Netherlands
Cost-optimal Reliable Power Generation in a Deep Decarbonisation Future
Jul 2019
Publication
Considering the targets of the Paris agreement rapid decarbonisation of the power system is needed. In order to study cost-optimal and reliable zero and negative carbon power systems a power system model of Western Europe for 2050 is developed. Realistic future technology costs demand levels and generator flexibility constraints are considered. The optimised portfolios are tested for both favourable and unfavourable future weather conditions using results from a global climate model accounting for the potential impacts of climate change on Europe’s weather. The cost optimal mix for zero or negative carbon power systems consists of firm low-carbon capacity intermittent renewable energy sources and flexibility capacity. In most scenarios the amount of low-carbon firm capacity is around 75% of peak load providing roughly 65% of the electricity demand. Furthermore it is found that with a high penetration of intermittent renewable energy sources a high dependence on cross border transmission batteries and a shift to new types of ancillary services is required to maintain a reliable power system. Despite relatively small changes in the total generation from intermittent renewable energy sources between favourable and unfavourable weather years of 6% emissions differ up to 70 MtCO2 yr−1 and variable systems costs up to 25%. In a highly interconnected power system with significant flexible capacity in the portfolio and minimal curtailment of intermittent renewables the potential role of green hydrogen as a means of electricity storage appears to be limited.
Sector Coupling via Hydrogen to Lower the Cost of Energy System Decarbonization
Aug 2021
Publication
There is growing interest in using hydrogen (H2) as a long-duration energy storage resource in a future electric grid dominated by variable renewable energy (VRE) generation. Modeling H2 use exclusively for grid-scale energy storage often referred to as ‘‘power-to-gas-to-power (P2G2P)’’ overlooks the cost-sharing and CO2 emission benefits from using the deployed H2 assets to decarbonize other end-use sectors where direct electrification is challenging. Here we develop a generalized framework for co-optimizing infrastructure investments across the electricity and H2 supply chains accounting for the spatio-temporal variations in energy demand and supply. We apply this sector-coupling framework to the U.S. Northeast under a range of technology cost and carbon price scenarios and find greater value of power-to-H2 (P2G) vs. P2G2P routes. Specifically P2G provides grid flexibility to support VRE integration without the round-trip efficiency penalty and additional cost incurred by P2G2P routes. This form of sector coupling leads to: (a) VRE generation increase by 13–56% and (b) total system cost (and levelized costs of energy) reduction by 7–16% under deep decarbonization scenarios. Both effects increase as H2 demand for other end-uses increases more than doubling for a 97% decarbonization scenario as H2 demand quadruples. We also find that the grid flexibility enabled by sector coupling makes deployment of carbon capture and storage (CCS) for power generation less cost-effective than its use for low-carbon H2 production. These findings highlight the importance of using an integrated energy system framework with multiple energy vectors in planning cost-effective energy system decarbonization
Technical Potential of On-site Wind Powered Hydrogen Producing Refuelling Stations in the Netherlands
Aug 2020
Publication
This study assesses the technical potential of wind turbines to be installed next to existing fuelling stations in order to produce hydrogen. Hydrogen will be used for Fuel Cell Vehicle refuelling and feed-in existing local gas grids. The suitable fuelling stations are selected through a GIS assessment applying buffer zones and taking into account risks associated with wind turbine installation next to built-up areas critical infrastructures and ecological networks. It was found that 4.6% of existing fuelling stations are suitable. Further a hydrogen production potential assessment was made using weather station datasets land cover data and was expressed as potential future Fuel Cell Electric Vehicle demand coverage. It was found that for a 30% FCEV drivetrain scenario these stations can produce 2.3% of this demand. Finally a case study was made for the proximity of those stations in existing gas distribution grids.
The Membrane-assisted Chemical Looping Reforming Concept for Efficient H2 Production with Inherent CO2 Capture: Experimental Demonstration and Model Validation
Feb 2018
Publication
In this work a novel reactor concept referred to as Membrane-Assisted Chemical Looping Reforming (MA-CLR) has been demonstrated at lab scale under different operating conditions for a total working time of about 100 h. This reactor combines the advantages of Chemical Looping such as CO2 capture and good thermal integration with membrane technology for a better process integration and direct product separation in a single unit which in its turn leads to increased efficiencies and important benefits compared to conventional technologies for H2 production. The effect of different operating conditions (i.e. temperature steam-to-carbon ratio or oxygen feed in the reactor) has been evaluated in a continuous chemical looping reactor and methane conversions above 90% have been measured with (ultra-pure) hydrogen recovery from the membranes. For all the cases a maximum recovery factor of around 30% has been measured which could be increased by operating the concept at higher pressures and with more membranes. The optimum conditions have been found at temperatures around 600°C for a steam-to-carbon ratio of 3 and diluted air in the air reactor (5% O2). The complete demonstration has been carried out feeding up to 1 L/min of CH4 (corresponding to 0.6 kW of thermal input) while up to 1.15 L/min of H2 was recovered. Simultaneously a phenomenological model has been developed and validated with the experimental results. In general good agreement is observed with overall deviations below 10% in terms of methane conversion H2 recovery and separation factor. The model allows better understanding of the behavior of the MA-CLR concept and the optimization and design of scaled-up versions of the concept.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Power-to-gas in Electricity Markets Dominated by Renewables
Oct 2018
Publication
This paper analyses the feasibility of power-to-gas in electricity markets dominated by renewables. The business case of a power-to-gas plant that is producing hydrogen is evaluated by determining the willingness to pay for electricity and by comparing this to the level and volatility of electricity prices in a number of European day-ahead markets. The short-term willingness to pay for electricity depends on the marginal costs and revenues of the plant while the long-term willingness to pay for electricity also takes into account investment and yearly fixed operational costs and therefore depends on the expected number of operating hours. The latter ultimately determines whether or not large-scale investments in the power-to-gas technology will take place.<br/>We find that power-to-gas plants are not profitable under current market conditions: even under the most optimistic assumptions for the cost and revenue parameters power-to-gas plants need to run for many hours during the year at very low prices (i.e. the long-term willingness to pay for electricity is very low) that do not currently exist in Europe. In an optimistic future scenario regarding investment costs efficiency and revenues of power-to-gas however the long-term willingness to pay for electricity is higher than the lowest recently observed day-ahead electricity prices. When prices remain at this low level investments in power-to-gas can thus become profitable.
Control of Electrons’ Spin Eliminates Hydrogen Peroxide Formation During Water Splitting
Jul 2017
Publication
The production of hydrogen through water splitting in a photoelectrochemical cell suffers from an overpotential that limits the efficiencies. In addition hydrogen-peroxide formation is identified as a competing process affecting the oxidative stability of photoelectrodes. We impose spin-selectivity by coating the anode with chiral organic semiconductors from helically aggregated dyes as sensitizers; Zn-porphyrins and triarylamines. Hydrogen peroxide formation is dramatically suppressed while the overall current through the cell correlating with the water splitting process is enhanced. Evidence for a strong spin-selection in the chiral semiconductors is presented by magnetic conducting (mc-)AFM measurements in which chiral and achiral Zn-porphyrins are compared. These findings contribute to our understanding of the underlying mechanism of spin selectivity in multiple electron-transfer reactions and pave the way toward better chiral dye-sensitized photoelectrochemical cells.
Is a 100% Renewable European Power System Feasible by 2050?
Nov 2018
Publication
In this study we model seven scenarios for the European power system in 2050 based on 100% renewable energy sources assuming different levels of future demand and technology availability and compare them with a scenario which includes low-carbon non-renewable technologies. We find that a 100% renewable European power system could operate with the same level of system adequacy as today when relying on European resources alone even in the most challenging weather year observed in the period from 1979 to 2015. However based on our scenario results realising such a system by 2050 would require: (i) a 90% increase in generation capacity to at least 1.9 TW (compared with 1 TW installed today) (ii) reliable cross-border transmission capacity at least 140GW higher than current levels (60 GW) (iii) the well-managed integration of heat pumps and electric vehicles into the power system to reduce demand peaks and biogas requirements (iv) the implementation of energy efficiency measures to avoid even larger increases in required biomass demand generation and transmission capacity (v) wind deployment levels of 7.5GWy−1 (currently 10.6GWy−1) to be maintained while solar photovoltaic deployment to increase to at least 15GWy−1 (currently 10.5GWy−1) (vi) large-scale mobilisation of Europe’s biomass resources with power sector biomass consumption reaching at least 8.5 EJ in the most challenging year (compared with 1.9 EJ today) and (vii) increasing solid biomass and biogas capacity deployment to at least 4GWy−1 and 6 GWy−1 respectively. We find that even when wind and solar photovoltaic capacity is installed in optimum locations the total cost of a 100% renewable power system (∼530 €bn y−1) would be approximately 30% higher than a power system which includes other low-carbon technologies such as nuclear or carbon capture and storage (∼410 €bn y−1). Furthermore a 100% renewable system may not deliver the level of emission reductions necessary to achieve Europe’s climate goals by 2050 as negative emissions from biomass with carbon capture and storage may still be required to offset an increase in indirect emissions or to realise more ambitious decarbonisation pathways.
Decarbonization of Australia’s Energy System: Integrated Modelling of the Transformation of Electricity, Transportation, and Industrial Sectors
Jul 2020
Publication
To achieve the Paris Agreement’s long-term temperature goal current energy systems must be transformed. Australia represents an interesting case for energy system transformation modelling: with a power system dominated by fossil fuels and specifically with a heavy coal component there is at the same time a vast potential for expansion and use of renewables. We used the multi-sectoral Australian Energy Modelling System (AUSeMOSYS) to perform an integrated analysis of implications for the electricity transport and selected industry sectors to the mid-century. The state-level resolution allows representation of regional discrepancies in renewable supply and the quantification of inter-regional grid extensions necessary for the physical integration of variable renewables. We investigated the impacts of different CO2 budgets and selected key factors on energy system transformation. Results indicate that coal-fired generation has to be phased out completely by 2030 and a fully renewable electricity supply achieved in the 2030s according to the cost-optimal pathway implied by the 1.5 °C Paris Agreement-compatible carbon budget. Wind and solar PV can play a dominant role in decarbonizing Australia’s energy system with continuous growth of demand due to the strong electrification of linked energy sectors.
Potential of Power-to-Methane in the EU Energy Transition to a Low Carbon System Using Cost Optimization
Oct 2018
Publication
Power-to-Methane (PtM) can provide flexibility to the electricity grid while aiding decarbonization of other sectors. This study focuses specifically on the methanation component of PtM in 2050. Scenarios with 80–95% CO2 reduction by 2050 (vs. 1990) are analyzed and barriers and drivers for methanation are identified. PtM arises for scenarios with 95% CO2 reduction no CO2 underground storage and low CAPEX (75 €/kW only for methanation). Capacity deployed across EU is 40 GW (8% of gas demand) for these conditions which increases to 122 GW when liquefied methane gas (LMG) is used for marine transport. The simultaneous occurrence of all positive drivers for PtM which include limited biomass potential low Power-to-Liquid performance use of PtM waste heat among others can increase this capacity to 546 GW (75% of gas demand). Gas demand is reduced to between 3.8 and 14 EJ (compared to ∼20 EJ for 2015) with lower values corresponding to scenarios that are more restricted. Annual costs for PtM are between 2.5 and 10 bln€/year with EU28’s GDP being 15.3 trillion €/year (2017). Results indicate that direct subsidy of the technology is more effective and specific than taxing the fossil alternative (natural gas) if the objective is to promote the technology. Studies with higher spatial resolution should be done to identify specific local conditions that could make PtM more attractive compared to an EU scale.
Value of Power-to-gas as a Flexibility Option in Integrated Electricity and Hydrogen Markets
Oct 2021
Publication
This paper analyzes the economic potential of Power-to-Gas (PtG) as a source of flexibility in electricity markets with both high shares of renewables and high external demand for hydrogen. The contribution of this paper is that it develops and applies a short-term (hourly) partial equilibrium model of integrated electricity and hydrogen markets including markets for green certificates while using a welfare-economic framework to assess the market outcomes. We find that strongly increasing the share of renewable electricity makes electricity prices much more volatile while the presence of PtG reduces this price volatility. However a large demand for hydrogen from outside the electricity sector reduces the impact of PtG on the volatility of electricity prices. In a scenario with a high external hydrogen demand PtG can deliver positive benefits for some groups as it can provide hydrogen at lower costs than Steam Methane Reforming (SMR) during hours when electricity prices are low but these positive welfare effects are outweighed by the fixed costs of PtG assets plus the costs of replacing a less expensive energy carrier (natural gas) with a more expensive one (hydrogen). Investments in PtG are profitable from a social-welfare perspective when the induced reduction in carbon emissions is valued at 150–750 euro/ton. Hence at lower carbon prices PtG can only become a valuable provider of flexibility when installation costs are significantly reduced and conversion efficiencies of electrolysers increased.
Fuel Cell Cars in a Microgrid for Synergies Between Hydrogen and Electricity Networks
Nov 2016
Publication
Fuel cell electric vehicles convert chemical energy of hydrogen into electricity to power their motor. Since cars are used for transport only during a small part of the time energy stored in the on-board hydrogen tanks of fuel cell vehicles can be used to provide power when cars are parked. In this paper we present a community microgrid with photovoltaic systems wind turbines and fuel cell electric vehicles that are used to provide vehicle-to-grid power when renewable power generation is scarce. Excess renewable power generation is used to produce hydrogen which is stored in a refilling station. A central control system is designed to operate the system in such a way that the operational costs are minimized. To this end a hybrid model for the system is derived in which both the characteristics of the fuel cell vehicles and their traveling schedules are considered. The operational costs of the system are formulated considering the presence of uncertainty in the prediction of the load and renewable energy generation. A robust minmax model predictive control scheme is developed and finally a case study illustrates the performance of the designed system.
Introducing Power-to-H3: Combining Renewable Electricity with Heat, Water and Hydrogen Production and Storage in a Neighbourhood
Oct 2019
Publication
In the transition from fossil to renewable energy the energy system should become clean while remaining reliable and affordable. Because of the intermittent nature of both renewable energy production and energy demand an integrated system approach is required that includes energy conversion and storage. We propose a concept for a neighbourhood where locally produced renewable energy is partly converted and stored in the form of heat and hydrogen accompanied by rainwater collection storage purification and use (Power-to-H3). A model is developed to create an energy balance and perform a techno-economic analysis including an analysis of the avoided costs within the concept. The results show that a solar park of 8.7 MWp combined with rainwater collection and solar panels on roofs can supply 900 houses over the year with heat (20 TJ) via an underground heat storage system as well as with almost half of their water demand (36000m3) and 540 hydrogen electric vehicles can be supplied with hydrogen (90 tonnes). The production costs for both hydrogen (8.7 €/kg) and heat (26 €/GJ) are below the current end user selling price in the Netherlands (10 €/kg and 34 €/GJ) making the system affordable. When taking avoided costs into account the prices could decrease with 20–26% while at the same time avoiding 3600 tonnes of CO2 a year. These results make clear that it is possible to provide a neighbourhood with all these different utilities completely based on solar power and rainwater in a reliable affordable and clean way.
In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
Aug 2021
Publication
This work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H2 ) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Specific areas of the specimen can be forced to fracture by selective notching as performed on the weldment. The volume of H2 used was minimised so the test can be performed safely without the need of specialised equipment. The setup is shown to be capable of characterising Hydrogen Embrittlement (HE) in steels through testing an X60 pipeline steel and its weldment. The percentage elongation (%El) of the base metal was found to be reduced by 40% when tested in 100 barg H2 . Reduction of cross-sectional area (%RA) was found to decrease by 28% and 11% in the base metal and weld metal respectively when tested in 100 barg H2 . Benchmark test were performed at 100 barg N2 pressure. SEM fractography further indicated a shift from normal ductile fracture mechanisms to a brittle transgranular (TG) quasi-cleavage (QC) type fracture that is characteristic of HE.
Life Cycle Assessment Integration into Energy System Models: An Application for Power-to-Methane in the EU
Nov 2019
Publication
As the EU energy system transitions to low carbon the technology choices should consider a broader set of criteria. The use of Life Cycle Assessment (LCA) prevents burden shift across life cycle stages or impact categories while the use of Energy System Models (ESM) allows evaluating alternative policies capacity evolution and covering all the sectors. This study does an ex-post LCA analysis of results from JRC-EU-TIMES and estimates the environmental impact indicators across 18 categories in scenarios that achieve 80–95% CO2 emission reduction by 2050. Results indicate that indirect CO2 emissions can be as large as direct ones for an 80% CO2 reduction target and up to three times as large for 95% CO2 reduction. Impact across most categories decreases by 20–40% as the CO2 emission target becomes stricter. However toxicity related impacts can become 35–100% higher. The integrated framework was also used to evaluate the Power-to-Methane (PtM) system to relate the electricity mix and various CO2 sources to the PtM environmental impact. To be more attractive than natural gas the climate change impact of the electricity used for PtM should be 123–181 gCO2eq/kWh when the CO2 comes from air or biogenic sources and 4–62 gCO2eq/kWh if the CO2 is from fossil fuels. PtM can have an impact up to 10 times larger for impact categories other than climate change. A system without PtM results in ~4% higher climate change impact and 9% higher fossil depletion while having 5–15% lower impact for most of the other categories. This is based on a scenario where 9 parameters favor PtM deployment and establishes the upper bound of the environmental impact PtM can have. Further studies should work towards integrating LCA feedback into ESM and standardizing the methodology.
Detecting Hydrogen Concentrations During Admixing Hydrogen in Natural Gas Grids
Aug 2021
Publication
The first applications of hydrogen in a natural gas grid will be the admixing of low concentrations in an existing distribution grid. For easy quality and process control it is essential to monitor the hydrogen concentration in real time preferably using cost effective monitoring solutions. In this paper we introduce the use of a platinum based hydrogen sensor that can accurately (at 0.1 vol%) and reversibly monitor the concentration of hydrogen in a carrier gas. This carrier gas that can be nitrogen methane or natural gas has no influence on the accuracy of the hydrogen detection. The hydrogen sensor consists of an interdigitated electrode on a chip coated with a platinum nanocomposite layer that interacts with the gas. This chip can be easily added to a gas sensor for natural gas and biogas that was already developed in previous research. Just by the addition of an extra chip we extended the applicability of the natural gas sensor to hydrogen admixing. The feasibility of the sensor was demonstrated in our own (TNO) laboratory and at a field test location of the HyDeploy program at Keele University in the U.K
Methanol Synthesis Using Captured CO2 as Raw Material: Techno-economic and Environmental Assessment
Aug 2015
Publication
The purpose of this paper is to assess via techno-economic and environmental metrics the production of methanol (MeOH) using H2 and captured CO2 as raw materials. It evaluates the potential of this type of carbon capture and utilisation (CCU) plant on (i) the net reduction of CO2 emissions and (ii) the cost of production in comparison with the conventional synthesis process of MeOH Europe. Process flow modelling is used to estimate the operational performance and the total purchased equipment cost; the flowsheet is implemented in CHEMCAD and the obtained mass and energy flows are utilised as input to calculate the selected key performance indicators (KPIs). CO2 -based metrics are used to assess the environmental impact. The evaluated MeOH plant produces 440 ktMeOH/yr and its configuration is the result of a heat integration process. Its specific capital cost is lower than for conventional plants. However raw materials prices i.e. H2 and captured CO2 do not allow such a project to be financially viable. In order to make the CCU plant financially attractive the price of MeOH should increase in a factor of almost 2 or H2 costs should decrease almost 2.5 times or CO2 should have a value of around 222 €/t under the assumptions of this work. The MeOH CCU-plant studied can utilise about 21.5% of the CO2 emissions of a pulverised coal (PC) power plant that produces 550MWnet of electricity. The net CO2 emissions savings represent 8% of the emissions of the PC plant (mainly due to the avoidance of consuming fossil fuels as in the conventional MeOH synthesis process). The results demonstrate that there is a net but small potential for CO2 emissions reduction; assuming that such CCU plants are constructed in Europe to meet the MeOH demand growth and the quantities that are currently imported the net CO2 emissions reduction could be of 2.71 MtCO2/yr.
Optimisation-based System Designs for Deep Offshore Wind Farms including Power to Gas Technologies
Feb 2022
Publication
A large deployment of energy storage solutions will be required by the stochastic and non-controllable nature of most renewable energy sources when planning for higher penetration of renewable electricity into the energy mix. Various solutions have been suggested for dealing with medium- and long-term energy storage. Hydrogen and ammonia are two of the most frequently discussed as they are both carbon-free fuels. In this paper the authors analyse the energy and cost efficiency of hydrogen and ammonia-based pathways for the storage transportation and final use of excess electricity from an offshore wind farm. The problem is solved as a linear programming problem simultaneously optimising the size of each problem unit and the respective time-dependent operational conditions. As a case study we consider an offshore wind farm of 1.5 GW size located in a reference location North of Scotland. The energy efficiency and cost of the whole chain are evaluated and compared with competitive alternatives namely batteries and liquid hydrogen storage. The results show that hydrogen and ammonia storage can be part of the optimal solution. Moreover their use for long-term energy storage can provide a significant cost-effective contribution to an extensive penetration of renewable energy sources in national energy systems.
CFD Analysis of Fast Filling Strategies for Hydrogen Tanks and their Effects on Key-parameters
Nov 2014
Publication
A major requirement for the filling of hydrogen tanks is the maximum gas temperature within the vessels during the process. Different filling strategies in terms of pressure and temperature of the gas injected into the cylinder and their effects on key parameters like maximum temperature state of charge and energy cooling demand are investigated. It is shown that pre-cooling of the gas is required but is not necessary for the whole duration of the filling. Relevant energy savings can be achieved with pre-cooling over a fraction of the time. The most convenient filling strategy from the cooling energy point of view is identified: with an almost linear pressure rise and pre-cooling in the second half of the process a 60% reduction of the cooling energy demand is achieved compared to the case of pre-cooling for the whole filling.
A Review of Fuel Cell Systems for Maritime Applications
Jul 2016
Publication
Progressing limits on pollutant emissions oblige ship owners to reduce the environmental impact of their operations. Fuel cells may provide a suitable solution since they are fuel efficient while they emit few hazardous compounds. Various choices can be made with regard to the type of fuel cell system and logistic fuel and it is unclear which have the best prospects for maritime application. An overview of fuel cell types and fuel processing equipment is presented and maritime fuel cell application is reviewed with regard to efficiency gravimetric and volumetric density dynamic behaviour environmental impact safety and economics. It is shown that low temperature fuel cells using liquefied hydrogen provide a compact solution for ships with a refuelling interval up to a tens of hours but may result in total system sizes up to five times larger than high temperature fuel cells and more energy dense fuels for vessels with longer mission requirements. The expanding infrastructure of liquefied natural gas and development state of natural gas-fuelled fuel cell systems can facilitate the introduction of gaseous fuels and fuel cells on ships. Fuel cell combined cycles hybridisation with auxiliary electricity storage systems and redundancy improvements are identified as topics for further study
Hydrogen Infrastructure Project Risks in The Netherlands
Sep 2021
Publication
This study aims to assess the potential risks of setting up a hydrogen infrastructure in the Netherlands. An integrated risk assessment framework capable of analyzing projects identifying risks and comparing projects is used to identify and analyze the main risks in the upcoming Dutch hydrogen infrastructure project. A time multiplier is added to the framework to develop parameters. The impact of the different risk categories provided by the integrated framework is calculated using the discounted cash flow (DCF) model. Despite resource risks having the highest impact scope risks are shown to be the most prominent in the hydrogen infrastructure project. To present the DCF model results a risk assessment matrix is constructed. Compared to the conventional Risk Assessment Matrix (RAM) used to present project risks this matrix presents additional information in terms of the internal rate of return and risk specifics.
Carbon Capture and Biomass in Industry: A Techno-economic Analysis and Comparison of Negative Emission Options
Apr 2021
Publication
Meeting the Paris Agreement will most likely require the combination of CO2 capture and biomass in the industrial sector resulting in net negative emissions. CO2 capture within the industry has been extensively investigated. However biomass options have been poorly explored with literature alluding to technical and economic barriers. In addition a lack of consistency among studies makes comparing the performance of CO2 capture and/or biomass use between studies and sectors difficult. These inconsistencies include differences in methodology system boundaries level of integration costs greenhouse gas intensity of feedstock and energy carriers and capital cost estimations. Therefore an integrated evaluation of the techno-economic performance regarding CO2 capture and biomass use was performed for five energy-intensive industrial sub-sectors. Harmonization results indicate that CO2 mitigation potentials vary for each sub-sector resulting in reductions of 1.4–2.7 t CO2/t steel (77%–149%) 0.7 t CO2/t cement (92%) 0.2 t CO2/t crude oil (68%) 1.9 t CO2/t pulp (1663%–2548%) and 34.9 t CO2/t H2 (313%). Negative emissions can be reached in the steel paper and H2 sectors. Novel bio-based production routes might enable net negative emissions in the cement and (petro) chemical sectors as well. All the above-mentioned potentials can be reached for 100 €/t CO2 or less. Implementing mitigation options could reduce industrial CO2 emissions by 10 Gt CO2/y by 2050 easily meeting the targets of the 2 ◦C scenario by the International Energy Agency (1.8 Gt CO2/y reduction) for the industrial sector and even the Beyond 2 ◦C scenario (4.2 Gt CO2/y reduction).
Performance Analysis of a Stand-alone Integrated Solar Hydrogen Energy System for Zero Energy Buildings
Oct 2022
Publication
This study analyzes the optimal sizing design of a stand-alone solar hydrogen hybrid energy system for a house in Afyon Turkey. The house is not connected to the grid and the proposed hybrid system meets all its energy demands; therefore it is considered a zero-energy building. The designed system guarantees uninterrupted and reliable power throughout the year. Since the reliability of the power supply is crucial for the house optimal sizing of the components photovoltaic (PV) panels electrolyzer storage tank and fuel cell stack is critical. Determining the sufficient number of PV panels suitable electrolyzer model and size number of fuel cell stacks and the minimum storage tank volume to use in the proposed system can guarantee an uninterrupted energy supply to the house. In this study a stand-alone hybrid energy system is proposed. The system consists of PV panels a proton exchange membrane (PEM) electrolyzer a storage tank and a PEM fuel cell stack. It can meet the continuous energy demand of the house is sized by using 10 min of averaged solar irradiation and temperature data of the site and consumption data of the house. Present results show that the size of each component in a solar hydrogen hybrid energy system in terms of power depends on the size of each other components to meet the efficiency requirement of the whole system. Choosing the nominal electrolyzer power is critical in such energy systems
Seasonal Hydrogen Storage Decisions Under Constrained Electricity Distribution Capacity
Jun 2022
Publication
We consider a profit-maximizing renewable energy producer operating in a rural area with limited electricity distribution capacity to the grid. While maximizing profits the energy producer is responsible for the electricity supply of a local community that aims to be self-sufficient. Energy storage is required to deal with the energy productions' uncertain and intermittent character. A promising new solution is to use strategic hydrogen reserves. This provides a long-term storage option to deal with seasonal mismatches in energy production and the local community's demand. Using a Markov decision process we provide a model that determines optimal daily decisions on how much energy to store as hydrogen and buy or sell from the power grid. We explicitly consider the seasonality and uncertainty of production demand and electricity prices. We show that ignoring seasonal demand and production patterns is suboptimal and that introducing hydrogen storage transforms loss-making operations into profitable ones. Extensive numerical experiments show that the distribution capacity should not be too small to prevent local grid congestion. A higher storage capacity increases the number of buying actions from the grid thereby causing more congestion which is problematic for the grid operator. We conclude that a profit-maximizing hydrogen storage operation alone is not an alternative to grid expansion to solve congestion which is essential knowledge for policy-makers and grid operators.
Economic Feasibility of Green Hydrogen in Providing Flexibility to Medium-voltage Distribution Grids in the Presence of Local-heat Systems
Nov 2022
Publication
The recent strong increase in the penetration of renewable energy sources (RESs) in medium-voltage distribution grids (MVDNs) has raised the need for congestion management in such grids as they were not designed for this new condition. This paper examines to what extent producing green hydrogen through electrolyzers can profitably contribute to congestion alleviation in MVDNs in the presence of high amounts of RES as well as flexible consumers of electricity and a local heat system. To address this issue an incentive-based method for improving flexibility in MVDNs is used which is based on a single-leader–multiple-followers game formulated by bi-level mathematical programming. At the upper level the distribution system operator who is the leader of this game determines dynamic prices as incentives at each node based on the levels of generation and load. Next at the lower level providers of flexibility including producers using electrolyzers price-responsive power consumers heat consumers as well as heat producers respond to these incentives by reshaping their output and consumption patterns. The model is applied to a region in the North of The Netherlands. The obtained results demonstrate that converting power to hydrogen can be an economically efficient way to reduce congestion in MVDNs when there is a high amount of RES. However the economic value of electrolyzers as providers of flexibility to MVDNs decreases when more other options for flexibility provision exist.
Modelling and Evaluation of PEM Hydrogen Technologies for Frequency Ancillary Services in Future Multi-energy Sustainable Power Systems
Mar 2019
Publication
This paper examines the prospect of PEM (Proton Exchange Membrane) electrolyzers and fuel cells to partake in European electrical ancillary services markets. First the current framework of ancillary services is reviewed and discussed emphasizing the ongoing European harmonization plans for future frequency balancing markets. Next the technical characteristics of PEM hydrogen technologies and their potential uses within the electrical power system are discussed to evaluate their adequacy to the requirements of ancillary services markets. Last a case study based on a realistic representation of the transmission grid in the north of the Netherlands for the year 2030 is presented. The main goal of this case study is to ascertain the effectiveness of PEM electrolyzers and fuel cells for the provision of primary frequency reserves. Dynamic generic models suitable for grid simulations are developed for both technologies including the required controllers to enable participation in ancillary services markets. The obtained results show that PEM hydrogen technologies can improve the frequency response when compared to the procurement with synchronous generators of the same reserve value. Moreover the fast dynamics of PEM electrolyzers and fuel cells can help mitigate the negative effects attributed to the reduction of inertia in the system.
Paving the Way: Analysing Energy Transition Pathways and Green Hydrogen Exports in Developing Countries - The Case of Algeria
Apr 2024
Publication
The measures needed to limit global warming pose a particular challenge to current fossil fuel exporters who must not only decarbonise their local energy systems but also compensate for the expected decline in fossil fuel revenues. One possibility is seen in the export of green hydrogen. Using Algeria as a case study this paper analyses how different levels of ambition in hydrogen exports energy efficiency and fuel switching affect the costoptimal expansion of the power sector for a given overall emissions reduction path. Despite falling costs for photovoltaics and wind turbines the results indicate that in countries with very low natural gas prices such as Algeria a fully renewable electricity system by 2050 is unlikely without appropriate policy measures. The expansion of renewable energy should therefore start early given the high annual growth rates required which will be reinforced by additional green hydrogen exports. In parallel energy efficiency is a key factor as it directly mitigates CO2 emissions from fossil fuels and reduces domestic electricity demand which could instead be used for hydrogen production. Integrating electrolysers into the power system could potentially help to reduce specific costs through load shifting. Overall it seems advisable to analyse hydrogen exports together with local decarbonisation in order to better understand their interactions and to reduce emissions as efficiently as possible. These results and the methodology could be transferred to other countries that want to become green hydrogen exporters in the future and are therefore a useful addition for researchers and policy makers.
Dynamic Operation of Water Electrolyzers: A Review for Applications in Photovoltaic Systems Integration
May 2023
Publication
This review provides a comprehensive overview of the dynamics of low-temperature water electrolyzers and their influence on coupling the three major technologies alkaline Proton Exchange Membrane (PEM) and Anion Exchange Membrane (AEM) with photovoltaic (PV) systems. Hydrogen technology is experiencing considerable interest as a way to accelerate the energy transition. With no associated CO2 emissions and fast response water electrolyzers are an attractive option for producing green hydrogen on an industrial scale. This can be seen by the ambitious goals and large-scale projects being announced for hydrogen especially with solar energy dedicated entirely to drive the process. The electrical response of water electrolyzers is extremely fast making the slower variables such as temperature and pressure the limiting factors for variable operation typically associated with PV-powered electrolysis systems. The practical solar-to-hydrogen efficiency of these systems is in the range of 10% even with a very high coupling factor exceeding 99% for directly coupled systems. The solar-to-hydrogen efficiency can be boosted with a battery potentially sacrificing the cost. The intermittency of solar irradiance rather than its variability is the biggest challenge for PV-hydrogen systems regarding operation and degradation.
Renaissance of Ammonia Synthesis for Sustainable Production of Energy and Fertilizers
Feb 2021
Publication
Green ammonia synthesis via the Haber–Bosch (HB) process has become a major field of research in the recent years for production of fertilizers and seasonal energy storage due to drastic drop in cost of renewable hydrogen. While the field of catalysis and engineering has worked on this subject for many years the current process of ammonia synthesis remains essentially unaltered. As a result current industrial developments on green ammonia are based on the HB process which can only be economical at exceptionally large scales limiting implementation on financially strained economies. For green ammonia to become an economic “equalizer” that supports the energy transition around the world it is essential to facilitate the downscalability and operational robustness of the process. This contribution briefly discusses the main scientific and engineering findings that have paved the way of low-temperature and pressure ammonia synthesis using heterogeneous catalysts.
Economic Complexity of Green Hydrogen Production Technologies - A Trade Data-based Analysis of Country-sepcific Industrial Preconditions
May 2023
Publication
Countries with high energy demand but limited renewable energy potential are planning to meet part of their future energy needs by importing green hydrogen. For potential exporting countries in addition to sufficient renewable resources industrial preconditions are also relevant for the successful implementation of green hydrogen production value chains. A list of 36 “Green H2 Products” needed for stand-alone hydrogen production plants was defined and their economic complexity was analyzed using international trade data from 1995 to 2019. These products were found to be comparatively complex to produce and represent an opportunity for countries to enter new areas of the product space through green diversification. Large differences were revealed between countries in terms of industrial preconditions and their evolution over time. A detailed analysis of nine MENA countries showed that Turkey and Tunisia already possess industrial know-how in various green hydrogen technology components and perform only slightly worse than potential European competitors while Algeria Libya and Saudi Arabia score the lowest in terms of calculated hydrogen-related green complexity. These findings are supported by statistical tests showing that countries with a higher share of natural resources rents in their gross domestic product score significantly lower on economic and green complexity. The results thus provide new perspectives for assessing the capabilities of potential hydrogen-producing countries which may prove useful for policymakers and investors. Simultaneously this paper contributes to the theory of economic complexity by applying its methods to a new subset of products and using a dataset with long-term coverage.
The Role of Hydrogen in Heavy Transport to Operate within Planetary Boundaries
Jul 2021
Publication
Green hydrogen i.e. produced from renewable resources is attracting attention as an alternative fuel for the future of heavy road transport and long-distance driving. However the benefits linked to zero pollution at the usage stage can be overturned when considering the upstream processes linked to the raw materials and energy requirements. To better understand the global environmental implications of fuelling heavy transport with hydrogen we quantified the environmental impacts over the full life cycle of hydrogen use in the context of the Planetary Boundaries (PBs). The scenarios assessed cover hydrogen from biomass gasification (with and without carbon capture and storage [CCS]) and electrolysis powered by wind solar bioenergy with CCS nuclear and grid electricity. Our results show that the current diesel-based-heavy transport sector is unsustainable due to the transgression of the climate change-related PBs (exceeding standalone by two times the global climate-change budget). Hydrogen-fuelled heavy transport would reduce the global pressure on the climate change-related PBs helping the transport sector to stay within the safe operating space (i.e. below one-third of the global ecological budget in all the scenarios analysed). However the best scenarios in terms of climate change which are biomass-based would shift burdens to the biosphere integrity and nitrogen flow PBs. In contrast burden shifting in the electrolytic scenarios would be negligible with hydrogen from wind electricity emerging as an appealing technology despite attaining higher carbon emissions than the biomass routes
How Far Away is Hydrogen? Its Role in the Medium and Long-term Decarbonisation of the European Energy System
Nov 2015
Publication
Hydrogen is a promising avenue for decarbonising energy systems and providing flexibility. In this paper the JRC-EU-TIMES model – a bottom-up technology-rich model of the EU28 energy system – is used to assess the role of hydrogen in a future decarbonised Europe under two climate scenarios current policy initiative (CPI) and long-term decarbonisation (CAP). Our results indicate that hydrogen could become a viable option already in 2030 – however a long-term CO2 cap is needed to sustain the transition. In the CAP scenario the share of hydrogen in the final energy consumption of the transport and industry sectors reaches 5% and 6% by 2050. Low-carbon hydrogen production technologies dominate and electrolysers provide flexibility by absorbing electricity at times of high availability of intermittent sources. Hydrogen could also play a significant role in the industrial and transport sectors while the emergence of stationary hydrogen fuel cells for hydrogen-to-power would require significant cost improvements over and above those projected by the experts.
The New Oil? The Geopolitics and International Governance of Hydrogen
Jun 2020
Publication
While most hydrogen research focuses on the technical and cost hurdles to a full-scale hydrogen economy little consideration has been given to the geopolitical drivers and consequences of hydrogen developments. The technologies and infrastructures underpinning a hydrogen economy can take markedly different forms and the choice over which pathway to take is the object of competition between different stakeholders and countries. Over time cross-border maritime trade in hydrogen has the potential to fundamentally redraw the geography of global energy trade create a new class of energy exporters and reshape geopolitical relations and alliances between countries. International governance and investments to scale up hydrogen value chains could reduce the risk of market fragmentation carbon lock-in and intensified geo-economic rivalry.
Magnesium Based Materials for Hydrogen Based Energy Storage: Past, Present and Future
Jan 2019
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Etsuo Akiba,
Rene Albert,
V. E. Antonov,
Jose-Ramón Ares,
Marcello Baricco,
Natacha Bourgeois,
Craig Buckley,
José Bellosta von Colbe,
Jean-Claude Crivello,
Fermin Cuevas,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
David M. Grant,
Bjørn Christian Hauback,
Terry D. Humphries,
Isaac Jacob,
Petra E. de Jongh,
Jean-Marc Joubert,
Mikhail A. Kuzovnikov,
Michel Latroche,
Mark Paskevicius,
Luca Pasquini,
L. Popilevsky,
Vladimir M. Skripnyuk,
Eugene I. Rabkin,
M. Veronica Sofianos,
Alastair D. Stuart,
Gavin Walker,
Hui Wang,
Colin Webb,
Min Zhu and
Torben R. Jensen
Magnesium hydride owns the largest share of publications on solid materials for hydrogen storage. The “Magnesium group” of international experts contributing to IEA Task 32 “Hydrogen Based Energy Storage” recently published two review papers presenting the activities of the group focused on magnesium hydride based materials and on Mg based compounds for hydrogen and energy storage. This review article not only overviews the latest activities on both fundamental aspects of Mg-based hydrides and their applications but also presents a historic overview on the topic and outlines projected future developments. Particular attention is paid to the theoretical and experimental studies of Mg-H system at extreme pressures kinetics and thermodynamics of the systems based on MgH2 nanostructuring new Mg-based compounds and novel composites and catalysis in the Mg based H storage systems. Finally thermal energy storage and upscaled H storage systems accommodating MgH2 are presented.
Test Methodologies for Hydrogen Sensor Performance Assessment: Chamber vs. Flow-through Test Apparatus
Sep 2017
Publication
Certification of hydrogen sensors to meet standards often prescribes using large-volume test chambers. However feedback from stakeholders such as sensor manufacturers and end-users indicates that chamber test methods are often viewed as too slow and expensive for routine assessment. Flow-through test methods are potentially an efficient and cost-effective alternative for sensor performance assessment. A large number of sensors can be simultaneously tested in series or in parallel with an appropriate flow-through test fixture. The recent development of sensors with response times of less than 1s mandates improvements in equipment and methodology to properly capture the performance of this new generation of fast sensors; flow methods are a viable approach for accurate response and recovery time determinations but there are potential drawbacks. According to ISO 26142 flow-through test methods may not properly simulate ambient applications. In chamber test methods gas transport to the sensor is dominated by diffusion which is viewed by some users as mimicking deployment in rooms and other confined spaces. Conversely in flow-through methods forced flow transports the gas to the sensing element. The advective flow dynamics may induce changes in the sensor behaviour relative to the quasi-quiescent condition that may prevail in chamber test methods. The aim of the current activity in the JRC and NREL sensor laboratories is to develop a validated flow-through apparatus and methods for hydrogen sensor performance testing. In addition to minimizing the impact on sensor behaviour induced by differences in flow dynamics challenges associated with flow-through methods include the ability to control environmental parameters (humidity pressure and temperature) during the test and changes in the test gas composition induced by chemical reactions with upstream sensors. Guidelines on flow-through test apparatus design and protocols for the evaluation of hydrogen sensor performance have been developed. Various commercial sensor platforms (e.g. thermal conductivity catalytic and metal semiconductor) were used to demonstrate the advantages and issues with the flow-through methodology.
Greenhouse Gas Implications of Extending the Service Life of PEM Fuel Cells for Automotive Applications: A Life Cycle Assessment
Feb 2022
Publication
A larger adoption of hydrogen fuel-cell electric vehicles (FCEVs) is typically included in the strategies to decarbonize the transportation sector. This inclusion is supported by life-cycle assessments (LCAs) which show the potential greenhouse gas (GHG) emission benefit of replacing internal combustion engine vehicles with their fuel cell counterpart. However the literature review performed in this study shows that the effects of durability and performance losses of fuel cells on the life-cycle environmental impact of the vehicle have rarely been assessed. Most of the LCAs assume a constant fuel consumption (ranging from 0.58 to 1.15 kgH2/100 km) for the vehicles throughout their service life which ranges in the assessments from 120000 to 225000 km. In this study the effect of performance losses on the life-cycle GHG emissions of the vehicles was assessed based on laboratory experiments. Losses have the effect of increasing the life-cycle GHG emissions of the vehicle up to 13%. Moreover this study attempted for the first time to investigate via laboratory analyses the GHG implications of replacing the hydrophobic polymer for the gas diffusion medium (GDM) of fuel cells to increase their durability. LCA showed that when the service life of the vehicle was fixed at 150000 km the GHG emission savings of using an FC with lower performance losses (i.e. FC coated with fluorinated ethylene propylene (FEP) instead of polytetrafluoroethylene (PTFE)) are negligible compared to the overall life-cycle impact of the vehicle. Both the GDM coating and the amount of hydrogen saved account for less than 2% of the GHG emissions arising during vehicle operation. On the other hand when the service life of the vehicle depends on the operability of the fuel cell the global warming potential per driven km of the FEP-based FCEV reduces by 7 to 32%. The range of results depends on several variables such as the GHG emissions from hydrogen production and the initial fuel consumption of the vehicle. Higher GHG savings are expected from an FC vehicle with high consumption of hydrogen produced with fossil fuels. Based on the results we recommend the inclusion of fuel-cell durability in future LCAs of FCEVs. We also advocate for more research on the real-life performance of fuel cells employing alternative materials.
Parametric Study of Pt/C-Catalysed Hydrothermal Decarboxylation of Butyric Acid as a Potential Route for Biopropane Production
Jun 2021
Publication
Sustainable fuel-range hydrocarbons can be produced via the catalytic decarboxylation of biomass-derived carboxylic acids without the need for hydrogen addition. In this present study 5 wt% platinum on carbon (Pt/C) has been found to be an effective catalyst for hydrothermally decarboxylating butyric acid in order to produce mainly propane and carbon dioxide. However optimisation of the reaction conditions is required to minimise secondary reactions and increase hydrocarbon selectivity towards propane. To do this reactions using the catalyst with varying parameters such as reaction temperatures residence times feedstock loading and bulk catalyst loading were carried out in a batch reactor. The highest yield of propane obtained was 47 wt% (close to the theoretical decarboxylation yield of 50 wt% on butyric acid basis) corresponding to a 96% hydrocarbon selectivity towards propane. The results showed that the optimum parameters to produce the highest yield of propane from the range investigated were 0.5 g butyric acid (0.57 M aqueous solution) 1.0 g Pt/C (50 mg Pt content) at 300 °C for 1 h. The reusability of the catalyst was also investigated which showed little or no loss of catalytic activity after four cycles. This work has shown that Pt/C is a suitable and potentially hydrothermally stable heterogeneous catalyst for making biopropane a major component of bioLPG from aqueous butyric acid solutions which can be sourced from bio-derived feedstocks via acetone-butanol-ethanol (ABE) fermentation.
Effects of the Injector Direction on the Temperature Distribution During Filling of Hydrogen Tanks
Sep 2017
Publication
The development of the temperature field in hydrogen tanks during the filling process has been investigated with Computational Fluid Dynamics (CFD). Measurements from experiments undertaken at the JRC GasTef facility have been used to develop and validate the CFD modelling strategy; by means of the CFD calculations the effect of the injector direction on the temperature distribution has been analysed. It has been found that the dynamics of the temperature field including the development of potentially detrimental phenomena like thermal stratification and temperature inhomogeneity e.g. hot spots can be significantly affected by the injector orientation.
Analysis of Out-of-spec Events During Refueling of On-board Hydrogen Tanks
Sep 2017
Publication
For refuelling on-board hydrogen tanks table-based or formula based protocols are commonly used. These protocols are designed to achieve a tank filling close to 100% SOC (State of Charge) in s safe way: without surpassing temperature (-40°C to 85°C) and pressure limits (125% Nominal Working Pressure NWP). The ambient temperature the initial pressure and the volume category of the (compressed hydrogen storage system CHSS are used as inputs to determine the final target pressure and the pressure ramp rate (which controls the filling duration). However abnormal out-of-spec events (e.g. misinformation of storage system status and characteristics of the storage tanks) may occur and result in a refuelling in which the safety boundaries are surpassed. In the present article the possible out of specification (out-of-spec) events in a refuelling station have been analyzed. The associated hazards when refuelling on-board hydrogen tanks have been studied. Experimental results of out-of-spec event tests performed on a type 3 tank are presented. The results show that on the type 3 tank the safety temperature limit of 85°C was only surpassed under a combination of events; e.g. an unnoticed stop of the cooling of the gas combined with a wrong input of ambient temperature at a very warm environment. On the other hand under certain events (e.g. cooling the gas below the target temperature) and in particular under cold environmental conditions the 100% SOC limit established in the fuelling protocols has been surpassed. Hydrogen safety on-board tanks refuelling protocols out-of-spec events.
Fuelling the Hydrogen Economy: Scale-up of an Integrated Formic Acid-to-power System
Feb 2019
Publication
Transitioning from fossil fuels to sustainable and green energy sources in mobile applications is a difficult challenge and demands sustained and highly multidisciplinary efforts in R&D. Liquid organic hydrogen carriers (LOHC) offer several advantages over more conventional energy storage solutions but have not been yet demonstrated at scale. Herein we describe the development of an integrated and compact 25 kW formic acid-to-power system by a team of BSc and MSc students. We highlight a number of key engineering challenges encountered during scale-up of the technology and discuss several aspects commonly overlooked by academic researchers. Conclusively we provide a critical outlook and suggest a number of developmental areas currently inhibiting further implementation of the technology.
International Competitiveness of Low-carbon Hydrogen Supply to the Northwest European Market
Oct 2022
Publication
This paper analyses which sources of low-carbon hydrogen for the Northwest European market are most competitive taking into account costs of local production conversion and transport. Production costs of electrolysis are strongly affected by local renewable electricity costs and capacity factors. Transport costs are the lowest by pipelines for distances under 10000 km with costs linearly increasing with distance. For larger distances transport as ammonia is more efficient with less relation to distance despite higher conversion costs. The most competitive low-carbon hydrogen supply to the Northwest European market appears to be local Steam Methane Reforming with Carbon Capture and Storage when international gas prices return back to historical levels. When gas prices however remain high then import from Morocco with electrolysis directly connected to offshore wind generation is found to be the most competitive source of low-carbon hydrogen. These conclusions are robust for various assumptions on costs and capacity factors.
Vision for a European Metrology Network for Energy Gases
Mar 2022
Publication
As Europe moves towards decarbonising its energy infrastructure new measurement needs will arise that require collaborative efforts between European National Metrology Institutes and Designated Institutes to tackle. Such measurement needs include flow metering of hydrogen or hydrogen enriched natural gas in the gas grid for billing quality assurance of hydrogen at refuelling stations and equations of state for carbon dioxide in carbon capture and storage facilities. The European metrology network for energy gases for the first time provides a platform where metrology institutes can work together to develop a harmonised strategy prioritise new challenges and share expertise and capabilities to support the European energy gas industry to meet stringent EU targets for climate change and emissions reductions
Intensification of Hydrogen Production: Pd–Ag Membrane on Tailored Hastelloy-X Filter for Membrane-Assisted Steam Methane Reforming
Dec 2023
Publication
H2 production via membrane-assisted steam methane reforming (MA-SMR) can ensure higher energy efficiency and lower emissions compared to conventional reforming processes (SMR). Ceramic-supported Pd–Ag membranes have been extensively investigated for membrane-assisted steam methane reforming applications with outstanding performance. However costs sealings for integration in the reactor structure and resistance to solicitations remain challenging issues. In this work the surface quality of a low-cost porous Hastelloy-X filter is improved by asymmetric filling with α-Al2O3 of decreasing size and deposition of γ-Al2O3 as an interdiffusion barrier. On the modified support a thin Pd–Ag layer was deposited via electroless plating (ELP) resulting in a membrane with H2/N2 selectivity >10000. The permeation characteristics of the membrane were studied followed by testing for membrane-assisted methane steam reforming. The results showed the ability of the membrane reactor to overcome thermodynamic conversion of the conventional process for all explored operating conditions as well as ensuring 99.3% H2 purity in the permeate stream at 500 ◦C and 4 bar.
An Economic and Greenhouse Gas Footprint Assessment of International Maritime Transportation of Hydrogen Using Liquid Organic Hydrogen Carriers
Apr 2023
Publication
The supply storage and (international) transport of green hydrogen (H2) are essential for the decarbonization of the energy sector. The goal of this study was to assess the final cost-price and carbon footprint of imported green H2 in the market via maritime shipping of liquid organic hydrogen carriers (LOHCs) including dibenzyl toluene-perhydro-dibenzyltoluene (DBTPDBT) and toluene-methylcyclohexane (TOL-MCH) systems. The study focused on logistic steps in intra-European supply chains in different scenarios of future production in Portugal and demand in the Netherlands and carbon tariffs between 2030 and 2050. The case study is based on a formally accepted agreement between Portugal and the Netherlands within the Strategic Forum on Important Projects of Common European Interest (IPCEI). Under the following assumptions the results show that LOHCs are a viable technical-economic solution with logistics costs from 2030 to 2050 varying between 0.30-0.37 €/kg-H2 for DBT-PDBT and 0.28-0.34 €/kg-H2 for TOL-MCH. The associated CO2 emissions of these international H2 supply chains are between 0.46 and 2.46 kg-CO2/GJ (LHV) and 0.55-2.95 kg-CO2/GJ (LHV) for DBT-PDBT and TOL-MCH respectively.
Techno-economic Evaluation on a Hybrid Technology for Low Hydrogen Concentration Separation and Purification from Natural Gas Grid
Jul 2020
Publication
Hydrogen can be stored and distributed by injecting into existing natural grids then at the user site separated and used in different applications. The conventional technology for hydrogen separation is pressure swing adsorption (PSA). The recent NREL study showed the extraction cost for separating hydrogen from a 10% H2 stream with a recovery of 80% is around 3.3e8.3 US$/kg. In this document new system configurations for low hydrogen concentration separation from the natural gas grid by combining novel membrane-based hybrid technologies will be described in detail. The focus of the manuscript will be on the description of different configurations for the direct hydrogen separation which comprises a membrane module a vacuum pump and an electrochemical hydrogen compressor. These technological combinations bring substantial synergy effect of one another while improving the total hydrogen recovery purity and total cost of hydrogen. Simulation has been carried out for 17 different configurations; according to the results a configuration of two-stage membrane modules (in series) with a vacuum pump and an electrochemical hydrogen compressor (EHC) shows highest hydrogen purity (99.9997%) for 25 kg/day of hydrogen production for low-pressure grid. However this configuration shows a higher electric consumption (configuration B) due to the additional mechanical compressor between the two-stage membrane modules and the EHC. Whereas when the compressor is excluded and a double skin Pd membrane (PdDS) module is used in a single stage while connected to a vacuum pump (configuration A5) the hydrogen purity (99.92%) slightly decreases yet the power consumption considerably improves (1.53 times lower). Besides to these two complementary configurations the combination of a single membrane module a vacuum pump and the electrochemical compressor has been also carried out (configuration A) and results show that relatively higher purity can be achieved. Based on four master configurations this document presents a different novel hybrid system by integrating two to three technologies for hydrogen purification combined in a way that enhances the strengths of each of them.
Development of a Flashback Correlation for Burner-stabilized Hydrogen-air Premixed Flames
Feb 2022
Publication
With a growing need for replacing fossil fuels with cleaner alternatives hydrogen has emerged as a viable candidate for providing heat and power. However stable and safe combustion of hydrogen is not simple and as such a number of key issues have been identified that need to be understood for a safe design of combustion chambers. One such issue is the higher propensity of hydrogen flames to flashback compared to that for methane flames. The flashback problem is coupled with higher burner temperatures that could cause strong thermal stresses in burners and could hinder their performance. In order to systematically investigate flashback in premixed hydrogen-air flames for finding a global flashback criteria in this study we use numerical simulations as a basic tool to study flashback limits of slit burners. Flashback limits are found for varying geometrical parameters and equivalence ratios and the sensitivity of each parameter on the flashback limit and burner temperatures are identified and analyzed. It is shown that the conventional flashback correlation with critical velocity gradient does not collapse the flashback data as it does not take into account stretch induced preferential diffusion effects. A new Karlovitz number definition is introduced with physical insights that collapses the flashback data at all tested conditions in an excellent manner.
A Comparative Study for H2 –CH4 Mixture Wettability in Sandstone Porous Rocks Relevant to Underground Hydrogen Storage
Mar 2022
Publication
Characterizing the wettability of hydrogen (H2 )–methane (CH4 ) mixtures in subsurface reservoirs is the first step towards understanding containment and transport properties for underground hydrogen storage (UHS). In this study we investigate the static contact angles of H2 –CH4 mixtures in contact with brine and Bentheimer sandstone rock using a captive-bubble cell device at different pressures temperatures and brine salinity values. It is found that under the studied conditions H2 and CH4 show comparable wettability behaviour with contact angles ranging between [25◦–45◦ ]; and consequently their mixtures behave similar to the pure gas systems independent of composition pressure temperature and salinity. For the system at rest the acting buoyancy and surface forces allow for theoretical sensitivity analysis for the captive-bubble cell approach to characterize the wettability. Moreover it is theoretically validated that under similar Bond numbers and similar bubble sizes the contact angles of H2 and CH4 bubbles and their mixtures are indeed comparable. Consequently in large-scale subsurface storage systems where buoyancy and capillary are the main acting forces H2 CH4 and their mixtures will have similar wettability characteristics.
Simulation of the Inelastic Deformation of Porous Reservoirs Under Cyclic Loading Relevant for Underground Hydrogen Storage
Dec 2022
Publication
Subsurface geological formations can be utilized to safely store large-scale (TWh) renewable energy in the form of green gases such as hydrogen. Successful implementation of this technology involves estimating feasible storage sites including rigorous mechanical safety analyses. Geological formations are often highly heterogeneous and entail complex nonlinear inelastic rock deformation physics when utilized for cyclic energy storage. In this work we present a novel scalable computational framework to analyse the impact of nonlinear deformation of porous reservoirs under cyclic loading. The proposed methodology includes three diferent time-dependent nonlinear constitutive models to appropriately describe the behavior of sandstone shale rock and salt rock. These constitutive models are studied and benchmarked against both numerical and experimental results in the literature. An implicit time-integration scheme is developed to preserve the stability of the simulation. In order to ensure its scalability the numerical strategy adopts a multiscale fnite element formulation in which coarse scale systems with locally-computed basis functions are constructed and solved. Further the efect of heterogeneity on the results and estimation of deformation is analyzed. Lastly the Bergermeer test case—an active Dutch natural gas storage feld—is studied to investigate the infuence of inelastic deformation on the uplift caused by cyclic injection and production of gas. The present study shows acceptable subsidence predictions in this feld-scale test once the properties of the fnite element representative elementary volumes are tuned with the experimental data.
Modelling a Highly Decarbonised North Sea Energy System in 2050: a Multinational Approach
Dec 2021
Publication
The North Sea region located in the Northwest of Europe is expected to be a frontrunner in the European energy transition. This paper aims to analyse different optimal system configurations in order to meet net-zero emission targets in 2050. Overall the paper presents two main contributions: first we develop and introduce the IESA-NS model. The IESA-NS model is an optimization integrated energy system model written as a linear problem. The IESA-NS model optimizes the long-term investment planning and short-term operation of seven North Sea region countries (Belgium Denmark Germany the Netherlands Norway Sweden and the United Kingdom). The model can optimize multiple years simultaneously accounts for all the national GHG emissions and includes a thorough representation of all the sectors of the energy system. Second we run several decarbonisation scenarios with net-zero emission targets in 2050. Relevant parameters varied to produce the scenarios include biomass availability VRE potentials low social acceptance of onshore VRE ban of CCUS or mitigation targets in international transport and industry feedstock. Results show a large use of hydrogen when international transport emissions are considered in the targets (5.6 EJ to 7.3 EJ). Electrolysis is the preferred pathway for hydrogen production (up to 6.4 EJ) far ahead of natural gas reforming (up to 2.2 EJ). Allowing offshore interconnectors (e.g. meshed offshore grid between the Netherlands Germany and the United Kingdom) permits to integrate larger amounts of offshore wind (122 GW to 191 GW of additional capacity compared to reference scenarios) while substantially increasing the cross-border interconnection capacities (up to 120 GW). All the biomass available is used in the scenarios across multiple end uses including biofuel production (up to 3.5 EJ) high temperature heat (up to 2.5 EJ) feedstock for industry (up to 2 EJ) residential heat (up to 600 PJ) and power generation (up to 900 PJ). In general most of the results justify the development of multinational energy system models in which the spatial coverage lays between national and continental models.
Model Supported Business Case Scenario Analysis for Decentral Hydrogen Conversion, Storage and Consumption within Energy Hubs
Mar 2022
Publication
Recently smart energy hubs with hydrogen conversion and storage have received increased attention in the Netherlands. The hydrogen is to be used for vehicle filling stations industrial processes and heating. The scientific problem addressed in this paper is the proper sizing of capacities for renewable energy generation hydrogen conversion and storage in relation to a feasible business case for the energy hub while achieving security of supply. Scenario analysis is often used during the early stages of the energy planning process and for this an easy-to-use analysis model is required. This paper investigates available modelling approaches and develops an algorithmic modelling method which is worked out in Microsoft Excel and offers ease of use for scenario analysis purposes. The model is applied to case study which leads to important insights such as the expected price of hydrogen and the proper sizing of electrolyser and hydrogen storage for that case. The model is made available open-source. Future work is proposed in the direction of application of the model for other project cases and comparison of results with other available modelling tools.
Influence of Hydrogen on Grid Investments for Smart Microgrids
Mar 2022
Publication
Electrification of the heat network in buildings together with a rise in popularity of Electric Vehicles (EVs) will result in a need to make investments in the electrical energy infrastructure in order to prevent congestion. This paper discusses the influence of hydrogen in future smart microgrids on these investments. Moreover smart control strategies i.e. EV management and demand response programs are used in this paper to lower the peak of electrical energy demand resulting in the reduction of these investments. Performances of microgrid with different levels of hydrogen penetration are discussed. It is shown that an increase in the level of hydrogen in the microgrid will reduce the electric grid investments costs but is not economically more beneficial than using ‘green’ gas due to the higher total economic costs.
Non-alloy Mg Anode for Ni-MH Batteries: Multiple Approaches Towards a Stable Cycling Performance
Apr 2021
Publication
Mg attracts much research interest as anode material for Ni-MH batteries thanks to its lightweight cost-effectiveness and high theoretical capacity (2200 mA h g−1). However its practical application is tremendously challenged by the poor hydrogen sorption kinetics passivation from aggressive aqueous electrolytes and insulating nature of MgH2. Mg-based alloys exhibit enhanced hydrogen sorption kinetics and electrical conductivity but significant amount of costly transition metal elements are required. In this work we have for the first time utilized non-alloyed but catalyzed Mg as anode for Ni-MH batteries. 5 mol.% TiF3 was added to nanosized Mg for accelerating the hydrogen sorption kinetics. Several strategies for preventing the problematic passivation of Mg have been studied including protective encapsulation of the electrode and utilizing room-temperature/high-temperature ionic liquids and an alkaline polymer membrane as working electrolyte. Promising electrochemical performance has been achieved in this Mg–TiF3 composite anode based Ni-MH batteries with room for further improvements.
Flexible Power & Biomass-to-Methanol Plants: Design Optimization and Economic Viability of the Electrolysis Integration
Nov 2021
Publication
This paper assesses the optimal design criteria of a flexible power and biomass to methanol (PBtM) plant conceived to operate both without green hydrogen addition (baseline mode) and with hydrogen addition (enhanced mode) following an intermittent use of the electrolysis system which is turned on when the electricity price allows an economically viable hydrogen production. The assessed plant includes a gasification section syngas cleaning and compression methanol synthesis and purification and heat recovery steam cycle to be flexibly operated. A sorption-enhanced gasification technology allows to produce a tailored syngas for the downstream synthesis in both the baseline and enhanced operating conditions by controlling the in-situ CO2 separation rate. Two designs are assessed for the methanol synthesis unit with two different reactor sizes: (i) a larger reactor designed on the enhanced operation mode (enhanced reactor design – ERD) and (ii) a smaller reactor designed on the baseline operation mode (baseline reactor design – BRD). The ERD design resulted to be preferable from the techno economic perspectives resulting in 20% lower cost of the e-MeOH (30.80 vs. 37.76 €/ GJLHV) with the baseline assumptions (i.e. 80% of electrolyzer capacity factor and 2019 Denmark day-ahead market electricity price). Other important outcomes are: (i) high electrolysis capacity factor is needed to obtain competitive cost of e-MeOH and (ii) advantages of flexibly operated PBtM plants with respect to inflexible PBtM plants are significant in scenarios with high penetration of intermittent renewables leading to low average prices of electricity but also longer periods of high peak prices.
1921–2021: A Century of Renewable Ammonia Synthesis
Apr 2022
Publication
Synthetic ammonia manufactured by the Haber–Bosch process and its variants is the key to securing global food security. Hydrogen is the most important feedstock for all synthetic ammonia processes. Renewable ammonia production relies on hydrogen generated by water electrolysis using electricity generated from hydropower. This was used commercially as early as 1921. In the present work we discuss how renewable ammonia production subsequently emerged in those countries endowed with abundant hydropower and in particular in regions with limited or no oil gas and coal deposits. Thus renewable ammonia played an important role in national food security for countries without fossil fuel resources until after the mid-20th century. For economic reasons renewable ammonia production declined from the 1960s onward in favor of fossil-based ammonia production. However renewable ammonia has recently gained traction again as an energy vector. It is an important component of the rapidly emerging hydrogen economy. Renewable ammonia will probably play a significant role in maintaining national and global energy and food security during the 21st century.
Moving Toward the Low-carbon Hydrogen Economy: Experiences and Key Learnings from National Case Studies
Sep 2022
Publication
The urgency to achieve net-zero carbon dioxide (CO2) emissions by 2050 as first presented by the IPCC special report on 1.5°C Global Warming has spurred renewed interest in hydrogen to complement electrification for widespread decarbonization of the economy. We present reflections on estimates of future hydrogen demand optimization of infrastructure for hydrogen production transport and storage development of viable business cases and environmental impact evaluations using life cycle assessments. We highlight challenges and opportunities that are common across studies of the business cases for hydrogen in Germany the UK the Netherlands Switzerland and Norway. The use of hydrogen in the industrial sector is an important driver and could incentivise large-scale hydrogen value chains. In the long-term hydrogen becomes important also for the transport sector. Hydrogen production from natural gas with capture and permanent storage of the produced CO2 (CCS) enables large-scale hydrogen production in the intermediate future and is complementary to hydrogen from renewable power. Furthermore timely establishment of hydrogen and CO2 infrastructures serves as an anchor to support the deployment of carbon dioxide removal technologies such as direct air carbon capture and storage (DACCS) and biohydrogen production with CCS. Significant public support is needed to ensure coordinated planning governance and the establishment of supportive regulatory frameworks which foster the growth of hydrogen markets.
High Technical and Temporal Resolution Integrated Energy System Modelling of Industrial Decarbonisation
Aug 2022
Publication
Owing to the complexity of the sector industrial activities are often represented with limited technological resolution in integrated energy system models. In this study we enriched the technological description of industrial activities in the integrated energy system analysis optimisation (IESA-Opt) model a peer-reviewed energy system optimisation model that can simultaneously provide optimal capacity planning for the hourly operation of all integrated sectors. We used this enriched model to analyse the industrial decarbonisation of the Netherlands for four key activities: high-value chemicals hydrocarbons ammonia and steel production. The analyses performed comprised 1) exploring optimality in a reference scenario; 2) exploring the feasibility and implications of four extreme industrial cases with different technological archetypes namely a bio-based industry a hydrogen-based industry a fully electrified industry and retrofitting of current assets into carbon capture utilisation and storage; and 3) performing sensitivity analyses on key topics such as imported biomass hydrogen and natural gas prices carbon storage potentials technological learning and the demand for olefins. The results of this study show that it is feasible for the energy system to have a fully bio-based hydrogen-based fully electrified and retrofitted industry to achieve full decarbonisation while allowing for an optimal technological mix to yield at least a 10% cheaper transition. We also show that owing to the high predominance of the fuel component in the levelled cost of industrial products substantial reductions in overnight investment costs of green technologies have a limited effect on their adoption. Finally we reveal that based on the current (2022) energy prices the energy transition is cost-effective and fossil fuels can be fully displaced from industry and the national mix by 2050
Critical Parameters Controlling Wettability in Hydrogen Underground Storage - An Analytical Study
Sep 2022
Publication
Hypothesis.<br/>The large-scale implementation of hydrogen economy requires immense storage spaces to facilitate the periodic storage/production cycles. Extensive modelling of hydrogen transport in porous media is required to comprehend the hydrogen-induced complexities prior to storage to avoid energy loss. Wettability of hydrogen-brine-rock systems influence flow properties (e.g. capillary pressure and relative permeability curves) and the residual saturations which are all essential for subsurface hydrogen systems.<br/>Model.<br/>This study aims to understand which parameters critically control the contact angle for hydrogen-brine-rock systems using the surface force analysis following the DLVO theory and sensitivity analysis. Furthermore the effect of roughness is studied using the Cassie-Baxter model.<br/>Findings.<br/>Our results reveal no considerable difference between H2 and other gases such as N2. Besides the inclusion of roughness highly affects the observed apparent contact angles and even lead to water-repelling features. It was observed that contact angle does not vary significantly with variations of surface charge and density at high salinity which is representative for reservoir conditions. Based on the analysis it is speculated that the influence of roughness on contact angle becomes significant at low water saturation (i.e. high capillary pressure).
Energy Transition in Aviation: The Role of Cryogenic Fuels
Dec 2020
Publication
Aviation is the backbone of our modern society. In 2019 around 4.5 billion passengers travelled through the air. However at the same time aviation was also responsible for around 5% of anthropogenic causes of global warming. The impact of the COVID-19 pandemic on the aviation sector in the short term is clearly very high but the long-term effects are still unknown. However with the increase in global GDP the number of travelers is expected to increase between three- to four-fold by the middle of this century. While other sectors of transportation are making steady progress in decarbonizing aviation is falling behind. This paper explores some of the various options for energy carriers in aviation and particularly highlights the possibilities and challenges of using cryogenic fuels/energy carriers such as liquid hydrogen (LH2) and liquefied natural gas (LNG).
Contact Angle Measurement for Hydrogen/Brine/Sandstone System Using Captive-Bubble Method Relevant for Underground Hydrogen Storage
May 2021
Publication
Subsurface porous formations provide large capacities for underground hydrogen storage (UHS). Successful utilization of these porous reservoirs for UHS depends on accurate quantification of the hydrogen transport characteristics at continuum (macro) scale specially in contact with other reservoir fluids. Relative-permeability and capillary-pressure curves are among the macro-scale transport characteristics which play crucial roles in quantification of the storage capacity and efficiency. For a given rock sample these functions can be determined if pore-scale (micro-scale) surface properties specially contact angles are known. For hydrogen/brine/rock system these properties are yet to a large extent unknown. In this study we characterize the contact angles of hydrogen in contact with brine and Bentheimer and Berea sandstones at various pressure temperature and brine salinity using captive-bubble method. The experiments are conducted close to the in-situ conditions which resulted in water-wet intrinsic contact angles about 25 to 45 degrees. Moreover no meaningful correlation was found with changing tested parameters. We monitor the bubbles over time and report the average contact angles with their minimum and maximum variations. Given rock pore structures using the contact angles reported in this study one can define relative-permeability and capillary-pressure functions for reservoir-scale simulations and storage optimization.
Optimization of Small-Scale Hydrogen Production with Membrane Reactors
Mar 2023
Publication
In the pathway towards decarbonization hydrogen can provide valid support in different sectors such as transportation iron and steel industries and domestic heating concurrently reducing air pollution. Thanks to its versatility hydrogen can be produced in different ways among which steam reforming of natural gas is still the most commonly used method. Today less than 0.7% of global hydrogen production can be considered low-carbon-emission. Among the various solutions under investigation for low-carbon hydrogen production membrane reactor technology has the potential especially at a small scale to efficiently convert biogas into green hydrogen leading to a substantial process intensification. Fluidized bed membrane reactors for autothermal reforming of biogas have reached industrial maturity. Reliable modelling support is thus necessary to develop their full potential. In this work a mathematical model of the reactor is used to provide guidelines for their design and operations in off-design conditions. The analysis shows the influence of temperature pressures catalyst and steam amounts and inlet temperature. Moreover the influence of different membrane lengths numbers and pitches is investigated. From the results guidelines are provided to properly design the geometry to obtain a set recovery factor value and hydrogen production. For a given reactor geometry and fluidization velocity operating the reactor at 12 bar and the permeate-side pressure of 0.1 bar while increasing reactor temperature from 450 to 500 °C leads to an increase of 33% in hydrogen production and about 40% in HRF. At a reactor temperature of 500 °C going from 8 to 20 bar inside the reactor doubled hydrogen production with a loss in recovery factor of about 16%. With the reactor at 12 bar a vacuum pressure of 0.5 bar reduces hydrogen production by 43% and HRF by 45%. With the given catalyst it is sufficient to have only 20% of solids filled into the reactor being catalytic particles. With the fixed operating conditions it is worth mentioning that by adding membranes and maintaining the same spacing it is possible to increase hydrogen production proportionally to the membrane area maintaining the same HRF.
Integration of Water Electrolysis Facilities in Power Grids: A Case Study in Northern Germany
Mar 2022
Publication
This work presents a study of the effects that integration of electrolysis facilities for Power-to-X processes have on the power grid. The novel simulation setup combines a high-resolution grid optimization model and a detailed scheduling model for alkaline water electrolysis. The utilization and congestion of power lines in northern Germany is investigated by setting different installed capacities and production strategies of the electrolysis facility. For electrolysis capacities up to 300 MW (~50 ktH2/a) local impacts on the grid are observed while higher capacities cause supra-regional impacts. Thereby impacts are defined as deviations from the average line utilization greater than 5%. In addition the minimum line congestion is determined to coincide with the dailyconstrained production strategy of the electrolysis facility. Our result show a good compromise for the integrated grid-facility operation with minimum production cost and reduced impact on the grid.
Perspective on the Hydrogen Economy as a Pathway to Reach Net-zero CO2 Emissions in Europe
Jan 2022
Publication
The envisioned role of hydrogen in the energy transition – or the concept of a hydrogen economy – has varied through the years. In the past hydrogen was mainly considered a clean fuel for cars and/or electricity production; but the current renewed interest stems from the versatility of hydrogen in aiding the transition to CO2 neutrality where the capability to tackle emissions from distributed applications and complex industrial processes is of paramount importance. However the hydrogen economy will not materialise without strong political support and robust infrastructure design. Hydrogen deployment needs to address multiple barriers at once including technology development for hydrogen production and conversion infrastructure co-creation policy market design and business model development. In light of these challenges we have brought together a group of hydrogen researchers who study the multiple interconnected disciplines to offer a perspective on what is needed to deploy the hydrogen economy as part of the drive towards net-zero-CO2 societies. We do this by analysing (i) hydrogen end-use technologies and applications (ii) hydrogen production methods (iii) hydrogen transport and storage networks (iv) legal and regulatory aspects and (v) business models. For each of these we provide key take home messages ranging from the current status to the outlook and needs for further research. Overall we provide the reader with a thorough understanding of the elements in the hydrogen economy state of play and gaps to be filled.
Reduction Kinetics of Hematite Powder in Hydrogen Atmosphere at Moderate Temperatures
Sep 2018
Publication
Hydrogen has received much attention in the development of direct reduction of iron ores because hydrogen metallurgy is one of the effective methods to reduce CO2 emission in the iron and steel industry. In this study the kinetic mechanism of reduction of hematite particles was studied in a hydrogen atmosphere. The phases and morphological transformation of hematite during the reduction were characterized using X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy. It was found that porous magnetite was formed and the particles were degraded during the reduction. Finally sintering of the reduced iron and wüstite retarded the reductive progress. The average activation energy was extracted to be 86.1 kJ/mol and 79.1 kJ/mol according to Flynn-Wall-Ozawa (FWO) and Starink methods respectively. The reaction fraction dependent values of activation energy were suggested to be the result of multi-stage reactions during the reduction process. Furthermore the variation of activation energy value was smoothed after heat treatment of hematite particles.
The Effects of Fuel Type and Cathode Off-gas Recirculation on Combined Heat and Power Generation of Marine SOFC Systems
Dec 2022
Publication
An increasing demand in the marine industry to reduce emissions led to investigations into more efficient power conversion using fuels with sustainable production pathways. Solid Oxide Fuel Cells (SOFCs) are under consideration for long-range shipping because of its high efficiency low pollutant emissions and fuel flexibility. SOFC systems also have great potential to cater for the heat demand in ships but the heat integration is not often considered when assessing its feasibility. This study evaluates the electrical and heat efficiency of a 100 kW SOFC system for marine applications fuelled with methane methanol diesel ammonia or hydrogen. In addition cathode off-gas recirculation (COGR) is investigated to tackle low oxygen utilisation and thus improve heat regeneration. The software Cycle Tempo is used to simulate the power plant which uses a 1D model for the SOFCs. At nominal conditions the highest net electrical efficiency (LHV) was found for methane (58.1%) followed by diesel (57.6%) and ammonia (55.1%). The highest heat efficiency was found for ammonia (27.4%) followed by hydrogen (25.6%). COGR resulted in similar electrical efficiencies but increased the heat efficiency by 11.9% to 105.0% for the different fuels. The model was verified with a sensitivity analysis and validated by comparison with similar studies. It is concluded that COGR is a promising method to increase the heat efficiency of marine SOFC systems.
Review and Harmonization of the Life-Cycle Global Warming Impact of PV-Powered Hydrogen Production by Electrolysis
Sep 2021
Publication
This work presents a review of life-cycle assessment (LCA) studies of hydrogen electrolysis using power from photovoltaic (PV) systems. The paper discusses the assumptions strengths and weaknesses of 13 LCA studies and identifies the causes of the environmental impact. Differences in assumptions of system boundaries system sizes evaluation methods and functional units make it challenging to directly compare the Global Warming Potential (GWP) resulting from different studies. To simplify this process 13 selected LCA studies on PV-powered hydrogen production have been harmonized following a consistent framework described by this paper. The harmonized GWP values vary from 0.7 to 6.6 kg CO2-eq/kg H2 which can be considered a wide range. The maximum absolute difference between the original and harmonized GWP results of a study is 1.5 kg CO2-eq/kg H2. Yet even the highest GWP of this study is over four times lower than the GWP of grid-powered electrolysis in Germany. Due to the lack of transparency of most LCAs included in this review full identification of the sources of discrepancies (methods applied assumed production conditions) is not possible. Overall it can be concluded that the environmental impact of the electrolytic hydrogen production process is mainly caused by the GWP of the electricity supply. For future environmental impact studies on hydrogen production systems it is highly recommended to 1) divide the whole system into well-defined subsystems using compression as the final stage of the LCA and 2) to provide energy inputs/GWP results for the different subsystems.
Hydrogen in the Electricity Value Chain
Mar 2019
Publication
Renewable energy sources like solar-PV and wind and the electrification of heating demand lead to more variability in the generation and demand of electricity. The need for flexibility in the electricity supply system e.g. by energy storage will therefore increase. Hydrogen has been a long-serving CO2-free energy carrier apt to store energy over a long period of time without significant losses.
Hydrogen Bubble Growth in Alkaline Water Electrolysis: An Immersed Boundary Simulation Study
Nov 2022
Publication
Enhancing the efficiency of industrial water electrolysis for hydrogen production is important for the energy transition. In electrolysis hydrogen is produced at the cathode which forms bubbles due to the diffusion of dissolved hydrogen in the surrounding supersaturated electrolyte. Hydrogen (and oxygen) bubbles play an important role in the achievable electrolysis efficiency. The growth of the bubbles is determined by diffusive and convective mass transfer. In turn the presence and the growth of the hydrogen bubbles affect the electrolysis process at the cathode.<br/>In the present study we simulate the growth of a single hydrogen bubble attached to a vertical cathode in a 30 wt KOH solution in a cathodic compartment represented by a narrow channel. We solve the Navier-Stokes equations mass transport equations and potential equation for a tertiary current distribution. A sharp interface immersed boundary method with an artificial compressibility method for the pressure is employed. To verify the numerical accuracy of the method we performed a grid refinement study and checked the global momentum and hydrogen mass balances. We investigate the effects of flow rate and operation pressure upon bubble growth behaviour species concentrations potential and current density. We compare different cases in two ways: for the same time and for the same bubble radius. We observe that increasing the flow velocity leads to a small increase in efficiency. Increasing the operation pressure causes higher hydrogen density which slows down the bubble growth. It is remarkable that for a given bubble radius increasing the pressure leads to a small decrease in efficiency.
Assessing Damaged Pipelines Transporting Hydrogen
Jun 2022
Publication
There is worldwide interest in transporting hydrogen using both new pipelines and pipelines converted from natural gas service. Laboratory tests investigating the effect of hydrogen on the mechanical properties of pipeline steels have shown that even low partial pressures of hydrogen can substantially reduce properties such as reduction in area and fracture toughness and increase fatigue crack growth rates. However qualitative arguments suggest that the effects on pipelines may not be as severe as predicted from the small scale tests. If the trends seen in laboratory tests do occur in service there are implications for the assessment of damage such as volumetric corrosion dents and mechanical interference. Most pipeline damage assessment methods are semi-empirical and have been calibrated with data from full scale tests that did not involve hydrogen. Hence the European Pipeline Research Group (EPRG) commissioned a study to investigate damage assessment methods in the presence of hydrogen. Two example pipeline designs were considered both were assessed assuming a modern high performance material and an older material. From these analyses the numerical results show that the high toughness material will tolerate damage even if the properties are degraded by hydrogen exposure. However low toughness materials may not be able to tolerate some types of severe damage. If the predictions are realistic operators may have to repair more damage or reduce operating pressures. Furthermore damage involving cracking may not Page 2 of 22 satisfy the ASME B31.12 requirements for preventing time dependent crack growth. Further work is required to determine if the effects predicted using small scale laboratory test data will occur in practice.
Modelling of Hydrogen-blended Dual-fuel Combustion using Flamelet-generated Manifold and Preferential Diffusion Effects
Oct 2022
Publication
In the present study Reynolds-Averaged Navier-Stokes simulations together with a novel flamelet generated manifold (FGM) hybrid combustion model incorporating preferential diffusion effects is utilised for the investigation of a hydrogen-blended diesel-hydrogen dual-fuel engine combustion process with high hydrogen energy share. The FGM hybrid combustion model was developed by coupling laminar flamelet databases obtained from diffusion flamelets and premixed flamelets. The model employed three control variables namely mixture fraction reaction progress variable and enthalpy. The preferential diffusion effects were included in the laminar flamelet calculations and in the diffusion terms in the transport equations of the control variables. The resulting model is then validated against an experimental diesel-hydrogen dual-fuel combustion engine. The results show that the FGM hybrid combustion model incorporating preferential diffusion effects in the flame chemistry and transport equations yields better predictions with good accuracy for the in-cylinder characteristics. The inclusion of preferential diffusion effects in the flame chemistry and transport equations was found to predict well several characteristics of the diesel-hydrogen dual-fuel combustion process: 1) ignition delay 2) start and end of combustion 3) faster flame propagation and quicker burning rate of hydrogen 4) high temperature combustion due to highly reactive nature of hydrogen radicals 5) peak values of the heat release rate due to high temperature combustion of the partially premixed pilot fuel spray with entrained hydrogen/air and then background hydrogen-air premixed mixture. The comparison between diesel-hydrogen dual-fuel combustion and diesel only combustion shows early start of combustion longer ignition delay time higher flame temperature and NOx emissions for dual-fuel combustion compared to diesel only combustion.
Islanded Ammonia Power Systems: Technology Review & Conceptual Process Design
Aug 2019
Publication
Recent advances in technologies for the decentralized islanded ammonia economy are reviewed with an emphasis on feasibility for long-term practical implementation. The emphasis in this review is on storage systems in the size range of 1–10 MW. Alternatives for hydrogen production nitrogen production ammonia synthesis ammonia separation ammonia storage and ammonia combustion are compared and evaluated. A conceptual process design based on the optimization of temperature and pressure levels of existing and recently proposed technologies is presented for an islanded ammonia energy system. This process design consists of wind turbines and solar panels for electricity generation a battery for short-term energy storage an electrolyzer for hydrogen production a pressure swing adsorption unit for nitrogen production a novel ruthenium-based catalyst for ammonia synthesis a supported metal halide for ammonia separation and storage and an ammonia fueled proton-conducting solid oxide fuel cell for electricity generation. In a generic location in northern Europe it is possible to operate the islanded energy system at a round-trip efficiency of 61% and at a cost of about 0.30–0.35 € kWh−1 .
Seasonal Energy Storage for Zero-emissions Multi-energy Systems Via Underground Hydrogen Storage
Jan 2020
Publication
The deployment of diverse energy storage technologies with the combination of daily weekly and seasonal storage dynamics allows for the reduction of carbon dioxide (CO2) emissions per unit energy provided. In particular the production storage and re-utilization of hydrogen starting from renewable energy has proven to be one of the most promising solutions for offsetting seasonal mismatch between energy generation and consumption. A realistic possibility for large-scale hydrogen storage suitable for long-term storage dynamics is presented by salt caverns. In this contribution we provide a framework for modelling underground hydrogen storage with a focus on salt caverns and we evaluate its potential for reducing the CO2 emissions within an integrated energy systems context. To this end we develop a first-principle model which accounts for the transport phenomena within the rock and describes the dynamics of the stored energy when injecting and withdrawing hydrogen. Then we derive a linear reduced order model that can be used for mixed-integer linear program optimization while retaining an accurate description of the storage dynamics under a variety of operating conditions. Using this new framework we determine the minimum-emissions design and operation of a multi-energy system with H2 storage. Ultimately we assess the potential of hydrogen storage for reducing CO2 emissions when different capacities for renewable energy production and energy storage are available mapping emissions regions on a plane defined by storage capacity and renewable generation. We extend the analysis for solar- and wind-based energy generation and for different energy demands representing typical profiles of electrical and thermal demands and different CO2 emissions associated with the electric grid.
Soft-linking of a Behavioral Model for Transport with Energy System Cost optimization Applied to Hydrogen in EU
Sep 2019
Publication
Fuel cell electric vehicles (FCEV) currently have the challenge of high CAPEX mainly associated to the fuel cell. This study investigates strategies to promote FCEV deployment and overcome this initial high cost by combining a detailed simulation model of the passenger transport sector with an energy system model. The focus is on an energy system with 95% CO2 reduction by 2050. Soft-linking by taking the powertrain shares by country from the simulation model is preferred because it considers aspects such as car performance reliability and safety while keeping the cost optimization to evaluate the impact on the rest of the system. This caused a 14% increase in total cost of car ownership compared to the cost before soft-linking. Gas reforming combined with CO2 storage can provide a low-cost hydrogen source for FCEV in the first years of deployment. Once a lower CAPEX for FCEV is achieved a higher hydrogen cost from electrolysis can be afforded. The policy with the largest impact on FCEV was a purchase subsidy of 5 k€ per vehicle in the 2030–2034 period resulting in 24.3 million FCEV (on top of 67 million without policy) sold up to 2050 with total subsidies of 84 bln€. 5 bln€ of R&D incentives in the 2020–2024 period increased the cumulative sales up to 2050 by 10.5 million FCEV. Combining these two policies with infrastructure and fuel subsidies for 2030–2034 can result in 76 million FCEV on the road by 2050 representing more than 25% of the total car stock. Country specific incentives split of demand by distance or shift across modes of transport were not included in this study.
The Emotional Dimensions of Energy Projects: Anger, Fear, Joy and Pride About the First Hydrogen Fuel Station in the Netherlands
May 2018
Publication
Citizens’ emotional responses to energy technology projects influence the success of the technology’s implementation. Contrary to popular belief these emotions can have a systematic base. Bringing together insights from appraisal theory and from technology acceptance studies this study develops and tests hypotheses regarding antecedents of anger fear joy and pride about a local hydrogen fuel station (HFS). A questionnaire study was conducted among 271 citizens living near the first publicly accessible HFS in the Netherlands around the time of its implementation. The results show that anger is significantly explained by (from stronger to weaker effects) perceived procedural and distributive unfairness and fear by distributive unfairness perceived safety procedural unfairness gender and prior awareness. Joy is significantly explained by perceived environmental outcomes and perceived usefulness and pride by prior awareness perceived risks trust in industry and perceived usefulness. The study concludes that these predictors are understandable practical and moral considerations which can and should be taken into account when developing and executing a project.
Methane Pyrolysis in a Molten Gallium Bubble Column Reactor for Sustainable Hydrogen Production: Proof of Concept & Techno-economic Assessment
Dec 2020
Publication
Nowadays nearly 50% of the hydrogen produced worldwide comes from Steam Methane Reforming (SMR) at an environmental burden of 10.5 tCO2 eq/tH2 accelerating the consequences of global warming. One way to produce clean hydrogen is via methane pyrolysis using melts of metals and salts. Compared to SMR significant less CO2 is produced due to conversion of methane into hydrogen and carbon making this route more sustainable to generate hydrogen. Hydrogen is produced with high purity and solid carbon is segregated and deposited on the molten bath. Carbon may be sold as valuable co-product making industrial scale promising. In this work methane pyrolysis was performed in a quartz bubble column using molten gallium as heat transfer agent and catalyst. A maximum conversion of 91% was achieved at 1119 °C and ambient pressure with a residence time of the bubbles in the liquid of 0.5 s. Based on in-depth analysis of the carbon it can be characterized as carbon black. Techno-economic and sensitivity analyses of the industrial concept were done for different scenarios. The results showed that if co-product carbon is saleable and a CO2 tax of 50 euro per tonne is imposed to the processes the molten metal technology can be competitive with SMR.
Guidelines and Recommendations for Indoor Use of Fuel Cells and Hydrogen Systems
Oct 2015
Publication
Deborah Houssin-Agbomson,
Simon Jallais,
Elena Vyazmina,
Guy Dang-Nhu,
Gilles Bernard-Michel,
Mike Kuznetsov,
Vladimir V. Molkov,
Boris Chernyavsky,
Volodymyr V. Shentsov,
Dmitry Makarov,
Randy Dey,
Philip Hooker,
Daniele Baraldi,
Evelyn Weidner,
Daniele Melideo,
Valerio Palmisano,
Alexandros G. Venetsanos,
Jan Der Kinderen and
Béatrice L’Hostis
Hydrogen energy applications often require that systems are used indoors (e.g. industrial trucks for materials handling in a warehouse facility fuel cells located in a room or hydrogen stored and distributed from a gas cabinet). It may also be necessary or desirable to locate some hydrogen system components/equipment inside indoor or outdoor enclosures for security or safety reasons to isolate them from the end-user and the public or from weather conditions.<br/>Using of hydrogen in confined environments requires detailed assessments of hazards and associated risks including potential risk prevention and mitigation features. The release of hydrogen can potentially lead to the accumulation of hydrogen and the formation of a flammable hydrogen-air mixture or can result in jet-fires. Within Hyindoor European Project carried out for the EU Fuel Cells and Hydrogen Joint Undertaking safety design guidelines and engineering tools have been developed to prevent and mitigate hazardous consequences of hydrogen release in confined environments. Three main areas are considered: Hydrogen release conditions and accumulation vented deflagrations jet fires and including under-ventilated flame regimes (e.g. extinguishment or oscillating flames and steady burns). Potential RCS recommendations are also identified.
Hydrogen Permeation Studies of Composite Supported Alumina-carbon Molecular Sieves Membranes: Separation of Diluted Hydrogen from Mixtures with Methane
Jun 2020
Publication
One alternative for the storage and transport of hydrogen is blending a low amount of hydrogen (up to 15 or 20%) into existing natural gas grids. When demanded hydrogen can be then separated close to the end users using membranes. In this work composite alumina carbon molecular sieves membranes (Al-CMSM) supported on tubular porous alumina have been prepared and characterized. Single gas permeation studies showed that the H2/CH4 separation properties at 30 °C are well above the Robeson limit of polymeric membranes. H2 permeation studies of the H2–CH4 mixture gases containing 5–20% of H2 show that the H2 purity depends on the H2 content in the feed and the operating temperature. In the best scenario investigated in this work for samples containing 10% of H2 with an inlet pressure of 7.5 bar and permeated pressure of 0.01 bar at 30 °C the H2 purity obtained was 99.4%.
Direct Route from Ethanol to Pure Hydrogen through Autothermal Reforming in a Membrane Reactor: Experimental Demonstration, Reactor Modelling and Design
Nov 2020
Publication
This work reports the integration of thin (~3e4 mm thick) Pd-based membranes for H2 separation in a fluidized bed catalytic reactor for ethanol auto-thermal reforming. The performance of a fluidized bed membrane reactor has been investigated from an experimental and numerical point of view. The demonstration of the technology has been carried out over 50 h under reactive conditions using 5 thin Pd-based alumina-supported membranes and a 3 wt%Pt-10 wt%Ni catalyst deposited on a mixed CeO2/SiO2 support. The results have confirmed the feasibility of the concept in particular the capacity to reach a hydrogen recovery factor up to 70% while the operation at different fluidization regimes oxygen-to-ethanol and steam-to-ethanol ratios feed pressures and reactor temperatures have been studied. The most critical part of the system is the sealing of the membranes where most of the gas leakage was detected. A fluidized bed membrane reactor model for ethanol reforming has been developed and validated with the obtained experimental results. The model has been subsequently used to design a small reactor unit for domestic use showing that 0.45 m2 membrane area is needed to produce the amount of H2 required for a 5 kWe PEM fuel-cell based micro-CHP system.
Life Cycle Assessments on Battery Electric Vehicles and Electrolytic Hydrogen: The Need for Calculation Rules and Better Databases on Electricity
May 2021
Publication
LCAs of electric cars and electrolytic hydrogen production are governed by the consumption of electricity. Therefore LCA benchmarking is prone to choices on electricity data. There are four issues: (1) leading Life Cycle Impact (LCI) databases suffer from inconvenient uncertainties and inaccuracies (2) electricity mix in countries is rapidly changing year after year (3) the electricity mix is strongly fluctuating on an hourly and daily basis which requires time-based allocation approaches and (4) how to deal with nuclear power in benchmarking. This analysis shows that: (a) the differences of the GHG emissions of the country production mix in leading databases are rather high (30%) (b) in LCA a distinction must be made between bundled and unbundled registered electricity certificates (RECs) and guarantees of origin (GOs); the residual mix should not be applied in LCA because of its huge inaccuracy (c) time-based allocation rules for renewables are required to cope with periods of overproduction (d) benchmarking of electricity is highly affected by the choice of midpoints and/or endpoint systems and (e) there is an urgent need for a new LCI database based on measured emission data continuously kept up-to-date transparent and open access.
Transient Reversible Solid Oxide Cell Reactor Operation – Experimentally Validated Modeling and Analysis
Oct 2018
Publication
A reversible solid oxide cell (rSOC) reactor can operate efficiently in both electrolysis mode and in fuel cell mode. The bidirectional operability enables rSOC reactors to play a central role as an efficient energy conversion system for energy storage and sector coupling for a renewable energy driven society. A combined system for electrolysis and fuel cell operation can result in complex system configurations that should be able to switch between the two modes as quickly as possible. This can lead to temperature profiles within the reactor that can potentially lead to the failure of the reactor and eventually the system. Hence the behavior of the reactor during the mode switch should be analyzed and optimal transition strategies should be taken into account during the process system design stage. In this paper a one dimensional transient reversible solid oxide cell model was built and experimentally validated using a commercially available reactor. A simple hydrogen based system model was built employing the validated reactor model to study reactor behavior during the mode switch. The simple design leads to a system efficiency of 49% in fuel cell operation and 87% in electrolysis operation where the electrolysis process is slightly endothermic. Three transient operation strategies were studied. It is shown that the voltage response to transient operation is very fast provided the reactant flows are changed equally fast. A possible solution to ensure a safe mode switch by controlling the reactant inlet temperatures is presented. By keeping the rate of change of reactant inlet temperatures five to ten times slower than the mode switch a safe transition can be ensured.
Thermodynamic Evaluation of Bi-directional Solid Oxide Cell Systems Including Year-round Cumulative Exergy Analysis
Jun 2018
Publication
Bi-directional solid oxide cell systems (Bi-SOC) are being increasingly considered as an electrical energy storage method and consequently as a means to boost the penetration of renewable energy (RE) and to improve the grid flexibility by power-to-gas electrochemical conversion. A major advantage of these systems is that the same SOC stack operates as both energy storage device (SOEC) and energy producing device (SOFC) based on the energy demand and production. SOEC and SOFC systems are now well-optimised as individual systems; this work studies the effect of using the bi-directionality of the SOC at a system level. Since the system performance is highly dependent on the cell-stack operating conditions this study improves the stack parameters for both operation modes. Moreover the year-round cumulative exergy method (CE) is introduced in the solid oxide cell (SOC) context for estimating the system exergy efficiencies. This method is an attempt to obtain more insightful exergy assessments since it takes into account the operational hours of the SOC system in both modes. The CE method therefore helps to predict more accurately the most efficient configuration and operating parameters based on the power production and consumption curves in a year. Variation of operating conditions configurations and SOC parameters show a variation of Bi-SOC system year-round cumulative exergy efficiency from 33% to 73%. The obtained thermodynamic performance shows that the Bi-SOC when feasible can prove to be a highly efficient flexible power plant as well as an energy storage system.
Potential Role of Natural Gas Infrastructure in China to Supply Low-carbon Gases During 2020–2050
Oct 2021
Publication
As natural gas (NG) demand increases in China the question arises how the NG infrastructure fit into a low greenhouse gas (GHG) emissions future towards 2050. Herein the potential role of the NG infrastructure in supplying low-carbon gases during 2020–2050 for China at a provincial resolution was analyzed for different scenarios. In total four low-carbon gases were considered in this study: biomethane bio-synthetic methane hydrogen and low-carbon synthetic methane. The results show that the total potential of low-carbon gas production can increase from 1.21 EJ to 5.25 EJ during 2020–2050 which can replace 20%–67% of the imported gas. In particular Yunnan and Inner Mongolia contribute 17% of China’s low-carbon gas production. As the deployment of NG infrastructure can be very different three scenarios replacing imported pipeline NG were found to reduce the expansion of gas infrastructure by 35%–42% while the three scenarios replacing LNG imports were found to increase infrastructure expansion by 31%–53% as compared to the base case. The cumulative avoided GHG emissions for the 6 analyzed scenarios were 6.0–8.3 Gt CO2. The GHG avoidance costs were highly influenced by the NG price. This study shows that the NG infrastructure has the potential to supply low-carbon gases in China thereby significantly reducing GHG emissions and increasing both China’s short- and long-term gas supply independence.
Wind Power to Methanol: Renewable Methanol Production Using Electricity, Electrolysis of Water and CO2 Air Capture
Feb 2020
Publication
A 100 MW stand-alone wind power to methanol process has been evaluated to determine the capital requirement and power to methanol efficiency. Power available for electrolysis determines the amount of hydrogen produced. The stoichiometric amount of CO2– required for the methanol synthesis – is produced using direct air capture. Integration of utilities for CO2 air capture hydrogen production from co-harvested water and methanol synthesis is incorporated and capital costs for all process steps are estimated. Power to methanol efficiency is determined to be around 50%. The cost of methanol is around 300€ ton−1 excluding and 800€ ton−1 including wind turbine capital cost. Excluding 300 M€ investment cost for 100 MW of wind turbines total plant capital cost is around 200 M€. About 45% of the capital cost is reserved for the electrolysers 50% for the CO2 air capture installation and 5% for the methanol synthesis system. The conceptual design and evaluation shows that renewable methanol produced from air captured CO2 water and renewable electricity is becoming a realistic option at reasonable costs of 750–800 € ton−1.
Cost Minimisation of Renewable Hydrogen in a Dutch Neighbourhood While Meeting European Union Sustainability Targets
Jun 2022
Publication
Decentralised renewable energy production in the form of fuels or electricity can have large scale deployment in future energy systems but the feasibility needs to be assessed. The novelty of this paper is in the design and implementation of a mixed integer linear programming optimisation model to minimise the net present cost of decentralised hydrogen production for different energy demands on neighbourhood urban scale while simultaneously adhering to European Union targets on greenhouse gas emission reductions. The energy system configurations optimised were assumed to possibly consist of a variable number or size of wind turbines solar photovoltaics grey grid electricity usage battery storage electrolyser and hydrogen storage. The demands served are hydrogen for heating and mobility and electricity for the households. A hydrogen residential heating project currently being developed in Hoogeveen The Netherlands served as a case study. Six scenarios were compared each taking one or multiple energy demand services into question. For each scenario the levelised cost of hydrogen was calculated. The lowest levelised cost of hydrogen was found for the combined heating and mobility scenario: 8.36 € kg− 1 for heating and 9.83 € kg− 1 for mobility. The results support potential cost reductions of combined demand patterns of different energy services. A sensitivity analysis showed a strong influence of electrolyser efficiency wind turbine parameters and emission reduction factor on levelised cost. Wind energy was strongly preferred because of the lower cost and the low greenhouse gas emissions compared to solar photovoltaics and grid electricity. Increasing electrolyser efficiency and greenhouse gas emission reduction of the used technologies deserve further research.
Fatigue Behavior of AA2198 in Liquid Hydrogen
Aug 2019
Publication
Tensile and fatigue tests were performed on an AA2198 aluminum alloy in the T851 condition in ambient air and liquid hydrogen (LH2). All fatigue tests were performed under load control at a frequency of 20 Hz and a stress ratio of R=0.1. The Gecks-Och-Function [1] was fitted on the measured cyclic lifetimes.<br/><br/>The tensile strength in LH2 was measured to be 46 % higher compared to the value determined at ambient conditions and the fatigue limit was increased by approximately 60 %. Both S-N curves show a distinct S-shape but also significant differences. Under LH2 environment the transition from LCF- to HCF-region as well as the transition to the fatigue limit is shifted to higher cyclic lifetimes compared to ambient test results. The investigation of the crack surfaces showed distinct differences between ambient and LH2 conditions. These observed differences are important factors in the fatigue behavior change.
Internal and Surface Damage after Electrochemical Hydrogen Charging for Ultra Low Carbon Steel with Various Degrees of Recrystallization
Jul 2016
Publication
An ultra low carbon (ULC) steel was subjected to electrochemical hydrogen charging to provoke hydrogen induced damage in the material. The damage characteristics were analyzed for recrystallized partially recrystallized and cold deformed material. The goal of the study is to understand the effect of cold deformation on the hydrogen induced cracking behavior of a material which is subjected to cathodic hydrogen charging. Additionally charging conditions i.e. charging time and current density were varied in order to identify correlations between on the one hand crack initiation and propagation and on the other hand the charging conditions. The obtained hydrogen induced cracks were studied by optical microscopy scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Hydrogen induced cracks were observed to propagate transgranularly independently of the state of the material. Deformed samples were considerably more sensitive to hydrogen induced cracking which implies the important role of dislocations in hydrogen induced damage mechanisms.
Towards a CO2-neutral Steel Industry: Justice Aspects of CO2 Capture and Storage, Biomass- and Green Hydrogen-based Emission Reductions
Apr 2022
Publication
A rapid transition towards a CO2-neutral steel industry is required to limit climate change. Such a transition raises questions of justice as it entails positive and negative impacts unevenly distributed across societal stakeholders. To enable stakeholders to address such concerns this paper assesses the justice implications of three options that reduce emissions: CO2 capture and storage (CCS) on steel (up to 70%) bio-based steelmaking (up to 50%) and green hydrogen-based steel production (up to 100%). We select justice indicators from the energy climate labour and environmental justice literature and assess these indicators qualitatively for each of the technological routes based on literature and desk research. We find context-dependent differences in justness between the different technological routes. The impact on stakeholders varies across regions. There are justice concerns for local communities because of economic dependence on and environmental impact of the industry. Communities elsewhere are impacted through the siting of infrastructure and feedstock production. CCS and bio-based steelmaking routes can help retain industry and associated economic benefits on location while hydrogen-based steelmaking may deal better with environmental concerns. We conclude that besides techno-economic and environmental information transparency on sector-specific justice implications of transforming steel industries is essential for decision-making on technological routes
Influence of the Gas Injector Configuration on the Temperature Evolution During Refueling of On-board Hydrogen Tanks
Jul 2016
Publication
In this article we show a refuelling strategy analysis using different injector configurations to refuel a 70 MPa composite reinforced type 4 tank. The gas has been injected through single openings of different diameters (3 mm 6 mm and 10 mm) and alternatively through multiple small holes (4 × 3 mm). For each injector configuration slow (12 min) and faster (3 min) fillings have been performed. The gas temperature has been measured at different positions inside the tank as well as the temperatures of the wall materials at various locations: on the external surface and at the interface between the liner and the fiber reinforced composite. In general the larger the injector diameter and the slower the filling the higher the chance that the gas develops vertical temperature gradients (a so-called gas temperature stratification) resulting in higher than average temperatures near the top of the tank and lower than average at its bottom. While the single 3 mm opening injector causes homogeneous gas temperatures for both filling speeds both the 6 mm and 10 mm opening injectors induce gas temperature stratification during the 12 min fillings. The injector with multiple holes has an area comparable to the 6 mm single opening injector: in general this more complex geometry tends to limit the inhomogeneity of gas temperatures during slow fillings. When gas temperature stratification develops the wall materials temperature is also locally affected. This results in a higher than average temperature at the top of the tank and higher the slower the filling.
Trace Level Analysis of Reactive ISO 14687 Impurities in Hydrogen Fuel Using Laser-based Spectroscopic Detection Methods
Oct 2020
Publication
Hydrogen fuelled vehicles can play a key role in the decarbonisation of transport and reducing emissions. To ensure the durability of fuel cells a specification has been developed (ISO 14687) setting upper limits to the amount fraction of a series of impurities. Demonstrating conformity with this standard requires demonstrating by measurement that the actual levels of the impurities are below the thresholds. Currently the industry is unable to do so for measurement standards and sensitive dedicated analytical methods are lacking. In this work we report on the development of such measurement standards and methods for four reactive components: formaldehyde formic acid hydrogen chloride and hydrogen fluoride. The primary measurement standard is based on permeation and the analytical methods on highly sensitive and selective laser-based spectroscopic techniques. Relative expanded uncertainties at the ISO 14687 threshold level in hydrogen of 4% (formaldehyde) 8% (formic acid) 5% (hydrogen chloride) and 8% (hydrogen fluoride) have been achieved.
Optimal Hydrogen Production in a Wind-dominated Zero-emission Energy System
May 2021
Publication
The role of hydrogen in future energy systems is widely acknowledged: from fuel for difficult-to-decarbonize applications to feedstock for chemicals synthesis to energy storage for high penetration of undispatchable renewable electricity. While several literature studies investigate such energy systems the details of how electrolysers and renewable technologies optimally behave and interact remain an open question. With this work we study the interplay between (i) renewable electricity generation through wind and solar (ii) electricity storage in batteries (iii) electricity storage via Power-to-H2 and (iv) hydrogen commodity demand. We do so by designing a cost-optimal zero-emission energy system and use the Netherlands as a case study in a mixed integer linear model with hourly resolution for a time horizon of one year. To account for the significant role of wind we also provide an elaborate approach to model broad portfolios of wind turbines. The results show that if electrolyzers can operate flexibly batteries and power-to-H2-to-power are complementary with the latter using renewable power peaks and the former using lower renewable power outputs. If the operating modes of the power-to-H2-to-power system are limited - artificially or technically - the competitive advantage over batteries decreases. The preference of electrolyzers for power peaks also leads to an increase in renewable energy utilization for increased levels of operation flexibility highlighting the importance of capturing this feature both from a technical and a modeling perspective. When adding a commodity hydrogen demand the amount of hydrogen converted to electricity decreases hence decreasing its role as electricity storage medium.
Electrochemical Conversion Technologies for Optimal Design of Decentralized Multi-energy Systems: Modeling Framework and Technology Assessment
Apr 2018
Publication
The design and operation of integrated multi-energy systems require models that adequately describe the behavior of conversion and storage technologies. Typically linear conversion performance or fixed data from technology manufacturers are employed especially for new or advanced technologies. This contribution provides a new modeling framework for electrochemical devices that bridges first-principles models to their simplified implementation in the optimization routine. First thermodynamic models are implemented to determine the on/off-design performance and dynamic behavior of different types of fuel cells and of electrolyzers. Then as such nonlinear models are intractable for use in the optimization of integrated systems different linear approximations are developed. The proposed strategies for the synthesis of reduced order models are compared to assess the impact of modeling approximations on the optimal design of multi-energy systems including fuel cells and electrolyzers. This allows to determine the most suitable level of detail for modeling the underlying electrochemical technologies from an integrated system perspective. It is found that the approximation methodology affects both the design and operation of the system with a significant effect on system costs and violation of the thermal energy demand. Finally the optimization and technology modeling framework is exploited to determine guidelines for the installation of the most suitable fuel cell technology in decentralized multi-energy systems. We show how the installation costs of PEMFC SOFC and MCFC their electrical and thermal efficiencies their conversion dynamics and the electricity price affect the system design and technology selection.
Timmermans’ Dream: An Electricity and Hydrogen Partnership Between Europe and North Africa
Oct 2021
Publication
Because of differences in irradiation levels it could be more efficient to produce solar electricity and hydrogen in North Africa and import these energy carriers to Europe rather than generating them at higher costs domestically in Europe. From a global climate change mitigation point of view exploiting such efficiencies can be profitable since they reduce overall renewable electricity capacity requirements. Yet the construction of this capacity in North Africa would imply costs associated with the infrastructure needed to transport electricity and hydrogen. The ensuing geopolitical dependencies may also raise energy security concerns. With the integrated assessment model TIAM-ECN we quantify the trade-off between costs and benefits emanating from establishing import-export links between Europe and North Africa for electricity and hydrogen. We show that for Europe a net price may have to be paid for exploiting such interlinkages even while they reduce the domestic investments for renewable electricity capacity needed to implement the EU’s Green Deal. For North African countries the potential net benefits thanks to trade revenues may build up to 50 billion €/yr in 2050. Despite fears over costs and security Europe should seriously consider an energy partnership with North Africa because trade revenues are likely to lead to positive employment income and stability effects in North Africa. Europe can indirectly benefit from such impacts.
Integrating a Hydrogen Fuel Cell Electric Vehicle with Vehicle-to-grid Technology, Photovoltaic Power and a Residential Building
Feb 2018
Publication
This paper presents the results of a demonstration project including building-integrated photovoltaic (BIPV) solar panels a residential building and a hydrogen fuel cell electric vehicle (FCEV) for combined mobility and power generation aiming to achieve a net zero-energy residential building target. The experiment was conducted as part of the Car as Power Plant project at The Green Village in the Netherlands. The main objective was to assess the end-user’s potential of implementing FCEVs in vehicle-to-grid operation (FCEV2G) to act as a local energy source. FCEV2G field test performance with a Hyundai ix35 FCEV are presented. The car was adapted using a power output socket capable of delivering up to 10 kW direct current (DC) to the alternating current (AC) national grid when parked via an off-board (grid-tie) inverter. A Tank-To-AC-Grid efficiency (analogous to Tank- To-Wheel efficiency when driving) of 44% (measured on a Higher Heating Value basis) was obtained when the car was operating in vehicle-to-grid (V2G) mode at the maximum power output. By collecting and analysing real data on the FCEV power production in V2G mode and on BIPV production and household consumption two different operating modes for the FCEV offering balanced services to a residential microgrid were identified namely fixed power output and load following. Based on the data collected one-year simulations of a microgrid consisting of 10 all-electric dwellings and 5 cars with the different FCEV2G modes of operation were performed. Simulation results were evaluated on the factors of autonomy self-consumption of locally produced energy and net-energy consumption by implementing different energy indicators. The results show that utilizing an FCEV working in V2G mode can reduce the annual imported electricity from the grid by approximately 71% over one year and aiding the buildings in the microgrid to achieve a net zero-energy building target. Furthermore the simulation results show that utilizing the FCEV2G setup in both modes analysed could be economically beneficial for the end-user if hydrogen prices at the pump fall below 8.24 €/kg.
Fuel Cell Electric Vehicle as a Power Plant and SOFC as a Natural Gas Reformer: An Exergy Analysis of Different System Designs
Apr 2016
Publication
Delft University of Technology under its ‘‘Green Village” programme has an initiative to build a power plant (car parking lot) based on the fuel cells used in vehicles for motive power. It is a trigeneration system capable of producing electricity heat and hydrogen. It comprises three main zones: a hydrogen production zone a parking zone and a pump station zone. This study focuses mainly on the hydrogen production zone which assesses four different system designs in two different operation modes of the facility: Car as Power Plant (CaPP) mode corresponding to the open period of the facility which uses fuel cell electric vehicles (FCEVs) as energy and water producers while parked; and Pump mode corresponding to the closed period which compresses the hydrogen and pumps to the vehicle’s fuel tank. These system designs differ by the reforming technology: the existing catalytic reformer (CR) and a solid oxide fuel cell operating as reformer (SOFCR); and the option of integrating a carbon capture and storage (CCS). Results reveal that the SOFCR unit significantly reduces the exergy destruction resulting in an improvement of efficiency over 20% in SOFCR-based system designs compared to CR-based system designs in both operation modes. It also mitigates the reduction in system efficiency by integration of a CCS unit achieving a value of 2% whereas in CR-based systems is 7–8%. The SOFCR-based system running in Pump mode achieves a trigeneration efficiency of 60%.
Modeling Photovoltaic-electrochemical Water Splitting Devices for the Production of Hydrogen Under Real Working Conditions
Jan 2022
Publication
Photoelectrochemical splitting of water is potentially a sustainable and affordable solution to produce hydrogen from sun light. Given the infancy stage of technology development it is important to compare the different experimental concepts and identify the most promising routes. The performance of photoelectrochemical devices is typically measured and reported under ideal irradiation conditions i.e. 1 sun. However real-life operating conditions are very different and are varying in time according to daily and seasonal cycles. In this work we present an equivalent circuit model for computing the steady state performance of photoelectrochemical cells. The model allows for a computationally efficient yet precise prediction of the system performance and a comparison of different devices working in real operating conditions. To this end five different photo-electrochemical devices are modeled using experimental results from literature. The calculated performance shows good agreement with experimental data of the different devices. Furthermore the model is extended to include the effect of illumination and tilt angle on the hydrogen production efficiency. The resulting model is used to compare the devices for different locations with high and low average illumination and different tilt angles. The results show that including real illumination data has a considerable impact on the efficiency of the PV-EC device. The yearly average solar-to-hydrogen efficiency is significantly lower than the ideal one. Moreover it is dependent on the tilt angle whose optimal value for European-like latitude is around 40. Notably we also show that the most performing device through the whole year might not necessarily be the one with highest sun-to-hydrogen efficiency for one-sun illumination.
Life Cycle Environmental and Cost Comparison of Current and Future Passenger Cars under Different Energy Scenarios
Apr 2020
Publication
In this analysis life cycle environmental burdens and total costs of ownership (TCO) of current (2017) and future (2040) passenger cars with different powertrain configurations are compared. For all vehicle configurations probability distributions are defined for all performance parameters. Using these a Monte Carlo based global sensitivity analysis is performed to determine the input parameters that contribute most to overall variability of results. To capture the systematic effects of the energy transition future electricity scenarios are deeply integrated into the ecoinvent life cycle assessment background database. With this integration not only the way how future electric vehicles are charged is captured but also how future vehicles and batteries are produced. If electricity has a life cycle carbon content similar to or better than a modern natural gas combined cycle powerplant full powertrain electrification makes sense from a climate point of view and in many cases also provides reductions in TCO. In general vehicles with smaller batteries and longer lifetime distances have the best cost and climate performance. If a very large driving range is required or clean electricity is not available hybrid powertrain and compressed natural gas vehicles are good options in terms of both costs and climate change impacts. Alternative powertrains containing large batteries or fuel cells are the most sensitive to changes in the future electricity system as their life cycles are more electricity intensive. The benefits of these alternative drivetrains are strongly linked to the success of the energy transition: the more the electricity sector is decarbonized the greater the benefit of electrifying passenger vehicles.
Advanced Polymeric/inorganic Nanohybrids: An Integrated Platform for Gas Sensing Applications
Jan 2022
Publication
Rapid industrial development vehicles domestic activities and mishandling of garbage are the main sources of pollutants which are destroying the atmosphere. There is a need to continuously monitor these pollutants for the safety of the environment and human beings. Conventional instruments for monitoring of toxic gases are expensive bigger in size and time-consuming. Hybrid materials containing organic and inorganic components are considered potential candidates for diverse applications including gas sensing. Gas sensors convert the information regarding the analyte into signals. Various polymeric/inorganic nanohybrids have been used for the sensing of toxic gases. Composites of different polymeric materials like polyaniline (PANI) poly (4-styrene sulfonate) (PSS) poly (34-ethylene dioxythiophene) (PEDOT) etc. with various metal/metal oxide nanoparticles have been reported as sensing materials for gas sensors because of their unique redox features conductivity and facile operation at room temperature. Polymeric nanohybrids showed better performance because of the larger surface area of nanohybrids and the synergistic effect between polymeric and inorganic materials. This review article focuses on the recent developments of emerging polymeric/inorganic nanohybrids for sensing various toxic gases including ammonia hydrogen nitrogen dioxide carbon oxides and liquefied petroleum gas. Advantages disadvantages operating conditions and prospects of hybrid composites have also been discussed.
Assessing the Environmental Impacts of Wind-based Hydrogen Production in the Netherlands Using Ex-ante LCA and Scenarios Analysis
Mar 2021
Publication
Two electrolysis technologies fed with renewable energy sources are promising for the production of CO2-free hydrogen and enabling the transition to a hydrogen society: Alkaline Electrolyte (AE) and Polymer Electrolyte Membrane (PEM). However limited information exists on the potential environmental impacts of these promising sustainable innovations when operating on a large-scale. To fill this gap the performance of AE and PEM systems is compared using ex-ante Life Cycle Assessment (LCA) technology analysis and exploratory scenarios for which a refined methodology has been developed to study the effects of implementing large-scale sustainable hydrogen production systems. Ex-ante LCA allows modelling the environmental impacts of hydrogen production exploratory scenario analysis allows modelling possible upscaling effects at potential future states of hydrogen production and use in vehicles in the Netherlands in 2050. A bridging tool for mapping the technological field has been created enabling the combination of quantitative LCAs with qualitative scenarios. This tool also enables diversity for exploring multiple sets of visions. The main results from the paper show with an exception for the “ozone depletion” impact category (1) that large-scale AE and PEM systems have similar environmental impacts with variations lower than 7% in all impact categories (2) that the contribution of the electrolyser is limited to 10% of all impact categories results and (3) that the origin of the electricity is the largest contributor to the environmental impact contributing to more than 90% in all impact categories even when renewable energy sources are used. It is concluded that the methodology was applied successfully and provides a solid basis for an ex-ante assessment framework that can be applied to emerging technological systems.
A Review of Fuel Cell Powertrains for Long-Haul Heavy-Duty Vehicles: Technology, Hydrogen, Energy and Thermal Management Solutions
Dec 2022
Publication
Long-haul heavy-duty vehicles including trucks and coaches contribute to a substantial portion of the modern-day European carbon footprint and pose a major challenge in emissions reduction due to their energy-intensive usage. Depending on the hydrogen fuel source the use of fuel cell electric vehicles (FCEV) for long-haul applications has shown significant potential in reducing road freight CO2 emissions until the possible maturity of future long-distance battery-electric mobility. Fuel cell heavy-duty (HD) propulsion presents some specific characteristics advantages and operating constraints along with the notable possibility of gains in powertrain efficiency and usability through improved system design and intelligent onboard energy and thermal management. This paper provides an overview of the FCEV powertrain topology suited for long-haul HD applications their operating limitations cooling requirements waste heat recovery techniques state-of-the-art in powertrain control energy and thermal management strategies and over-the-air route data based predictive powertrain management including V2X connectivity. A case study simulation analysis of an HD 40-tonne FCEV truck is also presented focusing on the comparison of powertrain losses and energy expenditures in different subsystems while running on VECTO Regional delivery and Long-haul cycles. The importance of hydrogen fuel production pathways onboard storage approaches refuelling and safety standards and fleet management is also discussed. Through a comprehensive review of the H2 fuel cell powertrain technology intelligent energy management thermal management requirements and strategies and challenges in hydrogen production storage and refuelling this article aims at helping stakeholders in the promotion and integration of H2 FCEV technology towards road freight decarbonisation.
Particle Size and Crystal Phase Effects in Fischer-Tropsch Catalysts
Aug 2017
Publication
Fischer-Tropsch synthesis (FTS) is an increasingly important approach for producing liquid fuels and chemicals via syngas—that is synthesis gas a mixture of carbon monoxide and hydrogen—generated from coal natural gas or biomass. In FTS dispersed transition metal nanoparticles are used to catalyze the reactions underlying the formation of carbon-carbon bonds. Catalytic activity and selectivity are strongly correlated with the electronic and geometric structure of the nanoparticles which depend on the particle size morphology and crystallographic phase of the nanoparticles. In this article we review recent works dealing with the aspects of bulk and surface sensitivity of the FTS reaction. Understanding the different catalytic behavior in more detail as a function of these parameters may guide the design of more active selective and stable FTS catalysts.
Potential and Challenges of Low-carbon Energy Options: Comparative Assessment of Alternative Fuels for the Transport Sector
Dec 2018
Publication
The deployment of low-emission alternative fuels is crucial to decarbonise the transport sector. A number of alternatives like hydrogen or dimethyl ether/methanol synthesised using CO2 as feedstock for fuel production (hereafter refer to “CO2-based fuels”) have been proposed to combat climate change. However the decarbonisation potential of CO2-based fuels is under debate because CO2 is re-emitted to the atmosphere when the fuel is combusted; and the majority of hydrogen still relies on fossil resources which makes its prospects of being a low-carbon fuel dependent on its manufacturing process. First this paper investigates the relative economic and environmental performance of hydrogen (produced from conventional steam methane reforming and produced via electrolysis using renewable energy) and CO2- based fuels (dimethyl ether and methanol) considering the full carbon cycle. The results reveal that hydrogen produced from steam methane reforming is the most economical option and that hydrogen produced via electrolysis using renewables has the best environmental profile. Whereas the idea of CO2-based fuels has recently gained much interest it has for the foreseeable future rather limited practical relevance since there is no favourable combination of cost and environmental performance. This will only change in the long run and requires that CO2 is of non-fossil origin i.e. from biomass combustion or captured from air. Second this paper address unresolved methodological issues in the assessment of CO2-based fuels such as the possible allocation of emissions to the different sectors involved. The outcomes indicate that implementing different allocation approaches substantially influences the carbon footprint of CO2-based fuels. To avoid allocation issues expanding the boundaries including the entire system and is therefore recommended.
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