Spain
Performance Evaluation of a Fuel Cell mCHP System under Different Configurations of Hydrogen Origin and Heat Recovery
Sep 2023
Publication
Motivated by the growing importance of fuel cell systems as the basis for distributed energy generation systems this work considers a micro-combined heat and power (mCHP) generation system based on a fuel cell integrated to satisfy the (power and thermal) energy demands of a residential application. The main objective of this work is to compare the performance of several CHP configurations with a conventional alternative in terms of primary energy consumption greenhouse gas (GHG) emissions and economic viability. For that a simulation tool has been developed to easily estimate the electrical and thermal energy generated by a hydrogen fuel cell and all associated results related to the hydrogen production alternatives: excess or shortfall of electrical and thermal energy CO2 emission factor overall performance operating costs payback period etc. A feasibility study of different configuration possibilities of the micro-CHP generation system has been carried out considering different heat-to-power ratios (HPRs) in the possible demands and analyzing primary energy savings CO2 emissions savings and operating costs. An extensive parametric study has been performed to analyze the effect of the fuel cell’s electric power and number of annual operation hours as parameters. Finally a study of the influence of the configuration parameters on the final results has been carried out. Results show that in general configurations using hydrogen produced from natural gas save more primary energy than configurations with hydrogen production from electricity. Furthermore it is concluded that the best operating points are those in which the generation system and the demand have similar HPR. It has also been estimated that a reduction in renewable hydrogen price is necessary to make these systems profitable. Finally it has been determined that the most influential parameters on the results are the fuel cell electrical efficiencies hydrogen production efficiency and hydrogen cost.
Scatter Search for Optimal Sizing of a Hybrid Renewable Energy System for Scheduling Green Hydrogen Production
Dec 2024
Publication
At present energy demands are mainly covered by the use of fossil fuels. The process of fossil fuel production increases pollution from oil extraction transport to processing centers treatment to obtain lighter fractions and delivery and use by the final consumers. Such polluting circumstances are aggravated in the case of accidents involving fossil fuels. They are also linked to speculative markets. As a result the trend is towards the decarbonization of lifestyles in advanced societies. The present paper addresses the problem of the optimal sizing of a hybrid renewable energy system for scheduling green hydrogen production. A local system fully powered by renewable energies is designed to obtain hydrogen from seawater. In order to monetize excess energy the grid connection of the system is considered under realistic energy market constraints designing an hourly purchasing strategy. This crucial problem which has not been taken into account in the literature is solved by the specific dispatch strategy designed. Several optimization methods have been used to solve this problem; however the scatter search method has not previously been employed. In this paper the problem is faced with a novel implementation of this method. The implementation is competitive in terms of performance when compared to on the one hand the genetic algorithm and differential evolution methods which are well-known state-of-the-art evolutionary algorithms and on the other hand the optimal foraging algorithm (OFA) a more recent algorithm. Furthermore scatter search outperformed all other methods in terms of computational cost. This is promising for real-world applications that require quick responses.
The Economic Impact and Carbon Footprint Dependence of Energy Management Strategies in Hydrogen-Based Microgrids
Sep 2023
Publication
This paper presents an economic impact analysis and carbon footprint study of a hydrogenbased microgrid. The economic impact is evaluated with respect to investment costs operation and maintenance (O&M) costs as well as savings taking into account two different energy management strategies (EMSs): a hydrogen-based priority strategy and a battery-based priority strategy. The research was carried out in a real microgrid located at the University of Huelva in southwestern Spain. The results (which can be extrapolated to microgrids with a similar architecture) show that although both strategies have the same initial investment costs (EUR 52339.78) at the end of the microgrid lifespan the hydrogen-based strategy requires higher replacement costs (EUR 74177.4 vs. 17537.88) and operation and maintenance costs (EUR 35254.03 vs. 34877.08) however it provides better annual savings (EUR 36753.05 vs. 36282.58) and a lower carbon footprint (98.15% vs. 95.73% CO2 savings) than the battery-based strategy. Furthermore in a scenario where CO2 emission prices are increasing the hydrogen-based strategy will bring even higher annual cost savings in the coming years.
Coordinated Operation of Multi-energy Microgrids Considering Green Hydrogen and Congestion Management via a Safe Policy Learning Approach
Aug 2025
Publication
Multi-energy microgrids (MEMGs) with green hydrogen have attracted significant research attention for their benefits such as energy efficiency improvement carbon emission reduction as well as line congestion alleviation. However the complexities of multi-energy networks coupled with diverse uncertainties may threaten MEMG’s operation. In this paper a data-driven methodology is proposed to achieve effective MEMG operation considering the green hydrogen technique and congestion management. First a detailed MEMG modelling approach is developed coupling with electricity green hydrogen natural gas and thermal flows. Different from conventional MEMG models hydrogen-enriched compressed natural gas (HCNG) models and weatherdependent power flow are thoroughly considered in the modelling. Meanwhile the power flow congestion problem is also formulated in the MEMG operation which could be mitigated through HCNG integration. Based on the proposed MEMG model a reinforcement learning-based method is designed to obtain the optimal solution of MEMG operation. To ensure the solution’s safety a soft actor-critic (SAC) algorithm is applied and modified by leveraging the Lagrangian relaxation and safety layer scheme. In the end case studies are conducted and presented to validate the effectiveness of the proposed method.
CFD Study of Flameless Combustion in a Real Industrial Reheating Furnace Considering Different H2/NG Blends as Fuels
Nov 2023
Publication
On the path towards decarbonisation of the steel industry the use of H2 /NG blends in furnaces where high temperatures are needed is one of the alternatives that needs to be carefully studied. The present paper shows the CFD study carried out for a full-scale reheating furnace burner case. The real operating conditions as well as experimental measurements provided by the furnace operator were used to validate the results and reduce simulation uncertainties. The burner under consideration (2.5 MW) works in flameless mode with natural gas and preheated air (813 K). Starting from this point another three fuel blends with volumetric percentages of 23% (also known as G222) 50% and 75% of H2 in natural gas were considered. For this purpose the open source CFD code OpenFOAM was used where the novel NE-EDC turbulence-chemistry interaction model was implemented which has already been successfully validated specifically for flameless combustion in a furnace. The implementation incorporated an enhanced approach for calculating the chemical time-scale coupled with a specific post-processing solver to predict NO emissions. The study analyses the relative impact of the considered fuel blends on NO formation and flameless regime. The modelling results demonstrated the burner’s capability to operate efficiently with high concentrations of hydrogen maintaining flameless regime in all cases. This condition ensured uniform temperature distributions and low levels of NO emissions reaching a maximum value of 86 mg/m3 . These results indicated the proper functionality of the existing natural gas-based burner with H2 /NG blends which was the primary requirement for the conversion process.
Enhancing Bioelectrochemical Hydrogen Production from Industrial Wastewater using NI-foam Cathodes in a Microbial Electrolysis Cell Pilot Plant
Apr 2024
Publication
Microbial electrolysis cells (MECs) have garnered significant attention as a promising solution for industrial wastewater treatment enabling the simultaneous degradation of organic compounds and biohydrogen production. Developing efficient and cost-effective cathodes to drive the hydrogen evolution reaction is central to the success of MECs as a sustainable technology. While numerous lab-scale experiments have been conducted to investigate different cathode materials the transition to pilot-scale applications remains limited leaving the actual performance of these scaled-up cathodes largely unknown. In this study nickel-foam and stainless-steel wool cathodes were employed as catalysts to critically assess hydrogen production in a 150 L MEC pilot plant treating sugar-based industrial wastewater. Continuous hydrogen production was achieved in the reactor for more than 80 days with a maximum COD removal efficiency of 40 %. Nickel-foam cathodes significantly enhanced hydrogen production and energy efficiency at non-limiting substrate concentration yielding the maximum hydrogen production ever reported at pilot-scale (19.07 ± 0.46 L H2 m− 2 d− 1 and 0.21 ± 0.01 m3 m− 3 d− 1 ). This is a 3.0-fold improve in hydrogen production compared to the previous stainless-steel wool cathode. On the other hand the higher price of Ni-foam compared to stainless-steel should also be considered which may constrain its use in real applications. By carefully analysing the energy balance of the system this study demonstrates that MECs have the potential to be net energy producers in addition to effectively oxidize organic matter in wastewater. While higher applied potentials led to increased energy requirements they also resulted in enhanced hydrogen production. For our system a conservative applied potential range from 0.9 to 1.0 V was found to be optimal. Finally the microbial community established on the anode was found to be a syntrophic consortium of exoelectrogenic and fermentative bacteria predominantly Geobacter and Bacteroides which appeared to be well-suited to transform complex organic matter into hydrogen.
Comparative Analysis of Power Converter Topologies for Hydrogen Electrolyzers
Oct 2024
Publication
Power electronic converters are essential for connecting high-power electrolyzers to ac grids. The existing literature on comparative analyses of AC-DC power converters for electrolyzer applications is often limited to thyristor rectifiers (TRs) and diode bridge rectifiers with DC-DC converters. Interestingly active front-end (AFE) power converters have not garnered much attention. In addition critical aspects such as the impact of nonideal grid behaviors (e.g. voltage harmonics or voltage variations) on the sizing of power devices have not been addressed. This article aims to fill this gap by presenting a comprehensive comparative analysis of four distinct power converter topologies: TRs diode rectifiers (DRs) with DC-DC AFE power converters and AFE power converters with DC-DC. This analysis covers the aspects related to ac (grid) and dc (electrolyzer) power quality effects due to grid voltage variations and harmonics filter requirements component sizing aging of electrolyzer cost and efficiency.
Technical Review of Commercial LT-PEMFC Technologies: Performance, Applications and Challenges
Sep 2025
Publication
This manuscript presents a comprehensive technical review of low-temperature proton exchange membrane fuel cells (LT-PEMFCs) focusing on their performance applications and current challenges within commercial contexts. LT-PEMFCs have reached commercial deployment in light-duty vehicles buses trains heavy-duty trucks stationary combined heat and power units and early maritime platforms. This review consolidates datasheetbased specifications and reconstructed performance parameters from leading manufacturers complemented by qualitative evidence from large-scale deployments in Japan and China to provide the first cross-sectoral benchmarking of LT-PEMFC systems. The analysis is structured around the key performance indicators (KPIs) of the Clean Hydrogen Joint Undertaking and the U.S. Department of Energy which define quantitative targets for 2024 and 2030. Results show that while several light-duty and bus platforms already meet or approach KPI compliance for hydrogen consumption and efficiency other sectors such as heavy-duty stationary and maritime remain below target ranges due to integration constraints and limited transparency in datasheet reporting. The study further highlights divergences between laboratory-reported stack metrics and commercial module specifications demonstrating the need for harmonized definitions of volumetric power density efficiency at rated power and durability. By situating catalogue-only and prototype systems within the technological pipeline the review clarifies how near-term developments may close performance gaps and reduce platinum dependency while also acknowledging the economic and infrastructural dimensions that condition future adoption. This includes recent advances in PGM-free catalysts alloyed and core–shell architectures and ionomer-free electrodes which complement low-PGM approaches in reducing material cost and supply risk. The contribution lies in delivering a transparent and replicable framework that not only maps the current state of LT-PEMFC commercialization but also provides directionality for research policy and industrial innovation on the pathway to 2030 deployment objectives. This represents the first systematic cross-sectoral benchmarking of LTPEMFCs that integrates datasheet-derived and reconstructed specifications with DOE and CHJU KPI frameworks providing both quantitative visualizations and a replicable methodology that clarifies current achievements while indicating where targeted innovation is needed to reach 2030 objectives.
Functionalization of Nanomaterials for Energy Storage and Hydrogen Production Applications
Feb 2025
Publication
This review article provides a comprehensive overview of the pivotal role that nanomaterials particularly graphene and its derivatives play in advancing hydrogen energy technologies with a focus on storage production and transport. As the quest for sustainable energy solutions intensifies the use of nanoscale materials to store hydrogen in solid form emerges as a promising strategy toward mitigate challenges related to traditional storage methods. We begin by summarizing standard methods for producing modified graphene derivatives at the nanoscale and their impact on structural characteristics and properties. The article highlights recent advancements in hydrogen storage capacities achieved through innovative nanocomposite architectures for example multi-level porous graphene structures containing embedded nickel particles at nanoscale dimensions. The discussion covers the distinctive characteristics of these nanomaterials particularly their expansive surface area and the hydrogen spillover effect which enhance their effectiveness in energy storage applications including supercapacitors and batteries. In addition to storage capabilities this review explores the role of nanomaterials as efficient catalysts in the hydrogen evolution reaction (HER) emphasizing the potential of metal oxides and other composites to boost hydrogen production. The integration of nanomaterials in hydrogen transport systems is also examined showcasing innovations that enhance safety and efficiency. As we move toward a hydrogen economy the review underscores the urgent need for continued research aimed at optimizing existing materials and developing novel nanostructured systems. Addressing the primary challenges and potential future directions this article aims to serve as a roadmap to enable scientists and industry experts to maximize the capabilities of nanomaterials for transforming hydrogen-based energy systems thus contributing significantly to global sustainability efforts.
Systematic Evaluation of Physicochemical Properties for the Selection of Alternative Liquid Organic Hydrogen Carriers
Jan 2023
Publication
Chemical hydrogen storage is a key step for establishing hydrogen as a main energy vector. For this purpose liquid organic hydrogen carriers (LOHCs) present the outstanding advantage of allowing a safe efficient and high-density hydrogen storage being also highly compatible with existing transport infrastructures. Typical LOHCs are organic compounds able to be hydrogenated and dehydrogenated at mild conditions enabling the hydrogen storage and release respectively. In addition the physical properties of these chemicals are also critical for practical implementation. In this work key properties of potential LOHCs of three different chemical families (homoaromatics and Nand O-heteroaromatics) are estimated using molecular simulations. Thus density viscosity vapour pressure octanol-water coefficient melting point flash point dehydrogenation enthalpy and hydrogen content are estimated using the programs COSMO-RS and HYSYS. In addition we have also evaluated the performance of several binary mixtures as LOHCs using these methodologies. Considering the hydrogen content characteristic temperatures and previous experimental results of the cyclic process; our simulation results suggest that 1-methylnaphthalene/1-methyldecahydronaftalene and methylbenzylpyridine/perhydromethylbenzylpyridine pairs are appropriate candidates for chemical hydrogen storage. Binary mixtures of LOHCs are also relevant alternatives since substances with a great potential can be used as LOHCS when dissolved. That is the case of naphthalene and 1-methyl-naphthalene mixtures or indoles dissolved in benzene or benzylbenzene. Concerning O-compounds although several pairs could be used as LOHCs thermodynamic and kinetic feasibility of the hydrogenation/dehydrogenation cycles must be better studied.
Integrative Assessment of Hydrogen-natural Gas Mixtures in Energy Grids: An Overview of the H2SAREA Project Experience
Jan 2025
Publication
This paper presents the results of the H2SAREA project which focuses on integrating hydrogen (H2) into the existing natural gas (NG) distribution network with blends of up to 20%. A key component of the project was the H2Loop testing platform built using ex-service materials and components to realistically assess the impact of hydrogen on current systems and components. The investigation covered several critical areas including gas injection and blending network capacity leak detection gas pressure regulation station (GPRS) performance valve and meter functionality materials compatibility permeation testing and gas deblending. Results show the feasibility of safely injecting up to 20% hydrogen into the existing system offering valuable insights to guide the transition of gas distribution networks toward a hydrogen-based energy future.
Hydrogen-fuelled Internal Combustion Engines: Direct Injection Versus Port-fuel Injection
Jul 2024
Publication
The road-transport is one of the major contributors to greenhouse global gas (GHG) emissions where hydrogen (H2) combustion engines can play a crucial role in the path towards the sector’s decarbonization goal. This study focuses on comparing the performance and emissions of port-fuel injection (PFI) and direct injection (DI) in a spark ignited combustion engine when is fuelled by hydrogen and other noteworthy fuels like methane and coke oven gas (COG). Computational fluid dynamic simulations are performed at optimal spark advance and air-fuel ratio (λ) for engine speeds between 2000 and 5000 rpm. Analysis reveals that brake power increases by 40% for DI attributed to 30.6% enhanced volumetric efficiency while the sNOx are reduced by 36% compared to PFI at optimal λ = 1.5 for hydrogen. Additionally H2 results in 71.8% and 67.2% reduction in fuel consumption compared to methane and COG respectively since the H2 lower heating value per unit of mass is higher.
Green Hydrogen Blending into the Tunisian Natural Gas Distributing System
Dec 2024
Publication
It is likely that blending hydrogen into natural gas grids could contribute to economy-wide decarbonization while retaining some of the benefits that natural gas networks offer energy systems. Hydrogen injection into existing natural gas infrastructure is recognised as a key solution for energy storage during periods of low electricity demand or high variable renewable energy penetration. In this scenario natural gas networks provide an energy vector parallel to the electricity grid offering additional energy transmission capacity and inherent storage capabilities. By incorporating green hydrogen into the NG network it becomes feasible to (i) address the current energy crisis (ii) reduce the carbon intensity of the gas grid and (iii) promote sector coupling through the utilisation of various renewable energy sources. This study gives an overview of various interchangeability indicators and investigates the permissible ratios for hydrogen blending with two types of natural gas distributed in Tunisia (ANG and MNG). Additionally it examines the impact of hydrogen injection on energy content variation and various combustion parameters. It is confirmed by the data that ANG and MNG can withstand a maximum hydrogen blend of up to 20%. The article’s conclusion emphasises the significance of evaluating infrastructure and safety standards related to Tunisia’s natural gas network and suggests more experimental testing of the findings. This research marks a critical step towards unlocking the potential of green hydrogen in Tunisia.
Toward Sustainability: An Overview of the Use of Green Hydrogen in the Agriculture and Livestock Sector
Aug 2023
Publication
The agro-livestock sector produces about one third of global greenhouse gas (GHG) emissions. Since more energy is needed to meet the growing demand for food and the industrial revolution in agriculture renewable energy sources could improve access to energy resources and energy security reduce dependence on fossil fuels and reduce GHG emissions. Hydrogen production is a promising energy technology but its deployment in the global energy system is lagging. Here we analyzed the theoretical and practical application of green hydrogen generated by electrolysis of water powered by renewable energy sources in the agro-livestock sector. Green hydrogen is at an early stage of development in most applications and barriers to its large-scale deployment remain. Appropriate policies and financial incentives could make it a profitable technology for the future.
Can an Energy Only Market Enable Resource Adequacy in a Decarbonized Power System? A Co-simulation with Two Agent-based-models
Feb 2024
Publication
Future power systems in which generation will come almost entirely from variable Renewable Energy Sources (vRES) will be characterized by weather-driven supply and flexible demand. In a simulation of the future Dutch power system we analyze whether there are sufficient incentives for market-driven investors to provide a sufficient level of security of supply considering the profit-seeking and myopic behavior of investors. We cosimulate two agent-based models (ABM) one for generation expansion and one for the operational time scale. The results suggest that in a system with a high share of vRES and flexibility prices will be set predominantly by the demand’s willingness to pay particularly by the opportunity cost of flexible hydrogen electrolyzers. The demand for electric heating could double the price of electricity in winter compared to summer and in years with low vRES could cause shortages. Simulations with stochastic weather profiles increase the year-to-year variability of cost recovery by more than threefold and the year-to-year price variability by more than tenfold compared to a scenario with no weather uncertainty. Dispatchable technologies have the most volatile annual returns due to high scarcity rents during years of low vRES production and diminished returns during years with high vRES production. We conclude that in a highly renewable EOM investors would not have sufficient incentives to ensure the reliability of the system. If they invested in such a way to ensure that demand could be met in a year with the lowest vRES yield they would not recover their fixed costs in the majority of years.
Multi-objective Optimization of a Hydrogen Supply Chain Network: Wind and Solid Biomass as Primary Energy Sources for the Public Transport in Sicily
Jun 2024
Publication
Europe’s heavy reliance on diesel power for nearly half of its railway lines for both goods and passengers has significant implications for carbon emissions. To address this challenge the European Union advocates for a shift towards hydrogen-based mobility necessitating the development of robust and cost-effective hydrogen supply chains at regional and national levels. Leveraging renewable energy sources such as wind farms and solid biomass could foster the transition to sustainable hydrogen-based transportation. In this study a mixed-integer linear programming approach integrated with an external heavy-duty refueling station analysis model is employed to address the optimal design of a new hydrogen supply chain. Through multi-objective optimization this study aimed to minimize the overall daily costs and emissions of the supply chain. By applying the model to a case study in Sicily different scenarios with varying supply chain configurations and wind curtailment factors were explored. The findings revealed that increasing the wind curtailment factor from 1% to 2% led to reductions of 12% and 15% in the total daily emission costs and network costs respectively. Additionally centralized biomass-based plants dominated hydrogen production accounting for 96% and 94% of the total production under 1% and 2% wind curtailment factors respectively. Furthermore transporting gaseous hydrogen via tube trailers proved more cost effective than using tanker trucks for liquid hydrogen when compressed gaseous hydrogen is required at the dispenser of forecourt refueling stations. Finally the breakdown of the levelized cost for the hydrogen refuelling station strongly depends on the form of hydrogen received at the gate namely liquid or gaseous. Specifically for the former the dispenser accounts for 60% of the total cost whereas for the latter the compressor is responsible for 58% of the total cost. This study highlights the importance of preliminary and quantitative analyses of new hydrogen supply chains through model-based optimization.
Optimisation of Size and Control Strategy in Utility-scale of Green Hydrogen Production Systems
Aug 2023
Publication
The optimisation of green hydrogen production systems is challenging. Moreover an accurate simulation of the system is required for effective optimisation. This study presents a novel method for optimising utility-scale hybrid photovoltaice-wind systems for hydrogen production using accurate simulation models. The optimisation objective is to minimise the levelised cost of hydrogen (LCOH) using genetic algorithms. Different types of systems (such as islanded systems grid-connected systems with or without the possibility of purchasing electricity from the grid and grid-connected systems considering power curtailment) are evaluated and optimised. Each combination of components and control strategy is simulated during the system lifetime (20 yrs) in time steps of 5 min considering the degradation of renewable generators during the system lifetime and different real-time pricing curves and renewable resource curves for each year of the system lifetime. Accurate models are used in the simulations including electrolyser efficiency dependent on the input power and cold-start extra ageing. An application example located in Zaragoza (Spain) is shown obtaining LCOH from 4.74 to 16.06 V/kg depending on the type of project and electrolyser.
Study on Hydrogen Substitution in a Compressed Natural Gas Spark-ignition Passenger Car Engine
Jun 2023
Publication
Hydrogen substitution in applications fueled by compressed natural gas arises as a potential alternative to fossil fuels and it may be the key to an effective hydrogen economy transition. The reduction of greenhouse gas emissions especially carbon dioxide and unburned methane as hydrogen is used in transport and industry applications makes its use an attractive option for a sustainable future. The purpose of this research is to examine the gradual adoption of hydrogen as a fuel for light-duty transportation. Particularly the study focuses on evaluating the performance and emissions of a single-cylinder port fuel injection spark-ignition engine as hydrogen is progressively increased in the natural gas-based fuel blend. Results identify the optimal conditions for air dilution and engine operation parameters to achieve the best performance. They corroborate that the dilution rate has to be adjusted to control pollutant emissions as the percentage of hydrogen is increased. Moreover the study identifies the threshold for hydrogen substitution below which the reduction of carbon dioxide emissions due to efficiency gains is negligible compared to the reduction of the carbon content in the fuel blend. These findings will help reduce the environmental footprint of light-duty transportation not only in the long term but also in the short and medium terms.
Collective Hydrogen Stand-alone Renewable Energy Systems for Buildings in Spain. Towards the Self-sufficiency
May 2024
Publication
The article examines the feasibility of implementing standalone hydrogen-based renewable energy systems in Spanish residential buildings specifically analyzing the optimization of a solar-battery and solar-hydrogen system for a building with 20 dwellings in Spain. The study initially assesses two standalone setups: solarbattery and solar-hydrogen. Subsequently it explores scenarios where these systems are connected to the grid to only generate and sell surplus energy. A scenario involving grid connection for self-consumption without storage serves as a benchmark for comparison. All system optimizations are designed to meet energy demands without interruptions while minimizing costs as determined by a techno-economic analysis. The systems are sized using custom software that incorporates an energy management system and employs the Jaya algorithm for optimization. The findings indicate that selling surplus energy can be economically competitive and enhance the efficiency of grid-connected self-consumption systems representing the study’s main innovation. The conclusion highlights the economic and technical potential of an autonomous hybrid energy system that includes hydrogen with the significant remaining challenge being the development of a regulatory framework to support its technical feasibility in Spain.
Alternatives for Transport, Storage in Port and Bunkering Systems for Offshore Energy to Green Hydrogen
Nov 2023
Publication
Offshore electricity production mainly by wind turbines and eventually floating PV is expected to increase renewable energy generation and their dispatchability. In this sense a significant part of this offshore electricity would be directly used for hydrogen generation. The integration of offshore energy production into the hydrogen economy is of paramount importance for both the techno-economic viability of offshore energy generation and the hydrogen economy. An analysis of this integration is presented. The analysis includes a discussion about the current state of the art of hydrogen pipelines and subsea cables as well as the storage and bunkering system that is needed on shore to deliver hydrogen and derivatives. This analysis extends the scope of most of the previous works that consider port-to-port transport while we report offshore to port. Such storage and bunkering will allow access to local and continental energy networks as well as to integrate offshore facilities for the delivery of decarbonized fuel for the maritime sector. The results of such state of the art suggest that the main options for the transport of offshore energy for the production of hydrogen and hydrogenated vectors are through direct electricity transport by subsea cables to produce hydrogen onshore or hydrogen transport by subsea pipeline. A parametric analysis of both alternatives focused on cost estimates of each infrastructure (cable/pipeline) and shipping has been carried out versus the total amount of energy to transport and distance to shore. For low capacity (100 GWh/y) an electric subsea cable is the best option. For high-capacity renewable offshore plants (TWh/y) pipelines start to be competitive for distances above approx. 750 km. Cost is highly dependent on the distance to land ranging from 35 to 200 USD/MWh.
Macroeconomic Analysis of a New Green Hydrogen Industry using Input-output Analysis: The Case of Switzerland
Sep 2023
Publication
Hydrogen is receiving increasing attention to decarbonize hard-to-abate sectors such as carbon intensive industries and long-distance transport with the ultimate goal of reducing greenhouse gas (GHG) emissions to net-zero. However limited knowledge exists so far on the socio-economic and environmental impacts for countries moving towards green hydrogen. Here we analyse the macroeconomic impacts both direct and indirect in terms of GDP growth employment generation and GHG emissions of green hydrogen production in Switzerland. The results are first presented in gross terms for the construction and operation of a new green hydrogen industry considering that all the produced hydrogen is allocated to passenger cars (final demand). We find that for each kg of green hydrogen produced the operational phase creates 6.0 5.9 and 9.5 times more GDP employment and GHG emissions respectively compared to the construction phase (all values in gross terms). Additionally the net impacts are calculated by assuming replacement of diesel by green hydrogen as fuel for passenger cars. We find that green hydrogen contributes to a higher GDP and employment compared to diesel while reducing GHG emissions. For instance in all the three cases namely ‘Equal Cost’ ‘Equal Energy’ and ‘Equal Service’ we find that a green hydrogen industry generates around 106% 28% and 45% higher GDP respectively; 163% 43% and 65% more full-time equivalent jobs respectively; and finally 45% 18% and 29% lower GHG emissions respectively compared to diesel and other industries. Finally the methodology developed in this study can be extended to other countries using country-specific data.
Organic Oxidation-assisted Hydrogen Production: Glycerol Electroreforming to Formate on Nickel Diselenide Nanoparticles
Jul 2025
Publication
The energy efficiency of water electrolysis is limited by the sluggish kinetics of the anodic oxygen evolution reaction (OER) which simultaneously produces a low-value product oxygen. A promising strategy to address this challenge is to replace OER with a more favorable oxidation reaction that yields a valuable co-product. In this study we investigate the electrochemical reforming of glycerol in alkaline media to simultaneously produce hydrogen at a Pt cathode and formate at a NiSe₂ anode. The NiSe₂ electrode achieves a glycerol oxidation reaction (GOR) current density of up to 100 mA cm−2 in a 1 M KOH solution containing 1 M glycerol significantly outperforming a reference elemental Ni electrode. Both electrodes exhibit high Faradaic efficiencies (FE) achieving around 93 % for formate production at an applied potential of 1.6 V vs. RHE. To rationalize this exceptional performance density functional theory (DFT) calculations were conducted revealing that the incorporation of Se into NiSe₂ enhances the glycerol adsorption and modulates the electron density thereby lowering the energy barrier for the initial dehydrogenation step in the formate formation pathway. These findings provide valuable insights for the design of cost-effective high-performance electrocatalysts for organic oxidation-assisted hydrogen production advancing a more sustainable and economically attractive route for hydrogen generation and chemical valorization.
Empowering Fuel Cell Electric Vehicles Towards Sustainable Transportation: An Analytical Assessment, Emerging Energy Management, Key Issues, and Future Research Opportunities
Oct 2024
Publication
Fuel cell electric vehicles (FCEVs) have received significant attention in recent times due to various advantageous features such as high energy efficiency zero emissions and extended driving range. However FCEVs have some drawbacks including high production costs; limited hydrogen refueling infrastructure; and the complexity of converters controllers and method execution. To address these challenges smart energy management involving appropriate converters controllers intelligent algorithms and optimizations is essential for enhancing the effectiveness of FCEVs towards sustainable transportation. Therefore this paper presents emerging energy management strategies for FCEVs to improve energy efficiency system reliability and overall performance. In this context a comprehensive analytical assessment is conducted to examine several factors including research trends types of publications citation analysis keyword occurrences collaborations influential authors and the countries conducting research in this area. Moreover emerging energy management schemes are investigated with a focus on intelligent algorithms optimization techniques and control strategies highlighting contributions key findings issues and research gaps. Furthermore the state-of-the-art research domains of FCEVs are thoroughly discussed in order to explore various research domains relevant outcomes and existing challenges. Additionally this paper addresses open issues and challenges and offers valuable future research opportunities for advancing FCEVs emphasizing the importance of suitable algorithms controllers and optimization techniques to enhance their performance. The outcomes and key findings of this review will be helpful for researchers and automotive engineers in developing advanced methods control schemes and optimization strategies for FCEVs towards greener transportation.
Evaluation of CNG Engine Conversion to Hydrogen Fuel for Stationary and Transient Operations
Dec 2024
Publication
This study investigates the use of hydrogen (H2 ) as a substitute for compressed natural gas (CNG) in a heavyduty (HD) six-cylinder engine focusing on both port fuel injection (PFI) and direct injection (DI) systems. Numerical modeling in a 0D/1D environment was employed simulating engine operation under stationary conditions and during the worldwide harmonized transient cycle (WHTC) and worldwide harmonized vehicle cycle (WHVC) homologation cycles. Results indicated a reduction in torque (7% for direct injection and 21.5% for port fuel injection) and power (32% for direct injection and 35.5% for port fuel injection) when switching from CNG to H2 . Efficiency slightly decreased primarily due to knocking at high engine loads and speeds during H2 operation. The reduced torque and power were mainly attributed to the turbocharger being undersized for H2 given its low density and the lean mixture combustion strategy used. Upgrading the turbocharger or implementing a two-stage compressor could restore or even improve torque and power levels compared to CNG. Heat transfer losses in the H2 engine were lower than with CNG due to the lower incylinder temperature resulting from the lean mixture strategy which also contributed to a significant reduction in nitrogen oxides (NOx ) emissions approximately 2.5 times lower than those with CNG. Despite a notable exhaust energy loss during H2 operation caused by delayed combustion due to knocking the lower NOx emissions and absence of carbon emissions are crucial for reducing pollution. During vehicle cycles selecting an optimal gear-shift strategy is critical to mitigating the performance gap resulting from reduced torque and power with H2 fueling.
Impact of Medium-pressure Direct Injection Engine Fueled by Hydrogen
Dec 2023
Publication
In the automotive sector hydrogen is being increasingly explored as an alternative fuel to replace conventional carbon-based fuels. Its combustion characteristics make it well-suited for adaptation to internal combustion engines. The wide flammability range of hydrogen allows for higher dilution conditions resulting in enhanced combustion efficiency. When combined with lean combustion strategies hydrogen significantly reduces environmental impact virtually eliminating carbon dioxide and nitrogen oxide emissions while maintaining high thermal efficiency. This paper aims to assess the potential of using an outwardly opening poppet valve hydrogen direct injection (DI) system in a small engine for light-duty applications. To achieve this a comparison of performance emission levels and combustion parameters is conducted on a single-cylinder spark-ignition (SI) research engine fueled by hydrogen using both port fuel injection (PFI) and this new direct injection system. Two different engine loads are measured at multiple air dilution and injection timing conditions. The results demonstrate notable efficiency improvements ranging from 0.6% to 1.1% when transitioning from PFI to DI. Accurate control of injection timing is essential for achieving optimal performance and low emissions. Delaying the start of injection results in a 7.6% reduction in compression work at low load and a 3.9% reduction at high load. This results in a 3.1-3.2% improvement in ISFC in both load conditions considered.
A Zero CO2 Emissions Large Ship Fuelled by an Ammonia-hydrogen Blend: Reaching the Decarbonisation Goals
Aug 2023
Publication
To reach the decarbonisation goals a zero CO2 emissions large ship propulsion system is proposed in this work. The ship selected is a large ferry propelled by an internal combustion engine fuelled by an ammonia-hydrogen blend. The only fuel loaded in the vessel will be ammonia. The hydrogen required for the combustion in the engine will be produced onboard employing ammonia decomposition. The heat required for this decomposition section will be supplied by using the hot flue gases of the combustion engine. To address the issues regarding NOx emissions a selective catalytic reduction (SCR) reactor was designed. The main operating variables for all the equipment were computed for engine load values of 25% 50% 75% and 100%. Considering the lowest SCR removal rate (91% at an engine load of 100%) the NOx emissions of the vessel were less than 0.5 g/kWh lower than the IMO requirements. An energy analysis of the system proposed to transform ammonia into energy for shipping was conducted. The global energy and exergy efficiencies were 42.4% and 48.1%. In addition an economic analysis of the system was performed. The total capital cost (CAPEX) for the system can be estimated at 8.66 M€ (784 €/kW) while the operating cost (OPEX) ranges between 210 €/MWh (engine load 100%) and 243 €/MWh (engine load of 25%). Finally a sensitivity analysis for the price of ammonia was performed resulting in the feasibility of reducing the operating cost to below 150 €/MWh in the near horizon.
Integration of Microgrids in Chemical Industries with Hydrogen as a Byproduct: Styrene Production Case Study
Feb 2024
Publication
The chemical industry serves as a global economic backbone and it is an intensive consumer of conventional energy. Due to the depletion of fossil fuels and the emission of greenhouse gases it is necessary to analyze energy supply solutions based on renewable energy sources in this industrial sector. Unlike other sectors such as residential or service industries which have been thoroughly analyzed by the scientific community the use of renewable energies in the chemical industry remains comparatively less examined by the scientific community. This article studies the use of an energy supply system based on photovoltaic technology or a PEM fuel cell for a styrene production industry analyzing the integration of energy storage systems such as batteries as well as different uses for the surplus hydrogen produced by the facility. The most interesting conclusions of the article are: (1) the renewable microgrid considered is viable both technically and economically with a discounted payback period between 5.4 and 6.5 years using batteries as an energy storage system; and (2) the use of hydrogen as energy storage system for a styrene industry is not yet a viable option from an economic point of view.
Charting the Course: Navigating Decarbonisation Pathways in Greece, Germany, The Netherlands, and Spain’s Industrial Sectors
Jul 2024
Publication
In the quest for a sustainable future energy-intensive industries (EIIs) stand at the forefront of Europe’s decarbonisation mission. Despite their significant emissions footprint the path to comprehensive decarbonisation remains elusive at EU and national levels. This study scrutinises key sectors such as non-ferrous metals steel cement lime chemicals fertilisers ceramics and glass. It maps out their current environmental impact and potential for mitigation through innovative strategies. The analysis spans across Spain Greece Germany and the Netherlands highlighting sector-specific ecosystems and the technological breakthroughs shaping them. It addresses the urgency for the industry-wide adoption of electrification the utilisation of green hydrogen biomass bio-based or synthetic fuels and the deployment of carbon capture utilisation and storage to ensure a smooth transition. Investment decisions in EIIs will depend on predictable economic and regulatory landscapes. This analysis discusses the risks associated with continued investment in high-emission technologies which may lead to premature decommissioning and significant economic repercussions. It presents a dichotomy: invest in climate-neutral technologies now or face the closure and offshoring of operations later with consequences for employment. This open discussion concludes that while the technology for near-complete climate neutrality in EIIs exists and is rapidly advancing the higher costs compared to conventional methods pose a significant barrier. Without the ability to pass these costs to consumers the adoption of such technologies is stifled. Therefore it calls for decisive political commitment to support the industry’s transition ensuring a greener more resilient future for Europe’s industrial backbone.
Hydrogen Production from Methanol–Water Solution and Pure Water Electrolysis Using Nanocomposite Perfluorinated Sulfocationic Membranes Modified by Polyaniline
Oct 2022
Publication
In this work we report the preparation of Nafion membranes containing two different nanocomposite MF-4SC membranes modified with polyaniline (PANI) by the casting method through two different polyaniline infiltration procedures. These membranes were evaluated as a polymer electrolyte membrane for water electrolysis. Operating conditions were optimized in terms of current density stability and methanol concentration. A study was made on the effects on the cell performance of various parameters such as methanol concentration water and cell voltage. The energy required for pure water electrolysis was analyzed at different temperatures for the different membranes. Our experiments showed that PEM electrolyzers provide hydrogen production of 30 mL/min working at 160 mA/cm2 . Our composite PANI membranes showed an improved behavior over pristine perfluorinated sulfocationic membranes (around 20% reduction in specific energy). Methanol–water electrolysis required considerably less (around 65%) electrical power than water electrolysis. The results provided the main characteristics of aqueous methanol electrolysis in which the power consumption is 2.34 kW h/kg of hydrogen at current densities higher than 0.5 A/cm2 . This value is ~20-fold times lower than the electrical energy required to produce 1 kg of hydrogen by water electrolysis.
Coupling Wastewater Treatment with Fuel Cells and Hydrogen Technology
Apr 2024
Publication
Fuel cells (FCs) and hydrogen technologies are emerging renewable energy sources with promising results when applied to wastewater treatment (WWT). These devices serve not only for power generation but some specific FCs can be employed for degradation of pollutants and synthesis of intermediates needed in WWT. Microbial FCs are potent devices for WWT even containing refractory pollutants. Despite being a nascent technology with high capital expenses the use of cost-effective materials reduction of operational cost and increased generation of energy and value-added chemicals such as hydrogen will facilitate the market penetration through selected niches and hybridization with alternative WWT technologies.
Laboratory Studies on Underground H2 Storage: Bibliometric Analysis and Review of Current Knowledge
Dec 2024
Publication
: The global demand for energy and the need to mitigate climate change require a shift from traditional fossil fuels to sustainable and renewable energy alternatives. Hydrogen is recognized as a significant component for achieving a carbon-neutral economy. This comprehensive review examines the underground hydrogen storage and particularly laboratory-scale studies related to rock– hydrogen interaction exploring current knowledge. Using bibliometric analysis of data from the Scopus and Web of Science databases this study reveals an exponential increase in scientific publications post-2015 which accounts for approximately 85.26% of total research output in this field and the relevance of laboratory experiments to understand the physicochemical interactions of hydrogen with geological formations. Processes in underground hydrogen storage are controlled by a set of multi-scale parameters including solid properties (permeability porosity composition and geomechanical properties) and fluid properties (liquid and gas density viscosity etc.) together with fluid–fluid and solid–fluid interactions (controlled by solubility wettability chemical reactions etc.). Laboratory experiments aim to characterize these parameters and their evolution simulating real-world storage conditions to enhance the reliability and applicability of findings. The review emphasizes the need to expand research efforts globally to comprehensively address the currently existing issues and knowledge gaps.
Interactions Between Electricity and Hydrogen Markets: A Bi-level Equilibrium Approach
Jul 2025
Publication
Energy systems increasingly rely on the synergistic operations of the electricity and hydrogen markets pursuing decarbonization. In this context it is necessary to develop tools capable of representing the interactions between these two markets to understand the role of hydrogen as an energy vector. This paper introduces a bi-level optimization model that captures the interactions between the electricity and hydrogen markets positioning hydrogen generators as strategic electricity price makers in the power market. The model can be efficiently solved and applied to real-world scenarios by reformulating it as a Mixed Integer Linear Program. The case studies analyze spot market behaviors when hydrogen generators are modeled as price makers in the electricity market. First single-period simulations reveal the effects of price-making and next a year-long simulation assesses broader implications. The findings demonstrate that conventional modeling assumptions such as the price-taker hydrogen generators in the electricity market and constant production cost hypothesis lead to non-optimal hydrogen generation strategies that raise electricity prices while reducing the profit of hydrogen generators and the hydrogen market social welfare. These results highlight the need for models that accurately reflect the interdependencies between these two energy markets.
Levelized Cost of Biohydrogen from Steam Reforming of Biomethane with Carbon Capture and Storage (Golden Hydrogen)—Application to Spain
Feb 2024
Publication
The production of biohydrogen with negative CO2 emissions through the steam methane reforming of biomethane coupled with carbon capture and storage represents a promising technology particularly for industries that are difficult to electrify. In spite of the maturity of this technology which is currently employed in the production of grey and blue hydrogen a detailed cost model that considers the entire supply chain is lacking in the literature. This study addresses this gap by applying correlations derived from actual facilities producing grey and blue hydrogen to calculate the CAPEX while exploring various feedstock combinations for biogas generation to assess the OPEX. The analysis also includes logistic aspects such as decentralised biogas production and the transportation and storage of CO2 . The levelized cost of golden hydrogen is estimated to range from EUR 1.84 to 2.88/kg compared to EUR 1.47/kg for grey hydrogen and EUR 1.93/kg for blue hydrogen assuming a natural gas cost of EUR 25/MWh and excluding the CO2 tax. This range increases to between 3.84 and 2.92 with a natural gas cost of EUR 40/MWh with the inclusion of the CO2 tax. A comparison with conventional green hydrogen is performed highlighting both prices and potential thereby offering valuable information for decision-making.
Analysis of the Combustion Speed in a Spark Ignition Engine Fuelled with Hydrogen and Gasoline Blends at Different Air Fuel Ratios
Nov 2024
Publication
The use of hydrogen in internal combustion engines is a promising solution for the decarbonisation of the transport sector. The current transition scenario is marked by the unavailability and storage challenges of hydrogen. Dual fuel combustion of hydrogen and gasoline in current spark ignition engines is a feasible solution in the short and medium term as it can improve engine efficiency reduce pollutant emissions and contribute significantly in tank to wheel decarbonisation without major engine modification. However new research is needed to understand how the incorporation of hydrogen affects existing engines to effectively implement gasoline-hydrogen dual fuel option. Understanding the impact of hydrogen on the combustion process (e.g. combustion speed) will guide and optimize the operation of engines under dual fuel combustion conditions. In this work a commercial gasoline direct injection engine has been modified to operate with gasolinehydrogen fuels. The experiments have been carried out at various air–fuel ratios ranging from stoichiometric to lean combustion conditions at constant engine speed and torque. At each one of the 14 experimental points 200-cycle in-cylinder pressure traces were recorded and processed with a quasi-dimensional diagnostic model and a combustion speed analysis was then carried out. It has been understood that hydrogen mainly reduces the duration of the first combustion phase. Hydrogen also enables to increase air excess ratios (lean in fuel combustion) without significantly increasing combustion duration. Furthermore a correlation is proposed to predict combustion speed as a function of the fuel and air mixture properties. This correlation can be incorporated to calculate combustion duration in predictive models of engines operating under different fuel mixtures and different geometries of the combustion chamber with pent-roof cylinder head and flat piston head.
Environmental Assessment of a Hydrogen Supply Chain Using LOHC System with Novel Low-PGM Catalysts: A Life Cycle Approach
Nov 2024
Publication
Hydrogen has emerged as a key element in the transition to a sustainable energy model. Among hydrogen storage and transport technologies liquid organic hydrogen carriers (LOHCs) stand out as a promising alternative for large-scale long-term use. Catalysts essential in these systems are usually composed of platinum group metals (PGMs) over alumina known for their high cost and scarcity. This study analyzes the overall environmental impact of the LOHC benzyltoluene/perhydro-benzyltoluene-based hydrogen supply chain by means of the life cycle assessment (LCA) focusing on the synthesis processes of novel low-PGM catalysts which remain under explored in existing literature. The results identify dehydrogenation as the most impactful step due to significant heat consumption and highlight the substantial environmental footprint associated with the use of platinum in catalyst production. This research provides crucial insights into the environmental implications of LOHC systems particularly the role of novel low-PGM catalysts and offers guidance for their future large-scale applications.
Design of a Hydrogen Refueling Station with Hydrogen Production by Electrolysis, Storage and Dispensing for a Bus Fleet in the City of Valencia
Jul 2024
Publication
Hydrogen technologies are evolving to decarbonise the transport sector. The present work focuses on the technical design of a Hydrogen Refueling Station to supply hydrogen to five buses in the city of Valencia Spain. The study deals with the technical selection of the components from production to consumption setting an efficient standardisation method. Different calculation are used to size the storage systems for 70.8 kg of hydrogen produced by the elecrolyser daily. For the high-pressure storage system massive and cascade methods are proposed being the last one more efficient (1577.53 Nm3 non usable volume compared to 9948.95 Nm3 of the massive method).
A Thermodynamically Consistent Methodology to Develop Predictive Simplified Kinetics for Detonation Simulations
Sep 2023
Publication
The number of species and elementary reactions needed for describing the oxidation of fuels increases with the size of the molecule and in turn the complexity of detailed mechanisms. Although the kinetics for conventional fuels (H2 CH4 C3H8...) are somewhat well-established chemical integration in detonation applications remains a major challenge. Significant efforts have been made to develop reduction techniques that aim to keep the predictive capabilities of detailed mechanisms intact while minimizing the number of species and reactions required. However as their starting point of development is based on homogeneous reactors or ZND profiles reduced mechanisms comprising a few species and reactions are not predictive. The methodology presented here relies on defining virtual chemical species such that the thermodynamic equilibrium of the ZND structure is properly recovered thereby circumventing the need to account for minor intermediate species. A classical asymptotic expression relating the ignition delay time with the reaction rate constant is then used to fit the Arrhenius coefficients targeting computations carried out with detailed kinetics. The methodology was extended to develop a three-step mechanism in which the Arrhenius coefficients were optimized to accurately reproduce the one-dimensional laminar ZND structure and the D−κ curves for slightly-curved quasi-steady detonation waves. Two-dimensional simulations performed with the three-step mechanism successfully reproduce the spectrum of length scales present in soot foils computed with detailed kinetics (i.e. cell regularity and size). Results attest for the robustness of the proposed methodology/approximation and its flexibility to be adapted to different configurations.
Model Predictive Control-Based Optimized Operation of a Hybrid Charging Station for Electric Vehicles
Aug 2021
Publication
This paper presents an energy management system (EMS) based on a novel approach using model predictive control (MPC) for the optimized operation of power sources in a hybrid charging station for electric vehicles (EVs). The hybrid charging station is composed of a photovoltaic (PV) system a battery a complete hydrogen system based on a fuel cell (FC) electrolyzer (EZ) and tank as an energy storage system (ESS) grid connection and six fast charging units all of which are connected to a common MVDC bus through Z-source converters (ZSC). The MPC-based EMS is designed to control the power flow among the energy sources of the hybrid charging station and reduce the utilization costs of the ESS and the dependency on the grid. The viability of the EMS was proved under a long-term simulation of 25 years in Simulink using real data for the sun irradiance and a European load profile for EVs. Furthermore this EMS is compared with a simpler alternative that is used as a benchmark which pursues the same objectives although using a states-based strategy. The results prove the suitability of the EMS achieving a lower utilization cost (-25.3%) a notable reduction in grid use (-60% approximately) and an improvement in efficiency.
Environmental and Material Criticality Assessment of Hydrogen Production via Anion Exchange Membrane Electrolysis
Oct 2023
Publication
The need to drastically reduce greenhouse gas emissions is driving the development of existing and new technologies to produce and use hydrogen. Anion exchange membrane electrolysis is one of these rapidly developing technologies and presents promising characteristics for efficient hydrogen production. However the environmental performance and the material criticality of anion exchange membrane electrolysis must be assessed. In this work prospective life cycle assessment and criticality assessment are applied first to identify environmental and material criticality hotspots within the production of anion exchange membrane electrolysis units and second to benchmark hydrogen production against proton exchange membrane electrolysis. From an environmental point of view the catalyst spraying process heavily dominates the ozone depletion impact category while the production of the membrane represents a hotspot in terms of the photochemical ozone formation potential. For the other categories the environmental impacts are distributed across different components. The comparison of hydrogen production via anion exchange membrane electrolysis and proton exchange membrane electrolysis shows that both technologies involve a similar life-cycle environmental profile due to similar efficiencies and the leading role of electricity generation for the operation of electrolysis. Despite the fact that for proton exchange membrane electrolysis much less material is required due to a higher lifetime anion exchange membrane electrolysis shows significantly lower raw material criticality since it does not rely on platinum-group metals. Overall a promising environmental and material criticality performance of anion exchange membrane electrolysis for hydrogen production is concluded subject to the expected technical progress for this technology.
Improved Sliding Mode Temperature Control of Hydrogen Fuel Cells for Multirotor Drones
Jan 2025
Publication
This paper investigates the temperature control problem in hydrogen fuel cells based on the improved sliding mode control method specifically within the context of multirotor drone applications. The study focuses on constructing a control-oriented nonlinear thermal model which serves as a foundation for the subsequent development of a practical temperature regulation approach. Initially a novel sliding mode control strategy is proposed which significantly enhances the precision and stability of temperature control by reducing the impact of sensor errors and environmental disturbances. Subsequently the effectiveness and robustness of this control method under various dynamic loads and environmental conditions are demonstrated. The simulation results demonstrate that the improved sliding mode controller is effective in managing and regulating the fuel cell temperature ensuring optimal performance and stability.
Solid Oxide Electrolyzers Process Integration: A Comprehensive Review
Aug 2025
Publication
Solid oxide electrolysis (SOEL) has emerged as a promising technology for efficient hydrogen production. Its main advantages lie in the high operating temperatures which enhance thermodynamic efficiency and in the ability to supply part of the required energy in the form of heat. Nevertheless improving the long-term durability of stack materials remains a key challenge. Thermal energy can be supplied by dedicated integration with different industrial processes where the main challenge lies in the elevated stack operating temperature (700–900 ◦C). This review provides a comprehensive analysis of the integration of solid oxide electrolysis cells (SOECs) into different industrial applications. Main processes cover methanol production methane production Power-to-Hydrogen systems or the use of reversible solid oxide electrolysis cell (rSOEC) stacks that can operate in both electrolysis and fuel cell mode. The potential of co-electrolysis to increase process flexibility and broaden application areas is also analyzed. The aim is to provide a comprehensive analysis of the integration strategies identify the main technical and economic challenges and highlight recent developments and future trends in the field. A detailed comparison assessment of the different processes is being discussed in terms of electrical and thermal efficiencies and operating parameters as well as Key Performance Indicators (KPIs) for each process. Technical-economic challenges that are currently a barrier to their implementation in industry are also analyzed.
Green Hydrogen Production—Fidelity in Simulation Models for Technical–Economic Analysis
Nov 2024
Publication
Green hydrogen production is a sustainable energy solution with great potential offering advantages such as adaptability storage capacity and ease of transport. However there are challenges such as high energy consumption production costs demand and regulation which hinder its largescale adoption. This study explores the role of simulation models in optimizing the technical and economic aspects of green hydrogen production. The proposed system which integrates photovoltaic and energy storage technologies significantly reduces the grid dependency of the electrolyzer achieving an energy self-consumption of 64 kWh per kilogram of hydrogen produced. By replacing the high-fidelity model of the electrolyzer with a reduced-order model it is possible to minimize the computational effort and simulation times for different step configurations. These findings offer relevant information to improve the economic viability and energy efficiency in green hydrogen production. This facilitates decision-making at a local level by implementing strategies to achieve a sustainable energy transition.
Green Hydrogen Production by Brewery Spent Grain Valorization Through Gasification and Membrane Seperation Towards Fuel-cell Grade Purity
May 2025
Publication
This study focuses on the potential valorization of brewers’ spent grain (BSG) through gasification for ultra-pure green hydrogen production via membrane separation. First a fundamental physicochemical characterization of BSG samples from two different Spanish brewing industries was conducted revealing high energy content and good reproducibility of elemental composition thus providing great potential for hydrogen generation in the context of circular economy for the brewery industry. The syngas composition reached by BSG gasification has been predicted and main operating conditions optimized to maximize the hydrogen yield (25–75 vol% air-steam mixture ratio GR = 0.75 T = 800 ◦C and P = 5 bar). For gas purification two Pd-membranes were fabricated by ELP-PP onto tubular PSS supports with high reproducibility (Pd-thickness in the range 8.22–8.75 μm) exhibiting an almost complete H2-selectivity good fitting to Sieverts’ law and hydrogen permeate fluxes ranging from 175 to 550 mol m− 2 h− 1 under ideal gas feed composition conditions. The mechanical resistance of membranes was maintained at pressure driving forces up to 10 bar thus highlighting their potential for commercialization and industrial application. Furthermore long-term stability tests up to 75 h indicated promising membrane performance for continuous operation offering valuable insights for stakeholders in the brewery industry to enhance economic growth and environmental sustainability through green hydrogen production from BSG.
On the Identification of Regulatory Gaps for Hydrogen as Maritime Fuel
Feb 2025
Publication
C. Georgopoulou,
C. Di Maria,
G. Di Ilio,
Viviana Cigolotti,
Mariagiovanna Minutillo,
Mosè Rossi,
B.P. Sullivan,
A. Bionda,
Markus Rautanen,
R. Ponzini,
F. Salvadore,
M. Alvarez-Cardozo,
P. Douska,
L. Koukoulopoulos,
G. Psaraftis,
G. Dimopoulos,
T. Wannemacher,
N. Baumann,
K. Mahosl,
M. Tome,
O. Noguero Torres,
F. Oikonomou,
A. Hamalainen,
F. Chillé,
Y. Papagiannopoulos and
N. Sakellaridis
The decarbonization of the maritime sector represents a priority in the energy policy agendas of the majority of Countries worldwide and the International Maritime Organization (IMO) has recently revised its strategy aiming for an ambitious zero-emissions scenario by 2050. In these regards there is a broad consensus on hydrogen as one of the most promising clean energy vectors for maritime transport and a key towards that goal. However to date an international regulatory framework for the use of hydrogen on-board of ships is absent this posing a severe limitation to the adoption of hydrogen technologies in this sector. To cope with this issue this paper presents a preliminary gap assessment analysis for the International Code of Safety for Ship Using Gases or other Low-flashpoint Fuels (IGF Code) with relation to hydrogen as a fuel. The analysis is structured according to the IGF Code chapters and a bottom-up approach is followed to review the code content and assess its relevance to hydrogen. The risks related to hydrogen are accounted for in assessing the gaps and providing a first level set of recommendations for IGF Code updates. By this means this work settles the basis for further research over the identified gaps towards the identification of a final set of recommendations for the IGF Code update.
Environmental, Economic, and Social Impacts of Methane Cracking for Hydrogen Production: A Comprehensive Review
Jul 2025
Publication
Methane cracking (MC) is emerging as a low-carbon hydrogen production technology. This review conducts a comprehensive bibliometric analysis of 46 studies examining the sustainability of MC process. The review employs Life Cycle Assessment (LCA) Life Cycle Cost (LCC) Techno-Economic Analysis (TEA) and Social Life Cycle Assessment (SLCA) methodologies. The findings reveal that LCOH for MC technologies ranges from 0.9 to 6.6 $/kg H2 at the same time GHG emissions span 0.8–14.5 kg CO2eq/kg H2 depending on the specific reactor configurations plant geographical locations and carbon revenues. These results indicate that MC can be competitive with steam methane reforming with carbon capture and electrolysis under certain conditions. However the review identifies significant research gaps including limited comprehensive LCA studies a lack of social impact assessments insufficient environmental impact analysis of molten media catalysts and particulate matter formation in MC processes as well as insufficient analysis of the potential of biomethane cracking.
Energy Valorization Strategies in Rural Renewable Energy Communities: A Path to Social Revitalization and Sustainable Development
May 2025
Publication
Energy communities led by local citizens are vital for achieving the European energy transition goals. This study examines the design of a regional energy community in a rural area of Spain aiming to address the pressing issue of rural depopulation. Seven villages were selected based on criteria such as size energy demand population and proximity to infrastructure. Three energy valorization scenarios generating eight subscenarios were analyzed: (1) self-consumption including direct sale (1A) net billing (1B) and selling to other consumers (1C); (2) battery storage including storing for self-consumption (2A) battery-to-grid (2B) and electric vehicle recharging points (2C); and (3) advanced options such as hydrogen refueling stations (3A) and hydrogen-based fertilizer production (3B). The findings underscore that designing rural energy communities with a focus on social impact—especially in relation to depopulation—requires an innovative approach to both their design and operation. Although none of the scenarios alone can fully reverse depopulation trends or drive systemic change they can significantly mitigate the issue if social impact is embedded as a core principle. For rural energy communities to effectively tackle depopulation strategies such as acting as an energy retailer or aggregating individual villages into a single unified energy community structure are crucial. These approaches align with the primary objective of revitalizing rural communities through the energy transition.
Hydrogen Production through the Integration of Biomass Gasification and Residual Steelmaking Streams
Sep 2025
Publication
As energy systems transition towards greater sustainability green hydrogen is emerging as a clean and flexible solution. This study evaluates the potential of using biomass and residual streams from steelmaking processes as feedstocks for hydrogen production integrating renewable resources and waste utilization to enable sustainable hydrogen generation while supporting industrial decarbonization efforts. The simulated plant includes biomass gasification and syngas upgrading through steam reforming and water-gas shift (WGS) reactors. The results demonstrate the viability of the integrated plant and identify optimal operating conditions for different scenarios: feeding solely biomass or incorporating gases from coke ovens blast furnaces and electric arc furnaces. A syngas upgrading configuration based on a single steam reforming reactor and two WGS reactors operating at different temperatures proves to be the most versatile option for effectively integrating these highly dissimilar feedstocks. Since the process involves stages operating at markedly different temperatures energy integration is feasible contributing to improved overall energy efficiency.
Green Hydrogen Integration in Aluminium Recycling: Techno-economic Analysis Towards Sustainability Transition in the Expanding Aluminium Market
Feb 2024
Publication
The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.
Towards Suitable Practices for the Integration of Social Life Cycle Assessment into the Ecodesign Framework of Hydrogen-related Products
Feb 2024
Publication
The hydrogen sector is envisaged as one of the key enablers of the energy transition that the European Union is facing to accomplish its decarbonization targets. However regarding the technologies that enable the deployment of a hydrogen economy a growing concern exists about potential burden-shifting across sustainability dimensions. In this sense social life cycle assessment arises as a promising methodology to evaluate the social implications of hydrogen technologies along their supply chains. In the context of the European projects eGHOST and SH2E this study seeks to advance on key methodological aspects of social life cycle assessment when it comes to guiding the ecodesign of two relevant hydrogen-related products: a 5 kW solid oxide electrolysis cell stack for hydrogen production and a 48 kW proton-exchange membrane fuel cell stack for mobility applications. Based on the social life cycle assessment results for both case studies under alternative approaches the definition of a product-specific supply chain making use of appropriate cut-off criteria was found to be the preferable choice when addressing system boundaries definition. Moreover performing calculations according to the activity variable approach was found to provide valuable results in terms of social hotspots identification to support subsequent decision-making processes on ecodesign while the direct calculation approach is foreseen as a complement to ease the interpretation of social scores. It is concluded that advancements in the formalization of such suitable practices could foster the integration of social metrics into the sustainable-by-design framework of hydrogen-related products.
Hydrogen Production Technologies: From Fossil Fuels toward Renewable Sources. A Mini Review
Oct 2021
Publication
The global economic growth the increase in thepopulation and advances in technology lead to an increment in theglobal primary energy demand. Considering that most of thisenergy is currently supplied by fossil fuels a considerable amountof greenhouse gases are emitted contributing to climate changewhich is the reason why the next European Union bindingagreement is focused on reducing carbon emissions usinghydrogen. This study reviews different technologies for hydrogenproduction using renewable and non-renewable resources.Furthermore a comparative analysis is performed on renewable-based technologies to evaluate which technologies are economically and energetically more promising. The results show howbiomass-based technologies allow for a similar hydrogen yield compared to those obtained with water-based technologies but withhigher energy efficiencies and lower operational costs. More specifically biomass gasification and steam reforming obtained a properbalance between the studied parameters with gasification being the technique that allows for higher hydrogen yields while steamreforming is more energy-efficient. Nevertheless the application of hydrogen as the energy vector of the future requires both the useof renewable feedstocks with a sustainable energy source. This combination would potentially produce green hydrogen whilereducing carbon dioxide emissions limiting global climate change and thus achieving the so-called hydrogen economy.
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