Switzerland
A New Technology for Hydrogen Safety: Glass Structures as a Storage System
Sep 2011
Publication
The storage of hydrogen poses inherent weight volume and safety obstacles. An innovative technology which allows for the storage of hydrogen in thin sealed glass capillaries ensures the safe infusion storage and controlled release of hydrogen gas under pressures up to 100 MPa. Glass is a non-flammable material which also guarantees high burst pressures. The pressure resistance of single and multiple capillaries has been determined for different glass materials. Borosilicate capillaries have been proven to have the highest pressure resistance and have therefore been selected for further series of advanced testing. The innovative storage system is finally composed of a variable number of modules. As such in the case of the release of hydrogen this modular arrangement allows potential hazards to be reduced to a minimum. Further advantage of a modular system is the arrangement of single modules in every shape and volume dependent on the final application. Therefore the typical locations of storage systems e.g. the rear of cars can be modified or shifted to places of higher safety and not directly involved in crashes. The various methods of refilling and releasing capillaries with compressed hydrogen the increase of burst pressures through pre-treatment as well as the theoretical analysis and experimental results of the resistance of glass capillaries will further be discussed in detail.
Hydrogen Storage in Glass Capillary Arrays for Portable and Mobile Systems
Sep 2009
Publication
A crucial problem of new hydrogen technologies is the lightweight and also safe storage of acceptable amounts of hydrogen for portable or mobile applications. A new and innovative technology based on capillary arrays has been developed. These systems ensure safe infusion storage and controlled release of hydrogen gas although storage pressures up to 1200 bar are applied. This technology enables the storage of a significantly greater amount of hydrogen than other approaches. In storage tests with first capillary arrays a gravimetric storage capacity of about 33% and a volumetric capacity of 28% was determined at a comparative low pressure of only 400 bar. This is much more than the actual published storage capacities which are to find for other storage systems. This result already surpassed the US Department of Energy's 2010 target and it is expected to meet the DOE's 2015 target in the near future.<br/>Different safety aspects have been evaluated. On the one hand experiments with single capillaries or arrays of them have been carried out. The capillaries are made of quartz and other glasses. Especially quartz has a three times higher strength than steel. At the same time the density is about three times lower which means that much less material is necessary to reach the same pressure resistance. The pressure resistance of single capillaries has been determined in dependence of capillary materials and dimensions wall thickness etc. in order to find out optimal parameters for the “final” capillaries. In these tests also the sudden release of hydrogen was tested in order to observe possible spontaneous ignitions. On the other hand a theoretical evaluation of explosion hazards was done. Different situations were analyzed e.g. release of hydrogen by diffusion or sudden rupture.
Model-based Determination of Hydrogen System Emissions of Motor Vehicles Using Climate-Chamber Test Facilities
Sep 2007
Publication
Because of air quality problems the problem of CO2 related greenhouse gas emissions and shortage of fossil fuels many vehicles with gaseous fuels (CNG biogas hydrogen etc.) are under research and development. Such vehicles have to prove that as well as their exhaust emissions their overall system emissions (including running loss) remain below certain safety limits before they can be used in practice. This paper presents a cost-effective way of monitoring such system emissions from hydrogen or other gaseous fuel powered vehicles within an air-conditioned chassis dynamometer test cell as commonly used for low ambient emission tests on gasoline vehicles. The only additional equipment needed is a low-concentration sensor for the gas of interest (e.g hydrogen). The method is based on concentration measurements and a dynamic mass balance model. This method is based on the fact that atoms cannot vanish. Applied to a room containing a gas mixture this means that the change of mass of a gaseous matter (called gas G subsequently) inside the chamber is the difference of all mass of G flowing into the chamber and all mass of G flowing out of the chamber. This assumes that no chemical reactions of the gas in mind with other matter take place. By measuring the flow rates and concentrations of ventilation-in flow and ventilation-out flow as well as room concentration the emissions of G of a source i.e. the vehicle to be tested can be calculated. These concentrations need to be measured as functions of time to be able to give values of emissions per time unit. It is shown by a real experiment that very low emissions can be recorded. Additionally error bounds and sensitivities on different parameters such as air exchange ratio are quantified.
Hydrogen: The Future Energy Carrier
Jul 2010
Publication
Since the beginning of the twenty-first century the limitations of the fossil age with regard to the continuing growth of energy demand the peaking mining rate of oil the growing impact of CO2 emissions on the environment and the dependency of the economy in the industrialized world on the availability of fossil fuels became very obvious. A major change in the energy economy from fossil energy carriers to renewable energy fluxes is necessary. The main challenge is to efficiently convert renewable energy into electricity and the storage of electricity or the production of a synthetic fuel. Hydrogen is produced from water by electricity through an electrolyser. The storage of hydrogen in its molecular or atomic form is a materials challenge. Some hydrides are known to exhibit a hydrogen density comparable to oil; however these hydrides require a sophisticated storage system. The system energy density is significantly smaller than the energy density of fossil fuels. An interesting alternative to the direct storage of hydrogen are synthetic hydrocarbons produced from hydrogen and CO2 extracted from the atmosphere. They are CO2 neutral and stored like fossil fuels. Conventional combustion engines and turbines can be used in order to convert the stored energy into work and heat.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Feasibility of Renewable Hydrogen Based Energy Supply for a District
Sep 2017
Publication
Renewable generation technologies (e.g. photovoltaic panels (PV)) are often installed in buildings and districts with an aim to decrease their carbon emissions and consumption of non-renewable energy. However due to a mismatch between supply and demand at an hourly but also on a seasonal timescale; a large amount of electricity is exported to the grid rather than used to offset local demand. A solution to this is local storage of electricity for subsequent self-consumption. This could additionally provide districts with new business opportunities financial stability flexibility and reliability.<br/>In this paper the feasibility of hydrogen based electricity storage for a district is evaluated. The district energy system (DES) includes PV and hybrid photovoltaic panels (PVT). The proposed storage system consists of production of hydrogen using the renewable electricity generated within the district hydrogen storage and subsequent use in a fuel cell. Combination of battery storage along with hydrogen conversion and storage is also evaluated. A multi-energy optimization approach is used to model the DES. Results of the model are optimal battery capacity electrolyzer capacity hydrogen storage capacity fuel cell capacity and energy flows through the system. The model is also used to compare different system design configurations. The results of this analysis show that both battery capacity and conversion of electricity to hydrogen enable the district to decrease its carbon emissions by approximately 22% when compared to the reference case with no energy storage.
Molecular Transport Effects of Hydrocarbon Addition on Turbulent Hydrogen Flame Propagation
Sep 2007
Publication
We analytically investigated the influence of light hydrocarbons on turbulent premixed H2/air atmospheric flames under lean conditions in view of safe handling of H2 systems applications in H2 powered IC engines and gas turbines and also with an orientation towards modelling of H2 combustion. For this purpose an algebraic flame surface wrinkling model included with pressure and fuel type effects is used. The model predictions of turbulent premixed flames are compared with the set of corresponding experimental data of Kido et al. (Kido Nakahara et al. 2002). These expanding spherical flame data include H2–air mixtures doped with CH4 and C3H8 while the overall equivalence ratio of all the fuel/air mixtures is fixed at 0.8 for constant unstretched laminar flame speed of 25 cm/s by varying N2 composition. The model predictions show that there is little variation in turbulent flame speed ST for C3H8 additions up to 20-vol%. However for 50 vol% doping flame speed decreases by as much as 30 % from 250 cm/s that of pure H2–air mixtures for turbulence intensity of 200 cm/s. With respect to CH4 for 50 vol% doping ST reduces by only 6 % cf. pure H2/air mixture. In the first instance the substantial decrease of ST with C3H8 addition may be attributed to the increase in the Lewis number of the dual-fuel mixture and proportional restriction of molecular mobility of H2. That is this decrease in flame speed can be explained using the concept of leading edges of the turbulent flame brush (Lipatnikov and Chomiak 2005). As these leading edges have mostly positive curvature (convex to the unburned side) preferential-diffusive-thermal instabilities cause recognizable impact on flame speed at higher levels of turbulence with the effect being very strong for lean H2 mixtures. The lighter hydrocarbon substitutions tend to suppress the leading flame edges and possibly transition to detonation in confined structures and promote flame front stability of lean turbulent premixed flames. Thus there is a necessity to develop a predictive reaction model to quantitatively show the strong influence of molecular transport coefficients on ST.
Measurement Challenges for Hydrogen Vehicles
Apr 2019
Publication
Uptake of hydrogen vehicles is an ideal solution for countries that face challenging targets for carbon dioxide reduction. The advantage of hydrogen fuel cell electric vehicles is that they behave in a very similar way to petrol engines yet they do not emit any carbon containing products during operation. The hydrogen industry currently faces the dilemma that they must meet certain measurement requirements (set by European legislation) but cannot do so due to a lack of available methods and standards. This paper outlines the four biggest measurement challenges that are faced by the hydrogen industry including flow metering quality assurance quality control and sampling.
Design and Cost Considerations for Practical Solar-hydrogen Generators
Oct 2014
Publication
Solar-hydrogen generation represents a promising alternative to fossil fuels for the large-scale implementation of a clean-fuel transportation infrastructure. A significant amount of research resources has been allocated to the development of photoelectrochemical components (i.e. photovoltaic and water splitting catalysts) that are able to spontaneously split water in the presence of solar irradiation which has led to major advances in the solar-fuels field. At the same time only limited attention has been given to understanding the key aspects that drive economically viable solar-fuel generators. This study presents a generalized approach to understand the economic factors behind the design of solar-hydrogen generators composed of photovoltaic components integrated with water electrolyzers. It evaluates the underpinning effects of the material selection for the light absorption and water splitting components on the cost of the generated fuel ($ per Kg of H2). The results presented in this work provide insights into important engineering aspects related to the sizing of devices and the use of light concentration components that when optimized can lead to costs below $2.90 per kilogram of hydrogen after compression and distribution. Most significantly the analysis demonstrates that the cost of hydrogen is defined primarily by the light-absorbing component (up to 97% of the cost) while the material selection for the electrolysis components has to a large extent minor effects. The findings presented here can help direct research and development efforts towards the fabrication of deployable solar-hydrogen generators that are cost competitive with commercial energy sources.
Comparative Life Cycle Assessment of Hydrogen-fuelled Passenger Cars
Feb 2021
Publication
In order to achieve gradual but timely decarbonisation of the transport sector it is essential to evaluate which types of vehicles provide a suitable environmental performance while allowing the use of hydrogen as a fuel. This work compares the environmental life-cycle performance of three different passenger cars fuelled by hydrogen: a fuel cell electric vehicle an internal combustion engine car and a hybrid electric vehicle. Besides two vehicles that use hydrogen in a mixture with natural gas or gasoline were considered. In all cases hydrogen produced by wind power electrolysis was assumed. The resultant life-cycle profiles were benchmarked against those of a compressed natural gas car and a hybrid electric vehicle fed with natural gas. Vehicle infrastructure was identified as the main source of environmental burdens. Nevertheless the three pure hydrogen vehicles were all found to be excellent decarbonisation solutions whereas vehicles that use hydrogen mixed with natural gas or gasoline represent good opportunities to encourage the use of hydrogen in the short term while reducing emissions compared to ordinary vehicles.
Magnetic Field Enhancement of Electrochemical Hydrogen Evolution Reaction Probed by Magneto-optics
Nov 2020
Publication
External magnetic fields affect various electrochemical processes and can be used to enhance the efficiency of the electrochemical water splitting reaction. However the driving forces behind this effect are poorly understood due to the analytical challenges of the available interface-sensitive techniques. Here we present a set-up based on magneto- and electro-optical probing which allows to juxtapose the magnetic properties of the electrode with the electrochemical current densities in situ at various applied potentials and magnetic fields. On the example of an archetypal hydrogen evolution catalyst Pt (in a form of Co/Pt superlattice) we provide evidence that a magnetic field acts on the electrochemical double layer affecting the local concentration gradient of hydroxide ions which simultaneously affects the magneto-optical and magnetocurrent response.
Hydrogen Production from Natural Gas and Biomethane with Carbon Capture and Storage – A Techno-environmental Analysis
Mar 2020
Publication
This study presents an integrated techno-environmental assessment of hydrogen production from natural gas and biomethane combined with CO2 capture and storage (CCS). We have included steam methane reforming (SMR) and autothermal reforming (ATR) for syngas production. CO2 is captured from the syngas with a novel vacuum pressure swing adsorption (VPSA) process that combines hydrogen purification and CO2 separation in one cycle. As comparison we have included cases with conventional amine-based technology. We have extended standard attributional Life Cycle Assessment (LCA) following ISO standards with a detailed carbon balance of the biogas production process (via digestion) and its by-products. The results show that the life-cycle greenhouse gas (GHG) performance of the VPSA and amine-based CO2 capture technologies is very similar as a result of comparable energy consumption. The configuration with the highest plant-wide CO2 capture rate (almost 100% of produced CO2 captured) is autothermal reforming with a two-stage water-gas shift and VPSA CO2 capture – because the latter has an inherently high CO2 capture rate of 98% or more for the investigated syngas. Depending on the configuration the addition of CCS to natural gas reforming-based hydrogen production reduces its life-cycle Global Warming Potential by 45–85 percent while the other environmental life-cycle impacts slightly increase. This brings natural gas-based hydrogen on par with renewable electricity-based hydrogen regarding impacts on climate change. When biomethane is used instead of natural gas our study shows potential for net negative greenhouse gas emissions i.e. the net removal of CO2 over the life cycle of biowaste-based hydrogen production. In the special case where the biogas digestate is used as agricultural fertiliser and where a substantial amount of the carbon in the digestate remains in the soil the biowaste-based hydrogen reaches net-negative life cycle greenhouse gas emissions even without the application of CCS. Addition of CCS to biomethane-based hydrogen production leads to net-negative emissions in all investigated cases.
Seasonal Energy Storage in Aluminium for 100 Percent Solar Heat and Electricity Supply
Sep 2019
Publication
In order to reduce anthropogenic global warming governments around the world have decided to reduce CO2 emissions from fossil fuels dramatically within the next decades. In moderate and cold climates large amounts of fossil fuels are used for space heating and domestic hot water production in winter. Although on an annual base solar energy is available in large quantities in these regions least of the solar resource is available in winter when most of the energy is needed. Therefore solutions are needed to store and transfer renewable energy from summer to winter. In this paper a seasonal energy storage based on the aluminium redox cycle (Al3+→Al→ Al3+) is proposed. For charging electricity from solar or other renewable sources is used to convert aluminium oxide or aluminium hydroxide to elementary aluminium (Al3+→Al). In the discharging process aluminium is oxidized (Al→Al3+) releasing hydrogen heat and aluminium hydroxide or aluminium oxide as a by-product. Hydrogen is used in a fuel cell to produce electricity. Heat produced from the aluminium oxidation process and by the fuel cell is used for domestic hot water production and space heating. The chemical reactions and energy balances are presented and simulation results are shown for a system that covers the entire energy demand for electricity space heating and domestic hot water of a new multi-family building with rooftop photovoltaic energy in combination with the seasonal Al energy storage cycle. It shows that 7–11 kWp of photovoltaic installations and 350–530 kg Al would be needed per apartment for different Swiss climates. Environmental life cycle data shows that the global warming potential and non-renewable primary energy consumption can be reduced significantly compared to today's common practice of heating with natural gas and using electricity from the ENTSO-E network. The presumptive cost were estimated and indicate a possible cost-competitiveness for this system in the near future.
Balancing Wind-power Fluctuation Via Onsite Storage Under Uncertainty Power-to-hydrogen-to-power Versus Lithium Battery
Oct 2019
Publication
Imbalance costs caused by forecasting errors are considerable for grid-connected wind farms. In order to reduce such costs two onsite storage technologies i.e. power-to-hydrogen-to-power and lithium battery are investigated considering 14 uncertain technological and economic parameters. Probability density distributions of wind forecasting errors and power level are first considered to quantify the imbalance and excess wind power. Then robust optimal sizing of the onsite storage is performed under uncertainty to maximize wind-farm profit (the net present value). Global sensitivity analysis is further carried out for parameters prioritization to highlight the key influential parameters. The results show that the profit of power-to-hydrogen-to-power case is sensitive to the hydrogen price wind forecasting accuracy and hydrogen storage price. When hydrogen price ranges in (2 6) €/kg installing only electrolyzer can earn profits over 100 k€/MWWP in 9% scenarios with capacity below 250 kW/MWWP under high hydrogen price (over 4 €/kg); while installing only fuel cell can achieve such high profits only in 1.3% scenarios with capacity below 180 kW/MWWP. Installing both electrolyzer and fuel cell (only suggested in 22% scenarios) results in profits below 160 k€/MWWP and particularly 20% scenarios allow for a profit below 50 k€/MWWP due to the contradictory effects of wind forecasting error hydrogen and electricity price. For lithium battery investment cost is the single highly influential factor which should be reduced to 760 €/kWh. The battery capacity is limited to 88 kW h/MWWP. For profits over 100 k€/MWWP (in 3% scenarios) the battery should be with an investment cost below 510 €/kWh and a depth of discharge over 63%. The power-to-hydrogen-to-power case is more advantageous in terms of profitability reliability and utilization factor (full-load operating hours) while lithium battery is more helpful to reduce the lost wind and has less environmental impact considering current hydrogen market.
Hydrogen Embrittlement Evaluation of Micro Alloyed Steels by Means of J-Integral Curve
Jun 2019
Publication
The aim of this work is the evaluation of the hydrogen effect on the J-integral parameter. It is well-known that the micro alloyed steels are affected by Hydrogen Embrittlement phenomena only when they are subjected at the same time to plastic deformation and hydrogen evolution at their surface. Previous works have pointed out the absence of Hydrogen Embrittlement effects on pipeline steels cathodically protected under static load conditions. On the contrary in slow strain rate tests it is possible to observe the effect of the imposed potential and the strain rate on the hydrogen embrittlement steel behavior only after the necking of the specimens. J vs. Δa curves were measured on different pipeline steels in air and in aerated NaCl 3.5 g/L solution at free corrosion potential or under cathodic polarization at −1.05 and −2 V vs. SCE. The area under the J vs. Δa curves and the maximum crack propagation rate were taken into account. These parameters were compared with the ratio between the reduction of area in environment and in air obtained by slow strain rate test in the same environmental conditions and used to rank the different steels.
Pt Catalytic Effects on the Corrosion and Hydrogen Chemisorption Properties of Zircaloy-2
Dec 2020
Publication
Noble metals are added to boiling water reactors (BWRs) to mitigate stress corrosion cracking of structural components made from steels and Ni-based alloys and this technology is referred to as Noble Metal Chemical Addition (NMCA) or NobleChemTM. There is a growing concern that NMCA can cause unwanted harmful effects on the corrosion and hydrogen uptake properties of Zircaloy-2 fuel cladding. To investigate this we have subjected Zircaloy-2 fuel claddings to out-of-pile BWR conditions in a custom-built autoclave. These claddings are oxidized in pressurized hot water (280 °C 9 MPa) for 25 60 and 150 days wherein Pt nanoparticles (~10 nm) were simultaneously injected. Cross-sectional focused ion beam cuts made at the oxide-metal interface reveal that the oxide growth is not significantly influenced by the local Pt loadings (≤ 1 µg·cm-2). Surprisingly an inverse correlation was observed between oxide thicknesses and metal's hydrogen contents. Interestingly Pt catalysts have led to diminished hydrogen absorption in specimens with liner exposed to the hot water. Overall Pt catalysts exhibited no detrimental effects on the corrosion rate and hydrogen absorption in Zircaloy-2.
In Situ Neutron Radiography Investigations of Hydrogen Related Processes in Zirconium Alloys
Jun 2021
Publication
In situ neutron radiography experiments can provide information about diffusive processes and the kinetics of chemical reactions. The paper discusses requirements for such investigations. As examples of the zirconium alloy Zircaloy-4 the hydrogen diffusion the hydrogen uptake during high-temperature oxidation in steam and the reaction in nitrogen/steam and air/steam atmospheres results of in situ neutron radiography investigations are reviewed and their benefit is discussed.
Hydrogen Production on Demand by Redox-mediated Electrocatalysis: A Kinetic Study
Aug 2020
Publication
Producing hydrogen from water using a redox mediator on solid electrocatalyst particles in a reactor offers several advantages over classical electrolysis in terms of safety membrane degradation purity and flexibility. Herein vanadium-mediated hydrogen evolution on a commercial and low-cost Mo2C electrocatalyst is studied through the development of a reaction kinetics model. Based on a proposed mechanistic reaction scheme we established a kinetic rate law dependent on the concentration of V2+ the state-of-charge of the vanadium electrolyte from a vanadium redox flow battery and the amount of available catalytic sites on solid Mo2C. Kinetic experiments in transient conditions reveals a first-order dependence on both the concentration of V2+ and the concentration of catalytic active sites and a power law with an exponential factor of 0.57 was measured on the molar ratio V2+/V3+ i.e. on the electrochemical driving force generated on the Mo2C particles. The kinetic rate law was validated by studying the rate of reaction in steady-state conditions using a specially developed rotating ring-disk device (RRD) methodology. The kinetic model was demonstrated to be a useful tool to predict the hydrogen production via the chemical oxidation of V2+ over Mo2C at low pH (> 1 M H2SO4). For a perspective the model was implemented in a semi-batch reactor. The simulations highlight the optimal state-of-charge (SOC) to carry out the reaction in an efficient way for a given demand in hydrogen.
Critical Materials for Water Electrolysers at the Example of the Energy Transition in Germany
Feb 2021
Publication
The present work aims to identify critical materials in water electrolysers with potential future supply constraints. The expected rise in demand for green hydrogen as well as the respective implications on material availability are assessed by conducting a case study for Germany. Furthermore the recycling of end‐of‐life (EoL) electrolysers is evaluated concerning its potential in ensuring the sustainable supply of the considered materials. As critical materials bear the risk of raising production costs of electrolysers substantially this article examines the readiness of this technology for industrialisation from a material perspective. Except for titanium the indicators for each assessed material are scored with a moderate to high (platinum) or mostly high (iridium scandium and yttrium) supply risk. Hence the availability of these materials bears the risk of hampering the scale‐up of electrolysis capacity. Although conventional recycling pathways for platinum iridium and titanium already exist secondary material from EoL electrolysers will not reduce the dependence on primary resources significantly within the period under consideration—from 2020 until 2050. Notably the materials identified as critical are used in PEM and high temperature electrolysis whereas materials in alkaline electrolysis are not exposed to significant supply risks.
Electrolyzer Modeling and Real-time Control for Optimized Production of Hydrogen Gas
Oct 2020
Publication
We present a method that operates an electrolyzer to meet the demand of a hydrogen refueling station in a cost-effective manner by solving a model-based optimal control problem. To formulate the underlying problem we first conduct an experimental characterization of a Siemens SILYZER 100 polymer electrolyte membrane electrolyzer with 100 kW of rated power. We run experiments to determine the electrolyzer’s conversion efficiency and thermal dynamics as well as the overload-limiting algorithm used in the electrolyzer. The resulting detailed nonlinear models are used to design a real-time optimal controller which is then implemented on the actual system. Each minute the controller solves a deterministic receding-horizon problem which seeks to minimize the cost of satisfying a given hydrogen demand while using a storage tank to take advantage of time-varying electricity prices and photovoltaic inflow. We illustrate in simulation the significant cost reduction achieved by our method compared to others in the literature and then validate our method by demonstrating it in real-time operation on the actual system.
A Review of the MSCA ITN ECOSTORE—Novel Complex Metal Hydrides for Efficient and Compact Storage of Renewable Energy as Hydrogen and Electricity
Mar 2020
Publication
Hydrogen as an energy carrier is very versatile in energy storage applications. Developments in novel sustainable technologies towards a CO2-free society are needed and the exploration of all-solid-state batteries (ASSBs) as well as solid-state hydrogen storage applications based on metal hydrides can provide solutions for such technologies. However there are still many technical challenges for both hydrogen storage material and ASSBs related to designing low-cost materials with low-environmental impact. The current materials considered for all-solid-state batteries should have high conductivities for Na+ Mg2+ and Ca2+ while Al3+-based compounds are often marginalised due to the lack of suitable electrode and electrolyte materials. In hydrogen storage materials the sluggish kinetic behaviour of solid-state hydride materials is one of the key constraints that limit their practical uses. Therefore it is necessary to overcome the kinetic issues of hydride materials before discussing and considering them on the system level. This review summarizes the achievements of the Marie Skłodowska-Curie Actions (MSCA) innovative training network (ITN) ECOSTORE the aim of which was the investigation of different aspects of (complex) metal hydride materials. Advances in battery and hydrogen storage materials for the efficient and compact storage of renewable energy production are discussed.
Optimal Design of Multi-energy Systems with Seasonal Storage
Oct 2017
Publication
Optimal design and operation of multi-energy systems involving seasonal energy storage are often hindered by the complexity of the optimization problem. Indeed the description of seasonal cycles requires a year-long time horizon while the system operation calls for hourly resolution; this turns into a large number of decision variables including binary variables when large systems are analyzed. This work presents novel mixed integer linear program methodologies that allow considering a year time horizon with hour resolution while significantly reducing the complexity of the optimization problem. First the validity of the proposed techniques is tested by considering a simple system that can be solved in a reasonable computational time without resorting to design days. Findings show that the results of the proposed approaches are in good agreement with the full-scale optimization thus allowing to correctly size the energy storage and to operate the system with a long-term policy while significantly simplifying the optimization problem. Furthermore the developed methodology is adopted to design a multi-energy system based on a neighborhood in Zurich Switzerland which is optimized in terms of total annual costs and carbon dioxide emissions. Finally the system behavior is revealed by performing a sensitivity analysis on different features of the energy system and by looking at the topology of the energy hub along the Pareto sets.
Environmental Degradation Effect of High-Temperature Water and Hydrogen on the Fracture Behavior of Low-Alloy Reactor Pressure Vessel Steels
Dec 2019
Publication
Structural integrity of reactor pressure vessel (RPV) in light water reactors (LWR) is of highest importance regarding operation safety and lifetime. The fracture behaviour of low-alloy RPV steels with different dynamic strain aging (DSA) & environmental assisted cracking (EAC) susceptibilities in simulated LWR environments was evaluated by elastic plastic fracture mechanics tests (EPFM) and by metallo- and fractographic post-test analysis. Exposure to high temperature water (HTW) environments at LWR temperatures revealed only moderated reductions in the fracture initiation and tearing resistance of low alloy RPV steels with high DSA or EAC susceptibility accompanied with a moderate but clear change in fracture morphology which indicates the potential synergies of hydrogen/HTW embrittlement with DSA and EAC under suitable conditions. The most pronounced degradation effects occurred in a) RPV steels with high DSA susceptibility where the fracture initiation and tearing resistance reduction increased with decreasing loading rate and were most pronounced in hydrogenated HTW and b) high sulphur steels with high EAC susceptibility in aggressive occluded crevice environment and with preceding fast EAC crack growth in oxygenated HTW. The moderate effects are due to the low hydrogen availability in HTW together with high density of fine-dispersed hydrogen traps in RPV steels. Stable ductile transgranular tearing by microvoid coalescence was the dominant failure mechanism in all environments with additional varying few % of secondary cracks macrovoids and quasi-cleavage in HTW. The observed behavior suggests a combination of plastic strain localisation by the Hydrogen-enhanced Local Plasticity (HELP) mechanism in synergy with DSA and Hydrogen-enhanced Strain-induced Vacancies (HESIV) mechanism with additional minor contributions of Hydrogen-enhanced Decohesion Embrittlement (HEDE) mechanism.
Analysing Long-term Opportunities for Offshore Energy System Integration in the Danish North Sea
Aug 2021
Publication
This study analyzes future synergies between the Oil and Gas (O&G) and renewables sectors in a Danish context and explores how exploiting these synergies could lead to economic and environmental benefits. We review and highlight relevant technologies and related projects and synthesize the state of the art in offshore energy system integration. All of these preliminary results serve as input data for a holistic energy system analysis in the Balmorel modeling framework. With a timeframe out to 2050 and model scope including all North Sea neighbouring countries this analysis explores a total of nine future scenarios for the North Sea energy system. The main results include an immediate electrification of all operational Danish platforms by linking them to the shore and/or a planned Danish energy island. These measures result in cost and CO2 emissions savings compared to a BAU scenario of 72% and 85% respectively. When these platforms cease production this is followed by the repurposing of the platforms into hydrogen generators with up to 3.6 GW of electrolysers and the development of up to 5.8 GW of floating wind. The generated hydrogen is assumed to power the future transport sector and is delivered to shore in existing and/or new purpose-built pipelines. The contribution of the O&G sector to this hydrogen production amounts to around 19 TWh which represents about 2% of total European hydrogen demand for transport in 2050. The levelized costs (LCOE) of producing this hydrogen in 2050 are around 4 €2020/kg H2 which is around twice those expected in similar studies. But this does not account for energy policies that may incentivize green hydrogen production in the future which would serve to reduce this LCOE to a level that is more competitive with other sources.
Life Cycle Assessment of Natural Gas-based Chemical Looping for Hydrogen Production
Dec 2014
Publication
Hydrogen production from natural gas combined with advanced CO2 capture technologies such as iron-based chemical looping (CL) is considered in the present work. The processes are compared to the conventional base case i.e. hydrogen production via natural gas steam reforming (SR) without CO2 capture. The processes are simulated using commercial software (ChemCAD) and evaluated from a technical point of view considering important key performance indicators such as hydrogen thermal output net electric power carbon capture rate and specific CO2 emissions. The environmental evaluation is performed using Life Cycle Analysis (LCA) with the following system boundaries considered: i) hydrogen production from natural gas coupled to CO2 capture technologies based on CL ii) upstream processes such as: extraction and processing of natural gas ilmenite and catalyst production and iii) downstream processes such as: H2 and CO2 compression transport and storage. The LCA assessment was carried out using the GaBi6 software. Different environmental impact categories following here the CML 2001 impact assessment method were calculated and used to determine the most suitable technology. Sensitivity analyses of the CO2 compression transport and storage stages were performed in order to examine their effect on the environmental impact categories.
Mobility from Renewable Electricity: Infrastructure Comparison for Battery and Hydrogen Fuel Cell Vehicles
May 2018
Publication
This work presents a detailed breakdown of the energy conversion chains from intermittent electricity to a vehicle considering battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs). The traditional well-to-wheel analysis is adapted to a grid to mobility approach by introducing the intermediate steps of useful electricity energy carrier and on-board storage. Specific attention is given to an effective coupling with renewable electricity sources and associated storage needs. Actual market data show that compared to FCEVs BEVs and their infrastructure are twice as efficient in the conversion of renewable electricity to a mobility service. A much larger difference between BEVs and FCEVs is usually reported in the literature. Focusing on recharging events this work additionally shows that the infrastructure efficiencies of both electric vehicle (EV) types are very close with 57% from grid to on-board storage for hydrogen refilling stations and 66% for fast chargers coupled with battery storage. The transfer from the energy carrier at the station to on-board storage in the vehicle accounts for 9% and 12% of the total energy losses of these two modes respectively. Slow charging modes can achieve a charging infrastructure efficiency of 78% with residential energy storage systems coupled with AC chargers.
On the Climate Impacts of Blue Hydrogen Production
Nov 2021
Publication
Natural gas based hydrogen production with carbon capture and storage is referred to as blue hydrogen. If substantial amounts of CO2 from natural gas reforming are captured and permanently stored such hydrogen could be a low-carbon energy carrier. However recent research raises questions about the effective climate impacts of blue hydrogen from a life cycle perspective. Our analysis sheds light on the relevant issues and provides a balanced perspective on the impacts on climate change associated with blue hydrogen. We show that such impacts may indeed vary over large ranges and depend on only a few key parameters: the methane emission rate of the natural gas supply chain the CO2 removal rate at the hydrogen production plant and the global warming metric applied. State-of-the-art reforming with high CO2 capture rates combined with natural gas supply featuring low methane emissions does indeed allow for substantial reduction of greenhouse gas emissions compared to both conventional natural gas reforming and direct combustion of natural gas. Under such conditions blue hydrogen is compatible with low-carbon economies and exhibits climate change impacts at the upper end of the range of those caused by hydrogen production from renewable-based electricity. However neither current blue nor green hydrogen production pathways render fully “net-zero” hydrogen without additional CO2 removal.
Boron Hydrogen Compounds: Hydrogen Storage and Battery Applications
Dec 2021
Publication
About 25 years ago Bogdanovic and Schwickardi (B. Bogdanovic M. Schwickardi: J. Alloys Compd. 1–9 253 (1997) discovered the catalyzed release of hydrogen from NaAlH4 . This discovery stimulated a vast research effort on light hydrides as hydrogen storage materials in particular boron hydrogen compounds. Mg(BH4 )2 with a hydrogen content of 14.9 wt % has been extensively studied and recent results shed new light on intermediate species formed during dehydrogenation. The chemistry of B3H8 − which is an important intermediate between BH4 − and B12H12 2− is presented in detail. The discovery of high ionic conductivity in the high-temperature phases of LiBH4 and Na2B12H12 opened a new research direction. The high chemical and electrochemical stability of closo-hydroborates has stimulated new research for their applications in batteries. Very recently an all-solid-state 4 V Na battery prototype using a Na4 (CB11H12)2 (B12H12) solid electrolyte has been demonstrated. In this review we present the current knowledge of possible reaction pathways involved in the successive hydrogen release reactions from BH4 − to B12H12 2− and a discussion of relevant necessary properties for high-ionic-conduction materials.
Detection of Contaminants in Hydrogen Fuel for Fuel Cell Electrical Vehicles with Sensors—Available Technology, Testing Protocols and Implementation Challenges
Dec 2021
Publication
Europe’s low-carbon energy policy favors a greater use of fuel cells and technologies based on hydrogen used as a fuel. Hydrogen delivered at the hydrogen refueling station must be compliant with requirements stated in different standards. Currently the quality control process is performed by offline analysis of the hydrogen fuel. It is however beneficial to continuously monitor at least some of the contaminants onsite using chemical sensors. For hydrogen quality control with regard to contaminants high sensitivity integration parameters and low cost are the most important requirements. In this study we have reviewed the existing sensor technologies to detect contaminants in hydrogen then discussed the implementation of sensors at a hydrogen refueling stations described the state-of-art in protocols to perform assessment of these sensor technologies and finally identified the gaps and needs in these areas. It was clear that sensors are not yet commercially available for all gaseous contaminants mentioned in ISO14687:2019. The development of standardized testing protocols is required to go hand in hand with the development of chemical sensors for this application following a similar approach to the one undertaken for air sensors.
The Hydrogen Grand Challenge
Apr 2016
Publication
More than 90% of the world’s growing energy demand is satisfied by fossil fuels (BP Statistical Review … 2015)1. One consequence of the unrestrained use of this technology is the continuous increase of the CO2 level of the atmosphere2. There are also the challenges associated with the limitations of the corresponding resources (Hubbert 1956; BP Statistical Review … 2015). Climate change as a consequence of the growing CO2 level (see text footnote 2 ESRL Global Monitoring Division 2015) has been identified as one of the most critical challenges facing mankind and requires immediate action: “The Paris Agreement aims to strengthen the global response to the threat of climate change ( … ) by low greenhouse gas emissions development in a manner that does not threaten food production” (United Nations Framework … 2015). How to reach the corresponding significant reduction of CO2 emission by 2050 is not defined in this document but it implies that mankind must transform its energy technology from a fossil to a renewable basis. Numerous studies and publications have indicated that the sun’s energy and its derivatives (wind water) are by far sufficient to supply world’s energy demand (see e.g. Smalley 2005; Züttel et al. 2010); but the large daily and seasonal power variation of renewable energy is an additional complication for a wide spread replacement of fossil energy by renewable energy.
Calculation and Analysis of Efficiencies and Annual Performances of Power-to-Gas Systems
Mar 2017
Publication
This paper describes a generic and systematic method to calculate the efficiency and the annual performance for Power-to-Gas (PtG) systems. This approach gives the basis to analytically compare different PtG systems using different technologies under different boundary conditions. To have a comparable basis for efficiency calculations a structured break down of the PtG system is done. Until now there has not been a universal approach for efficiency calculations. This has resulted in a wide variety of efficiency calculations used in feasibility studies and for business-case calculations. For this the PtG system is divided in two sub-systems: the electrolysis and the methanation. Each of the two sub-systems consists of several subsystem boundary levels. Staring from the main unit i.e. the electrolysis stack and/or methanation reactor further units that are required to operate complete PtG system are considered with their respective subsystem boundary conditions. The paper provides formulas how the efficiency of each level can be calculated and how efficiency deviations can be integrated which are caused by the extended energy flow calculations to and from energy users and thermal losses. By this a sensitivity analysis of the sub-systems can be gained and comprehensive goal functions for optimizations can be defined. In a second step the annual performance of the system is calculated as the ratio of useable output and energetic input over one year. The input is the integral of the annual need of electrical and thermal energy of a PtG system depending on the different operation states of the plant. The output is the higher heating value of the produced gas and – if applicable – heat flows that are used externally. The annual performance not only evaluates the steady-state operating efficiency under full load but also other states of the system such as cold standby or service intervals. It is shown that for a full system operation assessment and further system concept development the annual performance is of much higher importance than the steady-state system efficiency which is usually referred to. In a final step load profiles are defined and the annual performance is calculated for a specific system configuration. Using this example different operation strategies are compared.
Cost Benefits of Optimizing Hydrogen Storage and Methanation Capacities for Power-to-Gas Plants in Dynamic Operation
Oct 2019
Publication
Power-to-Gas technologies offer a promising approach for converting renewable electricity into a molecular form (fuel) to serve the energy demands of non-electric energy applications in all end-use sectors. The technologies have been broadly developed and are at the edge of a mass roll-out. The barriers that Power-to-Gas faces are no longer technical but are foremost regulatory and economic. This study focuses on a Power-to-Gas pathway where electricity is first converted in a water electrolyzer into hydrogen which is then synthetized with carbon dioxide to produce synthetic natural gas. A key aspect of this pathway is that an intermittent electricity supply could be used which could reduce the amount of electricity curtailment from renewable energy generation. Interim storages would then be necessary to decouple the synthesized part from hydrogen production to enable (I) longer continuous operation cycles for the methanation reactor and (II) increased annual full-load hours leading to an overall reduction in gas production costs. This work optimizes a Power-to-Gas plant configuration with respect to the cost benefits using a Monte Carlo-based simulation tool. The results indicate potential cost reductions of up to 17% in synthetic natural gas production by implementing well-balanced components and interim storages. This study also evaluates three different power sources which differ greatly in their optimal system configuration. Results from time-resolved simulations and sensitivity analyses for different plant designs and electricity sources are discussed with respect to technical and economic implications so as to facilitate a plant design process for decision makers.
Reversible Solid-oxide Cell Stack Based Power-to-x-to-power Systems: Comparison of Thermodynamic Performance
Jun 2020
Publication
The increasing penetration of variable renewable energies poses new challenges for grid management. The economic feasibility of grid-balancing plants may be limited by low annual operating hours if they work either only for power generation or only for power storage. This issue might be addressed by a dual-function power plant with power-to-x capability which can produce electricity or store excess renewable electricity into chemicals at different periods. Such a plant can be uniquely enabled by a solid-oxide cell stack which can switch between fuel cell and electrolysis with the same stack. This paper investigates the optimal conceptual design of this type of plant represented by power-to-x-to-power process chains with x being hydrogen syngas methane methanol and ammonia concerning the efficiency (on a lower heating value) and power densities. The results show that an increase in current density leads to an increased oxygen flow rate and a decreased reactant utilization at the stack level for its thermal management and an increased power density and a decreased efficiency at the system level. The power-generation efficiency is ranked as methane (65.9%) methanol (60.2%) ammonia (58.2%) hydrogen (58.3%) syngas (53.3%) at 0.4 A/cm2 due to the benefit of heat-to-chemical-energy conversion by chemical reformulating and the deterioration of electrochemical performance by the dilution of hydrogen. The power-storage efficiency is ranked as syngas (80%) hydrogen (74%) methane (72%) methanol (68%) ammonia (66%) at 0.7 A/cm2 mainly due to the benefit of co-electrolysis and the chemical energy loss occurring in the chemical synthesis reactions. The lost chemical energy improves plant-wise heat integration and compensates for its adverse effect on power-storage efficiency. Combining these efficiency numbers of the two modes results in a rank of round-trip efficiency: methane (47.5%)>syngas (43.3%) ≈ hydrogen (42.6%)>methanol (40.7%)>ammonia (38.6%). The pool of plant designs obtained lays the basis for the optimal deployment of this balancing technology for specific applications.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Power-to-hydrogen as Seasonal Energy Storage: An Uncertainty Analysis for Optimal Design of Low-carbon Multi-energy Systems
Jun 2020
Publication
This study analyzes the factors leading to the deployment of Power-to-Hydrogen (PtH2) within the optimal design of district-scale Multi-Energy Systems (MES). To this end we utilize an optimization framework based on a mixed integer linear program that selects sizes and operates technologies in the MES to satisfy electric and thermal demands while minimizing annual costs and CO2 emissions. We conduct a comprehensive uncertainty analysis that encompasses the entire set of technology (e.g. cost efficiency lifetime) and context (e.g. economic policy grid carbon footprint) input parameters as well as various climate-referenced districts (e.g. environmental data and energy demands) at a European-scope.
Minimum-emissions MES with large amounts of renewable energy generation and high ratios of seasonal thermal-to-electrical demand optimally achieve zero operational CO2 emissions by utilizing PtH2 seasonally to offset the long-term mismatch between renewable generation and energy demand. PtH2 is only used to abate the last 5–10% emissions and it is installed along with a large battery capacity to maximize renewable self-consumption and completely electrify thermal demand with heat pumps and fuel cells. However this incurs additional cost. Additionally we show that ‘traditional’ MES comprised of renewables and short-term energy storage are able to decrease emissions by 90% with manageable cost increases.
The impact of uncertainty on the optimal system design reveals that the most influential parameter for PtH2 implementation is (1) heat pump efficiency as it is the main competitor in providing renewable-powered heat in winter. Further battery (2) capital cost and (3) lifetime prove to be significant as the competing electrical energy storage technology. In the face of policy uncertainties a CO2 tax shows large potential to reduce emissions in district MES without cost implications. The results illustrate the importance of capturing the dynamics and uncertainties of short- and long-term energy storage technologies for assessing cost and CO2 emissions in optimal MES designs over districts with different geographical scopes.
Minimum-emissions MES with large amounts of renewable energy generation and high ratios of seasonal thermal-to-electrical demand optimally achieve zero operational CO2 emissions by utilizing PtH2 seasonally to offset the long-term mismatch between renewable generation and energy demand. PtH2 is only used to abate the last 5–10% emissions and it is installed along with a large battery capacity to maximize renewable self-consumption and completely electrify thermal demand with heat pumps and fuel cells. However this incurs additional cost. Additionally we show that ‘traditional’ MES comprised of renewables and short-term energy storage are able to decrease emissions by 90% with manageable cost increases.
The impact of uncertainty on the optimal system design reveals that the most influential parameter for PtH2 implementation is (1) heat pump efficiency as it is the main competitor in providing renewable-powered heat in winter. Further battery (2) capital cost and (3) lifetime prove to be significant as the competing electrical energy storage technology. In the face of policy uncertainties a CO2 tax shows large potential to reduce emissions in district MES without cost implications. The results illustrate the importance of capturing the dynamics and uncertainties of short- and long-term energy storage technologies for assessing cost and CO2 emissions in optimal MES designs over districts with different geographical scopes.
The Potential of Gas Switching Partial Oxidation Using Advanced Oxygen Carriers for Efficient H2 Production with Inherent CO2 Capture
May 2021
Publication
The hydrogen economy has received resurging interest in recent years as more countries commit to net-zero CO2 emissions around the mid-century. “Blue” hydrogen from natural gas with CO2 capture and storage (CCS) is one promising sustainable hydrogen supply option. Although conventional CO2 capture imposes a large energy penalty advanced process concepts using the chemical looping principle can produce blue hydrogen at efficiencies even exceeding the conventional steam methane reforming (SMR) process without CCS. One such configuration is gas switching reforming (GSR) which uses a Ni-based oxygen carrier material to catalyze the SMR reaction and efficiently supply the required process heat by combusting an off-gas fuel with integrated CO2 capture. The present study investigates the potential of advanced La-Fe-based oxygen carrier materials to further increase this advantage using a gas switching partial oxidation (GSPOX) process. These materials can overcome the equilibrium limitations facing conventional catalytic SMR and achieve direct hydrogen production using a water-splitting reaction. Results showed that the GSPOX process can achieve mild efficiency improvements relative to GSR in the range of 0.6–4.1%-points with the upper bound only achievable by large power and H2 co-production plants employing a highly efficient power cycle. These performance gains and the avoidance of toxicity challenges posed by Ni-based oxygen carriers create a solid case for the further development of these advanced materials. If successful results from this work indicate that GSPOX blue hydrogen plants can outperform an SMR benchmark with conventional CO2 capture by more than 10%-points both in terms of efficiency and CO2 avoidance.
A Review of Synthetic Fuels for Passenger Vehicles
May 2019
Publication
Synthetic fuels produced with renewable surplus electricity depict an interesting solution for the decarbonization of mobility and transportation applications which are not suited for electrification. With the objective to compare various synthetic fuels an analysis of all the energy conversion steps is conducted from the electricity source i.e. wind- solar- or hydro-power to the final application i.e. a vehicle driving a certain number of miles. The investigated fuels are hydrogen methane methanol dimethyl ether and Diesel. While their production process is analyzed based on literature the usage of these fuels is analyzed based on chassis dynanometer measurement data of various EURO-6b passenger vehicles. Conventional and hybrid power-trains as well as various carbon dioxide sources are investigated in two scenarios. The first reference scenario considers market-ready technology only while the second future scenario considers technology which is currently being developed in industry and assumed to be market-ready in near future. With the results derived in this study and with consideration of boundary conditions i.e. availability of infrastructure storage technology of gaseous fuels energy density requirements etc. the most energy efficient of the corresponding suitable synthetic fuels can be chosen.
Life Cycle Assessment Integration into Energy System Models: An Application for Power-to-Methane in the EU
Nov 2019
Publication
As the EU energy system transitions to low carbon the technology choices should consider a broader set of criteria. The use of Life Cycle Assessment (LCA) prevents burden shift across life cycle stages or impact categories while the use of Energy System Models (ESM) allows evaluating alternative policies capacity evolution and covering all the sectors. This study does an ex-post LCA analysis of results from JRC-EU-TIMES and estimates the environmental impact indicators across 18 categories in scenarios that achieve 80–95% CO2 emission reduction by 2050. Results indicate that indirect CO2 emissions can be as large as direct ones for an 80% CO2 reduction target and up to three times as large for 95% CO2 reduction. Impact across most categories decreases by 20–40% as the CO2 emission target becomes stricter. However toxicity related impacts can become 35–100% higher. The integrated framework was also used to evaluate the Power-to-Methane (PtM) system to relate the electricity mix and various CO2 sources to the PtM environmental impact. To be more attractive than natural gas the climate change impact of the electricity used for PtM should be 123–181 gCO2eq/kWh when the CO2 comes from air or biogenic sources and 4–62 gCO2eq/kWh if the CO2 is from fossil fuels. PtM can have an impact up to 10 times larger for impact categories other than climate change. A system without PtM results in ~4% higher climate change impact and 9% higher fossil depletion while having 5–15% lower impact for most of the other categories. This is based on a scenario where 9 parameters favor PtM deployment and establishes the upper bound of the environmental impact PtM can have. Further studies should work towards integrating LCA feedback into ESM and standardizing the methodology.
Optimisation-based System Designs for Deep Offshore Wind Farms including Power to Gas Technologies
Feb 2022
Publication
A large deployment of energy storage solutions will be required by the stochastic and non-controllable nature of most renewable energy sources when planning for higher penetration of renewable electricity into the energy mix. Various solutions have been suggested for dealing with medium- and long-term energy storage. Hydrogen and ammonia are two of the most frequently discussed as they are both carbon-free fuels. In this paper the authors analyse the energy and cost efficiency of hydrogen and ammonia-based pathways for the storage transportation and final use of excess electricity from an offshore wind farm. The problem is solved as a linear programming problem simultaneously optimising the size of each problem unit and the respective time-dependent operational conditions. As a case study we consider an offshore wind farm of 1.5 GW size located in a reference location North of Scotland. The energy efficiency and cost of the whole chain are evaluated and compared with competitive alternatives namely batteries and liquid hydrogen storage. The results show that hydrogen and ammonia storage can be part of the optimal solution. Moreover their use for long-term energy storage can provide a significant cost-effective contribution to an extensive penetration of renewable energy sources in national energy systems.
Large-scale Hydrogen Production via Water Electrolysis: A Techno-economic and Environmental Assessment
Jul 2022
Publication
Low-carbon (green) hydrogen can be generated via water electrolysis using photovoltaic wind hydropower or decarbonized grid electricity. This work quantifies current and future costs as well as environmental burdens of large-scale hydrogen production systems on geographical islands which exhibit high renewable energy potentials and could act as hydrogen export hubs. Different hydrogen production configurations are examined considering a daily hydrogen production rate of 10 tonnes on hydrogen production costs life cycle greenhouse gas emissions material utilization and land transformation. The results demonstrate that electrolytic hydrogen production costs of 3.7 Euro per kg H2 are within reach today and that a reduction to 2 Euro per kg H2 in year 2040 is likely hence approaching cost parity with hydrogen from natural gas reforming even when applying ‘‘historical’’ natural gas prices. The recent surge of natural gas prices shows that cost parity between green and grey hydrogen can already be achieved today. Producing hydrogen via water electrolysis with low costs and low GHG emissions is only possible at very specific locations nowadays. Hybrid configurations using different electricity supply options demonstrate the best economic performance in combination with low environmental burdens. Autonomous hydrogen production systems are especially effective to produce low-carbon hydrogen although the production of larger sized system components can exhibit significant environmental burdens and investments. Some materials (especially iridium) and the availability of land can be limiting factors when scaling up green hydrogen production with polymer electrolyte membrane (PEM) electrolyzers. This implies that decision-makers should consider aspects beyond costs and GHG emissions when designing large-scale hydrogen production systems to avoid risks coming along with the supply of for example scarce materials
Deep Decarbonisation Pathways of the Energy System in Times of Unprecedented Uncertainty in the Energy Sector
May 2023
Publication
Unprecedented investments in clean energy technology are required for a net-zero carbon energy system before temperatures breach the Paris Agreement goals. By performing a Monte-Carlo Analysis with the detailed ETSAPTIAM Integrated Assessment Model and by generating 4000 scenarios of the world’s energy system climate and economy we find that the uncertainty surrounding technology costs resource potentials climate sensitivity and the level of decoupling between energy demands and economic growth influence the efficiency of climate policies and accentuate investment risks in clean energy technologies. Contrary to other studies relying on exploring the uncertainty space via model intercomparison we find that the CO2 emissions and CO2 prices vary convexly and nonlinearly with the discount rate and climate sensitivity over time. Accounting for this uncertainty is important for designing climate policies and carbon prices to accelerate the transition. In 70% of the scenarios a 1.5 ◦C temperature overshoot was within this decade calling for immediate policy action. Delaying this action by ten years may result in 2 ◦C mitigation costs being similar to those required to reach the 1.5 ◦C target if started today with an immediate peak in emissions a larger uncertainty in the medium-term horizon and a higher effort for net-zero emissions.
The Role of Hydrogen in Heavy Transport to Operate within Planetary Boundaries
Jul 2021
Publication
Green hydrogen i.e. produced from renewable resources is attracting attention as an alternative fuel for the future of heavy road transport and long-distance driving. However the benefits linked to zero pollution at the usage stage can be overturned when considering the upstream processes linked to the raw materials and energy requirements. To better understand the global environmental implications of fuelling heavy transport with hydrogen we quantified the environmental impacts over the full life cycle of hydrogen use in the context of the Planetary Boundaries (PBs). The scenarios assessed cover hydrogen from biomass gasification (with and without carbon capture and storage [CCS]) and electrolysis powered by wind solar bioenergy with CCS nuclear and grid electricity. Our results show that the current diesel-based-heavy transport sector is unsustainable due to the transgression of the climate change-related PBs (exceeding standalone by two times the global climate-change budget). Hydrogen-fuelled heavy transport would reduce the global pressure on the climate change-related PBs helping the transport sector to stay within the safe operating space (i.e. below one-third of the global ecological budget in all the scenarios analysed). However the best scenarios in terms of climate change which are biomass-based would shift burdens to the biosphere integrity and nitrogen flow PBs. In contrast burden shifting in the electrolytic scenarios would be negligible with hydrogen from wind electricity emerging as an appealing technology despite attaining higher carbon emissions than the biomass routes
Dynamic System Modeling of Thermally-integrated Concentrated PV-electrolysis
Feb 2021
Publication
Understanding the dynamic response of a solar fuel processing system utilizing concentrated solar radiation and made of a thermally-integrated photovoltaic (PV) and water electrolyzer (EC) is important for the design development and implementation of this technology. A detailed dynamic non-linear process model is introduced for the fundamental system components (i.e. PV EC pump etc.) in order to investigate the coupled system behavior and performance synergy notably arising from the thermal integration. The nominal hydrogen production power is ∼2 kW at a hydrogen system efficiency of 16–21% considering a high performance triple junction III-V PV module and a proton exchange membrane EC. The device operating point relative to the maximum power point of the PV was shown to have a differing influence on the system performance when subject to temperature changes. The non-linear coupled behavior was characterised in response to step changes in water flowrate and solar irradiance and hysteresis of the current-voltage operating point was demonstrated. Whilst the system responds thermally to changes in operating conditions in the range of 0.5–2 min which leads to advantageously short start-up times a number of control challenges are identified such as the impact of pump failure electrical PV-EC disconnection and the potentially damaging accentuated temperature rise at lower water flowrates. Finally the simulation of co-generation of heat and hydrogen for various operating conditions demonstrates the significant potential for system efficiency enhancements and the required development of control strategies for demand matching is discussed.
Application of Hydrides in Hydrogen Storage and Compression: Achievements, Outlook and Perspectives
Feb 2019
Publication
José Bellosta von Colbe,
Jose-Ramón Ares,
Jussara Barale,
Marcello Baricco,
Craig Buckley,
Giovanni Capurso,
Noris Gallandat,
David M. Grant,
Matylda N. Guzik,
Isaac Jacob,
Emil H. Jensen,
Julian Jepsen,
Thomas Klassen,
Mykhaylo V. Lototskyy,
Kandavel Manickam,
Amelia Montone,
Julian Puszkiel,
Martin Dornheim,
Sabrina Sartori,
Drew Sheppard,
Alastair D. Stuart,
Gavin Walker,
Colin Webb,
Heena Yang,
Volodymyr A. Yartys,
Andreas Züttel and
Torben R. Jensen
Metal hydrides are known as a potential efficient low-risk option for high-density hydrogen storage since the late 1970s. In this paper the present status and the future perspectives of the use of metal hydrides for hydrogen storage are discussed. Since the early 1990s interstitial metal hydrides are known as base materials for Ni – metal hydride rechargeable batteries. For hydrogen storage metal hydride systems have been developed in the 2010s [1] for use in emergency or backup power units i. e. for stationary applications.<br/>With the development and completion of the first submarines of the U212 A series by HDW (now Thyssen Krupp Marine Systems) in 2003 and its export class U214 in 2004 the use of metal hydrides for hydrogen storage in mobile applications has been established with new application fields coming into focus.<br/>In the last decades a huge number of new intermetallic and partially covalent hydrogen absorbing compounds has been identified and partly more partly less extensively characterized.<br/>In addition based on the thermodynamic properties of metal hydrides this class of materials gives the opportunity to develop a new hydrogen compression technology. They allow the direct conversion from thermal energy into the compression of hydrogen gas without the need of any moving parts. Such compressors have been developed and are nowadays commercially available for pressures up to 200 bar. Metal hydride based compressors for higher pressures are under development. Moreover storage systems consisting of the combination of metal hydrides and high-pressure vessels have been proposed as a realistic solution for on-board hydrogen storage on fuel cell vehicles.<br/>In the frame of the “Hydrogen Storage Systems for Mobile and Stationary Applications” Group in the International Energy Agency (IEA) Hydrogen Task 32 “Hydrogen-based energy storage” different compounds have been and will be scaled-up in the near future and tested in the range of 500 g to several hundred kg for use in hydrogen storage applications.
Towards Climate Resilient Urban Energy Systems: A Review
Jun 2020
Publication
Climate change and increased urban population are two major concerns for society. Moving towards more sustainable energy solutions in the urban context by integrating renewable energy technologies supports decarbonizing the energy sector and climate change mitigation. A successful transition also needs adequate consideration of climate change including extreme events to ensure the reliable performance of energy systems in the long run. This review provides an overview of and insight into the progress achieved in the energy sector to adapt to climate change focusing on the climate resilience of urban energy systems. The state-of-the-art methodology to assess impacts of climate change including extreme events and uncertainties on the design and performance of energy systems is described and discussed. Climate resilience is an emerging concept that is increasingly used to represent the durability and stable performance of energy systems against extreme climate events. However it has not yet been adequately explored and widely used as its definition has not been clearly articulated and assessment is mostly based on qualitative aspects. This study reveals that a major limitation in the state-of-the-art is the inadequacy of climate change adaptation approaches in designing and preparing urban energy systems to satisfactorily address plausible extreme climate events. Furthermore the complexity of the climate and energy models and the mismatch between their temporal and spatial resolutions are the major limitations in linking these models. Therefore few studies have focused on the design and operation of urban energy infrastructure in terms of climate resilience. Considering the occurrence of extreme climate events and increasing demand for implementing climate adaptation strategies the study highlights the importance of improving energy system models to consider future climate variations including extreme events to identify climate resilient energy transition pathways.
Power-to-fuels Via Solid-oxide Electrolyzer: Operating Window and Techno-economics
May 2019
Publication
Power-to-fuel systems via solid-oxide electrolysis are promising for storing excess renewable electricity by efficient electrolysis of steam (or co-electrolysis of steam and CO2) into hydrogen (or syngas) which can be further converted into synthetic fuels with plant-wise thermal integration. Electrolysis stack performance and durability determine the system design performance and long-term operating strategy; thus solid-oxide electrolyzer based power-to-fuels were investigated from the stack to system levels. At the stack level the data from a 6000-h stack testing under laboratory isothermal conditions were used to calibrate a quasi-2D model which enables to predict practical isothermal stack performance with reasonable accuracy. Feasible stack operating windows meeting various design specifications (e.g. specific syngas composition) were further generated to support the selection of operating points. At the system level with the chosen similar stack operating points various power-to-fuel systems including power-to-hydrogen power-to-methane power-to-methanol (dimethyl ether) and power-to-gasoline were compared techno-economically considering system-level heat integration. Several operating strategies of the stack were compared to address the increase in stack temperature due to degradation. The modeling results show that the system efficiency for producing H2 methane methanol/dimethyl ether and gasoline decreases sequentially from 94% (power-to-H2) to 64% (power-to-gasoline) based on a higher heating value. Co-electrolysis which allows better heat integration can improve the efficiency of the systems with less exothermic fuel-synthesis processes (e.g. methanol/dimethyl ether) but offers limited advantages for power-to-methane and power-to-gasoline systems. In a likely future scenario where the growing amount of electricity from renewable sources results in increasing periods of a negative electricity price solid oxide electrolyser based power-to-fuel systems are highly suitable for levelling the price fluctuations in an economic way.
Review—Identifying Critical Gaps for Polymer Electrolyte Water Electrolysis Development
Feb 2017
Publication
Although polymer electrolyte water electrolyzers (PEWEs) have been used in small-scale (kW to tens of kW range) applications for several decades PEWE technology for hydrogen production in energy applications (power-to-gas power-to-fuel etc.) requires significant improvements in the technology to address the challenges associated with cost performance and durability. Systems with power of hundreds of kW or even MWs corresponding to hydrogen production rates of around 10 to 20 kg/h have started to appear in the past 5 years. The thin (∼0.2 mm) polymer electrolyte in the PEWE with low ohmic resistance compared to the alkaline cell with liquid electrolyte allows operation at high current densities of 1–3 A/cm2 and high differential pressure. This article after an introductory overview of the operating principles of PEWE and state-of-the-art discusses the state of understanding of key phenomena determining and limiting performance durability and commercial readiness identifies important ‘gaps’ in understanding and essential development needs to bring PEWE science & engineering forward to prosper in the energy market as one of its future backbone technologies. For this to be successful science engineering and process development as well as business and market development need to go hand in hand.
Optimal Pathways for the Decarbonisation of the Transport Sector: Trade-offs Between Battery and Hydrogen Technologies Using a Whole Energy System Perspective
Jun 2023
Publication
Several countries have revised their targets in recent years to reach net-zero CO2 emissions across all sectors by 2050 and the transport sector is responsible for a significant share of these emissions. This study compares possible pathways to decarbonise the transport sector through electrification including passenger cars light commercial vehicles and heavy commercial vehicles. To do so we explore 125 scenarios by varying the share of battery and hydrogen-based fuel cell electric vehicles in each of the three categories above independently. We further model the decarbonisation of the industrial hydrogen demand using electrolysers with hydrogen storage. To explore the potential role of electric and hydrogen transport as well as their trade-offs we use GRIMSEL an open-source sector coupling energy system model of Switzerland which includes the residential commercial industrial and transport sectors with four energy carriers namely electricity heat hot water and hydrogen. The total costs are minimised from a social planner perspective. We find that the full electrification of the transport sector could lead on average to a 12% increase in costs by 2050 and 1.3 MtCO2/year which represents a 90% CO2 emissions reduction for the whole sector. Second the transport energy self-sufficiency (i.e. the share of domestic electricity generation in final transport demand) may reach up to 50% for the scenarios with the largest share of battery electric vehicles mainly due to a smaller energy demand than with hydrogen vehicles. Third more than three quarters of the industrial hydrogen production is met by local photovoltaic electricity coupled with battery at minimum costs i.e. green hydrogen. Finally the use of hydrogen as an energy carrier to store electricity over a long period is not cost-optimal.
Comparative Exergy and Environmental Assessment of the Residual Biomass Gasification Routes for Hydrogen and Ammonia Production
Jul 2023
Publication
The need to reduce the dependency of chemicals on fossil fuels has recently motivated the adoption of renewable energies in those sectors. In addition due to a growing population the treatment and disposition of residual biomass from agricultural processes such as sugar cane and orange bagasse or even from human waste such as sewage sludge will be a challenge for the next generation. These residual biomasses can be an attractive alternative for the production of environmentally friendly fuels and make the economy more circular and efficient. However these raw materials have been hitherto widely used as fuel for boilers or disposed of in sanitary landfills losing their capacity to generate other by-products in addition to contributing to the emissions of gases that promote global warming. For this reason this work analyzes and optimizes the biomass-based routes of biochemical production (namely hydrogen and ammonia) using the gasification of residual biomasses. Moreover the capture of biogenic CO2 aims to reduce the environmental burden leading to negative emissions in the overall energy system. In this context the chemical plants were designed modeled and simulated using Aspen plus™ software. The energy integration and optimization were performed using the OSMOSE Lua Platform. The exergy destruction exergy efficiency and general balance of the CO2 emissions were evaluated. As a result the irreversibility generated by the gasification unit has a relevant influence on the exergy efficiency of the entire plant. On the other hand an overall negative emission balance of −5.95 kgCO2/kgH2 in the hydrogen production route and −1.615 kgCO2/kgNH3 in the ammonia production route can be achieved thus removing from the atmosphere 0.901 tCO2/tbiomass and 1.096 tCO2/tbiomass respectively.
Energy Management of Hydrogen Hybrid Electric Vehicles—Online-Capable Control
May 2024
Publication
The results shown in this paper extend our research group’s previous work which presents the theoretically achievable hydrogen engine-out NOeo x (H2-NOeo x ) Pareto front of a hydrogen hybrid electric vehicle (H2-HEV). While the Pareto front is calculated offline which requires significant computing power and time this work presents an online-capable algorithm to tackle the energy management of a H2-HEV with explicit consideration of the H2-NOeo x trade-off. Through the inclusion of realistic predictive data on the upcoming driving mission a model predictive control algorithm (MPC) is utilized to effectively tackle the conflicting goal of achieving low hydrogen consumption while simultaneously minimizing NOeo x . In a case study it is shown that MPC is able to satisfy user-defined NOeo x limits over the course of various driving missions. Moreover a comparison with the optimal Pareto front highlights MPC’s ability to achieve close-to-optimal fuel performance for any desired cumulated NOeo x target on four realistic routes for passenger cars.
How to Make Climate-neutral Aviation Fly
Jul 2023
Publication
The European aviation sector must substantially reduce climate impacts to reach net-zero goals. This reduction however must not be limited to flight CO2 emissions since such a narrow focus leaves up to 80% of climate impacts unaccounted for. Based on rigorous life-cycle assessment and a time-dependent quantification of non-CO2 climate impacts here we show that from a technological standpoint using electricity-based synthetic jet fuels and compensating climate impacts via direct air carbon capture and storage (DACCS) can enable climate-neutral aviation. However with a continuous increase in air traffic synthetic jet fuel produced with electricity from renewables would exert excessive pressure on economic and natural resources. Alternatively compensating climate impacts of fossil jet fuel via DACCS would require massive CO2 storage volumes and prolong dependence on fossil fuels. Here we demonstrate that a European climate-neutral aviation will fly if air traffic is reduced to limit the scale of the climate impacts to mitigate.
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