Japan
Numerical Simulations of Spontaneous Ignition of High-pressure Hydrogen Based on Detailed Chemical Kinetics
Sep 2013
Publication
A two-dimensional (2-D) simulation of spontaneous ignition of high-pressure hydrogen in a length of duct is conducted in order to explore its underlying ignition mechanisms. The present study adopts a 2-D rectangular duct (i.e. not axisymmetric geometry) and focuses on the effects of initial diaphragm shape on the spontaneous ignitions. The Navier-Stokes equations with a detailed chemical kinetics mechanism are solved in a manner of direct numerical simulation. The detailed mechanisms of spontaneous ignition are discussed for each initial diaphragm shape. For a straight diaphragm shape it is found that the ignition occurs only near the wall due to the adiabatic wall condition while the three ignition events: ignitions due to leading shock wave reflection at the wall hydrogen penetration into shock-heated air near the wall and deep penetration of hydrogen into shock-heated air behind the leading shock wave are identified for a largely deformed diaphragm shape.
Influence of Pressure and Temperature on the Fatigue Strength of Type-3 Compressed-hydrogen Tanks
Sep 2011
Publication
The pressure of compressed hydrogen changes with temperature when mass and volume are constant. Therefore when a compressed-hydrogen tank is filled with a certain amount of hydrogen it is necessary to adjust the filling pressure according to the gas temperature. In this study we conducted hydraulic pressure-cycle tests to investigate the fatigue life of Type-3 compressed-hydrogen tanks when environmental temperature and filling pressure are changed. The results indicated that the fatigue life at low temperatures (−40 °C 28 MPa) and room temperature (15 °C 35 MPa) was almost equal. However the fatigue life at high temperatures (85 °C 44 MPa) was shorter than that under other conditions suggesting that stress changes caused by thermal stress affect the fatigue life of the Type-3 tank.
Strong and Mild Ignition Mechanism behind Reflected Shock Waves in Hydrogen Mixture
Sep 2013
Publication
A reflected shock wave in two-dimensional shock tube is studied numerically using Navier-Stokes equations with the detailed oxy-hydrogen reaction mechanism. The results show detailed process of mild ignition. The interaction between the reflected shock wave and the boundary layer yielded behind the incident shock wave produces clockwise and counter-clockwise vortices. These vortices generate compression waves. The future study related wall conditions (adiabatic or isothermal) will be shown at the conference site.
Numerical Investigation on the Self-ignition Behavior of High Pressure Hydrogen Released from the Tube
Sep 2017
Publication
This paper shows the numerical investigation on the self-ignition behavior of high pressure hydrogen released from the tube. The present study aims to clarify the effect of parameters on the behavior and duration of self-ignition outside the tube using two-dimensional axisymmetric numerical simulation with detailed chemistry. The parameters in this study are release pressure tube diameter and tube length. The strength of the spherical shock wave to keep chemical reaction and expansion are important factors for self ignited hydrogen jet to be sustained outside the tube. The trend of strength of spherical shock wave is enhanced by higher release pressure and larger tube diameter. The chemical reaction weakens due to expansion and the degree of expansion becomes larger as the spherical shock wave propagates. The characteristic time for the chemical reaction becomes shorter in higher release pressure larger tube diameter and longer tube diameter cases from the induction time under constant volume assumption. The self ignited hydrogen jet released from the tube is sustained up to the distance where the characteristic time for chemical reaction is shorter than the characteristic time for the flow to expand and higher release pressure larger tube diameter and longer tube length expand the distance where the tip flame can propagate downstream. For the seed flame which is the key for jet fire the larger amount of the ignited volume when the shock wave reaches the tube exit contributes to the formation and stability of the seed flame. The amount of the ignited volume tends to be larger in the longer tube length higher release pressure and larger tube diameter cases.
Security Risk Analysis of a Hydrogen Fueling Station with an On-site Hydrogen Production System Involving Methylcyclohexane
Sep 2017
Publication
Although many studies have looked at safety issues relating to hydrogen fuelling stations few studies have analyzed the security risks such as deliberate attack of the station by threats such as terrorists and disgruntled employees. The purpose of this study is to analyze security risks for a hydrogen fuelling station with an on-site production of hydrogen from methylcyclohexane. We qualitatively conducted a security risk analysis using American Petroleum Institute Standard 780 as a reference for the analysis. The analysis identified 93 scenarios including pool fires. We quantitatively simulated a pool fire scenario unique to the station to analyze attack consequences. Based on the analysis and the simulation we recommend countermeasures to prevent and mitigate deliberate attacks.
Effect of Expansion Ratio on Flame Acceleration During Hydrogen Fueled Gas Explosions
Sep 2019
Publication
A precise understanding of the flame turbulence induced by cellular instabilities is indispensable to perform an appropriate risk assessment of hydrogen fuelled gas explosion. In this research Darrieus Landau instability (DL instability) whose effect on gas explosion is remarkable was experimentally examined. The DL instability is essentially caused by a volumetric expansion of burned gas at flame front. Therefore in order to examine the effects of volumetric expansion ratio the experiments were conducted using H2-O2-N2-Ar gas mixtures of various volumetric expansion ratio conditions by changing N2-Ar ratio. When Ar content ratio is increased the flame temperature becomes higher and volumetric expansion ratio is increased owing to lower specific heat of Ar. The experiments were conducted in nearly unconfined conditions of laboratory-scale and large-scale. Gas mixtures were filled in a 10 cm diameter soap bubble for the laboratory-scale and in a plastic tent of thin vinyl sheet of 1m3 for the large-scale. The gas mixtures were ignited by an electric spark and blast wave and flame speed were measured simultaneously by using a pressure sensor and a high-speed video camera. The DL instability owing to volumetric expansion accelerates flame propagation. In addition the intensity of blast wave was greatly raised depending on flame acceleration which can be explained by an acoustic theory. The effects of expansion ratio and experimental scales on flame propagation and blast wave were analyzed in detail. These results are quite important to perform an appropriate consequence analysis of accidental explosion of hydrogen.
Tokyo Gas’ Efforts Regarding Impact Assessment on Surroundings and Emergency Response Training
Sep 2017
Publication
In Japan 82 commercial Hydrogen Refuelling Stations (HRSs) were constructed as of March 1 2017 but few impact assessments have been reported on the surroundings at HRS. In addition as HRSs become more widespread the number of HRSs around narrow urban areas will also increase. Thus the necessity of impact assessments on the surroundings of HRSs is expected to increase. In order to confirm that the influence from our HRS is not problematic to the surrounding residences we conducted an impact assessment on the surroundings at HRS by using the actual HRS construction plan. Although safety is one of the objects of an impact assessment in Japan the safety of an HRS is guaranteed by observing the High Pressure Gas Safety Act its Technical Standards and other related regulations. On the other hand if an accident such as a hydrogen leak or hydrogen fire occurs at an HRS it becomes important to prevent secondary disasters and to minimize influence on the surroundings by means of an initial response by the operators of the HRS. Therefore we have conducted training to improve the emergency response capability of the HRS operators and to prevent secondary disasters. In this paper we describe the abovementioned information with regard to an impact assessment on the surroundings and for emergency response training.
Numerical Prediction of Forced-ignition Limit in High-pressurized Hydrogen Jet Flow Through a Pinhole
Sep 2017
Publication
The numerical simulations on the high-pressure hydrogen jet are performed by using the unsteady three-dimensional compressible Navier-Stokes equations with multi-species conservation equations. The present numerical results show that the highly expanded hydrogen free jet observes and the distance between the Mach disc and the nozzle exit agrees well with the empirical equation. The time-averaged H2 concentration of the numerical simulations agrees well with the experimental data and the empirical equation. The numerical simulation of ignition in a hydrogen jet is performed to show the flame behaviour from the calculated OH iso surface. We predicted the ignition and no-ignition region from the present numerical results about the forced ignition in the high-pressurized hydrogen jet.
Energy-efficient Conversion of Microalgae to Hydrogen and Power
Jun 2017
Publication
An integrated system for H2 production from microalgae and its storage is proposed employing enhanced process integration technology (EPI). EPI consists of two core technologies i.e. exergy recovery and process integration. The proposed system includes a supercritical water gasification H2 separation hydrogenation and combined cycle. Microalga Chlorella vulgaris is used as a material for evaluation. The produced syngas is separated to produce highly pure H2. Furthermore to store the produced H2 liquid organic H2 carrier of toluene-and-methylcyclohexane cycle is adopted. The remaining gas is used as fuel for combustion in combined cycle to generate electricity. The effects of fluidization velocity and gasification pressure to energy efficiency are evaluated. From process modelling and calculation it is shown that high total energy efficiency about 60% can be achieved. In addition about 40% of electricity generation efficiency can be realized.
Fatigue and Fracture of High-hardenability Steels for Thick-walled Hydrogen Pressure Vessels
Sep 2017
Publication
Stationary pressure vessels for the storage of large volumes of gaseous hydrogen at high pressure (>70 MPa) are typically manufactured from Cr-Mo steels. These steels display hydrogen-enhanced fatigue crack growth but pressure vessels can be manufactured using defect-tolerant design methodologies. However storage volumes are limited by the wall thickness that can be reliably manufactured for quench and tempered Cr-Mo steels typically not more than 25-35 mm. High-hardenability steels can be manufactured with thicker walls which enables larger diameter pressure vessels and larger storage volumes. The goal of this study is to assess the fracture and fatigue response of high hardenability Ni-Cr-Mo pressure vessel steels for use in high-pressure hydrogen service at pressure in excess of 1000 bar. Standardized fatigue crack growth tests were performed in gaseous hydrogen at frequency of 1Hz and for R-ratios in the range of 0.1 to 0.7. Elastic-plastic fracture toughness measurements were also performed. The measured fatigue and fracture behavior is placed into the context of previous studies on fatigue and fracture of Cr-Mo steels for gaseous hydrogen.
Blast Wave from Bursting Enclosure with Internal Hydrogen-air Deflagration
Oct 2015
Publication
Most studies on blast waves generated by gas explosions have focused on gas explosions occurring in open spaces. However accidental gas explosions often occur in confined spaces and the blast wave generates from a bursting vessel as a result of an increase in pressure caused by the gas explosion. In this study blast waves from bursting plastic vessels in which gas explosions occurred are investigated. The flammable mixtures used in the experiments were hydrogen-air mixtures at several equivalence ratios and a stoichiometric methane-air mixture. The overpressures of the blast waves were generated by venting high-pressure gas in the enclosure and volumetric expansion with a combustion reaction. The measured intensities of the blast waves were greater than the calculated values resulting from high-pressure bursting without a combustion reaction. The intensities of the blast waves resulting from the explosions of hydrogen-air mixtures were much greater than those of the methane-air mixture.
Low-carbon Energy Transition With the Sun and Forest: Solar-driven Hydrogen Production from Biomass
Nov 2021
Publication
There is a need to derive hydrogen from renewable sources and the innovative stewardship of two natural resources namely the Sun and forest could provide a new pathway. This paper provides the first comparative analysis of solar-driven hydrogen production from environmental angles. A novel hydrogen production process proposed in this paper named Solar-Driven Advanced Biomass Indirect-Gasification (SABI-Hydrogen) shows promise toward achieving continuous operation and scalability the two key challenges to meet future energy needs. The calculated Global Warming Potential for 1 kg of solar-driven hydrogen production is 1.04 kg CO2-eq/kg H2 less than half of the current biomass gasification process which emits 2.67 kg CO2-eq/kg H2. Further SABI-Hydrogen demonstrates the least-carbon intensive pathway among all current hydrogen production methods. Thus solar-driven hydrogen production from biomass could lead to a sustainable supply essential for a low-carbon energy transition.
TPR-XAFS Study for Hydrogen Recombination Reaction of Platinum Metal Nanoparticle Catalysts
Sep 2017
Publication
Proper management of hydrogen gas is very important for safety of nuclear power plants. Hydrogen removal system by hydrogen recombination reaction (water formation reaction) on a catalyst is one of the candidates for avoiding hydrogen explosion. We have observed in situ and time-resolved structure change of platinum metal nanoparticle catalyst during hydrogen recombination reaction by using simultaneous measurement of temperature-programmed reaction and X-ray absorption fine structure (TPR-XAFS). A poisoning effect by carbon monoxide on catalytic activity was focused. It was found that the start of hydrogen recombination reaction is closely connected with the occurrence of the decomposition of adsorbed carbon monoxide molecules and creation of surface oxide layer on platinum metal nanoparticles.
Safety Requirements for Liquefied Hydrogen Tankers
Oct 2015
Publication
R&D projects for establishing hydrogen supply chain have already been started in Japan in collaboration among the industry government and universities. One of the important subjects of the project is development of liquefied hydrogen tankers i.e. ships carrying liquefied hydrogen in bulk. In general basic safety requirements should be determined to design ships. However the existing regulations do not specify the requirements for hydrogen tankers while requirements for ships carrying many kinds of liquefied gases are specified in “International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk” (IGC Code) issued by the International Maritime Organization i.e. a special organization under the United Nations. Therefore the basic safety requirements for hydrogen tankers should be developed. We conducted bibliographic survey on the IGC Code ISO/TR 15916:2004 “Basic considerations for the safety of hydrogen systems” and so on; in order to provide safety requirements taking into account the properties of liquid and gaseous hydrogen. In this paper we provide safety requirements for liquefied hydrogen tankers as the basis for further consideration by relevant governments.
Numerical Simulation on Low-speed Hydrogen Jet Diffusion
Oct 2015
Publication
The numerical simulation for the hydrogen jet experiments performed by Schefer et al. is conducted using the compressible multicomponent Navier-Stokes equations with the preconditioning method. The simulated results for the hydrogen jet agree with the theoretical results of Tollmien. As far as comparing with the experiments by Schefer et al. the concentration profiles along the radial direction agree with the present numerical results and that along the centerline also agree well with the experimental results after the data are normalized by the equivalent nozzle diameter. It is confirmed that the spread of the jet width from the jet exit to downstream is affected by the Kelvin-Helmholtz instability. It is also confirmed that the jet flow field is formed alternately by the high pressure region and the low pressure one to cause the jet flow fluctuation.
Auto-ignition Mechanism Near the Boundary Layer for High-pressure Hydrogen Release into Circular and Rectangular Tubes
Oct 2015
Publication
The accidents that hydrogen ignites without ignition source are reported in several cases which phenomenon is called “auto-ignition.” Since the use of high pressure hydrogen will be increased for the hydrogen society it must be necessary to understand auto-ignition mechanism in detail to prevent such accidents. In this study we performed three-dimensional numerical simulations to clarify the autoignition mechanism using the three-dimensional compressive Navier-Stokes equations and a hydrogen chemical reaction model including nine species and twenty elementary reactions. We focus on the effects of the shape of the cross-section on the hydrogen auto-ignition mechanism applying for a rectangular and cylindrical tube. The results obtained indicate that the Richtmyer-Meshukov instability involves these auto-ignition.
Outward Propagation Velocity and Acceleration Characteristics in Hydrogen-air Deflagration
Oct 2015
Publication
Propagation characteristics of hydrogen-air deflagration need to be understood for an accurate risk assessment. Especially flame propagation velocity is one of the most important factors. Propagation velocity of outwardly propagating flame has been estimated from burning velocity of a flat flame considering influence of thermal expansion at a flame front; however this conventional method is not enough to estimate an actual propagation velocity because flame propagation is accelerated owing to cellular flame front caused by intrinsic instability in hydrogen-air deflagration. Therefore it is important to understand the dynamic propagation characteristics of hydrogen-air deflagration. We performed explosion tests in a closed chamber which has 300 mm diameter windows and observed flame propagation phenomena by using Schlieren photography. In the explosion experiments hydrogen-air mixtures were ignited at atmospheric pressure and room temperature and in the range of equivalence ratio from 0.2 to 1.0. Analyzing the obtained Schlieren images flame radius and flame propagation velocity were measured. As the result cellular flame fronts formed and flame propagations of hydrogen–air mixture were accelerated at the all equivalence ratios. In the case of equivalent ratio φ = 0.2 a flame floated up and could not propagate downward because the influence of buoyancy exceeded a laminar burning velocity. Based upon these propagation characteristics a favorable estimation method of flame propagation velocity including influence of flame acceleration was proposed. Moreover the influence of intrinsic instability on propagation characteristics was elucidated.
A Study on Dispersion Resulting From Liquefied Hydrogen Spilling
Oct 2015
Publication
For massive utilization of hydrogen energy it is necessary to transport a large quantity of hydrogen by liquefied hydrogen carriers. However the current rule on ships carrying liquefied hydrogen in bulks do not address the maritime transport of liquefied hydrogen and the safety assessment of liquefied hydrogen carriage is thus very important. In the present study we spilled liquefied hydrogen and LNG (Liquefied Natural Gas) on the surface of various materials and compared the difference of their spread and dispersion. Liquefied hydrogen immediately dispersed upward compared to LNG. Furthermore we also measured the flammability limit of low temperature hydrogen gas. Its range at low temperature was narrower than the range at normal temperature.
A GIS-based Risk Assessment for Hydrogen Transport: A Case Study in Yokohama City
Sep 2019
Publication
Risk assessment of hazardous material transport by road is critical in considering the spatial features of the transport route. However previous studies that focused on hydrogen transport were unable to reflect the spatial features in their risk assessments. Hence this study aims to assess the risk of hydrogen transport by road considering the spatial features of the transport route based on a geographic information system (GIS). This risk assessment method is conducted through a case study in Yokohama which is an advanced city for hydrogen economy in Japan. In our assessment the risk determined by multiplying the frequency of accidents with the consequence was estimated by road segments that constitute the entire transport route. The effects of the road structure and traffic volumes were reflected in the estimation of the frequency and consequence for each road segment. All estimations of frequency consequence and risk were conducted on a GIS compiled with the information regarding the road network and population. In the case study in Yokohama the route for the transport of compressed hydrogen was virtually set from the near-term perspectives. Based on the case study results the risks of the target transport route were assessed at an acceptable level under the previous risk criteria. The results indicated that the risks fluctuated according to the road segments. This implies that the spatial features of the transport route significantly affect the corresponding risks. This finding corroborates the importance of considering spatial features in the risk assessment of hydrogen transport by road. Furthermore the discussion of this importance leads to the capability of introducing hydrogen energy careers with high transport efficiency and transport routing to avoid high risk road segments as risk countermeasures.
Study of a Post-fire Verification Method for the Activation Status of Hydrogen Cylinder Pressure Relief Devices
Oct 2015
Publication
To safely remove from its fire accident site a hydrogen fuel cell vehicle equipped with a carbon fiber reinforced plastic composite cylinder for compressed hydrogen (CFRP cylinder) and to safely keep the burnt vehicle in a storage facility it is necessary to verify whether the thermally-activated pressure relief device (TPRD) of the CFRP cylinder has already been activated releasing the hydrogen gas from the cylinder. To develop a simple post-fire verification method on TPRD activation the present study was conducted on the using hydrogen densitometer and Type III and Type IV CFRP cylinders having different linings. As the results TPRD activation status can be determined by measuring hydrogen concentrations with a catalytic combustion hydrogen densitometer at the cylinder's TPRD gas release port.
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