise the trade-offs between economic viability environmental performance and energy efficiency. Case study validation demonstrates the proposed model’s strong adaptability and robustness across varying output and load conditions. EL and FC efficiencies and costs emerge as critical bottlenecks influencing system carbon emissions and overall expenditure. Further analysis reveals that direct hydrogen utilisation outperforms the ‘electricity–hydrogen–electricity’ cycle in carbon reduction providing data support and methodological foundations for low-carbon optimisation and widespread adoption of electricity–hydrogen systems.
Mapping Hydrogen Demand for Heavy-duty Vehicles: A Spatial Disaggregation Approach
Jul 2025
Publication
Hydrogen is the key to decarbonising heavy-duty transport. Understanding the distribution of hydrogen demand is crucial for effective planning and development of infrastructure. However current data on future hydrogen demand is often coarse and aggregated limiting its utility for detailed analysis and decision-making. This study developed a spatial disaggregation approach to estimating hydrogen demand for heavy-duty trucks and mapping the spatial distribution of hydrogen demand across multiple scales in Australia. By integrating spatial datasets with economic factors market penetration rates and technical specifications of hydrogen fuel cell vehicles the approach disaggregates the projected demand into specific demand centres allowing for the mapping of regional hydrogen demand patterns and the identification of key centres of hydrogen demand based on heavy-duty truck traffic flow projections under different scenarios. This approach was applied to Australia and the findings offered valuable insights that can help policymakers and stakeholders plan and develop hydrogen infrastructure such as optimising hydrogen refuelling station locations and support the transition to a low-carbon heavy-duty transport sector.
Transient-state Behaviours of Blast Furnace Ironmaking: The Role of Shaft-injected Hydrogen
Aug 2025
Publication
Hydrogen shaft injection into blast furnaces (BFs) has a large potential to eliminate carbon dioxide emissions yet the temporal evolution of thermal and chemical states following shaft-injected hydrogen utilisation has not been reported in the open literature. In this research a recently developed transient-state multifluid BF model is applied to elucidate the temporal evolution of in-furnace phenomena. Besides a domain-average method is adopted to analyse the extensive simulation data to determine the time required to attain the next steady-like state. The results show that the evolution of thermal and chemical conditions varies across different regions with distinct characteristics near the furnace wall. The shifts in iron oxide reduction behaviour are completed within 10 to 20 h after the new operation and the transition time points to the next steady-like states of thermal and chemical conditions are different. As the hydrogen flow rate increases the average transition time decreases. However 2 to 4 days are required for the studied BF to reach a new steady-like state in the considered scenarios. The model offers a cost-effective approach to investigating the transient smelting characteristics of an ironmaking BF with hydrogen injection.
Hydrogen Storage Potential of Unlined Granite Rock Caverns: Experimental and Numerical Investigations on Geochemical Interactions
Jun 2025
Publication
Underground Hydrogen Storage (UHS) offers a promising solution for large-scale energy storage yet suitable geological formations are often scarce. Unlined rock caverns (URCs) constructed in crystalline rocks like granite present a novel alternative particularly in regions where salt caverns or porous media are unsuitable. Despite their potential URCs remain largely unexplored for hydrogen storage. This study addresses this gap by providing one of the first comprehensive investigations into the geochemical interactions between hydrogen and granite host rock using a combined experimental and numerical approach. Granite powder samples were exposed to hydrogen and inert gas (N₂) in brine at room temperature and 5 MPa pressure for 14 weeks. Results showed minimal reactivity of silicate minerals with hydrogen indicated by negligible differences in elemental concentrations between H₂ and N₂ atmospheres. A validated geochemical model demonstrated that existing thermodynamic databases can accurately predict silicate‑hydrogen interactions. Additionally a kinetic batch model was developed to simulate long-term hydrogen storage under commercial URC conditions at Haje. The model predicts a modest 0.65 % increase in mineral volume over 100 years due to mineral precipitation which decreases net porosity and potentially enhances hydrogen containment by limiting leakage pathways. These findings support the feasibility of granite URCs for UHS providing a stable long-term storage option in regions lacking traditional geological formations. By filling a critical knowledge gap this study advances scalable hydrogen storage solutions contributing to the development of resilient renewable energy infrastructure.
Feasibility Assessment and Response Surface Optimisation of a Fuel Cell-integrated Sustainable Wind Farm in Italy
Sep 2025
Publication
This study explores the design and feasibility of a novel fuel cell-powered wind farm for residential electricity hydrogen/oxygen production and cooling/heating via a compression chiller. Wind turbine energy powers Proton Exchange Membrane (PEM) electrolyzers and a compression chiller unit. The proposed system was modeled using EES thermodynamic software and its economic viability was assessed. A case study across seven Italian regions with varying wind potentials evaluated the system’s feasibility in diverse weather conditions. Multi-objective optimization using Response Surface Methodology (RSM) determined the number of wind turbines as optimum number of electrolyzers & fuel cell units. Optimization results indicated that 37 wind turbines 1 fuel cell unit and 2 electrolyzer units yielded an exergy efficiency of 27.98 % and a cost rate of 619.9 $/h. TOPSIS analysis suggested 32 wind turbines 2 electrolyzers and 2 reverse osmosis units as an alternative configuration. Further twelve different scenarios were examined to enhance the distribution of wind farmgenerated electricity among the grid electrolyzers and reverse osmosis systems. revealing that directing 25 % to reverse osmosis 20 % to electrolyzers and 55 % to grid sales was optimal. Performance analysis across seven Italian cities (Turin Bologna Florence Palermo Genoa Milan and Rome) identified Genoa Palermo and Bologna as the most suitable locations due to favorable wind conditions. Implementing the system in Genoa the optimal site could produce 28435 MWh of electricity annually prevent 5801 tons of CO2 emissions (equivalent to 139218 $). Moreover selling this clean electricity to the grid could meet the annual clean electricity needs of approximately 5770 people in Italy
Towards Decarbonizing Gas: A Generic Optimal Gas Flow Model with Linepack Constraints for Assessing the Feasibility of Hydrogen Blending in Existing Gas Networks
Aug 2025
Publication
Hydrogen blending into natural gas networks is a promising pathway to decarbonize the gas sector but requires bespoke fluid-dynamic models to accurately capture the properties of hydrogen and assess its feasibility. This paper introduces a generalizable optimal transient gas flow model for transporting homogeneous natural gashydrogen mixtures in large-scale networks. Designed for preliminary planning the model assesses whether a network can operate under a given hydrogen blending ratio without violating existing constraints such as pressure limits pipeline and compressor capacity. A distinguishing feature of the model is a multi-day linepack management strategy that engenders realistic linepack profiles by precluding mathematically feasible but operationally unrealistic solutions thereby accurately reflecting the flexibility of the gas system. The model is demonstrated on Western Australia’s 7560 km transmission network using real system topology and demand data from several representative days in 2022. Findings reveal that the system can accommodate up to 20 % mol hydrogen potentially decarbonizing 7.80 % of gas demand.
Hydrogen Energy Systems for Decarbonizing Smart Cities and Industrial Applications: A Review
Oct 2025
Publication
Hydrogen is increasingly recognized as a key energy vector for achieving deep decarbonization across urban and industrial sectors. Supporting global efforts to reduce greenhouse gas (GHG) emissions and achieve the Sustainable Development Goals (SDGs) it is essential to understand the multi-sectoral role of the hydrogen value chain spanning production storage and end-use applications with particular emphasis on smart city systems and industrial processes. Green hydrogen production technologies including alkaline water electrolysis (AWE) proton exchange membrane (PEM) electrolysis anion exchange membrane (AEM) electrolysis and solid oxide electrolysis cells (SOECs) are evaluated in terms of efficiency scalability and integration potential. Storage pathways are examined across physical storage (compressed gas cryo-compressed and liquid hydrogen) material-based storage (solid-state absorption in metal hydrides and chemical carriers such as LOHCs and ammonia) and geological storage (salt caverns depleted gas reservoirs and deep saline aquifers) highlighting their suitability for urban and industrial contexts. In the smart city domain hydrogen is analyzed as an enabler of zero-emission transportation low-carbon residential and commercial heating and renewable-integrated smart grids with long-duration storage capabilities. System-level studies demonstrate that coordinated integration of these applications can deliver higher overall energy efficiency deeper reductions in life-cycle GHG emissions and improved resilience of urban energy systems compared with sector-specific approaches. Policy frameworks safety standards and digitalization strategies are reviewed to illustrate how hydrogen infrastructure can be embedded into interconnected urban energy systems. Furthermore industrial applications focus on hydrogen’s potential to decarbonize energy-intensive processes and enable sector coupling between electricity heat and manufacturing. The environmental implications of hydrogen deployment are also considered including resource efficiency life-cycle emissions and ecosystem impacts. In contrast to reviews addressing isolated aspects of hydrogen technologies this study synthesizes technological infrastructural and policy dimensions integrating insights from over 400 studies to highlight the multifaceted role of hydrogen in sustainable urban development and industrial decarbonization and the added benefits achievable through coordinated cross-sector deployment strategies.
Opportunities and Challenges of Latent Thermal Energy Usage in the Hydrogen Economy
Aug 2025
Publication
Hydrogen plays a key role in decarbonising hard-to-abate sectors like aviation steel and shipping. However producing pure hydrogen requires significant energy to break chemical bonds from its sources such as gas and water. Ideally the energy used for this process should match the energy output from hydrogen but in reality energy losses occur at various stages of the hydrogen economy—production packaging delivery and use. This results in needing more energy to operate the hydrogen economy than it can ultimately provide. To address this passive power sources like latent thermal energy storage systems can help reduce costs and improve efficiency. These systems can enable passive cooling or electricity generation from waste heat cutting down on the extra energy needed for compression liquefaction and distribution. This study explores integrating latent thermal energy storage into all stages of the hydrogen economy offering a cost and sizing approach for such systems. The integration could reduce costs close the waste-heat recycling loop and support green hydrogen production for achieving NetZero by 2050.
Offshore Renewable Hydrogen Potential in Australia: A Techno-economic and Legal Review
Jun 2025
Publication
Hydrogen is increasingly recognised as a potential critical energy carrier in decarbonising global energy systems. Australia is positioning itself as a potential leader in offshore renewable hydrogen production by leveraging existing liquified natural gas export infrastructure activating its abundant renewable energy resources and harnessing its extensive offshore marine acreage. Despite this there is limited research on the techno-economic and regulatory pathways for offshore hydrogen development in Australia as an enabler of its net zero manufacturing and export ambitions. This study offers a multidisciplinary assessment and review of Australia’s offshore renewable hydrogen potential. It aims to examine the technical legal and economic challenges and opportunities to enable and adapt the existing Australian offshore electricity regulatory regime and enable policy to facilitate future renewable offshore hydrogen licensing and production. Overall the findings provide practical insights for advancing Australia’s offshore hydrogen transition including technical innovations needed to scale offshore wind development. The study demonstrates how a specific offshore hydrogen licensing framework could reduce legal uncertainties to create economies of scale and reduce hydrogen investment risk to unlock the full potential of developing offshore renewable hydrogen projects.
Proactive Regulation for Hydrogen Supply Chains: Enhancing Logistics Frameworks in Australia
Jun 2025
Publication
The rapid growth of Australia’s hydrogen economy highlights the pressing need for innovative regulatory strategies that address the distinct characteristics of hydrogen supply chains. This study focuses on the supply-side dynamics of the hydrogen energy sector emphasizing the importance of tailored frameworks to ensure the safe efficient and reliable movement of hydrogen across the supply chain. Key areas of analysis include the regulatory challenges associated with various transportation and storage methods particularly during long-distance transport and extended storage periods. The research identifies notable gaps and inconsistencies within the current regulatory systems across Australian states which inhibit the development of a unified hydrogen economy. To address these challenges the concept of Proactive Regulation for Hydrogen Supply (PRHS) is introduced. PRHS emphasizes anticipatory governance that adapts alongside technological advancements to effectively manage hydrogen transportation and storage. The study advocates for harmonizing fragmented state frameworks into a cohesive national regulatory system to support the sustainable and scalable expansion of hydrogen logistics. Furthermore the paper examines the potential of blockchain technology to enhance safety accountability and traceability across the hydrogen supply chain offering practical solutions to current regulatory and operational barriers.
Hydrogen Production from Dry Reforming in Australia: Applications, Opportunities, Challenges
Aug 2025
Publication
Australia’s path to net-zero emissions by 2050 depends heavily on the development and commercialisation of hydrogen as a substitute for hydrocarbons across transport power generation and industrial heat sectors. With hydrocarbons currently supplying over 90% of national energy needs hydrogen must scale rapidly to fill the gap. Existing low-carbon hydrogen production methods blue hydrogen via steam methane reforming and green hydrogen via electrolysis are constrained by high water requirements posing a challenge in water-scarce regions targeted for hydrogen development. This paper investigates dry reforming of methane (DRM) as a water-independent alternative using CO₂ as a reactant. DRM offers dual benefits: reduced reliance on freshwater resources and the utilisation of CO₂ supporting broader emissions reduction goals. Recent improvements in nickel-copper catalyst performance enhance the viability of DRM for industrial-scale hydrogen production. The Middle Arm Precinct in the Northern Territory is highlighted as an ideal site for implementation given its access to offshore gas fields containing both methane and CO₂ presenting a unique opportunity for resource-integrated low-emission hydrogen production.
AI Predictive Simulation for Low-Cost Hydrogen Production
Jul 2025
Publication
Green hydrogen produced through renewable-powered electrolysis has the potential to revolutionize energy systems; however its widespread adoption hinges on achieving competitive production costs. A critical challenge lies in optimising the hydrogen production process to address solar and wind energy’s high variability and intermittency. This paper explores the role of artificial intelligence (AI) in reducing and streamlining hydrogen production costs by enabling advanced process optimisation focusing on electricity cost management and system-wide efficiency improvements.
Sustainable Aviation Fuels: Addressing Barriers to Global Adoption
Oct 2025
Publication
The aviation industry is responsible for approximately 2–3% of worldwide CO2 emissions and is increasingly subjected to demands for the attainment of net-zero emissions targets by the year 2050. Traditional fossil jet fuels which exhibit lifecycle emissions of approximately 89 kg CO2-eq/GJ play a substantial role in exacerbating climate change contributing to local air pollution and fostering energy insecurity. In contrast Sustainable Aviation Fuels (SAFs) derived from renewable feedstocks including biomass municipal solid waste algae or through CO2- and H2-based power-to-liquid (PtL) represent a pivotal solution for the immediate future. SAFs generally accomplish lifecycle greenhouse gas (GHG) reductions of 50–80% (≈20–30 kg CO2-eq/GJ) possess reduced sulfur and aromatic content and markedly diminish particulate emissions thus alleviating both climatic and health-related repercussions. In addition to their environmental advantages SAFs promote energy diversification lessen reliance on unstable fossil fuel markets and invigorate regional economies with projections indicating the creation of up to one million green jobs by 2030. This comprehensive review synthesizes current knowledge on SAF sustainability advantages compared to conventional aviation fuels identifying critical barriers to large-scale deployment and proposing integrated solutions that combine technological innovation supportive policy frameworks and international collaboration to accelerate the aviation industry’s sustainable transformation.
Quantifying Natural Hydrogen Generation Rates and Volumetric Potential in Onshore Serpentinization
Mar 2025
Publication
This study explores the generation of natural hydrogen through the serpentinization of onshore ultramafic rocks highlighting its potential as a clean energy resource. By investigating critical factors such as mineral composition temperature and pressure the research develops an empirical model using multiple regression analysis to predict hydrogen generation rates under varying geological conditions. A novel five-stage volumetric calculation methodology is introduced to estimate hydrogen production from ultramafic rock bodies. The application of this framework to the Giles Complex an ultramafic-mafic intrusion in Australia suggests a hydrogen generation potential of approximately 2.24 × 1013 kg of hydrogen through partial serpentinization. This estimate is based on the assumed mineral composition depth and temperature conditions within the intrusion which influence the extent of serpentinization reactions. The findings demonstrate the significant potential of ultramafic complexes for natural hydrogen production and provide a foundation for advancing natural hydrogen exploration refining predictive models and supporting sustainable energy development.
Sustainable Aviation Fuels: A Review of Current Techno Economic Viability and Life Cycle Impacts
Oct 2025
Publication
Australia has set a new climate target of reducing emissions by 62–70% below 2005 levels by 2035 with sustainable aviation fuel (SAF) central to achieving this goal. This review critically examines techno-economic analysis (TEA) and life cycle assessment (LCA) of Powerto-Liquid (PtL) electrofuels (e-fuels) which synthesize atmospheric CO2 and renewable hydrogen (H2) via Fischer-Tropsch (FT) synthesis. Present PtL pathways require ~0.8 kg of H2 and 3.1 kg of CO2 per kg SAF with ~75% kerosene yield. While third-generation feedstocks could cut greenhouse gas emissions by up to 93% (as low as 8 gCO2e/MJ) real world reductions have been limited (~1.5%) due to variability in technology rollout and feedstock variability. Integrated TEA–LCA studies demonstrate up to 20% energy efficiency improvements and 40% cost reductions but economic viability demands costs below $3/kg. In Australia abundant solar resources vast transport networks and supportive policy frameworks present both opportunities and challenges. This review provides the first comprehensive assessment of PtL-FT SAF for Australian conditions highlighting that large-scale development will require technological advancement feedstock development infrastructure investment and coordinated policy support.
Influence of Hydrogen-Based Direct Reduction Shaft Furnace Interior Structure on Shaft Furnace Performance
Oct 2025
Publication
Hydrogen-based direct reduction of iron ore is a promising route to reduce CO2 emissions in steelmaking where uniform particle flow inside shaft furnaces is essential for efficient operation. In this study a full-scale three-dimensional Discrete Element Method (DEM) model of a shaft furnace was developed to investigate the effects of a diverter device on granular flow. By systematically varying the radial width and top/bottom diameters of the diverter particle descent velocity residence time compressive force distribution and collision energy dissipation were analyzed. The results demonstrate that introducing a diverter effectively suppresses funnel flow prolongs residence time and improves radial flow uniformity. Among the tested configurations the smaller central diameter diverter showed the most favorable performance achieving a faster and more uniform descent reduced compressive force concentration and lower collision energy dissipation. These findings highlight the critical role of diverter design in regulating particle dynamics and provide theoretical guidance for optimizing shaft furnace structures to enhance the efficiency of hydrogen-based direct reduction processes.
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