Italy
Finding Synergy Between Renewables and Coal: Flexible Power and Hydrogen Production from Advanced IGCC Plants with Integrated CO2 Capture
Feb 2021
Publication
Variable renewable energy (VRE) has seen rapid growth in recent years. However VRE deployment requires a fleet of dispatchable power plants to supply electricity during periods with limited wind and sunlight. These plants will operate at reduced utilization rates that pose serious economic challenges. To address this challenge this paper presents the techno-economic assessment of flexible power and hydrogen production from integrated gasification combined cycles (IGCC) employing the gas switching combustion (GSC) technology for CO2 capture and membrane assisted water gas shift (MAWGS) reactors for hydrogen production. Three GSC-MAWGS-IGCC plants are evaluated based on different gasification technologies: Shell High Temperature Winkler and GE. These advanced plants are compared to two benchmark IGCC plants one without and one with CO2 capture. All plants utilize state-of-the-art H-class gas turbines and hot gas clean-up for maximum efficiency. Under baseload operation the GSC plants returned CO2 avoidance costs in the range of 24.9–36.9 €/ton compared to 44.3 €/ton for the benchmark. However the major advantage of these plants is evident in the more realistic mid-load scenario. Due to the ability to keep operating and sell hydrogen to the market during times of abundant wind and sun the best GSC plants offer a 6–11%-point higher annual rate of return than the benchmark plant with CO2 capture. This large economic advantage shows that the flexible GSC plants are a promising option for balancing VRE provided a market for the generated clean hydrogen exists.
Dynamic Emulation of a PEM Electrolyzer by Time Constant Based Exponential Model
Feb 2019
Publication
The main objective of this paper is to develop a dynamic emulator of a proton exchange membrane (PEM) electrolyzer (EL) through an equivalent electrical model. Experimental investigations have highlighted the capacitive effect of EL when subjecting to dynamic current profiles which so far has not been reported in the literature. Thanks to a thorough experimental study the electrical domain of a PEM EL composed of 3 cells has been modeled under dynamic operating conditions. The dynamic emulator is based on an equivalent electrical scheme that takes into consideration the dynamic behavior of the EL in cases of sudden variation in the supply current. The model parameters were identified for a suitable current interval to consider them as constant and then tested with experimental data. The obtained results through the developed dynamic emulator have demonstrated its ability to accurately replicate the dynamic behavior of a PEM EL.
Hydrogen Safety Challenges: A Comprehensive Review on Production, Storage, Transport, Utilization, and CFD-Based Consequence and Risk Assessment
Mar 2024
Publication
This review examines the central role of hydrogen particularly green hydrogen from renewable sources in the global search for energy solutions that are sustainable and safe by design. Using the hydrogen square safety measures across the hydrogen value chain—production storage transport and utilisation—are discussed thereby highlighting the need for a balanced approach to ensure a sustainable and efficient hydrogen economy. The review also underlines the challenges in safety assessments points to past incidents and argues for a comprehensive risk assessment that uses empirical modelling simulation-based computational fluid dynamics (CFDs) for hydrogen dispersion and quantitative risk assessments. It also highlights the activities carried out by our research group SaRAH (Safety Risk Analysis and Hydrogen) relative to a more rigorous risk assessment of hydrogenrelated systems through the use of a combined approach of CFD simulations and the appropriate risk assessment tools. Our research activities are currently focused on underground hydrogen storage and hydrogen transport as hythane.
Hydrogen Refueling Process: Theory, Modeling, and In-Force Applications
Mar 2023
Publication
Among the alternative fuels enabling the energy transition hydrogen-based transportation is a sustainable and efficient choice. It finds application both in light-duty and heavy-duty mobility. However hydrogen gas has unique qualities that must be taken into account when employed in such vehicles: high-pressure levels up to 900 bar storage in composite tanks with a temperature limit of 85 ◦C and a negative Joule–Thomson coefficient throughout a wide range of operational parameters. Moreover to perform a refueling procedure that is closer to the driver’s expectations a fast process that requires pre-cooling the gas to −40 ◦C is necessary. The purpose of this work is to examine the major phenomena that occur during the hydrogen refueling process by analyzing the relevant theory and existing modeling methodologies.
Modeling and Simulation of an Isolated Hybrid Micro-grid with Hydrogen Production and Storage
Jan 2014
Publication
This work relates the study of system performance in operational conditions for an isolated micro-grid powered by a photovoltaic system and a wind turbine. The electricity produced and not used by the user will be accumulated in two different storage systems: a battery bank and a hydrogen storage system composed of two PEM electrolyzers four pressurized tanks and a PEM fuel cell. One of the main problems to be solved in the development of isolated micro-grids is the management of the various devices and energy flows to optimize their functioning in particular in relation to the load profile and power produced by renewable energy systems depending on weather conditions. For this reason through the development and implementation of a specific simulation program three different energy management systems were studied to evaluate the best strategy for effectively satisfying user requirements and optimizing overall system efficiency.
Renewable Hydrogen Supply Chains: A Planning Matrix and an Agenda for Future Research
Oct 2022
Publication
Worldwide energy systems are experiencing a transition to more sustainable systems. According to the Hydrogen Roadmap Europe (FCH EU 2019) hydrogen will play an important role in future energy systems due to its ability to support sustainability goals and will account for approximately 13% of the total energy mix in the coming future. Correct hydrogen supply chain (HSC) planning is therefore vital to enable a sustainable transition. However due to the operational characteristics of the HSC its planning is complicated. Renewable hydrogen supply can be diverse: Hydrogen can be produced de-centrally with renewables such as wind and solar energy or centrally by using electricity generated from a hydro power plant with a large volume. Similarly demand for hydrogen can also be diverse with many new applications such as fuels for fuel cell electrical vehicles and electricity generation feedstocks in industrial processes and heating for buildings. The HSC consists of various stages (production storage distribution and applications) in different forms with strong interdependencies which further increase HSC complexity. Finally planning of an HSC depends on the status of hydrogen adoption and market development and on how mature technologies are and both factors are characterised by high uncertainties. Directly adapting the traditional approaches of supply chain planning for HSCs is insufficient. Therefore in this study we develop a planning matrix with related planning tasks leveraging a systematic literature review to cope with the characteristics of HSCs. We focus only on renewable hydrogen due to its relevance to the future low-carbon economy. Furthermore we outline an agenda for future research from the supply chain management perspective in order to support HSC development considering the different phases of HSCs adoption and market development.
Redrawing the EU’s Energy Relations: Getting it Right with African Renewable Hydrogen
Oct 2022
Publication
In this paper we will explore the state of play with renewable hydrogen development in Africa through some case studies from AGHA members and the scope for growth moving forward. In so doing we will address some of the prevailing challenges to build out of a clean hydrogen economy that could be foreseen already at this early stage and look for potential solutions building on what is already in place in other sectors. We make the case that there should be four key areas of focus moving forward on African-EU hydrogen collaboration. Firstly (i) foreign direct investment (FDI) should be de-risked through offtake mechanisms and public-private partnerships (ii) flagship projects should lead the way (iii) large parts of the value chain should remain in Africa (iv) wider ‘democratisation’ and accessibility of the sector should be encouraged
Preliminary Design and Simulation of a Thermal Management System with Integrated Secondary Power Generation Capability for a Mach 8 Aircraft Concept Exploiting Liquid Hydrogen
Feb 2023
Publication
This paper introduces the concept of a thermal management system (TMS) with integrated on-board power generation capabilities for a Mach 8 hypersonic aircraft powered by liquid hydrogen (LH2). This work developed within the EU-funded STRATOFLY Project aims to demonstrate an opportunity for facing the challenges of hypersonic flight for civil applications mainly dealing with thermal and environmental control as well as propellant distribution and on-board power generation adopting a highly integrated plant characterized by a multi-functional architecture. The TMS concept described in this paper makes benefit of the connection between the propellant storage and distribution subsystems of the aircraft to exploit hydrogen vapors and liquid flow as the means to drive a thermodynamic cycle able on one hand to ensure engine feed and thermal control of the cabin environment while providing on the other hand the necessary power for other on-board systems and utilities especially during the operation of high-speed propulsion plants which cannot host traditional generators. The system layout inspired by concepts studied within precursor EU-funded projects is detailed and modified in order to suggest an operable solution that can be installed on-board the reference aircraft with focus on those interfaces impacting its performance requirements and integration features as part of the overall systems architecture of the plane. Analysis and modeling of the system is performed and the main results in terms of performance along the reference mission profile are discussed.
Assessment of Hydrogen Based Long Term Electrical Storage in Residential Energy Systems
Oct 2022
Publication
Among the numerous envisioned applications for hydrogen in the decarbonization of the energy system seasonal energy storage is usually regarded as one of the most likely options. Although long-term energy storage is usually considered at grid-scale level given the increasing diffusion of distributed energy systems and the expected cost reduction in hydrogen related components some companies are starting to offer residential systems with PV modules and batteries that rely on hydrogen for seasonal storage of electrical energy. Such hydrogen storage systems are generally composed by water electrolysers hydrogen storage vessels and fuel cells.<br/>The aim of this work is to investigate such systems and their possible applications for different geographical conditions in Italy. On-grid and off-grid systems are considered and compared to systems without hydrogen in terms of self-consumption ratio size of components and economic investment. Each different option has been assessed from a techno-economic point of view via MESS (Multi Energy Systems Simulator) an analytical programming tool for the analysis of local energy systems.<br/>Results have identified the optimal sizing of the system's components and have shown how such systems are not in general economically competitive for a single dwelling although they can in some cases ensure energy independence.
Energy and Environmental Assessment of Hydrogen from Biomass Sources: Challenges and Perspectives
Aug 2022
Publication
Hydrogen is considered as one of the pillars of the European decarbonisation strategy boosting a novel concept of the energy system in line with the EU’s commitment to achieve clean energy transition and reach the European Green Deal carbon neutrality goals by 2050. Hydrogen from biomass sources can significantly contribute to integrate the renewable hydrogen supply through electrolysis at large-scale production. Specifically it can cover the non-continuous production of green hydrogen coming from solar and wind energy to offer an alternative solution to such industrial sectors necessitating of stable supply. Biomass-derived hydrogen can be produced either from thermochemical pathways (i.e. pyrolysis liquefaction and gasification) or from biological routes (i.e. direct or indirect-biophotolysis biological water–gas shift reaction photo- and dark-fermentation). The paper reviews several production pathways to produce hydrogen from biomass or biomass-derived sources (biogas liquid bio-intermediates sugars) and provides an exhaustive review of the most promising technologies towards commercialisation. While some pathways are still at low technology readiness level others such as the steam bio-methane reforming and biomass gasification are ready for an immediate market uptake. The various production pathways are evaluated in terms of energy and environmental performances highlighting the limits and barriers of the available LCA studies. The paper shows that hydrogen production technologies from biomass appears today to be an interesting option almost ready to constitute a complementing option to electrolysis.
An Overview on Safety Issues Related to Hydrogen and Methane Blend Applications in Domestic and Industrial Use
Sep 2017
Publication
The share of electrical energy hailing from renewable sources in the European electricity mix is increasing. The match between renewable power supply and demand has become the greatest challenge to cope with. Gas infrastructure can accommodate large volumes of electricity converted into gas whenever this supply of renewable power is larger than the grid capacity or than the electricity demand. The Power-to-Gas (P2G) process chain could play a significant role in the future energy system. Renewable electric energy can be transformed into storable hydrogen via electrolysis and subsequent methanation. The aim of this paper is to provide an overview of the required technical adaptations of the most common devices for end users such as heating plants CHP systems home gas furnaces and cooking surfaces wherever these are fuelled with methane and hydrogen blends in variable percentages by volume. Special attention will be given to issues related to essential safety standards firstly comparing existing Italian and European regulations in this regard and secondly highlighting the potential need for legislation to regulate the suitability of hydrogen methane blends. Finally a list of foreseeable technical solutions will be provided and discussed thoroughly
A Multi-Criteria Decision-Making Framework for Zero Emission Vehicle Fleet Renewal Considering Lifecycle and Scenario Uncertainty
Mar 2024
Publication
: In the last decade with the increased concerns about the global environment attempts have been made to promote the replacement of fossil fuels with sustainable sources. For transport which accounts for around a quarter of total greenhouse gas emissions meeting climate neutrality goals will require replacing existing fleets with electric or hydrogen-propelled vehicles. However the lack of adequate decision support approach makes the introduction of new propulsion technologies in the transportation sector a complex strategic decision problem where distorted non-optimal decisions may easily result in long-term negative effects on the performance of logistic operators. This research addresses the problem of transport fleet renewal by proposing a multi-criteria decision-making approach and takes into account the multiple propulsion technologies currently available and the objectives of the EU Green Deal as well as the inherent scenario uncertainty. The proposed approach based on the TOPSIS model involves a novel decision framework referred to as a generalized life cycle evaluation of the environmental and cost objectives which is necessary when comparing green and traditional propulsion systems in a long-term perspective to avoid distorted decisions. Since the objective of the study is to provide a practical methodology to support strategic decisions the framework proposed has been validated against a practical case referred to the strategic fleet renewal decision process. The results obtained demonstrate how the decision maker’s perception of the technological evolution of the propulsion technologies influences the decision process thus leading to different optimal choices.
Two-stage Model Predictive Control for a Hydrogen-based Storage System Paired to a Wind Farm Towards Green Hydrogen Production for Fuel Cell Electric Vehicles
Jul 2022
Publication
This study proposes a multi-level model predictive control (MPC) for a grid-connected wind farm paired to a hydrogen-based storage system (HESS) to produce hydrogen as a fuel for commercial road vehicles while meeting electric and contractual loads at the same time. In particular the integrated system (wind farm + HESS) should comply with the “fuel production” use case as per the IEA-HIA report where the hydrogen production for fuel cell electric vehicles (FCEVs) has the highest unconditional priority among all the objectives. Based on models adopting mixed-integer constraints and dynamics the problem of external hydrogen consumer requests optimal load demand tracking and electricity market participation is solved at different timescales to achieve a long-term plan based on forecasts that then are adjusted at real-time. The developed controller will be deployed onto the management platform of the HESS which is paired to a wind farm established in North Norway within the EU funded project HAEOLUS. Numerical analysis shows that the proposed controller efficiently manages the integrated system and commits the equipment so as to comply with the requirements of the addressed scenario. The operating costs of the devices are reduced by 5% which corresponds to roughly 300 commutations saved per year for devices.
Pressure Management in Smart Gas Networks for Increasing Hydrogen Blending
Jan 2022
Publication
The injection of hydrogen into existing gas grids is acknowledged as a promising option for decarbonizing gas systems and enhancing the integration among energy sectors. Nevertheless it affects the hydraulics and the quality management of networks. When the network is fed by multiple infeed sites and hydrogen is fed from a single injection point non-homogeneous hydrogen distribution throughout the grid happens to lead to a reduction of the possible amount of hydrogen to be safely injected within the grid. To mitigate these impacts novel operational schemes should therefore be implemented. In the present work the modulation of the outlet pressures of gas infeed sites is proposed as an effective strategy to accommodate larger hydrogen volumes into gas grids extending the area of the network reached by hydrogen while keeping compliance with quality and hydraulic restrictions. A distribution network operated at two cascading pressure tiers interfaced by pressure regulators constitutes the case study which is simulated by a fluid-dynamic and multi-component model for gas networks. Results suggest that higher shares of hydrogen and other green gases can be introduced into existing distribution systems by implementing novel asset management schemes with negligible impact on grid operations.
A Novel Optimal Power Control for a City Transit Hybrid Bus Equipped with a Partitioned Hydrogen Fuel Cell Stack
May 2020
Publication
The development of more sustainable and zero-emissions collective transport solutions could play a very important measure in the near future within smart city policies. This paper tries to give a contribution to this aim proposing a novel approach to fuel cell vehicle design and operation. Traditional difficulties experienced in fuel cell transient operation are in fact normally solved in conventional vehicle prototypes through the hybridization of the propulsion system and with the complete fulfillment of transients in road energy demand through a high-capacity onboard energy storage device. This makes it normally necessary to use Li-ion battery solutions accepting their restrictions in terms of weight costs energy losses limited lifetime and environmental constraints. The proposed solution instead introduces a partitioning of the hydrogen fuel cell (FC) and novel optimal power control strategy with the aim of limiting the capacity of the energy storage still avoiding FC transient operation. The limited capacity of the resulting energy storage systems which instead has to answer higher power requests makes it possible to consider the utilization of a high-speed flywheel energy storage system (FESS) in place of high energy density Li-ion batteries. The proposed control strategy was validated by vehicle simulations based on a modular and parametric model; input data were acquired experimentally on an operating electric bus in real traffic conditions over an urban bus line. Simulation results highlight that the proposed control strategy makes it possible to obtain an overall power output for the FC stacks which better follows road power demands and a relevant downsizing of the FESS device.
Operating Hydrogen-Based Energy Storage Systems in Wind Farms for Smooth Power Injection: A Penalty Fees Aware Model Predictive Control
Aug 2022
Publication
Smooth power injection is one of the possible services that modern wind farms could provide in the not-so-far future for which energy storage is required. Indeed this is one among the three possible operations identified by the International Energy Agency (IEA)-Hydrogen Implementing Agreement (HIA) within the Task 24 final report that may promote their integration into the main grid in particular when paired to hydrogen-based energy storages. In general energy storage can mitigate the inherent unpredictability of wind generation providing that they are deployed with appropriate control algorithms. On the contrary in the case of no storage wind farm operations would be strongly affected as well as their economic performances since the penalty fees wind farm owners/operators incur in case of mismatches between the contracted power and that actually delivered. This paper proposes a Model Predictive Control (MPC) algorithm that operates a Hydrogen-based Energy Storage System (HESS) consisting of one electrolyzer one fuel cell and one tank paired to a wind farm committed to smooth power injection into the grid. The MPC relies on Mixed-Logic Dynamic (MLD) models of the electrolyzer and the fuel cell in order to leverage their advanced features and handles appropriate cost functions in order to account for the operating costs the potential value of hydrogen as a fuel and the penalty fee mechanism that may negatively affect the expected profits generated by the injection of smooth power. Numerical simulations are conducted by considering wind generation profiles from a real wind farm in the center-south of Italy and spot prices according to the corresponding market zone. The results show the impact of each cost term on the performances of the controller and how they can be effectively combined in order to achieve some reasonable trade-off. In particular it is highlighted that a static choice of the corresponding weights can lead to not very effective handling of the effects given by the combination of the system conditions with the various exogenous’ while a dynamic choice may suit the purpose instead. Moreover the simulations show that the developed models and the set-up mathematical program can be fruitfully leveraged for inferring indications on the devices’ sizing.
Dynamic Electric Simulation Model of a Proton Exchange Membrane Electrolyzer System for Hydrogen Production
Sep 2022
Publication
An energy storage system based on a Proton Exchange Membrane (PEM) electrolyzer system which could be managed by a nanoGrid for Home Applications (nGfHA) is able to convert the surplus of electric energy produced by renewable sources into hydrogen which can be stored in pressurized tanks. The PEM electrolyzer system must be able to operate at variable feeding power for converting all the surplus of renewable electric energy into hydrogen in reasonable time. In this article the dynamic electric simulation model of a PEM electrolyzer system with its pressurized hydrogen tanks is developed in a proper calculation environment. Through the calculation code the stack voltage and current peaks to a supply power variation from the minimum value (about 56 W) to the maximum value (about 440 W) are controlled and zeroed to preserve the stack the best range of the operating stack current is evaluated and hydrogen production is monitored.
Optimization of Small-Scale Hydrogen Production with Membrane Reactors
Mar 2023
Publication
In the pathway towards decarbonization hydrogen can provide valid support in different sectors such as transportation iron and steel industries and domestic heating concurrently reducing air pollution. Thanks to its versatility hydrogen can be produced in different ways among which steam reforming of natural gas is still the most commonly used method. Today less than 0.7% of global hydrogen production can be considered low-carbon-emission. Among the various solutions under investigation for low-carbon hydrogen production membrane reactor technology has the potential especially at a small scale to efficiently convert biogas into green hydrogen leading to a substantial process intensification. Fluidized bed membrane reactors for autothermal reforming of biogas have reached industrial maturity. Reliable modelling support is thus necessary to develop their full potential. In this work a mathematical model of the reactor is used to provide guidelines for their design and operations in off-design conditions. The analysis shows the influence of temperature pressures catalyst and steam amounts and inlet temperature. Moreover the influence of different membrane lengths numbers and pitches is investigated. From the results guidelines are provided to properly design the geometry to obtain a set recovery factor value and hydrogen production. For a given reactor geometry and fluidization velocity operating the reactor at 12 bar and the permeate-side pressure of 0.1 bar while increasing reactor temperature from 450 to 500 °C leads to an increase of 33% in hydrogen production and about 40% in HRF. At a reactor temperature of 500 °C going from 8 to 20 bar inside the reactor doubled hydrogen production with a loss in recovery factor of about 16%. With the reactor at 12 bar a vacuum pressure of 0.5 bar reduces hydrogen production by 43% and HRF by 45%. With the given catalyst it is sufficient to have only 20% of solids filled into the reactor being catalytic particles. With the fixed operating conditions it is worth mentioning that by adding membranes and maintaining the same spacing it is possible to increase hydrogen production proportionally to the membrane area maintaining the same HRF.
Analysis of the Combustion Process in a Hydrogen-Fueled CFR Engine
Mar 2023
Publication
Green hydrogen produced using renewable energy is nowadays one of the most promising alternatives to fossil fuels for reducing pollutant emissions and in turn global warming. In particular the use of hydrogen as fuel for internal combustion engines has been widely analyzed over the past few years. In this paper the authors show the results of some experimental tests performed on a hydrogen-fueled CFR (Cooperative Fuel Research) engine with particular reference to the combustion. Both the air/fuel (A/F) ratio and the engine compression ratio (CR) were varied in order to evaluate the influence of the two parameters on the combustion process. The combustion duration was divided in two parts: the flame front development (characterized by laminar flame speed) and the rapid combustion phase (characterized by turbulent flame speed). The results of the hydrogen-fueled engine have been compared with results obtained with gasoline in a reference operating condition. The increase in engine CR reduces the combustion duration whereas the opposite effect is observed with an increase in the A/F ratio. It is interesting to observe how the two parameters CR and A/F ratio have a different influence on the laminar and turbulent combustion phases. The influence of both A/F ratio and engine CR on heat transfer to the combustion chamber wall was also evaluated and compared with the gasoline operation. The heat transfer resulting from hydrogen combustion was found to be higher than the heat transfer resulting from gasoline combustion and this is probably due to the different quenching distance of the two fuels.
Hydrogen Addition to Natural Gas in Cogeneration Engines: Optimization of Performances Through Numerical Modeling
Aug 2021
Publication
A numerical study of the energy conversion process occurring in a lean-charge cogenerative engine designed to be powered by natural gas is here conducted to analyze its performances when fueled with mixtures of natural gas and several percentages of hydrogen. The suitability of these blends to ensure engine operations is proven through a zero–one-dimensional engine schematization where an original combustion model is employed to account for the different laminar propagation speeds deriving from the hydrogen addition. Guidelines for engine recalibration are traced thanks to the achieved numerical results. Increasing hydrogen fractions in the blend speeds up the combustion propagation achieving the highest brake power when a 20% of hydrogen fraction is considered. Further increase of this last would reduce the volumetric efficiency by virtue of the lower mixture density. The formation of the NOx pollutants also grows exponentially with the hydrogen fraction. Oppositely the efficiency related to the exploitation of the exhaust gases’ enthalpy reduces with the hydrogen fraction as shorter combustion durations lead to lower temperatures at the exhaust. If the operative conditions are shifted towards leaner air-to-fuel ratios the in-cylinder flame propagation speed decreases because of the lower amount of fuel trapped in the mixture reducing the conversion efficiencies and the emitted nitrogen oxides at the exhaust. The link between brake power and spark timing is also highlighted: a maximum is reached at an ignition timing of 21° before top dead center for hydrogen fractions between 10 and 20%. However the exhaust gases’ temperature also diminishes for retarded spark timings. Lastly an optimization algorithm is implemented to individuate the optimal condition in which the engine is characterized by the highest power production with the minimum fuel consumption and related environmental impact. As a main result hydrogen addition up to 15% in volume to natural gas in real cogeneration systems is proven as a viable route only if engine operations are shifted towards leaner air-to-fuel ratios to avoid rapid pressure rise and excessive production of pollutant emissions.
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