Denmark
Investigation of Turbulent Premixed Methane/Air and Hydrogen-enriched Methane/Air Flames in a Laboratory-scale Gas Turbine Model Combustor
Feb 2021
Publication
Methane and hydrogen-enriched (25 vol% and 50 vol% H2 -enriched CH4) methane/air premixed flames were investigated in a gas turbine model combustor under atmospheric conditions. The flame operability ranges were mapped at different Reynold numbers (Re) showing the dependence on Re and H2 concentrations. The effects of equivalence ratio (Φ) Re and H2 enrichment on flame structure were examined employing OH-PLIF measurement. For CH4/air cases the flame was stabilized with an M shape; while for H2 -enriched cases the flame transitions to a П shape above a specific Φ. This transition was observed to influence significantly the flashback limits. The flame shape transition is most likely a result of H2 enrichment occurring due to the increase in flame speed higher resistance of the flame to the strain rate and change in the inner recirculation zone. Flow fields of CH4/air flames were compared between low and high Re cases employing high-speed PIV. The flashback events led by two mechanisms (combustion-induced vortex breakdown CIVB and boundary-layer flashback BLF) were observed and recorded using high-speed OH chemiluminescence imaging. It was found that the CIVB flashback occurred only for CH4 flames with M shape whereas the BLF occurs for all H2 -enriched flames with П shape.
Life Cycle Assessment of Hydrogen Production and Consumption in an Isolated Territory
Apr 2018
Publication
Hydrogen produced from renewables works as an energy carrier and as energy storage medium and thus hydrogen can help to overcome the intermittency of typical renewable energy sources. However there is no comprehensive environmental performance study of hydrogen production and consumption. In this study detailed cradle to grave life cycle analyses are performed in an isolated territory. The hydrogen is produced on-site by Polymer Electrolyte Membrane (PEM) water electrolysis based on electricity from wind turbines that would otherwise have been curtailed and subsequently transported with gas cylinder by road and ferry. The hydrogen is used to provide electricity and heat through fuel cell stacks as well as hydrogen fuel for fuel cell vehicles. In order to evaluate the environmental impacts related to the hydrogen production and utilisation this work conducts an investigation of the entire life cycle of the described hydrogen production transportation and utilisation. All the processes related to the equipment manufacture operation maintenance and disposal are considered in this study.
A Survey Among Experts of Safety Related to the Use of Hydrogen as an Energy Carrier
Sep 2005
Publication
Based on the increasing need of energy for the future and the related risks to the environments due to burning of fossils fuels hydrogen is seen as an efficient and application related clean energy carrier that may be derived from renewable energy sources. A variety of applications connected with production and use of hydrogen and the related risks have been identified and a survey has been conducted among a number of experts as an internet exercise for unveiling the potential lack of necessary knowledge in order to handle hydrogen in a safe way concerning the various applications. The main results concern hazardous situations related to release and explosions of hydrogen in confined and semi-confined areas tunnels and garages and mitigation of hazardous situations i.e. preventions of accidents and reduction of consequences from accidents happening anyway.
Safety Aspects of Land-Use Planning Scenarios for a Future Infrastructure with Hydrogen Re-Fuelling Stations
Sep 2005
Publication
Hydrogen is currently gaining much attention as a possible future substitute for oil in the transport sector. Hydrogen is not a primary energy source but can be produced from other sources of energy. A future hydrogen economy will need the establishment of new infrastructures for producing storing distributing dispensing and using hydrogen. Hydrogen can be produced in large-scale centralized facilities or in smaller scale on-site systems. Large-scale production requires distribution in pipelines or trucks. A major challenge is to plan the new infrastructures to approach an even safer society regarding safe use of hydrogen. The paper will on the basis of some scenarios for hydrogen deployment highlight and evaluate safety aspects related to future hydrogen economy infrastructures.
Optimal Operation of the Hydrogen-based Energy Management System with P2X Demand Response and Ammonia Plant
Jul 2021
Publication
Hydrogen production is the key in utilizing an excess renewable energy. Many studies and projects looked at the energy management systems (EMSs) that allow to couple hydrogen production with renewable generation. In the majority of these studies however hydrogen demand is either produced for powering fuel cells or sold to the external hydrogen market. Hydrogen demand from actual industrial plants is rarely considered. In this paper we propose an EMS based on the industrial cluster of GreenLab Skive (GLS) that can minimize the system’s operational cost or maximize its green hydrogen production. EMS utilizes a conventional and P2X demand response (DR) flexibility from electrolysis plant hydrogen storage tank electric battery and hydrogen-consuming plants to design the optimal schedule with maximized benefits. A potential addition to the existing components at GLS - an ammonia plant is modelled to identify its P2X potential and assess the economic viability of its construction. The results show a potential reduction of 51.5–61.6% for the total operational cost of the system and an increase of the share of green hydrogen by 10.4–37.6% due to EMS operation.
Power-to-fuels Via Solid-oxide Electrolyzer: Operating Window and Techno-economics
May 2019
Publication
Power-to-fuel systems via solid-oxide electrolysis are promising for storing excess renewable electricity by efficient electrolysis of steam (or co-electrolysis of steam and CO2) into hydrogen (or syngas) which can be further converted into synthetic fuels with plant-wise thermal integration. Electrolysis stack performance and durability determine the system design performance and long-term operating strategy; thus solid-oxide electrolyzer based power-to-fuels were investigated from the stack to system levels. At the stack level the data from a 6000-h stack testing under laboratory isothermal conditions were used to calibrate a quasi-2D model which enables to predict practical isothermal stack performance with reasonable accuracy. Feasible stack operating windows meeting various design specifications (e.g. specific syngas composition) were further generated to support the selection of operating points. At the system level with the chosen similar stack operating points various power-to-fuel systems including power-to-hydrogen power-to-methane power-to-methanol (dimethyl ether) and power-to-gasoline were compared techno-economically considering system-level heat integration. Several operating strategies of the stack were compared to address the increase in stack temperature due to degradation. The modeling results show that the system efficiency for producing H2 methane methanol/dimethyl ether and gasoline decreases sequentially from 94% (power-to-H2) to 64% (power-to-gasoline) based on a higher heating value. Co-electrolysis which allows better heat integration can improve the efficiency of the systems with less exothermic fuel-synthesis processes (e.g. methanol/dimethyl ether) but offers limited advantages for power-to-methane and power-to-gasoline systems. In a likely future scenario where the growing amount of electricity from renewable sources results in increasing periods of a negative electricity price solid oxide electrolyser based power-to-fuel systems are highly suitable for levelling the price fluctuations in an economic way.
Bridging the Maritime-Hydrogen Cost-Gap: Real Options Analysis of Policy Alternatives
May 2022
Publication
Alternative and especially renewable marine fuels are needed to reduce the environmental and climate impacts of the shipping sector. This paper investigates the business case for hydrogen as an alternative fuel in a new-built vessel utilizing fuel cells and liquefied hydrogen. A real option approach is used to model the optimal time and costs for investment as well as the value of deferring an investment as a result of uncertainty. This model is then used to assess the impact of a carbon tax on a ship owner’s investment decision. A low carbon tax results in ship owners deferring investments which then slows the uptake of the technology. We recommend that policymakers set a high carbon tax at an early stage in order to help hydrogen compete with fossil fuels. A clear and timely policy design promotes further investments and accelerates the uptake of new technologies that can fulfill decarbonization targets.
Hydrogen - A Sustainable Energy Carrier
Jan 2017
Publication
Hydrogen may play a key role in a future sustainable energy system as a carrier of renewable energy to replace hydrocarbons. This review describes the fundamental physical and chemical properties of hydrogen and basic theories of hydrogen sorption reactions followed by the emphasis on state-of-the-art of the hydrogen storage properties of selected interstitial metallic hydrides and magnesium hydride especially for stationary energy storage related utilizations. Finally new perspectives for utilization of metal hydrides in other applications will be reviewed.
The Impact of Hydrogen Admixture into Natural Gas on Residential and Commercial Gas Appliances
Jan 2022
Publication
Hydrogen as a carbon-free fuel is commonly expected to play a major role in future energy supply e.g. as an admixture gas in natural gas grids. Which impacts on residential and commercial gas appliances can be expected due to the significantly different physical and chemical properties of hydrogen-enriched natural gas? This paper analyses and discusses blends of hydrogen and natural gas from the perspective of combustion science. The admixture of hydrogen into natural gas changes the properties of the fuel gas. Depending on the combustion system burner design and other boundary conditions these changes may cause higher combustion temperatures and laminar combustion velocities while changing flame positions and shapes are also to be expected. For appliances that are designed for natural gas these effects may cause risk of flashback reduced operational safety material deterioration higher nitrogen oxides emissions (NOx) and efficiency losses. Theoretical considerations and first measurements indicate that the effects of hydrogen admixture on combustion temperatures and the laminar combustion velocities are often largely mitigated by a shift towards higher air excess ratios in the absence of combustion control systems but also that common combustion control technologies may be unable to react properly to the presence of hydrogen in the fuel.
A Barrier Analysis of a Generic Hydrogen Refuelling Station
Sep 2009
Publication
Any technical installation need appropriate safety barriers installed to prevent or mitigate any adverse effects concerning people property and environment. In this context a safety barrier is a series of elements each consisting of a technical system or human action that implement a planned barrier function to prevent control or mitigate the propagation of a condition or event into an undesired condition or event. This is also important for new technologies as hydrogen refuelling stations being operated at very high pressures up to 900bar. In order to establish the needed barriers a hazard identification of the installation has to be carried out to identify the possible hazardous events. In this study this identification was done using the generic layout of a future large hydrogen refuelling station that has been developed by the EU NoE HySafe. This was based on experiences with smaller scale refuelling stations that has been in operation for several years e.g. being used in the former CUTE and ECTOS projects. Using this approach the object of the study is to support activities to further improve the safety performance of future larger refuelling stations. This will again help to inform the authorities and the public to achieve a proper public awareness and to support building up a realistic risk and safety perception of the safety on such future refuelling stations. In the second step the hazardous events that may take place and the barriers installed to stop hazards and their escalation are analysed also using in-house developed software to model the barriers and to quantify their performance. The paper will present an overview and discuss the state-of-the-art of the barriers established in the generic refuelling station.
The Role of Lock-in Mechanisms in Transition Processes: The Case of Energy for Road Transport
Jul 2015
Publication
This paper revisits the theoretical concepts of lock-in mechanisms to analyse transition processes in energy production and road transportation in the Nordic countries focussing on three technology platforms: advanced biofuels e-mobility and hydrogen and fuel cell electrical vehicles. The paper is based on a comparative analysis of case studies.<br/>The main lock-in mechanisms analysed are learning effects economies of scale economies of scope network externalities informational increasing returns technological interrelatedness collective action institutional learning effects and the differentiation of power.<br/>We show that very different path dependencies have been reinforced by the lock-in mechanisms. Hence the characteristics of existing regimes set the preconditions for the development of new transition pathways. The incumbent socio-technical regime is not just fossil-based but may also include mature niches specialised in the exploitation of renewable sources. This implies a need to distinguish between lock-in mechanisms favouring the old fossil-based regime well-established (mature) renewable energy niches or new pathways.
Estimation of Uncertainty in Risk Assessment of Hydrogen Applications
Sep 2011
Publication
Hydrogen technologies such as hydrogen fuelled vehicles and refuelling stations are being tested in practice in a number of projects (e.g. HyFleet-Cute and Whistler project) giving valuable information on the reliability and maintenance requirements. In order to establish refuelling stations the permitting authorities request qualitative and quantitative risk assessments to show the safety and acceptability in terms of failure frequencies and respective consequences. For new technologies not all statistical data can be established or are available in good quality causing assumptions and extrapolations to be made. Therefore the risk assessment results contain varying degrees of uncertainty as some components are well established while others are not. The paper describes a methodology to evaluate the degree of uncertainty in data for hydrogen applications based on the bias concept of the total probability and the NUSAP concept to quantify uncertainties of new not fully qualified hydrogen technologies and implications to risk management.
Hydrogen Fueling Standardization: Enabling ZEVs with "Same as Today" Fueling and FCEV Range and Safety
Oct 2015
Publication
Zero Emission Vehicles (ZEVs) are necessary to help reduce the emissions in the transportation sector which is responsible for 40% of overall greenhouse gas emissions. There are two types of ZEVs Battery Electric Vehicles (BEVs) and Fuel Cell Electric Vehicles (FCEVs) Commercial Success of BEVs has been challenging thus far also due to limited range and very long charging duration. FCEVs using H2 infrastructure with SAE J2601 and J2799 standards can be consistently fuelled in a safe manner fast and resulting in a range similar to conventional vehicles. Specifically fuelling with SAE J2601 with the SAE J2799 enables FCEVs to fill with hydrogen in 3-5 minutes and to achieve a high State of Charge (SOC) resulting in 300+ mile range without exceeding the safety storage limits. Standardized H2 therefore gives an advantage to the customer over electric charging. SAE created this H2 fuelling protocol based on modelling laboratory and field tests. These SAE standards enable the first generation of commercial FCEVs and H2 stations to achieve a customer acceptable fueling similar to today's experience. This report details the advantages of hydrogen and the validation of H2 fuelling for the SAE standards.
The Role of Effectiveness Factor on the Modeling of Methanol Steam Reforming Over CuO/ZnO/Al2O3 Catalyst in a Multi-tubular Reactor
Jan 2022
Publication
A pseudo-homogeneous model for the methanol steam reforming process was developed based on reaction kinetics over a CuO/ZnO/Al2O3 catalyst and non-adiabatic heat and mass transfer performances in a co-current packed-bed reactor. A Thiele modulus method and an intraparticle distribution method were applied for predicting the effectiveness factors for main reactions and providing insights into the diffusion-reaction process in a cylindrical catalyst pellet. The results of both methods are validated and show good agreements with the experimental data but the intraparticle distribution method provides better predictions. Results indicate that increases in catalyst size and bulk fluid temperature amplify the impact of intraparticle diffusion limitations showing a decrease in effectiveness factors. To satisfy the requirements of a high temperature polymer electrolyte membrane fuel cell stack the optimized operating conditions which bring the methanol and CO concentrations to less than 1% vol in the reformate stream are determined based on the simulation results.
Complex Metal Hydrides for Hydrogen, Thermal and Electrochemical Energy Storage
Oct 2017
Publication
Hydrogen has a very diverse chemistry and reacts with most other elements to form compounds which have fascinating structures compositions and properties. Complex metal hydrides are a rapidly expanding class of materials approaching multi-functionality in particular within the energy storage field. This review illustrates that complex metal hydrides may store hydrogen in the solid state act as novel battery materials both as electrolytes and electrode materials or store solar heat in a more efficient manner as compared to traditional heat storage materials. Furthermore it is highlighted how complex metal hydrides may act in an integrated setup with a fuel cell. This review focuses on the unique properties of light element complex metal hydrides mainly based on boron nitrogen and aluminum e.g. metal borohydrides and metal alanates. Our hope is that this review can provide new inspiration to solve the great challenge of our time: efficient conversion and large-scale storage of renewable energy.
Technical and Economic Analysis of One-Stop Charging Stations for Battery and Fuel Cell EV with Renewable Energy Sources
Jun 2020
Publication
Currently most of the vehicles make use of fossil fuels for operations resulting in one of the largest sources of carbon dioxide emissions. The need to cut our dependency on these fossil fuels has led to an increased use of renewable energy sources (RESs) for mobility purposes. A technical and economic analysis of a one-stop charging station for battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV) is investigated in this paper. The hybrid optimization model for electric renewables (HOMER) software and the heavy-duty refueling station analysis model (HDRSAM) are used to conduct the case study for a one-stop charging station at Technical University of Denmark (DTU)-Risø campus. Using HOMER a total of 42 charging station scenarios are analyzed by considering two systems (a grid-connected system and an off-grid connected system). For each system three different charging station designs (design A-hydrogen load; design B-an electrical load and design C-an integrated system consisting of both hydrogen and electrical load) are set up for analysis. Furthermore seven potential wind turbines with different capacity are selected from HOMER database for each system. Using HDRSAM a total 18 scenarios are analyzed with variation in hydrogen delivery option production volume hydrogen dispensing option and hydrogen dispensing option. The optimal solution from HOMER for a lifespan of twenty-five years is integrated into design C with the grid-connected system whose cost was $986065. For HDRSAM the optimal solution design consists of tube trailer as hydrogen delivery with cascade dispensing option at 350 bar together with high production volume and the cost of the system was $452148. The results from the two simulation tools are integrated and the overall cost of the one-stop charging station is achieved which was $2833465. The analysis demonstrated that the one-stop charging station with a grid connection is able to fulfil the charging demand cost-effectively and environmentally friendly for an integrated energy system with RESs in the investigated locations.
Risk Analysis of Complex Hydrogen Infrastructures
Oct 2015
Publication
Building a network of hydrogen refuelling stations is essential to develop the hydrogen economy within transport. Additional hydrogen is regarded a likely key component to store and convert back excess electrical power to secure future energy supply and to improve the quality of biomass-based fuels. Therefore future hydrogen supply and distribution chains will have to address several objectives. Such a complexity is a challenge for risk assessment and risk management of these chains because of the increasing interactions. Improved methods are needed to assess the supply chain as a whole. The method of “Functional modelling” is discussed in this paper. It will be shown how it could be a basis for other decision support methods for comprehensive risk and sustainability assessments.
Safety-Barrier Diagrams for Documenting Safety of Hydrogen Applications
Sep 2007
Publication
Safety-barrier diagrams have proven to be a useful tool in documenting the safety measures taken to prevent incidents and accidents in process industry. In Denmark they are used to inform the authorities and the nonexperts on safety relevant issues as safety-barrier diagrams are less complex compared to fault trees and are easy to understand. Internationally there is a growing interest in this concept with the use of so-called “bowtie” diagrams which are a special case of safety-barrier diagrams. Especially during the on-going introduction of new hydrogen technologies or applications as e.g. hydrogen refueling stations this technique is considered a valuable tool to support the communication with authorities and other stakeholders during the permitting process. Another advantage of safety-barrier diagrams is that there is a direct focus on those system elements that need to be subject to safety management in terms of design and installation operational use inspection and monitoring and maintenance. Safety-barrier diagrams support both quantitative and qualitative or deterministic approaches. The paper will describe the background and syntax of the methodology and thereafter the use of such diagrams for hydrogen technologies are demonstrated.
A Modeling Study of Lifetime and Performance Improvements of Solid Oxide Fuel Cell by Reversed Pulse Operation
Jan 2022
Publication
Chromium poisoning of the air electrode is a primary degradation mechanism for solid oxide cells (SOCs) operating under fuel cell mode. Recent experimental findings show that reversed pulse operation for SOCs operated as electrolyser cells can reverse this degradation and extend the lifetime. Here we use a multiphysics model of an SOC to investigate the effects of reversed pulse operation for alleviating chromium poisoning of the air electrode. We study the effects of time fraction of the operation under fuel cell and electrolysis modes cyclic operation starting after a certain duration and fuel cell and electrolysis current densities on the cell lifetime total power and hydrogen production. Our modeling shows that reversed pulse operation enhances cell lifetime and total power for all different cases considered in this study. Moreover results suggest that the cell lifetime total power and hydrogen production can be increased by reversed pulse operation at longer operation times under electrolysis mode cyclic operation starting from the beginning and lower electrolysis current densities. All in all this paper documents and establishes a computational framework that can serve as a platform to assess and quantify the increased profitability of SOCs operating under a co-production operation through reversed pulse operation.
Overview of Power Electronic Converter Topologies Enabling Large-Scale Hydrogen Production via Water Electrolysis
Feb 2022
Publication
Renewable power-to-hydrogen (P2H) technology is one of the most promising solutions for fulfilling the increasing global demand for hydrogen and to buffer large-scale fluctuating renewable energies. The high-power high-current ac/dc converter plays a crucial role in P2H facilities transforming medium-voltage (MV) ac power to a large dc current to supply hydrogen electrolyzers. This work introduces the general requirements and overviews several power converter topologies for P2H systems. The performances of different topologies are evaluated and compared from multiple perspectives. Moreover the future trend of eliminating the line frequency transformer (LFT) is discussed. This work can provide guidance for future designing and implementing of power-electronics-based P2H systems.
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