France
Some Issues Concerning the CFD Modelling of Confined Hydrogen Releases
Sep 2017
Publication
In SUSANA E.U. project a rather broad CFD benchmarking exercise was performed encompassing a number of CFD codes a diversity of turbulence models... It is concluded that the global agreement is good. But in this particular situation the experimental data to compare with were known to the modelers. In performing this exercise the present authors explored the influence of some modelling choices which may have a significant impact on the results (apart from the traditional convergence testing and mass conservation) especially in the situation where little relevant data are available. The configuration investigated is geometrically simple: a vertical round hydrogen jet in a square box. Nevertheless modelling aspects like the representation of the source and of the boundary conditions have a rather strong influence on the final results as illustrated in this communication. In other words the difficulties may not be so much in the intrinsic capabilities of the code (which SUSANA tends to show) but more in the physical representation the modelers have. Even in the specific situation addressed in this communication although looking simple it may not be so obvious to grasp correctly the leading physical processes.
Hot Surface Ignition in Flowing Streams of Hydrogen-Air Mixtures
Sep 2019
Publication
A set of original experiments is presented covering the topic of hydrogen-air mixture ignition by a hot surface. The hot surface is a 30 mm long/10 mm diameter heated coil which temperature is controlled by IR techniques. The coil is placed into the flowing stream of hydrogen air mixtures. The variable parameters are the composition of the flammable atmosphere (4 to 75% H2 v/v) the flow speed (from 0.5 m/s to 30 m/s) and its temperature (from -110°C to ambient). The experimental techniques and results are presented and a tentative interpretation is proposed based on ignition theories and highspeed video recordings. It is shown that the ignition temperature (600°C) is insensitive to flowing conditions which is a very unexpected result.
Optimized EMS and a Comparative Study of Hybrid Hydrogen Fuel Cell/Battery Vehicles
Jan 2022
Publication
This paper presents a new Fuel Cell Fuel Consumption Minimization Strategy (FCFCMS) for Hybrid Electric Vehicles (HEVs) powered by a fuel cell and an energy storage system in order to minimize as much as possible the consumption of hydrogen while maintaining the State Of Charge (SOC) of the battery. Compared to existing Energy Management Strategies (EMSs) (such as the well-known State Machine Strategy (SMC) Fuzzy Logic Control (FLC) Frequency Decoupling and FLC (FDFLC) and the Equivalent Consumption Minimization Strategy (ECMS)) the proposed strategy increases the overall vehicle energy efficiency and therefore minimizes the total hydrogen consumption while respecting the constraints of each energy and power element. A model of a hybrid vehicle has been built using the TruckMaker/MATLAB software. Using the Urban Dynamometer Driving Schedule (UDDS) which includes several stops and accelerations the performance of the proposed strategy has been compared with these different approaches (SMC FLC FDFLC and ECMS) through several simulations.
Adaptation of Hydrogen Transport Models at the Polycrystal Scale and Application to the U-bend Test
Dec 2018
Publication
Hydrogen transport and trapping equations are implemented in a FE software using User Subroutines and the obtained tool is applied to get the diffusion fields in a metallic sheet submitted to a U-Bend test. Based on a submodelling process mechanical and diffusion fields have been computed at the polycrystal scale from which statistical evaluation of the risk of failure of the sample has been estimated.
Development of a Realistic Hydrogen Flammable Atmosphere Inside a 4-m3 Enclosure
Sep 2017
Publication
To define a strategy of mitigation for containerized hydrogen systems (fuel cells for example) against explosion the main characteristics of flammable atmosphere (size concentration turbulence…) shall be well-known. This article presents an experimental study on accidental hydrogen releases and dispersion into an enclosure of 4 m3 (2 m x 2 m x 1 m). Different release points are studied: two circular releases of 1 and 3 mm and a system to create ring-shaped releases. The releases are operated with a pressure between 10 and 40 bars in order to be close to the process conditions. Different positions of the release inside the enclosure i.e. centred on the floor or along a wall are also studied. A specific effort is made to characterize the turbulence in the enclosure during the releases. The objectives of the experimental study are to understand and quantify the mechanisms of formation of the explosive atmosphere taking into account the geometry and position of the release point and the confinement. Those experimental data are analyzed and compared with existing models and could bring some new elements to improve them.
Fire Tests Carried Out in FCH JU FIRECOMP Project, Recommendations and Application to Safety of Gas Storage Systems
Sep 2017
Publication
In the event of a fire composite pressure vessels behave very differently from metallic ones: the material is degraded potentially leading to a burst without significant pressure increase. Hence such objects are when necessary protected from fire by using thermally-activated devices (TPRD) and standards require testing cylinder and TPRD together. The pre-normative research project FireComp aimed at understanding better the conditions which may lead to burst through testing and simulation and proposed an alternative way of assessing the fire performance of composite cylinders. This approach is currently used by Air Liquide for the safety of composite bundles carrying large amounts of hydrogen gas.
Highly Resolve Large Eddy Simulations of a Transitional Air-helium Buoyant Jet in a Two Vented Enclosure: Validation Against Particle Image Velocimetry Experiments
Sep 2017
Publication
The article deals with LES simulations of an air-helium buoyant jet in a two vented enclosure and their validation against particle image velocimetry experiments. The main objective is to test the ability of LES models to simulate such scenarios. These types of scenarios are of first interest considering safety studies for new hydrogen systems. Three main challenges are identified. The two first are the ability of the LES model to account for a rapid laminar-to-turbulence transition mainly due to the buoyancy accelerations and the Rayleigh-Taylor instabilities that can develop due to sharp density gradients. The third one is the outlet boundary conditions to be imposed on the vent surfaces. The influence of the classical pressure boundary condition is studied by comparing the simulations results when an exterior region is added in the simulations. The comparisons against particle image velocimetry experiments show that the use of an exterior domain gives more accurate results than the classical pressure boundary condition. This result and the description of the phenomena involved are the main outlets of the article.
Isotopic Tracing of Hydrogen Transport and Trapping in Nuclear Materials
Jun 2017
Publication
Some illustrations of the use of deuterium or tritium for isotopic tracing of hydrogen absorption transport and trapping in nuclear materials are presented. Isotopic tracing of hydrogen has been shown to be successful for the determination of the boundaries conditions for hydrogen desorption or absorption in a material exposed to a hydrogen source. Also the unique capabilities of isotopic tracing and related techniques to characterize H interactions with point defects and dislocations acting as moving traps has been demonstrated. Such transport mechanisms are considered to play a major role in some stress corrosion cracking and hydrogen embrittlement mechanisms.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Experimental Measurements, CFD Simulations and Model for a Helium Release in a Two Vents Enclosure
Sep 2017
Publication
The present work proposes improvements on a model developed by Linden to predict the concentration distribution in a 2 vented cavities. Recent developments on non constant entrainment coefficient from Carazzo et al as well as a non constant pressure distribution at the vents-the vents being vertical-are included in the Linden approach. This model is compared with experimental results from a parametric study on the influence of the height of the release source on the helium dispersion regimes inside a naturally ventilated 2 vents enclosure. The varying parameters of the study were mainly the height of the release the releasing flow rate and the geometry of the vents. At last Large Eddy Simulations of the flow and Particle Image Velocimetry measurements performed on a small 2 vented cavity are presented. The objective is to have a better understanding of the flow structure which is at the origin of the 2 layers concentration distribution described by Linden.
Climate Change Impacts on Gaseous Hydrogen (H2) Potential Produced by Photovoltaic Electrolysis for Stand-Alone or Grid Applications in Europe
Dec 2022
Publication
The EU’s hydrogen strategy consists of studying the potential for renewable hydrogen to help decarbonize the EU in a cost-effective way. Today hydrogen accounts for less than 2% of Europe’s energy consumption. It is primarily used to produce chemical products. However 96% of this hydrogen production is through natural gas leading to significant amounts of CO2 emissions. In this paper we investigated PV electrolysis H2 gas (noted H2(g)) production for mapping this resource at Europe’s scale. The Cordex/Copernicus RCPs scenarios allow for evaluating the impact of climate changes on the H2 -produced mass and the equivalent energy according to both extreme RCPs scenarios. New linear regressions are investigated to study the great dependence in H2(g) produced masses (kg·yr−1 ) and equivalent energies (MWh·yr−1 ) for European countries. Computational scenarios are investigated from a reference year (2005) to the end of the century (2100) by steps of 5 years. According to RCPs 2.6 (favorable)/8.5 (extreme) 31.7% and 77.4% of Europe’s area presents a decrease of H2(g)-produced masses between 2005 and 2100. For the unfavorable scenario (8.5) only a few regions located in the northeast of France Germany Austria Romania Bulgaria and Greece present a positive balance in H2(g) production for supplying remote houses or smart grids in electricity and heat energy.
THyGA - Test Report on Mitigation Solutions for Residential Natural Gas Appliances Not Designed for Hydrogen Admixture
Apr 2023
Publication
This report from the WP5 “Mitigation” provides information and test results regarding perturbations that hydrogen could cause to gas appliances when blended to natural gas especially on anatural draught for exhaust fumes or acidity for the condensates. The important topic of on-site adjustment is also studied with test results on alternative technologies and proposals of mitigation approaches.
Thermocouple Thermal Inertia During Refuelling of Hydrogen Tanks: CFD Validation
Sep 2023
Publication
Fueling and defueling of hydrogen composite tanks is an important issue for the safe handling of hydrogen. To prevent temperature rise during refuelling (maximum allowed T=+85°C) the rate of fueling must be carefully controlled. Using Computational Fluid Dynamics (CFD) we simulate the temperature and velocity distribution inside the tank during these processes including cases where thermal stratification occurs. Simulations of two tank configurations with tilted injectors are presented along with experimental data validation. A model is proposed to account for the thermal inertia of the thermocouples making it possible to compare more reliably CFD results with experimental measurements.
Enhancing Safety of Liquid and Vaporised Hydrogen Transfer Technologies in Public Areas for Mobile Applications
Sep 2023
Publication
Federico Ustolin,
Donatella Cirrone,
Vladimir V. Molkov,
Dmitry Makarov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Giordano Emrys Scarponi,
Alessandro Tugnoli,
Ernesto Salzano,
Valerio Cozzani,
Daniela Lindner,
Birgit Gobereit,
Bernhard Linseisen,
Stuart J. Hawksworth,
Thomas Jordan,
Mike Kuznetsov,
Simon Jallais and
Olga Aneziris
International standards related to cryogenic hydrogen transferring technologies for mobile applications (filling of trucks ships stationary tanks) are missing and there is lack of experience. The European project ELVHYS (Enhancing safety of liquid and vaporized hydrogen transfer technologies in public areas for mobile applications) aims to provide indications on inherently safer and efficient cryogenic hydrogen technologies and protocols in mobile applications by proposing innovative safety strategies which are the results of a detailed risk analysis. This is carried out by applying an inter-disciplinary approach to study both the cryogenic hydrogen transferring procedures and the phenomena that may arise from the loss of containment of a piece of equipment containing hydrogen. ELVHYS will provide critical inputs for the development of international standards by creating inherently safer and optimized procedures and guidelines for cryogenic hydrogen transferring technologies thus increasing their safety level and efficiency. The aim of this paper is twofold: present the state of the art of liquid hydrogen transfer technologies by focusing on previous research projects such as PRESLHY and introduce the objectives and methods planned in the new EU project ELVHYS.
THyGA - Long Term Effect of H2 on Appliances Tested
May 2023
Publication
The goals of the long-term tests were to see the impact of blends of hydrogen and natural gas on the technical condition of the appliances and their performance after several hours of operation. To do so they were run through an accelerated test program amounting to more than 3000 testing hours for the boilers and more than 2500 testing hours for the cookers. The percentage of hydrogen in the test gas was 30% by volume. Three boilers and two cookers were tested by DGC and two boilers by GWI. This report describes the test protocol the results and analysis on the seven appliances tested.
Energy Management Strategy for a Net Zero Emission Islanded Photovoltaic Microgrid-Based Green Hydrogen System
Apr 2024
Publication
Investing in green hydrogen systems has become a global objective to achieve the net-zero emission goal. Therefore it is seen as the primary force behind efforts to restructure the world’s energy lessen our reliance on gas attain carbon neutrality and combat climate change. This paper proposes a power management for a net zero emission PV microgrid-based decentralized green hydrogen system. The hybrid microgrid combines a fuel cell battery PV electrolyzer and compressed hydrogen storage (CHSU) unit aimed at power sharing between the total components of the islanded DC microgrid and minimizing the equivalent hydrogen consumption (EHC) by the fuel cell and the battery. In order to minimize the EHC and maintain the battery SOC an optimization-based approach known as the Equivalent Consumption Minimization Strategy (ECMS) is used. A rulebased management is used to manage the power consumed by the electrolyzer and the CHSU by the PV system in case of excess power. The battery is controlled by an inverse droop control to regulate the dc bus voltage and the output power of the PV system is maximized by the fuzzy logic controller-based MPPT. As the hybrid microgrid works in the islanded mode a two-level hierarchical control is applied in order to generate the voltage and the frequency references. The suggested energy management approach establishes the operating point for each system component in order to enhance the system’s efficiency. It allows the hybrid system to use less hydrogen while managing energy more efficiently.
Optimization of a Hydrogen-based Hybrid Propulsion System Under Aircraft Performance Constraints
Aug 2021
Publication
This paper addresses the topic of the conceptual design of a regional aircraft with hybrid electric propulsion based on hydrogen fuel cells. It aims at providing an optimization-based method to design a hybrid propulsive system comprising two power sources (jet fuel and hydrogen) for the generation of the required propulsive power and at studying the impact of fuel cell technologies on the aircraft performances. Indeed by performing optimizations for two hybrid propulsive systems using either low temperature or high temperature Proton-exchange membrane fuel cells this study provides a preliminary assessment of the impact of the fuel cell operating temperature on the system design and the overall aircraft performance. First this paper gives a description of the baseline turboprop regional aircraft with a focus on its high speed and low speed flight performances which will serve as requirements for the design of the hybrid aircraft. Then the hybrid electric architecture and the sizing models of the propulsion system are presented. Finally optimizations are performed to design two parallel hybrid propulsive systems based on different fuel cells technologies and aimed at minimizing the block fuel per passenger over a mission of 200 nm. Results show how the proposed methodology and models lead to design two propulsive systems capable of reducing the fuel consumption per passenger by more than 30% compared to the baseline aircraft. The study also shows that the choice of fuel cell operating temperature has a first-order impact on the total mass of the propulsive system due to the higher cooling requirement of the low temperature fuel cells.
Complex Metal Borohydrides: From Laboratory Oddities to Prime Candidates in Energy Storage Applications
Mar 2022
Publication
Despite being the lightest element in the periodic table hydrogen poses many risks regarding its production storage and transport but it is also the one element promising pollutionfree energy for the planet energy reliability and sustainability. Development of such novel materials conveying a hydrogen source face stringent scrutiny from both a scientific and a safety point of view: they are required to have a high hydrogen wt.% storage capacity must store hydrogen in a safe manner (i.e. by chemically binding it) and should exhibit controlled and preferably rapid absorption–desorption kinetics. Even the most advanced composites today face the difficult task of overcoming the harsh re-hydrogenation conditions (elevated temperature high hydrogen pressure). Traditionally the most utilized materials have been RMH (reactive metal hydrides) and complex metal borohydrides M(BH4 )x (M: main group or transition metal; x: valence of M) often along with metal amides or various additives serving as catalysts (Pd2+ Ti4+ etc.). Through destabilization (kinetic or thermodynamic) M(BH4 )x can effectively lower their dehydrogenation enthalpy providing for a faster reaction occurring at a lower temperature onset. The present review summarizes the recent scientific results on various metal borohydrides aiming to present the current state-of-the-art on such hydrogen storage materials while trying to analyze the pros and cons of each material regarding its thermodynamic and kinetic behavior in hydrogenation studies.
Improvement of SI Engine Combustion with Ammonia as Fuel: Effect of Ammonia Dissociation Prior to Combustion
Mar 2022
Publication
Although recent studies have shown the possibility of running ‘standard’ spark-ignition engines with 6 pure ammonia the operating range remains limited mainly due to the unfavorable characteristics of 7 ammonia for premixed combustion and often requires the addition of a complementary fuel such as H2 8 to extend it. As the best way to add H2 is to crack ammonia directly on-board this paper focuses on 9 the impact of the upstream cracking level of ammonia on the performance and emissions of a single 10 cylinder spark ignition engine. Experiments were performed over several equivalence ratios 11 dissociation rates and load conditions. It is confirmed that only a slight rate of ammonia dissociation 12 (10%) upstream of the combustion considerably enhances the engine's operating range thanks to a 13 better combustion stability. In terms of pollutant emissions the partial dissociation of ammonia 14 especially for slightly lean mixtures induces a very clear trade-off between high NOx and high 15 unburned ammonia level for high and low ammonia dissociation rates respectively. Therefore 16 cracking NH3 does not only improve the operating range of ammonia-fueled spark ignition engines but 17 can also help to reduce NH3. However to reach the same engine output work higher ammonia fuel 18 consumption will be necessary since the global system efficiency is lower using fuel dissociation. In 19 addition the global warming effect is increased with dissociation level since a higher level of N2O is 20 generated by the hydrogen contribution.
Reducing the Cost of Low-carbon Hydrogen Production via Emerging Chemical Looping Process
Jan 2023
Publication
A thorough techno-economic analysis where inherent carbon capture is examined against state-of-the-art blue hydrogen production configurations for large (100000 Nm3 /h) and very large (333000 Nm3 /h) capacities. Advanced solvent-based technologies based on post-combustion capture and auto-thermal reformer combined with a gas heated reformer are simulated with process flowsheet software and compared with the emerging chemical looping process. A network of dynamically operated packed bed reactors has been designed and modelled using an in-house code and key parameters generating uncertainties in the results have been examined in a sensitivity analysis. The chemical looping reforming process presents a higher net reforming efficiency than the benchmark cases (8.2 % higher at large scale and 1.5 % higher at very large scale) ranged 75.4–75.7 % while the specific energy for CO2 avoidance is negative in the range of − 0.78 to − 0.85 MJ/kgCO2. In the carbon capture cases the chemical looping reforming in packed beds technology generated a levelised cost of hydrogen of 168.9 £/kNm3 H2 for the large scale and 159.1 £/kNm3 H2 for the very large scale with the values for the benchmark cases being higher at 196.4 and 166.6 £/kNm3 H2 respectively while the levelised cost of hydrogen values are 1 % higher in the benchmark cases where carbon emission price is accounted for. The carbon capture ratio is 99.9 % for the chemical looping reforming cases compared to 90–91 % for the benchmark ones thus providing a significant foreground for the scale-up and implementation of chemical looping reforming technologies for hydrogen production.
Strategies for the Sampling of Hydrogen at Refuelling Stations for Purity Assessment
Aug 2021
Publication
Hydrogen delivered at hydrogen refuelling station must be compliant with requirements stated in different standards which require specialized sampling device and personnel to operate it. Currently different strategies are implemented in different parts of the world and these strategies have already been used to perform 100s of hydrogen fuel sampling in USA EU and Japan. However these strategies have never been compared on a large systematic study. The purpose of this paper is to describe and compare the different strategies for sampling hydrogen at the nozzle and summarize the key aspects of all the existing hydrogen fuel sampling including discussion on material compatibility with the impurities that must be assessed. This review highlights the fact it is currently difficult to evaluate the impact or the difference these strategies would have on the hydrogen fuel quality assessment. Therefore comparative sampling studies are required to evaluate the equivalence between the different sampling strategies. This is the first step to support the standardization of hydrogen fuel sampling and to identify future research and development area for hydrogen fuel sampling.
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