United Kingdom
Numerical Simulation of Liquid Hydrogen Evaporation in the Pressurized Tank During Venting
Sep 2023
Publication
CFD modelling of liquified hydrogen boiling and evaporation during the pressurised tank venting is presented. The model is based on the volume-of-fluid method for tracking liquid and gas phases and Lee’s model for phase change. The simulation results are compared against the liquid hydrogen evaporation experiment performed by Tani et al. (2021) in a large-scale pressurised storage tank using experimental pressure dynamics and temperatures measured in gas and liquid phases. The study focuses on tank pressure decrease and recovery phenomena during the first 15 s of the venting process. The model sensitivity have been studied applying different Lee’s model evaporisation-condensation coefficients. The CFD model provided reasonable agreement with the observed pressure and gas phase temperature dynamics during the liquid hydrogen storage depressurisation using Lee’s model coefficient =0.05 s-1. Experimentalists’ hypothesis about particularly intensive boiling in the proximity of thermocouples was supported by close agreement between simulated and experimental saturation temperatures obtained from pressure dynamics.
Technology Pathways, Efficiency Gains and Price Implications of Decarbonising Residential Heat in the UK
Jun 2023
Publication
The UK government’s plans to decarbonise residential heating will mean major changes to the energy system whatever the specific technology pathway chosen driving a range of impacts on users and suppliers. We use an energy system model (UK TIMES) to identify the potential energy system impacts of alternative pathways to low or zero carbon heating. We find that the speed of transitioning can affect the network investment requirements the overall energy use and emissions generated while the primary heating fuel shift will determine which sectors and networks require most investment. Crucially we identify that retail price differences between heating fuels in the UK particularly gas and electricity could erode or eliminate bill savings from switching to more efficient heating systems.
Lifetime Greenhouse Gas Emissions from Offshore Hydrogen Production
Aug 2023
Publication
With a limited global carbon budget it is imperative that decarbonisation decisions are based on accurate holistic accounts of all greenhouse gas (GHG) emissions produced to assess their validity. Here the upstream GHG emissions of potential UK offshore Green and Blue hydrogen production are compared to GHG emissions from hydrogen produced through electrolysis using UK national grid electricity and the ‘business-as-usual’ case of continuing to combust methane. Based on an operational life of 25 years and producing 0.5MtH2 per year for each hydrogen process the results show that Blue hydrogen will emit between 200-262MtCO2e of GHG emissions depending on the carbon capture rates achieved (39%–90%) Green hydrogen produced via electrolysis using 100% renewable electricity from offshore wind will emit 20MtCO2e and hydrogen produced via electrolysis powered by the National Grid will emit between 103-168MtCO2e depending of the success of its NetZero strategy. The ‘business-as-usual’ case of continuing to combust methane releases 250MtCO2e over the same lifetime. This study finds that Blue hydrogen at scale is not compatible with the Paris Agreement reduces energy security and will require a substantial GHG emissions investment which excludes it from being a ‘low carbon technology’ and should not be considered for any decarbonisation strategies going forward.
The Role of Hydrogen and Batteries in Delivering Net Zero in the UK by 2050
Apr 2023
Publication
This report presents an analysis of how hydrogen and battery technologies are likely to be utilised in different sectors within the UK including transportation manufacturing the built environment and power. In particular the report compares the use of hydrogen and battery technology across these sectors. In addition it evaluates where these technologies will be in competition where one technology will dominate and where a combination of the two may be used. This sector analysis draws on DNV’s knowledge and experience within both the battery and hydrogen industries along with a review of studies available in the public domain. The analysis has been incorporated into DNV’s Energy Transition Outlook model an integrated system-dynamics simulation model covering the energy system which provides an independent view of the energy outlook from now until 2050. The modelling which includes data on costs demand supply policy population and economic indicators enables the non-linear interdependencies between different parameters to be considered so that decisions made in one sector influence the decision made in another.
Explosion Mitigation Techniques in Tunnels and their Applicability to Scenarios of Hydrogen Tank Rupture in a Fire
Sep 2023
Publication
This paper presents a comprehensive review of existing explosion mitigation techniques for tunnels and evaluates their applicability in scenarios of hydrogen tank rupture in a fire. The study provides an overview of the current state of the art in tunnel explosion mitigation and discusses the challenges associated with hydrogen explosions in the context of fire incidents. The review shows that there are several approaches available to decrease the effects of explosions including wrapping the tunnel with a flexible and compressible barrier and introducing energy-absorbing flexible honeycomb elements. However these methods are limited to the mitigation of the action and do not consider either the mitigation of the structural response or the effects on the occupants. The study highlights how the structural response is affected by the duration of the action and the natural period of the structural elements and how an accurate design of the element stiffness can be used in order to mitigate the structural vulnerability to the explosion. The review also presents various passive and active mitigation techniques aimed at mitigating the explosion effects on the occupants. Such techniques include tunnel branching ventilation openings evacuation lanes right-angled bends drop-down perforated plates or high-performance fibre-reinforced cementitious composite (HPFRCC) panels for blast shielding. While some of these techniques can be introduced during the tunnel's construction phase others require changes to the already working tunnels. To simulate the effect of blast wave propagation and evaluate the effectiveness of these mitigation techniques a CFD-FEM study is proposed for future analysis. The study also highlights the importance of considering these mitigation techniques to ensure the safety of the public and first responders. Finally the study identifies the need for more research to understand blast wave mitigation by existing structural elements in the application for potential accidents associated with hydrogen tank rupture in a tunnel.
Technology Roadmap for Hydrogen-fuelled Transportation in the UK
Apr 2023
Publication
Transportation is the sector responsible for the largest greenhouse gas emission in the UK. To mitigate its impact on the environment and move towards net-zero emissions by 2050 hydrogen-fuelled transportation has been explored through research and development as well as trials. This article presents an overview of relevant technologies and issues that challenge the supply use and marketability of hydrogen for transportation application in the UK covering on-road aviation maritime and rail transportation modes. The current development statutes of the different transportation modes were reviewed and compared highlighting similarities and differences in fuel cells internal combustion engines storage technologies supply chains and refuelling characteristics. In addition common and specific future research needs in the short to long term for the different transportation modes were suggested. The findings showed the potential of using hydrogen in all transportation modes although each sector faces different challenges and requires future improvements in performance and cost development of innovative designs refuelling stations standards and codes regulations and policies to support the advancement of the use of hydrogen.
The UK Hydrogen Innovation Opportunity
Apr 2024
Publication
The report considers the full end-to-end nature of the hydrogen economy to ensure there is a common understanding of the economic opportunity it could represent by 2050. Insights from across industry have brought clarity to both market and technology requirements identifying four focus areas that represent the greatest potential benefit for the UK. It highlights the steps needed to build the UK industrial capability and capacity to position the UK as a market leader. The UK Hydrogen Innovation Opportunity has been developed with and for industry with the first phase of industrial engagement involving over 250 businesses and 12 sector bodies. A second phase of industrial engagement will expand to a broader set of consulted stakeholder groups concluding with a report entitled Hydrogen Innovation: The Case for Action in summer 2024. This will seek to validate the proposed focus areas provide more detailed scope definition the size of the opportunity and outline the steps required to secure them for the UK.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
Ignition and Flow Stopping Considerations for the Transmission of Hydrogen in the Existing Natural Gas Network
Sep 2023
Publication
This work formed part of the H21 programme whose objective is to reach the point whereby it is feasible to convert the existing natural gas (NG) distribution network to 100% hydrogen (H2) and provide a contribution to decarbonising the UK’s heat and power sectors with the focus on decarbonised fuel at point of use. Hydrogen has an ATEX Gas Group of IIC compared to IIA for natural gas which means further precautions are necessary to prevent the ignition of hydrogen during network operations. Both electrostatic and friction ignition risks were considered. Network operations considered include electrostatic precautions for polyethylene (PE) pipe and cutting and drilling of metallic pipes. As a result of the updated basis of safety from ignition considerations existing flow stopping methods were reviewed to see if they were compatible. Commonly used flow stopping methods were tested under laboratory conditions with hydrogen following the methodologies specified in the Gas Industry Standards (GIS). A new basis of safety for flow stopping has been proposed that looks at the flow past the secondary stop as double isolations are recommended for use with hydrogen.
Design and Optimization of a Type-C Tank for Liquid Hydrogen Marine Transport
May 2023
Publication
As one of the most promising renewable energy sources hydrogen has the excellent environmental benefit of producing zero emissions. A key technical challenge in using hydrogen across sectors is placed on its storage technology. The storage temperature of liquid hydrogen (20 K or 253 C) is close to absolute zero so the storage materials and the insulation layers are subjected to extremely stringent requirements against the cryogenic behaviour of the medium. In this context this research proposed to design a large liquid hydrogen type-C tank with AISI (American Iron and Steel Institution) type 316 L stainless steel as the metal barrier using Vapor-Cooled Shield (VCS) and Rigid Polyurethane Foams (RPF) as the insulation layer. A parametric study on the design of the insulation layer was carried out by establishing a thermodynamic model. The effects of VCS location on heat ingress to the liquid hydrogen transport tank and insulation temperature distribution were investigated and the optimal location of the VCS in the insulation was identified. Research outcomes finally suggest two optimal design schemes: (1) when the thickness of the insulation layer is determined Self-evaporation Vapor-Cooled Shield (SVCS) and Forcedevaporation Vapor-Cooled Shield (FVCS) can reduce heat transfer by 47.84% and 85.86% respectively; (2) when the liquid hydrogen evaporation capacity is determined SVCS and FVCS can reduce the thickness of the insulation layer by 50% and 67.93% respectively.
The Regulatory Framework of Geological Storage of Hydrogen in Salt Caverns
Sep 2023
Publication
A growing share of renewable energy production in the energy supply systems is key to reaching the European political goal of zero CO2 emission in 2050 highlighted in the green deal. Linked to the irregular production of solar and wind energies which have the highest potential for development in Europe massive energy storage solutions are needed as energy buffers. The European project HyPSTER [1] (Hydrogen Pilot STorage for large Ecosystem Replication) granted by the Clean Hydrogen Partnership addresses this topic by demonstrating a cyclic test in an experimental salt cavern filled with hydrogen up to 3 tons using hydrogen that is produced onsite by a 1 MW electrolyser. One specific objective of the project is the assessment of the risks and environmental impacts of cyclic hydrogen storage in salt caverns and providing guidelines for safety regulations and standards. This paper highlights the first outcome of the task WP5.5 of the HyPSTER project addressing the regulatory and normative frameworks for the safety of hydrogen storage in salt caverns from some selected European Countries which is dedicated to defining recommendations for promoting the safe development of this industry within Europe.
Coordinated Operation of Multi-energy Microgrids Considering Green Hydrogen and Congestion Management via a Safe Policy Learning Approach
Aug 2025
Publication
Multi-energy microgrids (MEMGs) with green hydrogen have attracted significant research attention for their benefits such as energy efficiency improvement carbon emission reduction as well as line congestion alleviation. However the complexities of multi-energy networks coupled with diverse uncertainties may threaten MEMG’s operation. In this paper a data-driven methodology is proposed to achieve effective MEMG operation considering the green hydrogen technique and congestion management. First a detailed MEMG modelling approach is developed coupling with electricity green hydrogen natural gas and thermal flows. Different from conventional MEMG models hydrogen-enriched compressed natural gas (HCNG) models and weatherdependent power flow are thoroughly considered in the modelling. Meanwhile the power flow congestion problem is also formulated in the MEMG operation which could be mitigated through HCNG integration. Based on the proposed MEMG model a reinforcement learning-based method is designed to obtain the optimal solution of MEMG operation. To ensure the solution’s safety a soft actor-critic (SAC) algorithm is applied and modified by leveraging the Lagrangian relaxation and safety layer scheme. In the end case studies are conducted and presented to validate the effectiveness of the proposed method.
Policy Supports for the Deployment of Solar Fuels: Islands as Test-beds for a Rapid Green Transition
May 2023
Publication
Coastal areas particularly islands are especially vulnerable to climate change due to their geographic and climate conditions. Reaching decarbonisation targets is a long process which will require radical changes and ‘out of the box’ thinking. In this context islands have become laboratories for the green transition by providing spaces for exploring possibilities and alternatives. Here we explore how hydrogen (H2) energy technologies can be a critical ally for island production of renewable electricity in part by providing a storage solution. However given the abundance of sunlight on many islands we also note the huge potential for a more profound engagement between renewables and hydrogen technologies via the co-generation of ‘green hydrogen’ using solar fuels technology. Solar hydrogen is a clean energy carrier produced by the direct or indirect use of solar irradiation for water-splitting processes such as photovoltaic systems coupled with electrolysers and photoelectrochemical cells. While this technology is fast emerging we question to what extent sufficient policy support exists for such initiatives and how they could be scaled up. We report on a case study of a pilot H2 plant in the Canary Islands and we offer recommendations on early-stage policy implications for hydrogen and other solar fuels in an island setting. The paper draws on the literature on islands as policy laboratories and the multi-level perspective on energy transitions. We argue that particular attention needs to be given to discrete issues such as research and planning and better synchronising between emerging local technology niches the various regulatory regimes for energy together with global trends.
Design and Evaluation of Operational Scheduling Approaches for HCNG Penetrated Integrated Energy System
Jul 2019
Publication
This paper proposes and assesses three different control approaches for the hydrocarbon natural gas (HCNG) penetrated integrated energy system (IES). The three control approaches adopt mixed integer linear programing conditional value at risk (CVaR) and robust optimization (RO) respectively aiming to mitigate the renewable generation uncertainties. By comparing the performance and efficiency the most appropriate control approach for the HCNG penetrated IES is identified. The numerical analysis is conducted to evaluate the three control approaches in different scenarios where the uncertainty level of renewable energy (within the HCNG penetrated IES) varies. The numerical results show that the CVaR-based approach outperforms the other two approaches when renewable uncertainty is high (approximately 30%). In terms of the cost to satisfy the energy demand the operational cost of the CVaR-based method is 8.29% lower than the RO one while the RO-based approach has a better performance when the renewable uncertainty is medium (approximately 5%) and it is operational is 0.62% lower than that of the CVaR model. In both evaluation cases mixed integer linear programing approach cannot meet the energy demand. This paper also compares the operational performance of the IES with and without HCNG. It is shown that the IES with HCNG can significantly improve the capability to accommodate renewable energy with low upgrading cost.
Modelling of Refuelling though the Entire Equipment of HRS: Use of Dynamic Mesh to Simulate Heat and Mass Transfer during Throttling at PCV
Sep 2024
Publication
Hydrogen refuelling is imperative for the emerging market of hydrogen vehicles. The pressure control valve (PCV) at the hydrogen refuelling station (HRS) plays a major role in ensuring that hydrogen delivery to the vehicle follows the prescribed refuelling protocols. A three-dimensional CFD model with a detailed resolution of PCV motion affecting heat and mass transfer is developed. The PCV motion controlling the mass flow rate is simulated using dynamic mesh. The CFD model captures refuelling from high-pressure tanks through entire HRS equipment to onboard tanks capturing pressure and temperature changes upstream and downstream of the PCV. The Joule-Thomson effect resulting in a hydrogen temperature increase at PCV is captured using the NIST real gas database. The model is validated against Test No.1 of NREL on refuelling through the entire equipment of HRS. The CFD model can be used to design HRS equipment parameters including PCV and develop efficient refuelling protocols.
Notes on the Development of the Hydrogen Supplement to IGEM/TD/1
Mar 2021
Publication
The supplement to the standard IGEM/TD/1 gives the additional requirements and qualifications for pipelines transporting hydrogen and hydrogen/natural gas blends (NG/H blends) at pressures at MOP exceeding 7 barg.<br/>Where there is no numbered section in the supplement corresponding to a section in the main document the requirements of the main document apply in full. Where there is a corresponding numbered section in the main document the numbered section in the supplement is either in addition to or replaces the section in the main document.<br/>Repurposing in accordance with the recommendations of this supplement should only be considered for pipelines which have been operated in accordance with the recommendations of the main document for at least 5 years and which have been audited in accordance with the recommendations of clause 12.4.2.1. This requirement is specified so that compliance with the operational and maintenance requirements specified in the main standard is confirmed through records. With respect to pipelines this includes the requirements for MOP affirmation. This requirement is more onerous than the requirement is ASME B31.12 Clause GR-5.2.1[1] which requires that assessment for conversion to hydrogen service shall be assessed at the time of conversion and reassessment of integrity shall be done within 5 years of conversion.<br/>NG/H blends containing more than 10% mol hydrogen are considered to be equivalent to 100 mol.% hydrogen with respect to limits on design stresses and the potential effect on the material properties and damage and defect categories and acceptance levels unless an additional technical evaluation is carried out to qualify the materials (see clause S5.8). It is noted that there is no evidence to confirm that blends containing up to 10 mol.% hydrogen do not cause material degradation but it is considered that the risk is low.<br/>With respect to industry experience with towns gas this product contained 10-20 % carbon monoxide which has been identified as inhibiting the effect of hydrogen on fracture toughness and fatigue crack growth. Therefore the historical experience with town gas is not relevant.
Experimental Investigation for Enhancing the Performance of Hydrogen Direct Injection Comparied to Gasoline in Spark Ignition Engine through Valve Timings and Overlap Optimization
Jun 2024
Publication
Recent advances in hydrogen internal combustion technologies highlight its potential for high efficiency and zero carbon emissions offering a promising alternative to fossil fuels. This paper investigates the effects of valve timings and overlaps on engine performance combustion characteristics and emissions in a boosted directinjection single-cylinder spark ignition engine using both gasoline and hydrogen. Optimized direct hydrogen injection effectively eliminates backfires and hydrogen slip during positive cam overlaps significantly reducing the pumping mean effective pressure. The study’s primary finding demonstrates the potential of hydrogen to operate as a direct substitute for a gasoline engine without necessitating changes to the cam profiles at the high load operation. Furthermore the study demonstrates that hydrogen leads to much higher thermal efficiencies across a wider range of engine loads when operated at a lean air-to-fuel ratio of 2.75. The engine operating with such a lean-burn hydrogen mixture keeps the engine-out NOx emission at ultra-low levels. Compared to gasoline hydrogen exhibits greater stability and a reduced reliance on camshaft timing during engine operation.
Techno-economic Analysis with Electrolyser Degradation Modelling in Green Hydrogen Production Scenarios
Feb 2025
Publication
A pivotal ambition to aid global decarbonisation efforts is green electrolytic hydrogen produced with renewable energy. Prolonged operation of water electrolysers induces cell degradation decreasing production efficiency and gas yield over the lifespan of the electrolyser stack. Considerations for degradation modelling is seen to a varying extent in previous literature. This work shows the effects of including degradation modelling within existing system scenarios and new ones to demonstrate the impact of inclusion on key techno-economic parameters. A fundamental Anion Exchange Membrane electrolyser model is constructed validated and utilised into a broader hydrogen and oxygen co-production system powered by solar-PV. A second scenario tests the compatibility of the no-degradation trend with reference material and then investigates the effects of including degradation modelling showing only a 1.47% increase in levelised cost of hydrogen (LCOH). Subsequent scenarios include determining that byproduct oxygen utilisation becomes beneficial for a scenario with rated electrolyser power of above 35 MW and the observations related to stack replacement strategies are discussed. Under hypothetically higher degradation rates detriment to gas yield and LCOH is around 5% for average operational degradation rates of 15–20 μV/hr and around 10% for 30–40 μV/hr compared to around 2% for the model baseline average rate of 5.23–5.26 μV/hr.
Performance Analysis of Silica Fluidized Bed Membrane Reactor for Hydrogen Production as a Green Process Using CFD Modelling
Aug 2025
Publication
The main aim of this study deals with the potential evaluation of a fluidized bed membrane reactor (FBMR) for hydrogen production as a clean fuel carrier via methanol steam reforming reaction comparing its performance with other reactors including packed bed membrane reactors (PBMR) fluidized bed reactors (FBR) and packed bed reactors (PBR). For this purpose a two-dimensional axisymmetric numerical model was developed using computational fluid dynamics (CFD) to simulate the reactor performances. Model accuracy was validated by comparing the simulation results for PBMR and PB with experimental data showing an accurate agreement within them. The model was then employed to examine the effects of key operating parameters including reaction temperature pressure steam-to-methanol molar ratio and gas volumetric space velocity on reactor performance in terms of methanol conversion hydrogen yield hydrogen recovery and selectivity. At 573 K 1 bar a feed molar ratio of 3/1 and a space velocity of 9000 h−1 the PBMR reached the best results in terms of methanol conversion hydrogen yield hydrogen recovery and hydrogen selectivity such as 67.6% 69.5% 14.9% and 97.1% respectively. On the other hand the FBMR demonstrated superior performance with respect to the latter reaching a methanol conversion of 98.3% hydrogen yield of 95.8% hydrogen recovery of 74.5% and hydrogen selectivity of 97.4%. These findings indicate that the FBMR offers significantly better performance than the other reactor types studied in this work making it a highly efficient method for hydrogen production through methanol steam reforming and a promising pathway for clean energy generation.
Integrative Assessment of Hydrogen-natural Gas Mixtures in Energy Grids: An Overview of the H2SAREA Project Experience
Jan 2025
Publication
This paper presents the results of the H2SAREA project which focuses on integrating hydrogen (H2) into the existing natural gas (NG) distribution network with blends of up to 20%. A key component of the project was the H2Loop testing platform built using ex-service materials and components to realistically assess the impact of hydrogen on current systems and components. The investigation covered several critical areas including gas injection and blending network capacity leak detection gas pressure regulation station (GPRS) performance valve and meter functionality materials compatibility permeation testing and gas deblending. Results show the feasibility of safely injecting up to 20% hydrogen into the existing system offering valuable insights to guide the transition of gas distribution networks toward a hydrogen-based energy future.
Cost-effect Scheduling of a Hydrogen-based Iron and Steel Plant Powered by a Grid-assisted Renewable Energy System
Feb 2025
Publication
The iron and steel industry contributes approximately 25% of global industrial CO2 emissions necessitating substantial decarbonisation efforts. Hydrogen-based iron and steel plants (HISPs) which utilise hydrogen-based direct reduction of iron ore followed by electric arc furnace steelmaking have attracted substantial research interest. However commercialisation of HISPs faces economic feasibility issues due to the high electricity costs of hydrogen production. To improve economic feasibility HISPs are jointly powered by local renewable generators and bulk power grid i.e. by a grid-assisted renewable energy system. Given the variability of renewable energy generation and time-dependent electricity prices flexible scheduling of HISP production tasks is essential to reduce electricity costs. However cost-effectively scheduling of HISP production tasks is non-trivial as it is subject to critical operational constraints arising from the tight coupling and distinct operational characteristics of HISPs sub-processes. To address the above issues this paper proposes an integrated resource-task network (RTN) to elaborately model the critical operational constraints such as resource balance task execution and transfer time. More specifically each sub-process is first modelled as an individual RTN which is then seamlessly integrated through boundary dependency constraints. By embedding the formulated operational constraints into optimisation a cost-effective scheduling model is developed for HISPs powered by the grid-assisted renewable energy system. Numerical results demonstrate that compared to conventional scheduling approaches the proposed method significantly reduces total operational costs across various production scales.
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