China, People’s Republic
Hydrogen Production Efficiency: A Critical Factor in Integrated Planning of Distributed and Transmission System for Large-scale Centralized Offshore Wind-hydrogen System
Dec 2024
Publication
Green hydrogen plays a pivotal role in decarbonizing our energy system and achieving the Net-Zero Emissions goal by 2050. Offshore wind farms (OWFs) dedicated to green hydrogen production are currently recognized as the most feasible solution for scaling up the production of cost-effective electrolytic hydrogen. However the cost associated with distribution and transmission systems constitute a significant portion of the total cost in the large-scale wind-hydrogen system. This study pioneers the simultaneous optimization of the inter-array cable routing of OWFs and the location and capacity of offshore hydrogen production platforms (OHPPs) aiming to minimize the total cost of distribution and transmission systems. Considering the characteristics of hydrogen production efficiency this paper constructs a novel mathematical model for OHPPs across diverse wind scenarios. Subsequently we formulate the joint planning problem as a relaxed mixed-integer second-order cone programming (MISOCP) model and employ the Benders decomposition algorithm for the solution introducing three valid inequalities to expedite convergence. Through validation on real-world large-scale OWFs we demonstrate the validity and rapid convergence of our approach. Moreover we identify hydrogen production efficiency as a major bottleneck cost factor for the joint planning problem it decreases by 1.01% of total cost for every 1% increase in hydrogen production efficiency.
Research Progress of Fuel Cell Technology in Marine Applications: A Review
Apr 2025
Publication
With the increasing severity of global environmental issues and the pressure from the strict pollutant emission regulations proposed by the International Maritime Or‑ ganization (IMO) the shipping industry is seeking new types of marine power systems that can replace traditional propulsion systems. Marine fuel cells as an emerging energy technology only emit water vapor or a small amount of carbon dioxide during operation and have received widespread attention in recent years. However research on their appli‑ cation in the shipping industry is relatively limited. Therefore this paper collects relevant reports and literature on the use of fuel cells on ships over the past few decades and con‑ ducts a thorough study of typical fuel cell‑powered vessels. It summarizes and proposes current design schemes and optimization measures for marine fuel cell power systems pro‑ viding directions for further improving battery performance reducing carbon emissions and minimizing environmental pollution. Additionally this paper compares and analyzes marine fuel cells with those used in automotive aviation and locomotive applications of‑ fering insights and guidance for the development of marine fuel cells. Although hydrogen fuel cell technology has made significant progress in recent years issues still exist regard‑ ing hydrogen production storage and related safety and standardization concerns. In terms of comprehensive performance and economics it still cannot effectively compete with traditional internal combustion engines. However with the continued rapid devel‑ opment of fuel cell technology marine fuel cells are expected to become a key driver for promoting green shipping and achieving carbon neutrality goals.
Multi-scale Modeling of the Multi-phase Flow in Water Electrolyzers for Green Hydrogen Production
May 2025
Publication
Water electrolyzers play a crucial role in green hydrogen production. However their efficiency and scalability are often compromised by bubble dynamics across various scales from nanoscale to macroscale components. This review explores multi-scale modeling as a tool to visualize multi-phase flow and improve mass transport in water electrolyzers. At the nanoscale molecular dynamics (MD) simulations reveal how electrode surface features and wettability influence nanobubble nucleation and stability. Moving to the mesoscale models such as volume of fluid (VOF) and lattice Boltzmann method (LBM) shed light on bubble transport in porous transport layers (PTLs). These insights inform innovative designs including gradient porosity and hydrophilic-hydrophobic patterning aimed at minimizing gas saturation. At the macroscale VOF simulations elucidate two-phase flow regimes within channels showing how flow field geometry and wettability affect bubble discharging. Moreover artificial intelligence (AI)-driven surrogate models expedite the optimization process allowing for rapid exploration of structural parameters in channel-rib flow fields and porous flow field designs. By integrating these approaches we can bridge theoretical insights with experimental validation ultimately enhancing water electrolyzer performance reducing costs and advancing affordable highefficiency hydrogen production.
Hydrogen-powered Vessels in Green Maritime Decarbonization: Policy Drivers, Technological Frontiers and Challenges
May 2025
Publication
The global shipping industry is transitioning toward decarbonization with hydrogen-powered vessels emerging as a key solution to meet international emission reduction targets particularly the IMO’s goal of reducing emissions by 50% by 2050. As a zero-emission fuel hydrogen aligns with international regulations such as the IMO’s greenhouse gas reduction strategy the MARPOL Convention and regional policies like the EU’s Emissions Trading System. Despite regulatory support and advancements in hydrogen fuel cell technology challenges remain in hydrogen storage fuel cell integration and operational safety. Currently high-pressure gaseous hydrogen storage is the most viable option but its spatial and safety limitations must be addressed. Alternative storage methods including cryogenic liquid hydrogen organic liquid hydrogen carriers and metal hydride storage hold potential for application but still face technical and integration barriers. Overcoming these challenges requires continued innovation in vessel design fuel cell technology and storage systems supported by comprehensive safety standards and regulations. The successful commercialization of hydrogen-powered vessels will be instrumental in decarbonizing global shipping and achieving climate goals.
Study on Hydrogen Embrittlement Behavior in Heat-Affected Zone of X80 Welded Pipe
Apr 2025
Publication
Hydrogen as a clean energy source has gradually become an important choice for the energy transformation in the world. Utilizing existing natural gas pipelines for hydrogen-blended transportation is one of the most economical and effective ways to achieve large-scale hydrogen transportation. However hydrogen can easily penetrate into the pipe material during the hydrogen-blended transportation process causing damage to the properties of the pipe. The heat-affected zone (HAZ) of the weld being the weakest part of the pipeline is highly sensitive to hydrogen embrittlement. The microstructure and properties of the grains in the heat-affected zone undergoes changes during the welding process. Therefore this paper divides the HAZ of X80 welded pipes into three sub-HAZ namely the coarse-grained HAZ fine-grained HAZ and intercritical HAZ to study the hydrogen behavior. The results show that the degree of hydrogen damage in each sub-HAZ varies significantly at different strain rates. The coarse-grained HAZ has the highest hydrogen embrittlement sensitivity at low strain rates while the intercritical HAZ experiences the greatest hydrogen damage at high strain rates. By combining the microstructural differences within each sub-HAZ the plastic damage mechanism of hydrogen in each sub-HAZ is analyzed with the aim of providing a scientific basis for the feasibility of using X80 welded pipes in hydrogen-blended transportation.
Low-Carbon Economic Dispatch of Integrated Energy Systems for Electricity, Gas, and Heat Based on Deep Reinforcement Learning
Oct 2025
Publication
Under the background of “dual-carbon” the development of energy internet is an inevitable trend for China’s low-carbon energy transition. This paper proposes a hydrogen-coupled electrothermal integrated energy system (HCEH-IES) operation mode and optimizes the source-side structure of the system from the level of carbon trading policy combined with low-carbon technology taps the carbon reduction potential and improves the renewable energy consumption rate and system decarbonization level; in addition for the operation optimization problem of this electric–gas–heat integrated energy system a flexible energy system based on electric–gas–heat is proposed. Furthermore to address the operation optimization problem of the HCEH-IES a deep reinforcement learning method based on Soft Actor–Critic (SAC) is proposed. This method can adaptively learn control strategies through interactions between the intelligent agent and the energy system enabling continuous action control of the multi-energy flow system while solving the uncertainties associated with source-load fluctuations from wind power photovoltaics and multi-energy loads. Finally historical data are used to train the intelligent body and compare the scheduling strategies obtained by SAC and DDPG algorithms. The results show that the SAC-based algorithm has better economics is close to the CPLEX day-ahead optimal scheduling method and is more suitable for solving the dynamic optimal scheduling problem of integrated energy systems in real scenarios.
Combustion Process Analysis of Secondary Jet-Guided Combustion in Hydrogen Direct-Injection Engines
Oct 2025
Publication
This study investigates the effects of secondary jet-guided combustion on the combustion and emissions of a hydrogen direct-injection engine through numerical simulations. The results show that secondary jet-guided combustion which involves injecting and igniting the hydrogen jet at the end of the compression stroke significantly shortens the delay period improves combustion stability and brings the combustion center closer to the top dead center (TDC) achieving a maximum indicative thermal efficiency (ITE) of 46.55% (λ = 2.4). However this strategy results in higher NOx emissions due to high-temperature combustion. In contrast single and double injections lead to worsened combustion and reduced thermal efficiency under lean-burn conditions but with relatively lower NOx emissions. This study demonstrates that secondary jet-guided combustion can effectively enhance hydrogen engine performance by optimizing mixture stratification and flame propagation providing theoretical support for clean and efficient combustion.
Plasma-Assisted Hydrogen Production: Technologies, Challenges, and Future Prospects
Apr 2025
Publication
As global demand for clean energy continues to rise hydrogen as an ideal energy carrier plays a crucial role in the energy transition. Traditional hydrogen production methods predominantly rely on fossil fuels leading to environmental pollution and energy inefficiency. In contrast plasma-assisted hydrogen production as an emerging technology has gained significant attention due to its high efficiency environmental friendliness and flexibility. Plasma technology generates high-energy electrons or ions by exciting gas molecules which under specific conditions effectively decompose water vapor or hydrocarbon gases to produce hydrogen. This review systematically summarizes the basic principles technological routes research progress and potential applications of plasmaassisted hydrogen production. It focuses on various plasma-based hydrogen production methods such as water vapor decomposition hydrocarbon cracking arc discharge and microwave discharge highlighting their advantages and challenges. Additionally it addresses key issues facing plasma-assisted hydrogen production including energy efficiency improvement reactor stability and cost optimization and discusses the future prospects of these technologies. With ongoing advancements plasma-assisted hydrogen production is expected to become a mainstream technology for hydrogen production contributing to global goals of zero carbon emissions and sustainable energy development.
Hydrogen-Blended Natural Gas Leakage and Diffusion Characteristics Simulation and Ventilation Strategy in Utility Tunnels
Aug 2025
Publication
To ensure the safe and reliable operation of hydrogen-blended natural gas (HBNG) pipelines in urban utility tunnels this study conducted a comprehensive CFD simulation of the leakage and diffusion characteristics of HBNG in confined underground environments. Utilizing ANSYS CFD software (2024R1) a three-dimensional physical model of a utility tunnel was developed to investigate the influence of key parameters such as leak sizes (4 mm 6 mm and 8 mm)—selected based on common small-orifice defects in utility tunnel pipelines (e.g. corrosion-induced pinholes and minor mechanical damage) and hydrogen blending ratios (HBR) ranging from 0% to 20%—a range aligned with current global HBNG demonstration projects (e.g. China’s “Medium-Term and Long-Term Plan for Hydrogen Energy Industry Development”) and ISO standards prioritizing 20% as a technically feasible upper limit for existing infrastructure on HBNG diffusion behavior. The study also evaluated the adequacy of current accident ventilation standards. The findings show that as leak orifice size increases the diffusion range of HBNG expands significantly with a 31.5% increase in diffusion distance and an 18.5% reduction in alarm time as the orifice diameter grows from 4 mm to 8 mm. Furthermore hydrogen blending accelerates gas diffusion with each 5% increase in HBR shortening the alarm time by approximately 1.6 s and increasing equilibrium concentrations by 0.4% vol. The current ventilation standard (12 h−1 ) was found to be insufficient to suppress concentrations below the 1% safety threshold when the HBR exceeds 5% or the orifice diameter exceeds 4 mm—thresholds derived from simulations showing that under 12 h−1 ventilation equilibrium concentrations exceed the 1% safety threshold under these conditions. To address these gaps this study proposes an adaptive ventilation strategy that uses variable-frequency drives to adjust ventilation rates in real time based on sensor feedback of gas concentrations ensuring alignment with leakage conditions thereby ensuring enhanced safety. These results provide crucial theoretical insights for the safe design of HBNG pipelines and ventilation optimization in utility tunnels.
Hydrogen Adsorbents in the Vacuum Layer of Liquid Hydrogen Containers: Materials and Applications
Oct 2025
Publication
Hydrogen serves as a key clean-energy carrier with the main hurdles lying in safe efficient transport and storage (gas or liquid) and in end-use energy conversion. Liquid hydrogen (LH) as a high-density method of storage and transportation presents cryogenic insulation as its key technical issues. In LH storage tanks the performance of high vacuum multilayer insulation (HVMLI) will decline due to hydrogen release and leakage from the microscopic pores of steel which significantly destroy the vacuum layer. The accumulation of residual gases will accelerate thermal failure shorten the service life of storage tanks and increase safety risks. Adsorption is the most effective strategy for removing residual gases. This review aims to elucidate materials methods and design approaches related to hydrogen storage. First it summarizes adsorbents used in liquid hydrogen storage tanks including cryogenic adsorbents metal oxides zeolite molecular sieves and non-volatile compounds. Second it explores experimental testing methods and applications of hydrogen adsorbents in storage tanks analyzing key challenges faced in practical applications and corresponding countermeasures. Finally it proposes research prospects for exploring novel adsorbents and developing integrated systems.
Optimization Scheduling of Hydrogen-Integrated Energy Systems Considering Multi-Timescale Carbon Trading Mechanisms
Mar 2025
Publication
Amidst the escalating global challenges presented by climate change carbon trading mechanisms have become critical tools for driving reductions in carbon emissions and optimizing energy systems. However existing carbon trading models constrained by fixed settlement cycles face difficulties in addressing the scheduling needs of energy systems that operate across multiple time scales. To address this challenge this paper proposes an optimal scheduling methodology for hydrogen-encompassing integrated energy systems that incorporates a multi-time-scale carbon trading mechanism. The proposed approach dynamically optimizes the scheduling and conversion of hydrogen energy electricity thermal energy and other energy forms by flexibly adjusting the carbon trading cycle. It accounts for fluctuations in energy demand and carbon emissions occurring both before and during the operational day. In the day-ahead scheduling phase a tiered carbon transaction cost model is employed to optimize the initial scheduling framework. During the day scheduling phase real-time data are utilized to dynamically adjust carbon quotas and emission ranges further refining the system’s operational strategy. Through the analysis of typical case studies this method demonstrates significant benefits in reducing carbon emission costs enhancing energy efficiency and improving system flexibility.
Chemical Kinetics Properties and the Influences of Different Hydrogen Blending Ratios on Reactions of Natural Gas
Dec 2022
Publication
Hydrogen is blended with natural gas to form hydrogenated natural gas (HCNG) which is a new efficient and clean energy. CHEMKIN-PRO 19.0 software was combined with the GRI-Mech 3.0 mechanism to evaluate the capacity of H2 blending in reducing CO and CO2 emissions. Influences of H2 blending on combustion reactions of the CH4-air mixture were investigated. The results showed that the main reactants and products (CH4 CO and CO2) decreased in gradient with increasing H2 blending ratio accompanied by a shorter reaction duration and a faster reaction rate. After adding H2 important key radicals H O and OH increase significantly so that the combustion reactions become more violent. Sensitivity analysis reveals that among relevant elementary reactions of CO and CO2 R38 (with its promotional effect) and R158 (with its inhibitory effect) show the greatest sensitivity. As the H2 concentration increases the sensitivity of the two reactions (separately with promotional and inhibitory effects) decreases. Blending H2 in the natural gas can improve the combustion rate and reduce the generation of emissions CO and CO2 which is of important significance for realizing low-carbon goals and reducing air pollution.
A Review of the Enhancement of Bio-Hydrogen Generation by Chemicals Addition
Apr 2019
Publication
Bio-hydrogen production (BHP) produced from renewable bio-resources is an attractive route for green energy production due to its compelling advantages of relative high efficiency cost-effectiveness and lower ecological impact. This study reviewed different BHP pathways and the most important enzymes involved in these pathways to identify technological gaps and effective approaches for process intensification in industrial applications. Among the various approaches reviewed in this study a particular focus was set on the latest methods of chemicals/metal addition for improving hydrogen generation during dark fermentation (DF) processes; the up-to-date findings of different chemicals/metal addition methods have been quantitatively evaluated and thoroughly compared in this paper. A new efficiency evaluation criterion is also proposed allowing different BHP processes to be compared with greater simplicity and validity
Prediction and Optimization of the Long-Term Fatigue Life of a Composite Hydrogen Storage Vessel Under Random Vibration
Feb 2025
Publication
A composite hydrogen storage vessel (CHSV) is one key component of the hydrogen fuel cell vehicle which always suffers random vibration during transportation resulting in fatigue failure and a reduction in service life. In this paper firstly the free and constrained modes of CHSV are experimentally studied and numerically simulated. Subsequently the random vibration simulation of CHSV is carried out to predict the stress distribution while Steinberg’s method and Dirlik’s method are used to predict the fatigue life of CHSV based on the results of stress distribution. In the end the optimization of ply parameters of the composite winding layer was conducted to improve the stress distribution and fatigue life of CHSV. The results show that the vibration pattern and frequency of the free and constrained modes of CHSV obtained from the experiment tests and the numerical predictions show a good agreement. The maximum difference in the value of the vibration frequency of the free and constrained modes of CHSV from the FEA and experiment tests are respectively 8.9% and 8.0% verifying the accuracy of the finite element model of CHSV. There is no obvious difference between the fatigue life of the winding layer and the inner liner calculated by Steinberg’s method and Dirlik’s method indicating the accuracy of FEA of fatigue life in the software Fe-safe. Without the optimization the maximum stresses of the winding layer and the inner liner are found to be near the head section by 469.4 MPa and 173.0 MPa respectively and the numbers of life cycles of the winding layer and the inner liner obtained based on the Dirlik’s method are around 1.66 × 106 and 3.06 × 106 respectively. Through the optimization of ply parameters of the composite winding layer the maximum stresses of the winding layer and the inner liner are reduced by 66% and 85% respectively while the numbers of life cycles of the winding layer and the inner liner both are increased to 1 × 107 (high cycle fatigue life standard). The results of the study provide theoretical guidance for the design and optimization of CHSV under random vibration.
Economic Viability and Environmental Efficiency Analysis of Hydrogen Production Processes for the Decarbonization of Energy Systems
Aug 2019
Publication
The widespread penetration of hydrogen in mainstream energy systems requires hydrogen production processes to be economically competent and environmentally efficient. Hydrogen if produced efficiently can play a pivotal role in decarbonizing the global energy systems. Therefore this study develops a framework which evaluates hydrogen production processes and quantifies deficiencies for improvement. The framework integrates slack-based data envelopment analysis (DEA) with fuzzy analytical hierarchy process (FAHP) and fuzzy technique for order of preference by similarity to ideal solution (FTOPSIS). The proposed framework is applied to prioritize the most efficient and sustainable hydrogen production in Pakistan. Eleven hydrogen production alternatives were analyzed under five criteria including capital cost feedstock cost O&M cost hydrogen production and CO2 emission. FAHP obtained the initial weights of criteria while FTOPSIS determined the ultimate weights of criteria for each alternative. Finally slack-based DEA computed the efficiency of alternatives. Among the 11 three alternatives (wind electrolysis PV electrolysis and biomass gasification) were found to be fully efficient and therefore can be considered as sustainable options for hydrogen production in Pakistan. The rest of the eight alternatives achieved poor efficiency scores and thus are not recommended.
Analysis of Carbon Emissions and Carbon Reduction Benefits of Green Hydrogen and Its Derivatives Based on the Full Life Cycle
Oct 2025
Publication
Under the constraints of the “dual carbon” goals accurately depicting the full life cycle carbon footprint of green hydrogen and its derivatives and quantifying the potential for emission reduction is a prerequisite for hydrogen energy policy and investment decisions. This paper constructs a unified life cycle model covering the entire process from “wind and solar power generation–electrolysis of water to producing hydrogen-synthesis of methanol/ammonia-terminal transportation” and includes the manufacturing stage of key front-end equipment and the negative carbon effect of CO2 capture within a single system boundary and also presents an empirical analysis. The results show that the full life cycle carbon emissions of wind power hydrogen production and photovoltaic hydrogen production are 1.43 kgCO2/kgH2 and 3.17 kgCO2/kgH2 respectively both lower than the 4.9 kg threshold for renewable hydrogen in China. Green hydrogen synthesis of methanol achieves a net negative emission of −0.83 kgCO2/kgCH3OH and the emission of green hydrogen synthesis of ammonia is 0.57 kgCO2/kgNH3. At the same time it is predicted that green hydrogen green ammonia and green methanol can contribute approximately 1766 66.62 and 30 million tons of CO2 emission reduction respectively by 2060 providing a quantitative basis for the large-scale layout and policy formulation of the hydrogen energy industry.
Study on the Spatial and Temporal Evolution of Hydrogen-Blended Natural Gas Leakage and Flare-Up in the Typical Semi-Open Space
Apr 2025
Publication
Numerical simulations reveal the combustion dynamics of hydrogen-blended natural gas (H-BNG) in semi-open spaces. In the typical semi-open space scenario increasing the hydrogen blending ratio from 0% to 60% elevates peak internal pressure by 107% (259.3 kPa → 526.0 kPa) while reducing pressure rise time by 56.5% (95.8 ms → 41.7 ms). A vent size paradox emerges: 0.5 m openings generate 574.6 kPa internal overpressure whereas 2 m openings produce 36.7 kPa external overpressure. Flame propagation exhibits stabilized velocity decay (836 m/s → 154 m/s 81.6% reduction) at hydrogen concentrations ≥30% within 2–8 m distances. In street-front restaurant scenarios 80% H-BNG leaks reach alarm concentration (0.8 m height) within 120 s with sensor response times ranging from 21.6 s (proximal) to 40.2 s (distal). Forced ventilation reduces hazard duration by 8.6% (151 s → 138 s) while door status shows negligible impact on deflagration consequences (412 kPa closed vs. 409 kPa open) maintaining consistent 20.5 m hazard radius at 20 kPa overpressure threshold. These findings provide crucial theoretical insights and practical guidance for the prevention and management of H-BNG leakage and explosion incidents.
Bi-Level Sustainability Planning for Integrated Energy Systems Considering Hydrogen Utilization and the Bilateral Response of Supply and Demand
Aug 2025
Publication
Under the background of “double carbon” and sustainable development aimed at the problem of resource capacity planning in the integrated energy system (IES) at improving the economy of system planning operation and renewable energy (RE) consumption and at reducing carbon emissions this paper proposes a multi-objective bi-level sustainability planning method for IES considering the bilateral response of supply and demand and hydrogen utilization. Firstly the multi-energy flow in the IES is analyzed constructing the system energy flow framework studying the support ability of hydrogen utilization and the bilateral response of supply and demand to system energy conservation emission reduction and sustainable development. Secondly a multi-objective bi-level planning model for IES is constructed with the purpose of optimizing economy RE consumption and carbon emission. The non-dominated sorting genetic algorithm II (NSGA-II) and commercial solver Gurobi are used to solve the model and through the simulation verify the model’s effectiveness. Finally the planning results show that after introducing the hydrogen fuel cells hydrogen storage tank and bilateral response the total costs and carbon emissions decreased by 29.17% and 77.12% while the RE consumption rate increased by 16.75%. After introducing the multi-objective planning method considering the system economy RE consumption and carbon emissions the system total cost increased by 0.34% the consumption rate of RE increased by 0.6% and the carbon emissions decreased by 43.61t which effectively provides reference for resource planning and sustainable development of IES.
Efficiency Measurement and Trend Analysis of the Hydrogen Energy Industry Chain in China
Apr 2025
Publication
Hydrogen energy characterized by its abundant resources green and lowcarbon attributes and wide-ranging applications is a critical energy source for achieving carbon peaking and carbon neutrality goals. The operational efficiency of the hydrogen energy industrial chain is pivotal in determining the security of its supply chain and its contribution to China’s energy transition. This study investigates the efficiency of China’s hydrogen energy industrial chain by selecting 30 listed companies primarily engaged in hydrogen energy as the research sample. A three-stage data envelopment analysis (DEA) model is applied to assess the industry’s comprehensive technical efficiency pure technical efficiency and scale efficiency. Additionally kernel density estimation is utilized to analyze efficiency trends over time. Key factors influencing efficiency are identified and targeted recommendations are provided to enhance the performance and sustainability of the hydrogen energy industrial chain. These findings offer valuable insights to support the development and resilience of China’s hydrogen energy industry
The Hydrogen Trade-Off: Optimizing Decarbonization Pathways for Urban Integrated Energy Systems
Aug 2025
Publication
Rapid socio-economic development has made energy application and environmental issues increasingly prominent. Hydrogen energy clean eco-friendly and highly synergistic with renewable energy has become a global research focus. This study using the EnergyPLAN model that includes the electricity transportation and industrial sectors takes Jinan City as the research object and explores how hydrogen penetration changes affect the decarbonization path of the urban integrated energy system under four scenarios. It evaluates the four hydrogen scenarios with the entropy weight method and technique placing them in an order of preference according to their similarity to the ideal solution considering comprehensive indicators like cost carbon emissions and sustainability. Results show the China Hydrogen Alliance potential scenario has better CO2 emission reduction potential and unit emission reduction cost reducing them by 7.98% and 29.39% respectively. In a comprehensive evaluation it ranks first with a score of 0.5961 meaning it is closest to the ideal scenario when cost environmental and sustainability indicators are comprehensively considered. The Climate Response Pioneer scenario follows with 0.4039 indicating that higher hydrogen penetration in terminal energy is not necessarily the most ideal solution. Instead appropriate hydrogen penetration scenarios should be selected based on the actual situation of different energy systems.
Energy Equivalent Consumption and Optimization Strategies for Hybrid Hydrogen Fuel Systems in Multirotor Drones
Jan 2025
Publication
This paper presents an improved Equivalent Consumption Minimization Strategy (ECMS) designed to optimize energy management for the hybrid hydrogen fuel power setups in multirotor drones. The proposed strategy aims to reduce hydrogen consumption and enhance the performance of the system consisting of Proton Exchange Membrane Fuel Cells (PEMFCs) and lithium batteries. Multirotor drones experience rapid power fluctuations due to their agile maneuvering but PEMFCs are unable to meet these demands swiftly due to their inherent limitations. To address this lithium batteries supplement peak power requirements and absorb excess energy on the DC bus. However this can lead to energy loss if the batteries are charged when not required. Our improved ECMS considers these inefficiencies and adjusts energy distribution to reduce hydrogen consumption and optimize the system’s performance. The proposed strategy effectively maintains the lithium batteries’ State of Charge (SOC) reduces hydrogen usage and enhances overall system efficiency when compared to traditional ECMS approaches.
Exergo-Economic Analysis of Solar-Driven Ammonia Production System for a Sustainable Energy Carrier
Apr 2025
Publication
The industrial sector’s movement toward decarbonization is regarded as essential for governments. This paper assesses a system that uses only solar energy to synthesize liquid hydrogen and ammonia as energy carriers. Photovoltaic modules deliver electrical power while parabolic dish collectors are responsible for directing thermal energy to the solid oxide electrolyzer for hydrogen production which then mixes with nitrogen to produce ammonia after a number of compression stages. To investigate the proposed system comprehensive thermodynamic and exergo-economic studies are performed using an engineering equation solver and ASPEN PLUS software.
Sustainable Hydrogen Production with Negative Carbon Emission Through Thermochemical Conversion of Biogas/Biomethane
Apr 2025
Publication
Biogas (primarily biomethane) as a carbon-neutral renewable energy source holds great potential to replace fossil fuels for sustainable hydrogen production. Conventional biogas reforming systems adopt strategies similar to industrial natural gas reforming posing challenges such as high temperatures high energy consumption and high system complexity. In this study we propose a novel multi-product sequential separation-enhanced reforming method for biogas-derived hydrogen production which achieves high H2 yield and CO2 capture under mid-temperature conditions. The effects of reaction temperature steam-to-methane ratio and CO2/CH4 molar ratio on key performance metrics including biomethane conversion and hydrogen production are investigated. At a moderate reforming temperature of 425 ◦C and pressure of 0.1 MPa the conversion rate of CH4 in biogas reaches 97.1% the high-purity hydrogen production attains 2.15 mol-H2/mol-feed and the hydrogen yield is 90.1%. Additionally the first-law energy conversion efficiency from biogas to hydrogen reaches 65.6% which is 11 percentage points higher than that of conventional biogas reforming methods. The yield of captured CO2 reaches 1.88 kg-CO2/m3 -feed effectively achieving near-complete recovery of green CO2 from biogas. The mild reaction conditions allow for a flexible integration with industrial waste heat or a wide selection of other renewable energy sources (e.g. solar heat) facilitating distributed and carbonnegative hydrogen production.
Research on Energy Management Strategy Based on Adaptive Equivalent Fuel Consumption Minimum for Hydrogen Hybrid Energy Systems
Mar 2025
Publication
Hydrogen has attracted widespread attention due to its zero emissions and high energy density and hydrogen-fueled power systems are gradually emerging. This paper combines the advantages of the high conversion efficiency of fuel cells and strong engine power to propose a hydrogen hybrid energy system architecture based on a mixture of fuel cells and engines in order to improve the conversion efficiency of the energy system and reduce its fuel consumption rate. Firstly according to the topology of the hydrogen hybrid energy system and the circuit model of its core components a state-space model of the hydrogen hybrid energy system is established using the Kirchhoff node current principle laying the foundation for the control and management of hydrogen hybrid energy systems. Then based on the state-space model of the hydrogen hybrid system and Pontryagin’s minimum principle a hydrogen hybrid system management strategy based on adaptive equivalent fuel consumption minimum strategy (A-ECMS) is proposed. Finally a hydrogen hybrid power system model is established using the AVL Cruise simulation platform and a control strategy is developed using matlab 2021b/Simulink to analyze the output power and fuel economy of the hybrid energy system. The results show that compared with the equivalent fuel consumption minimum strategy (ECMS) the overall fuel economy of A-ECMS could improve by 10%. Meanwhile the fuel consumption of the hydrogen hybrid energy system is less than half of that of traditional engines.
Advanced Online Fuel Cell Stack Water Management Strategies for Fuel Cell Stacks in Vehicle Powertrain Control
Sep 2025
Publication
Effective water management is crucial for the optimal performance and durability of proton exchange membrane fuel cells (PEMFCs) in automotive applications. Conventional techniques like electrochemical impedance spectroscopy (EIS) face challenges in accurately measuring high-frequency resistance (HFR) impedance during dynamic vehicle operations. This study proposes a novel stack water management stability control and vehicle energy control method to address these limitations. Simulation and experimental results demonstrate improved system and powertrain efficiency extended stack lifespan and optimized hydrogen consumption. These findings contribute to advancing robust water management strategies supporting the transition toward sustainable zero-emission fuel cell vehicles.
Review of Offshore Superconducting Wind Power Generation for Hydrogen Production
Apr 2025
Publication
Green hydrogen plays a vital role in facilitating the transition to sustainable energy systems with stable and high-capacity offshore wind resources serving as an ideal candidate for large-scale green hydrogen production. However as the capacity of offshore wind turbines continues to grow the increasing size and weight of these systems pose significant challenges for installation and deployment. This study investigates the application of high-temperature superconducting (HTS) materials in the generator and the power conducting cables as a promising solution to these challenges. Compared to conventional wind turbines HTS wind turbines result in significant reductions in weight and size while simultaneously enhancing power generation and transmission efficiency. This paper conducts a comprehensive review of mainstream electrolysis-based hydrogen production technologies and advanced hydrogen storage methods. The main contribution of this research is the development of an innovative conceptual framework for a superconducting offshore windto-hydrogen energy system where a small amount of liquid hydrogen is used to provide a deep-cooling environment for the HTS wind turbine and the remaining liquid hydrogen is used for the synthesis of ammonia as a final product. Through functional analysis this study demonstrates its potential for enabling large-scale offshore hydrogen production and storage. Additionally this paper discusses key challenges associated with real-world implementation including optimizing the stability of superconducting equipment and ensuring component coordination. The findings offer crucial insights for advancing the offshore green hydrogen sector showing that HTS technology can significantly enhance the energy efficiency of offshore wind-to-hydrogen systems. This research provides strong technical support for achieving carbon neutrality and fostering sustainable development in the offshore renewable energy sector.
A GAN‑and‑Transformer‑Assisted Scheduling Approach for Hydrogen‑Based Multi‑Energy Microgrid
Sep 2025
Publication
Against the backdrop of ever‑increasing energy demand and growing awareness of en‑ vironmental protection the research and optimization of hydrogen‑related multi‑energy systems have become a key and hot issue due to their zero‑carbon and clean characteristics. In the scheduling of such multi‑energy systems a typical problem is how to describe and deal with the uncertainties of multiple types of energy. Scenario‑based methods and ro‑ bust optimization methods are the two most widely used methods. The first one combines probability to describe uncertainties with typical scenarios and the second one essentially selects the worst scenario in the uncertainty set to characterize uncertainties. The selection of these scenarios is essentially a trade‑off between the economy and robustness of the so‑ lution. In this paper to achieve a better balance between economy and robustness while avoiding the complex min‑max structure in robust optimization we leverage artificial in‑ telligence (AI) technology to generate enough scenarios from which economic scenarios and feasible scenarios are screened out. While applying a simple single‑layer framework of scenario‑based methods it also achieves both economy and robustness. Specifically first a Transformer architecture is used to predict uncertainty realizations. Then a Gener‑ ative Adversarial Network (GAN) is employed to generate enough uncertainty scenarios satisfying the actual operation. Finally based on the forecast data the economic scenar‑ ios and feasible scenarios are sequentially screened out from the large number of gener‑ ated scenarios and a balance between economy and robustness is maintained. On this ba‑ sis a multi‑energy collaborative optimization method is proposed for a hydrogen‑based multi‑energy microgrid with consideration of the coupling relationships between energy sources. The effectiveness of this method has been fully verified through numerical exper‑ iments. Data show that on the premise of ensuring scheduling feasibility the economic cost of the proposed method is 0.67% higher than that of the method considering only eco‑ nomic scenarios. It not only has a certain degree of robustness but also possesses good economic performance.
Enhancing Renewable Energy Integration via Robust Multi-Energy Dispatch: A Wind–PV–Hydrogen Storage Case Study with Spatiotemporal Uncertainty Quantification
Aug 2025
Publication
This paper addresses the challenge of renewable energy curtailment which stems from the inherent uncertainty and volatility of wind and photovoltaic (PV) generation by developing a robust model predictive control (RMPC)-based scheduling strategy for an integrated wind–PV–hydrogen storage multi-energy flow system. By building a “wind– PV–hydrogen storage–fuel cell” collaborative system the time and space complementarity of wind and PV is used to stabilize fluctuations and the electrolyzer–hydrogen production– gas storage tank–fuel cell chain is used to absorb surplus power. A multi-time scale state-space model (SSM) including power balance equation equipment constraints and opportunity constraints is established. The RMPC scheduling framework is designed taking the wind–PV joint probability scene generated by Copula and improved K-means and SSM state variables as inputs and the improved genetic algorithm is used to solve the min–max robust optimization problem to achieve closed-loop control. Validation using real-world data from Xinjiang demonstrates a 57.83% reduction in grid power fluctuations under extreme conditions and a 58.41% decrease in renewable curtailment rates markedly enhancing the local system’s capacity to utilize wind and solar energy.
Efficient and Stable N-type Sulfide Overall Water Splitting with Separated Hydrogen Production
Aug 2025
Publication
N-type sulfide semiconductors are promising photocatalysts due to their broad visible-light absorption facile synthesis and chemical diversity. However photocorrosion and limited electron transport in one-step excitation and solid-state Z-scheme systems hinder efficient overall water splitting. Liquidphase Z-schemes offer a viable alternative but sluggish mediator kinetics and interfacial side reactions impede their construction. Here we report a stable Z-scheme system integrating n-type CdS and BiVO₄ with a [Fe(CN)₆]³⁻/[Fe(CN)₆]⁴⁻ mediator achieving 10.2% apparent quantum yield at 450 nm with stoichiometric H₂/O₂ evolution. High activity reflects synergies between Pt@CrOx and Co3O4 cocatalysts on CdS and cobalt-directed facet asymmetry in BiVO₄ resulting in matched kinetics for hydrogen and oxygen evolution in a reversible mediator solution. Stability is dramatically improved through coating CdS and BiVO4 with different oxides to inhibit Fe4[Fe(CN)6]3 precipitation and deactivation by a hitherto unrecognized mechanism. Separate hydrogen and oxygen production is also demonstrated in a twocompartment reactor under visible light and ambient conditions. This work unlocks the long-sought potential of n-type sulfides for efficient durable and safe solar-driven hydrogen production.
Hydrogen Production Technologies from Water Decomposition: A Review
Mar 2025
Publication
Hydrogen is a promising energy carrier in the future which can help improve air quality and enhance energy security. Hydrogen production mainly relies on fossil fuels (natural gas and coal). Hydrogen production from fossil fuels can result in the significant emissions of carbon dioxide aggravating the global greenhouse effect. At the same time fossil fuels are non-renewable and the use of fossil fuels to produce hydrogen further exacerbates the crisis of fossil fuel shortages. Fortunately water as a carbon-free and hydrogen-rich renewable resource offers one of the best solutions to replace hydrogen production from fossil fuels through its decomposition. Furthermore hydrogen production by decomposition of water is vital for the realization of the sustainable development. In this paper we review the current mainstream technologies (electrolysis pyrolysis and photolysis) for hydrogen production by decomposing water. The principles processes advantages and disadvantages and the latest progresses of these technologies are also discussed. At last this paper provides a summary and outlook on water decomposition for hydrogen production and thinks that the yield energy efficiency and cost of hydrogen production from water decomposition are largely dependent on the development of new materials and the improvement of existing materials. Moreover utilizing renewable energy to decompose water for hydrogen production offers the possibility of achieving the hydrogen economy.
Multi-Time-Scale Layered Energy Management Strategy for Integrated Production, Storage, and Supply Hydrogen Refueling Stations Based on Flexible Hydrogen Load Characteristics of Ports
Mar 2025
Publication
Aiming at resolving the problem of stable and efficient operation of integrated green hydrogen production storage and supply hydrogen refueling stations at different time scales this paper proposes a multi-time-scale hierarchical energy management strategy for integrated green hydrogen production storage and supply hydrogen refueling station (HFS). The proposed energy management strategy is divided into two layers. The upper layer uses the hourly time scale to optimize the operating power of HFS equipment with the goal of minimizing the typical daily operating cost and proposes a parameter adaptive particle swarm optimization (PSA-PSO) solution algorithm that introduces Gaussian disturbance and adaptively adjusts the learning factor inertia weight and disturbance step size of the algorithm. Compared with traditional optimization algorithms it can effectively improve the ability to search for the optimal solution. The lower layer uses the minute-level time scale to suppress the randomness of renewable energy power generation and hydrogen load consumption in the operation of HFS. A solution algorithm based on stochastic model predictive control (SMPC) is proposed. The Latin hypercube sampling (LHS) and simultaneous backward reduction methods are used to generate and reduce scenarios to obtain a set of high-probability random variable scenarios and bring them into the MPC to suppress the disturbance of random variables on the system operation. Finally real operation data of a HFS in southern China are used for example analysis. The results show that the proposed energy management strategy has a good control effect in different typical scenarios.
Ways to Assess Hydrogen Production via Life Cycle Analysis
Apr 2025
Publication
As global energy demand increases and reliance on fossil fuels becomes unsustainable hydrogen presents a promising clean energy alternative due to its high energy density and potential for significant CO2 emission reductions. However current hydrogen production methods largely depend on fossil fuels contributing to considerable CO2 emissions and underscoring the need to transition to renewable energy sources and improved production technologies. Life Cycle Analysis (LCA) is essential for evaluating and optimizing hydrogen production by assessing environmental impacts such as Global Warming Potential (GWP) energy consumption toxicity and water usage. The key findings indicate that energy sources and feedstocks heavily influence the environmental impacts of hydrogen production. Hydrogen production from renewable energy sources particularly wind solar and hydropower demonstrates significantly lower environmental impacts than grid electricity and fossil fuel-based methods. Conversely hydrogen production from grid electricity primarily derived from fossil fuels shows a high GWP. Furthermore challenges related to data accuracy economic analysis integration and measuring mixed gases are discussed. Future research should focus on improving data accuracy assessing the impact of technological advancements and exploring new hydrogen production methods. Harmonizing assessment methodologies across different production pathways and standardizing functional units such as “1 kg of hydrogen produced “ are critical for enabling transparent and consistent sustainability evaluations. Techniques such as stochastic modelling and Monte Carlo simulations can improve uncertainty management and enhance the reliability of LCA results.
Research on Hydrogen Induced Cracking Behavior and Service Performance of Metal Pipeline Material
Aug 2025
Publication
This study systematically investigates the fracture behavior of X80 pipeline steel welded joints under hydrogen-induced cracking (HIC) conditions through combined experimental characterization and numerical simulation. Microstructural observations and Vickers hardness testing reveal significant heterogeneity in the base metal heat-affected zone (HAZ) and weld metal (WM) resulting in spatially non-uniform mechanical properties. A userdefined subroutine (USDFLD) was employed to assign continuous material property distributions within the finite element model accurately capturing mechanical heterogeneity and its influence on crack-tip mechanical fields and crack propagation paths. Results show that welding thermal cycles induce pronounced microstructural evolution significantly altering hardness and strength distributions which in turn affect the evolution of crack-tip stress and plastic strain fields. Crack propagation preferentially occurs toward regions of higher yield strength where limited plasticity leads to intensified cracktip stress concentration accelerating crack growth and extending propagation paths. Moreover crack growth is accompanied by local unloading near the crack tip reducing peak stress and strain compared to the initial stationary crack tip. The stress and strain field reconfiguration are primarily localized near the crack tip while the far-field mechanical response remains largely stable.
Research on Pricing Strategy of Shared Electro-thermal-hydrogen Energy Storage in Integrated Energy Multi-microgrid Based on Hybrid Game
May 2025
Publication
Against the backdrop of high investment costs in distributed energy storage systems this paper proposes a bi-level energy management model based on shared multi-type energy storage to enhance system economics and resource utilization efficiency. First an electricity–heat–hydrogen coupled shared storage architecture is developed incorporating hydrogen-blended gas turbines gas boilers and hydrogen loads to achieve deep coupling between the power grid and natural gas network. Then a bi-level game model is formulated with the upper-level objective of minimizing the storage operator’s cost and the lower-level objective of minimizing the cost of the integrated energy microgrid (IEM) aggregator. A cooperative game mechanism is introduced within the microgrids to support peer-to-peer energy trading. Nash bargaining theory is applied to determine benefit allocation and dynamic pricing strategies among microgrids. The model is solved using a genetic algorithm (GA) and the alternating direction method of multipliers (ADMM). Simulation results validate the proposed strategy’s effectiveness and feasibility in reducing system costs improving overall benefits and achieving fair benefit allocation.
Modeling the Pulsed Neutron Response for Natural Hydrogen Detection
Jul 2025
Publication
Hydrogen gas is a promising clean-energy vector that can alleviate the current imbalance between energy supply and demand diversify the energy portfolio and underpin the sustainable development of oil and gas resources. This study pinpoints the factors that govern hydrogen quantification by pulsed-neutron logging. Monte Carlo simulations were performed to map the spatial distribution of capture γ-rays in formations saturated with either water or hydrogen and to systematically assess the effects of pore-fluid composition hydrogen density gas saturation lithology and borehole-fluid type. The results show that the counts of capture γ-rays are litter in hydrogen-bearing formations. For lowto moderate-porosity rocks the dynamic response window for hydrogensaturated pores is approximately 10% wider than that for methane-saturated pores. Increasing hydrogen density or decreasing gas saturation raises the capture-γ ratio while narrowing the dynamic range. Changes in borehole fluid substantially affect the capture-γ ratio yet have only a minor impact on the dynamic range. Lithology imposes an additional control: serpentinite enriched in structural water generates markedly higher capture-γ ratios that may complicate the quantitative evaluation of hydrogen.
Photo(electro)catalytic Water Splitting for Hydrogen Production: Mechanism, Design, Optimization, and Economy
Jan 2025
Publication
As an energy carrier characterized by its high energy density and eco-friendliness hydrogen holds a pivotal position in energy transition. This paper elaborates on the scientific foundations and recent progress of photo- and electro-catalytic water splitting including the corresponding mechanism material design and optimization and the economy of hydrogen production. It systematically reviews the research progress in photo(electro)catalytic materials including oxides sulfides nitrides noble metals nonnoble metal and some novel photocatalysts and provides an in-depth analysis of strategies for optimizing these materials through material design component adjustment and surface modification. In particular it is pointed out that nanostructure regulation dimensional engineering defect introduction doping alloying and surface functionalization can remarkably improve the catalyst performance. The importance of adjusting reaction conditions such as pH and the addition of sacrificial agents to boost catalytic efficiency is also discussed along with a comparison of the cost-effectiveness of different hydrogen production technologies. Despite the significant scientific advancements made in photo(electro)catalytic water splitting technology this paper also highlights the challenges faced by this field including the development of more efficient and stable photo(electro)catalysts the improvement of system energy conversion efficiency cost reduction the promotion of technology industrialization and addressing environmental issues.
A Novel Site Selection Approach for Co-location of Petrol-hydrogen Fuelling Stations Using a Game Theory-based Multi-criteria Decision-making Model
Feb 2025
Publication
Proliferation of co-located petrol-hydrogen fueling stations is an effective solution for widespread deployment of hydrogen as a transportation fuel. Such combined fueling stations largely rely on existing infrastructure hence represent a low-cost option for setting up hydrogen fueling facilities. However optimizing the layout of dual petrol-hydrogen fueling stations and their rational site selection is critical for ensuring the efficient use of re sources. This paper investigates the site selection of combined hydrogen and petrol fueling stations at the ter minus of China’s "West-to-East Hydrogen Pipeline" project. A weighting model based on EWM-CRITIC-Game Theory is developed and the weight coefficients derived from game theory are used to perform the compre hensive ranking of potential sites. The combined evaluation results yield an overall ranking of A9 > A4 > A8 > A26 > A20 > A21 > A11. The effectiveness of this novel method is verified by comparing the results with those obtained from Copeland Borda Average and geometric mean methods. Considering the actual distance con straints the final site ranking is A9 > A4 > A8 > A20 > A21 > A11 > A14. This location offers optimal con ditions for infrastructure integration and hydrogen fueling service coverage. The reliability analysis indicates that the proposed game theory-based method delivers strong performance across various scenarios underscoring its reliability and versatility in consistently delivering accurate results.
An Electron-hole Rich Dual-site Nickel Catalyst for Efficient Photocatalytic Overall Water Splitting
Mar 2023
Publication
Photocatalysis offers an attractive strategy to upgrade H2O to renewable fuel H2. However current photocatalytic hydrogen production technology often relies on additional sacrificial agents and noble metal cocatalysts and there are limited photocatalysts possessing overall water splitting performance on their own. Here we successfully construct an efficient catalytic system to realize overall water splitting where hole-rich nickel phosphides (Ni2P) with polymeric carbon-oxygen semiconductor (PCOS) is the site for oxygen generation and electron-rich Ni2P with nickel sulfide (NiS) serves as the other site for producing H2. The electron-hole rich Ni2P based photocatalyst exhibits fast kinetics and a low thermodynamic energy barrier for overall water splitting with stoichiometric 2:1 hydrogen to oxygen ratio (150.7 μmol h−1 H2 and 70.2 μmol h−1 O2 produced per 100 mg photocatalyst) in a neutral solution. Density functional theory calculations show that the co-loading in Ni2P and its hybridization with PCOS or NiS can effectively regulate the electronic structures of the surface active sites alter the reaction pathway reduce the reaction energy barrier boost the overall water splitting activity. In comparison with reported literatures such photocatalyst represents the excellent performance among all reported transition-metal oxides and/or transition-metal sulfides and is even superior to noble metal catalyst.
Research on DC Power Supply for Electrolytic Water to Hydrogen Based on Renewable Energy
Nov 2022
Publication
Hydrogen production from electrolytic water based on Renewable Energy has been found as a vital method for the local consumption of new energy and the utilization of hydrogen energy. In this paper the hydrogen production power supply matching the working characteristics of electrolytic water production was investigated. Through the analysis of the correlation between the electrolysis current and temperature of the proton exchange membrane electrolyzer and the electrolyzer port voltage energy efficiency and hydrogen production speed it was concluded that the hydrogen production power supply should be characterized by low output current ripple high output current and wide range voltage output. To meet the requirements of the system of hydrogen production from electrolytic water based on new energy a hydrogen production power supply scheme was proposed based on Y which is the type three is the phase staggered parallel LLC topology. In the proposed scheme the cavity with three is the phase staggered parallel output is resonated to meet the operating characteristics (high current and low ripple) of the electrolyzer and pulse frequency control is adopted to achieve resonant soft in the switching operation and increase conversion efficiency. Lastly a simulation model and a 6kW experimental prototype were built to verify the rationality and feasibility of the proposed scheme.
Explosion Characteristics and Overpressure Prediction of Hydrogen-doped Natural Gas under Ambient Turbulence Conditions
Jul 2025
Publication
Explosions of combustible gases under ambient turbulence exhibit complex flame propagation and overpressure evolution characteristics posing challenges to explosion safety assessments. In this study explosion behaviors of hydrogen-doped natural gas under various wind speeds were investigated using a small-scale experimental system. The results show that when the wind speed does not exceed 2 m/s ambient turbulence promotes flame acceleration and overpressure enhancement with the maximum overpressure increased by 20.7% compared to the no-wind condition. However when the wind speed exceeds 2 m/s turbulence suppresses flame propagation leading to a reduction in maximum overpressure by up to 50.5%. Under early-stage turbulent disturbances the flame front exhibits instability from the ignition stage resulting in a continuous transition from laminar to turbulent combustion without a distinct critical instability radius. Furthermore a modified overpressure prediction model is proposed by incorporating a flame wrinkling factor into the Thomas model and adopting a dimensionless distance treatment from the TNO multi-energy model. The proposed model achieves a root mean square error of 0.140 kPa under various wind speed conditions demonstrating good predictive accuracy.
Catalyst, Reactor, and Purification Technology in Methanol Steam Reforming for Hydrogen Production: A Review
Aug 2025
Publication
Methanol steam reforming (MSR) represents a highly promising pathway for sustainable hydrogen production due to its favorable hydrogen-to-carbon ratio and relatively low operating temperatures. The performance of the MSR process is strongly dependent on the selection and rational design of catalysts which govern methanol conversion hydrogen selectivity and the suppression of undesired side reactions such as carbon monoxide formation. Moreover advancements in reactor configuration and thermal management strategies play a vital role in minimizing heat loss and enhancing heat and mass transfer efficiency. Effective carbon monoxide removal technologies are indispensable for obtaining high-purity hydrogen particularly for applications sensitive to CO contamination. This review systematically summarizes recent progress in catalyst development reactor design and gas purification technologies for MSR. In addition the key technical challenges and potential future directions of the MSR process are critically discussed. The insights provided herein are expected to contribute to the development of more efficient stable and scalable MSR-based hydrogen production systems.
Hydrogen Economy and Climate Change: Additive Manufacturing in Perspective
Oct 2025
Publication
The hydrogen economy stands at the forefront of the global energy transition and additive manufacturing (AM) is increasingly recognized as a critical enabler of this transformation. AM offers unique capabilities for improving the performance and durability of hydrogen energy components through rapid prototyping topology optimization functional integration of cooling channels and the fabrication of intricate hierarchical structured pores with precisely controlled connectivity. These features facilitate efficient heat and mass transfer thereby improving hydrogen production storage and utilization efficiency. Furthermore AM’s multi-material and functionally graded printing capability holds promise for producing components with tailored properties to mitigate hydrogen embrittlement significantly extending operational lifespan. Collectively these advances suggest that AM could lower manufacturing costs for hydrogen-related systems while improving performance and reliability. However the current literature provides limited evidence on the integrated techno-economic advantages of AM in hydrogen applications posing a significant barrier to large-scale industrial adoption. At present the technological readiness level (TRL) of AM-based hydrogen components is estimated to be 4–5 reflecting laboratory-scale progress but underscoring the need for further development validation and industrial-scale demonstration before commercialization can be realized.
Numerical Analysis of Hydrogen Fingering in Underground Hydrogen Storage
Apr 2025
Publication
Underground hydrogen storage has gained interest in recent years due to the enormous demand for clean energy. Hydrogen is more diffusive than air with a smaller density and lower viscosity. These unique properties introduce distinctive hydrodynamic phenomena in hydrogen storage one of which is fingering. Fingering could induce the fluid trapped in small clusters of pores leading to a dramatic decrease in hydrogen saturation and a lower recovery rate. In this study numerical simulations are performed at the microscopic scale to understand the evolution of hydrogen saturation and the impacts of injection and withdrawal cycles. Two sets of micromodels with different porosity (0.362 and 0.426) and minimum sizes of pore throats (0.362 mm and 0.181 mm) are developed in the numerical model. A parameter analysis is then conducted to understand the influence of injection velocity (in the range of 10-2 m/s to 10-5 m/s) and porous structure on the fingering pattern followed by an image analysis to capture the evolution of the fingering pattern. Viscous fingering capillary fingering and crossover fingering are observed and identified under different boundary conditions. The fractal dimension specific area mean angle and entropy of fingers are proposed as geometric descriptors to characterize the shape of the fingering pattern. When porosity increases from 0.362 to 0.426 the saturation of hydrogen increases by 26.2%. Narrower pore throats elevate capillary resistance which hinders fluid invasion. These results underscore the importance of pore structures and the interaction between viscous and capillary forces for hydrogen recovery efficiency. This work illuminates the influence of the pore structures and the fluid properties on the immiscible displacement of hydrogen and can be further extended to optimize the injection strategy of hydrogen in underground hydrogen storage.
A Cation-exchange Membrane Direct Formate-CO2 Fuel Cell: Enabling Simultaneous Hydrogen Production and CO2 Utilization
Sep 2025
Publication
The carbon-neutral and carbon-negative energy utilization technologies have long been people pursued to realize the strategic objective of carbon neutrality. Herein we propose a cation-exchange membrane (CEM) direct formate-CO2 fuel cell that possesses the capability of simultaneously generating electricity and producing hydrogen as well as continuously transforming carbon dioxide into pure sodium bicarbonate. Using the CO2- derived formate fuel the roof-of-concept CEM direct formate-CO2 fuel cell exhibits a peak power density of 38 mW cm− 2 at 80 ◦C without the assistance of additional electrolyte. The fairly stable constant-current discharge curve along with the detected hydrogen and pure sodium bicarbonate prove the conceptual feasibility of this electricity‑hydrogen-bicarbonate co-production device. By adding alkaline electrolyte to the anode we achieved a higher peak power density of 63 mW cm− 2 at the corresponding hydrogen production rate of 0.57 mL min− 1 cm− 2 . More interestingly the concentrations of pure NaHCO3 solution can be controlled by adjusting the cathode water flow rate and fuel cell discharge current density. This work presents a theoretically feasible avenue for coupling hydrogen production and CO2 utilization.
Thermal Management of Fuel Cells in Hydrogen-Powered Unmanned Aerial Vehicles
Oct 2025
Publication
Hydrogen-powered unmanned aerial vehicles (UAVs) offer significant advantages such as environmental sustainability and extended endurance demonstrating broad application prospects. However the hydrogen fuel cells face prominent thermal management challenges during flight operations. This study established a numerical model of the fuel cell thermal management system (TMS) for a hydrogen-powered UAV. Computational fluid dynamics (CFD) simulations were subsequently performed to investigate the impact of various design parameters on cooling performance. First the cooling performance of different fan density configurations was investigated. It was found that dispersed fan placement ensures substantial airflow through the peripheral flow channels significantly enhancing temperature uniformity. Specifically the nine-fan configuration achieves an 18.5% reduction in the temperature difference compared to the four-fan layout. Additionally inlets were integrated with the fan-based cooling system. While increased external airflow lowers the minimum fuel cell temperature its impact on high-temperature zones remains limited with a temperature difference increase of more than 19% compared to configurations without inlets. Furthermore the middle inlet exhibits minimal vortex interference delivering superior thermal performance. This configuration reduces the maximum temperature and average temperature by 9.1% and 22.2% compared to the back configuration.
A Review of Hybrid-Electric Propulsion in Aviation: Modeling Methods, Energy Management Strategies, and Future Prospects
Oct 2025
Publication
Aviation is under increasing pressure to reduce carbon emissions in conventional transports and support the growth of low-altitude operations such as long-endurance eVTOLs. Hybrid-electric propulsion addresses these challenges by integrating the high specific energy of fuels or hydrogen with the controllability and efficiency of electrified powertrains. At present the field of hybrid-electric aircraft is developing rapidly. To systematically study hybrid-electric propulsion control in aviation this review focuses on practical aspects of system development including propulsion architectures system- and component-level modeling approaches and energy management strategies. Key technologies in the future are examined with emphasis on aircraft power-demand prediction multi-timescale control and thermal integrated energy management. This review aims to serve as a reference for configuration design modeling and control simulation as well as energy management strategy design of hybrid-electric propulsion systems. Building on this reference role the review presents a coherent guidance scheme from architectures through modeling to energy-management control with a practical roadmap toward flight-ready deployment.
Engineering Photocatalytic Membrane Reactors for Sustainable Energy and Environmental Applications
Oct 2025
Publication
Photocatalytic membrane reactors (PMRs) which combine photocatalysis with membrane separation represent a pivotal technology for sustainable water treatment and resource recovery. Although extensive research has documented various configurations of photocatalytic-membrane hybrid processes and their potential in water treatment applications a comprehensive analysis of the interrelationships among reactor architectures intrinsic physicochemical mechanisms and overall process efficiency remains inadequately explored. This knowledge gap hinders the rational design of highly efficient and stable reactor systems—a shortcoming that this review seeks to remedy. Here we critically examine the connections between reactor configurations design principles and cutting-edge applications to outline future research directions. We analyze the evolution of reactor architectures relevantreaction kinetics and key operational parameters that inform rational design linking these fundamentals to recent advances in solar-driven hydrogen production CO2 conversion and industrial scaling. Our analysis reveals a significant disconnect between the mechanistic understanding of reactor operation and the system-level performance required for innovative applications. This gap between theory and practice is particularly evident in efforts to translate laboratory success into robust and economically feasible industrial-scale operations. We believe that PMRs willrealize theirtransformative potential in sustainable energy and environmental applications in future.
High-Efficiency, Lightweight, and Reliable Integrated Structures—The Future of Fuel Cells and Electrolyzers
Oct 2025
Publication
The high efficiency light weight and reliability of hydrogen energy electrochemical equipment are among the future development directions. Membrane electrode assemblies (MEAs) and electrolyzers as key components have structures and strengths that determine the efficiency of their power generation and the hydrogen production efficiency of electrolyzers. This article summarizes the evolution of membrane electrode and electrolyzer structures and their power and efficiency in recent years highlighting the significant role of integrated structures in promoting proton transport and enhancing performance. Finally it proposes the development direction of integrating electrolyte and electrode manufacturing using phase-change methods.
A Capacity Optimization Method of Ship Integrated Power System Based on Comprehensive Scenario Planning: Considering the Hydrogen Energy Storage System and Supercapacitor
Oct 2025
Publication
Environmental pollution caused by shipping has always received great attention from the international community. Currently due to the difficulty of fully electrifying medium- and large-scale ships the hybrid energy ship power system (HESPS) will be the main type in the future. Considering the economic and long-term energy efficiency of ships as well as the uncertainty of the output power of renewable energy units this paper proposes an improved design for an integrated power system for large cruise ships combining renewable energy and a hybrid energy storage system. An energy management strategy (EMS) based on time-gradient control and considering load dynamic response as well as an energy storage power allocation method that considers the characteristics of energy storage devices is designed. A bi-level power capacity optimization model grounded in comprehensive scenario planning and aiming to optimize maximum return on equity is constructed and resolved by utilizing an improved particle swarm optimization algorithm integrated with dynamic programming. Based on a large-scale cruise ship the aforementioned method was investigated and compared to the conventional planning approach. It demonstrates that the implementation of this optimization method can significantly decrease costs enhance revenue and increase the return on equity from 5.15% to 8.66%.
Multi-Physics Coupling Simulation of H2O–CO2 Co-Electrolysis Using Flat Tubular Solid Oxide Electrolysis Cells
Oct 2025
Publication
Solid oxide electrolysis cells (SOECs) have emerged as a promising technology for efficient energy storage and CO2 utilization via H2O–CO2 co-electrolysis. While most previous studies focused on planar or tubular configurations this work investigated a novel flat tubular SOEC design using a comprehensive 3D multi-physics model developed in COMSOL Multiphysics 5.6. This model integrates charge transfer gas flow heat transfer chemical/electrochemical reactions and structural mechanics to analyze operational behavior and thermo-mechanical stress under different voltages and pressures. Simulation results indicate that increasing operating voltage leads to significant temperature and current density inhomogeneity. Furthermore elevated pressure improves electrochemical performance possibly due to increased reactant concentrations and reduced mass transfer limitations; however it also increases temperature gradients and the maximum first principal stress. These findings underscore that the design and optimization of flat tubular SOECs in H2O–CO2 co-electrolysis should take the trade-off between performance and durability into consideration.
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