Sweden
Wood Cellulose as a Hydrogen Storage Material
Apr 2020
Publication
Hydrogen has become a strong candidate to be a future energy storage medium but there are technological challenges both in its production and storage. For storage a search for lightweight abundant and non-toxic materials is on the way. An abundant natural material such as wood cellulose would make an ideal storage medium from a sustainability perspective. Here using a combination of static DFT calculations and ab initio molecular dynamics simulations at different temperatures it is shown that wood cellulose has the ability to uptake H2 via a physisorption mechanism based on dispersion interactions of the van der Waals type involving the O-atoms of the d-glucose rings. The absorption causes little to no disturbances on the cellulose structure and H2 is highly mobile in the material. At an external pressure of H2(g) of 0.09 atm and T = 25 °C cellulose has a theoretical gravimetric density of hydrogen storage of ≈1%.
Integration of Water Electrolysis for Fossil-free Steel Production
Sep 2020
Publication
This study investigates the integration of water electrolysis technologies in fossil-free steelmaking via the direct reduction of iron ore followed by processing in an electric arc furnace (EAF). Hydrogen (H2) production via low or high temperature electrolysis (LTE and HTE) is considered for the production of carbon-free direct reduced iron (DRI). The introduction of carbon into the DRI reduces the electricity demand of the EAF. Such carburization can be achieved by introducing carbon monoxide (CO) into the direct reduction process. Therefore the production of mixtures of H2 and CO using either a combination of LTE coupled with a reverse water-gas shift reactor (rWGS-LTE) or high-temperature co-electrolysis (HTCE) was also investigated. The results show that HTE has the potential to reduce the specific electricity consumption (SEC) of liquid steel (LS) production by 21% compared to the LTE case. Nevertheless due to the high investment cost of HTE units both routes reach similar LS production costs of approximately 400 €/tonne LS. However if future investment cost targets for HTE units are reached a production cost of 301 €/tonne LS is attainable under the conditions given in this study. For the production of DRI containing carbon a higher SEC is calculated for the LTE-rWGS system compared to HTCE (4.80 vs. 3.07 MWh/tonne LS). Although the use of HTCE or LTE-rWGS leads to similar LS production costs future cost reduction of HTCE could result in a 10% reduction in LS production cost (418 vs. 375 €/tonne LS). We show that the use of HTE either for the production of pure H2 or H2 and CO mixtures may be advantageous compared to the use of LTE in H2 -based steelmaking although results are sensitive to electrolyzer investment costs efficiencies and electricity prices.
A Multi‐input and Single‐output Voltage Control for a Polymer Electrolyte Fuel Cell System Using Model Predictive Control Method
Mar 2021
Publication
Efficient and robust control strategies can greatly contribute to the reliability of fuel cell systems and a stable output voltage is a key criterion for evaluating a fuel cell system's reliability as a power source. In this study a polymer electrolyte fuel cell (PEFC) system model is developed and its performances under different operating conditions are studied. Then two different novel controllers—a proportional integral derivative (PID) controller and a model predictive control (MPC) controller—are proposed and applied in the PEFC system to control its output voltage at a desired value by regulating the hydrogen and air flow rates at the same time which features a multi‐input and single‐output control problem. Simulation results demonstrate that the developed PEFC system model is qualified to capture the system's behaviour. And both the developed PID and MPC controllers are effective at controlling the PEFC system's output voltage. While the MPC controller presents superior performance with faster response and smaller overshoot. The proposed MPC controller can be easily employed in various control applications for fuel cell systems.
Methanol as a Carrier of Hydrogen and Carbon in Fossil-free Production of Direct Reduced Iron
Jul 2020
Publication
Steelmaking is responsible for around 7% of the global emissions of carbon dioxide and new steelmaking processes are necessary to reach international climate targets. As a response to this steelmaking processes based on the direct reduction of iron ore by hydrogen produced via water electrolysis powered by renewable electricity have been suggested. Here we present a novel variant of hydrogen-based steelmaking incorporating methanol as a hydrogen and carbon carrier together with high-temperature co-electrolysis of water and carbon dioxide and biomass oxy-fuel combustion. The energy and mass balances of the process are analyzed. It is found that this methanol-based direct reduction process may potentially offer a number of process-related advantages over a process based on pure hydrogen featuring several process integration options. Notably the electricity and total energy use of the steelmaking process could be reduced by up to 25% and 8% compared to a reference pure hydrogen process respectively. The amount of high-temperature (> 200 °C) heat that must be supplied to the process could also be reduced by up to approximately 34% although the demand for medium-temperature heat is substantially increased. Furthermore the suggested process could allow for the production of high-quality direct reduced iron with appropriate carburization to alleviate downstream processing in an electric arc furnace which is not the case for a process based on pure hydrogen.
Renewable Hydrogen Production from the Organic Fraction of Municipal Solid Waste through a Novel Carbon-negative Process Concept
Apr 2022
Publication
Bioenergy with carbon capture and storage (BECCS) is one of the prevailing negative carbon emission technologies. Ensuring a hydrogen economy is essential to achieving the carbon-neutral goal. In this regard the present study contributed by proposing a carbon negative process for producing high purity hydrogen from the organic fraction of municipal solid waste (OFMSW). This integrated process comprises anaerobic digestion pyrolysis catalytic reforming water-gas shift and pressure swing adsorption technologies. By focusing on Sweden the proposed process was developed and evaluated through sensitivity analysis mass and energy balance calculations techno-economic assessment and practical feasibility analysis. By employing the optimum operating conditions from the sensitivity analysis 72.2 kg H2 and 701.47 kg negative CO2 equivalent emissions were obtained by treating 1 ton of dry OFMSW. To achieve these results 6621.4 MJ electricity and 325 kg of steam were utilized during this process. Based on this techno-economic assessment of implementing the proposed process in Stockholm when the negative CO2 equivalent emissions are recognized as income the internal rate of return and the discounted payback period can be obtained as 26% and 4.3 years respectively. Otherwise these values will be 13% and 7.2 years.
Roadmap to Hybrid Offshore System with Hydrogen and Power Co-generation
Sep 2021
Publication
Constrained by the expansion of the power grid the development of offshore wind farms may be hindered and begin to experience severe curtailment or restriction. The combination of hydrogen production through electrolysis and hydrogen-to-power is considered to be a potential option to achieve the goal of low-carbon and energy security. This work investigates the competitiveness of different system configurations to export hydrogen and/or electricity from offshore plants with particular emphasis on unloading the mixture of hydrogen and electricity to end-users on land. Including the levelized energy cost and net present value a comprehensive techno-economic assessment method is proposed to analyze the offshore system for five scenarios. Assuming that the baseline distance is 10 km the results show that exporting hydrogen to land through pipelines shows the best economic performance with the levelized energy cost of 3.40 $/kg. For every 10 km increase in offshore distance the net present value of the project will be reduced by 5.69 MU$ and the project benefit will be positive only when the offshore distance is less than 53.5 km. An important finding is that the hybrid system under ship transportation mode is not greatly affected by the offshore distance. Every 10% increase in the proportion of hydrogen in the range of 70%–100% can increase the net present value by 1.43–1.70 MU$ which will increase by 7.36–7.37 MU$ under pipeline transportation mode. Finally a sensitivity analysis was carried out to analyze the wind speed electricity and hydrogen prices on the economic performance of these systems.
Seasonal Hydrogen Storage for Sustainable Renewable Energy Integration in the Electricity Sector: A Case Study of Finland
Nov 2021
Publication
Wind power is rapidly growing in the Finnish grid and Finland’s electricity consumption is low in the summer compared to the winter. Hence there is a need for storage that can absorb a large amount of energy during summer and discharge it during winter. This study examines one such storage technology geological hydrogen storage which has the potential to store energy on a GWh scale and also over longer periods of time. Finland’s electricity generation system was modelled with and without hydrogen storage using the LEAP-NEMO modeling toolkit. The results showed about 69% decline in carbon dioxide emissions as well as a decline in the fossil fuel-based power accompanied with a higher capability to meet demand with less imports in both scenarios. Finally a critical analysis of the Finnish electricity mix with and without hydrogen storage is presented.
Design of Experiment to Predict the Time Between Hydrogen Purges for an Air-breathing PEM Fuel Cell in Dead-end Mode in a Closed Environment
Feb 2021
Publication
Fuel cells are promising technologies for zero-emission energy conversion. They are used in several applications such as power plants cars and even submarines. Hydrogen supply is crucial for such systems and using Proton Exchange Membrane Fuel Cell in dead-end mode is a solution to save hydrogen. Since water and impurities accumulate inside the stack purging is necessary. However the importance of operating parameters is not well known for fuel cells working in closed environments. A Design of Experiment approach studying time between two purges and cell performance was conducted on an air-breathing stack in a closed environment. The most influential parameters on the time between two purges are the relative humidity and the current load. Convection in the closed environment can decrease the stability of the fuel cell. A linear model with interactions between these last three parameters was found to accurately describe the studied responses.
Steel Manufacturing Clusters in a Hydrogen Economy – Simulation of Changes in Location and Vertical Integration of Steel Production in Northwestern Europe
Feb 2022
Publication
With the move to a hydrogen-based primary steel production envisioned for the near future in Europe existing regional industrial clusters loose major assets. Such a restructuring of industries may result in a new geographical distribution of the steel industry and also to another quality of vertical integration at sites. Both implications could turn out as drivers or barriers to invest in new technologies and are thus important in respect to vertical integration of sites and to regional policy. This paper describes an approach to model production stock invest for the steel industries in North-Western Europe. Current spatial structures are reproduced with capacity technical and energy efficiency data on the level of single facilities like blast furnaces. With the model developed both investments in specific technologies and at specific production sites can be modelled. The model is used to simulate different possible future scenarios. The case with a clear move to hydrogen-based production is compared to a reference scenario without technological shift. The scenarios show that existing trends like movement of production to the coast may be accelerated by the new technology but that sites in the hinterland can also adapt to a hydrogen economy. Possible effects of business cycles or a circular economy on regional value chains are explored with a Monte-Carlo analysis.
Energy Modeling Approach to the Global Energy-mineral Nexus: Exploring Metal Requirements and the Well-below 2 °C Target with 100 Percent Renewable Energy
Jun 2018
Publication
Detailed analysis of pathways to future sustainable energy systems is important in order to identify and overcome potential constraints and negative impacts and to increase the utility and speed of this transition. A key aspect of a shift to renewable energy technologies is their relatively higher metal intensities. In this study a bottom-up cost-minimizing energy model is used to calculate aggregate metal requirements in different energy technology including hydrogen and climate policy scenarios and under a range of assumptions reflecting uncertainty in future metal intensities recycling rate and life time of energy technologies. Metal requirements are then compared to current production rates and resource estimates to identify potentially “critical” metals. Three technology pathways are investigated: 100 percent renewables coal & nuclear and gas & renewables each under the two different climate policies: net zero emissions satisfying the well-below 2 °C target and business as usual without carbon constraints resulting together in six scenarios. The results suggest that the three different technology pathways lead to an almost identical degree of warming without any climate policy while emissions peaks within a few decades with a 2 °C policy. The amount of metals required varies significantly in the different scenarios and under the various uncertainty assumptions. However some can be deemed “critical” in all outcomes including Vanadium. The originality of this study lies in the specific findings and in the employment of an energy model for the energy-mineral nexus study to provide better understanding for decision making and policy development.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
Exploring the Competitiveness of Hydrogen-fueled Gas Turbines in Future Energy Systems
Oct 2021
Publication
Hydrogen is currently receiving attention as a possible cross-sectoral energy carrier with the potential to enable emission reductions in several sectors including hard-to-abate sectors. In this work a techno-economic optimization model is used to evaluate the competitiveness of time-shifting of electricity generation using electrolyzers hydrogen storage and gas turbines fueled with hydrogen as part of the transition from the current electricity system to future electricity systems in Years 2030 2040 and 2050. The model incorporates an emissions cap to ensure a gradual decline in carbon dioxide (CO2) levels targeting near-zero CO2 emissions by Year 2050 and this includes 15 European countries. The results show that hydrogen gas turbines have an important role to play in shifting electricity generation and providing capacity when carbon emissions are constrained to very low levels in Year 2050. The level of competitiveness is however considerably lower in energy systems that still allow significant levels of CO2 emissions e.g. in Year 2030. For Years 2040 and 2050 the results indicate investments mainly in gas turbines that are partly fueled with hydrogen with 30e77 vol.-% hydrogen in biogas although some investments in exclusively hydrogen-fueled gas turbines are also envisioned. Both open cycle and combined cycle gas turbines (CCGT) receive investments and the operational patterns show that also CCGTs have a frequent cyclical operation whereby most of the start-stop cycles are less than 20 h in duration.
Phase Field Modelling of Formation and Fracture of Expanding Precipitates
May 2017
Publication
It is a common belief that embedded expanding inclusions are subjected to an internal homogeneous compressive hydrostatic stress. Still cracks that appear in precipitates that occupy a larger volume than the original material are frequently observed. The appearance of cracks has since long been regarded as a paradox. In the present study it is shown that matrix materials that increases its volume even several percent during the precipitation process develop a tensile hydrostatic stress in the centre of the precipitate. This is the result of a complicated mechanical-chemical phase transformation process. The process is here studied using a Landau phase feld model. Before the material is transformed and incorporated in a precipitate it undergoes stretching beyond the elastic strain limit because of the presence of already expanded material. During the phase transformation the accompanying volumetric expansion cannot be fully accommodated which instead creates an internal compressive stress and adds tension in the surrounding material. As the growth of the precipitate proceeds a region with increasing tensile stress develops in the interior of the precipitate. This is suggested to be the most probable cause of the observed cracks. First the mechanics that lead to the tension is computed. The infuence of elastic-plastic properties is studied both for cases both with and without cracks. The growth history from microscopic to macroscopic precipitates is followed and the result is compared with observations of so called hydride blisters that are formed on surfaces of zirconium alloys in the presence of hydrogen. A common practical situation is when the zirconium is in contact with an object of lower temperature. Then the cooled spot attracts hydrogen that make the zirconium transform to a metal hydride with the shape of a blister. The simulations predicts a final size and position of the growing crack that compares well with the experimental observations.
Calibration of Hydrogen Coriolis Flow Meters Using Nitrogen and Air and Investigation of the Influence of Temperature on Measurement Accuracy
Feb 2021
Publication
The performance of four Coriolis flow meters designed for use in hydrogen refuelling stations was evaluated with air and nitrogen by three members of the MetroHyVe JRP consortium; NEL METAS and CESAME EXADEBIT.<br/>A wide range of conditions were tested overall with gas flow rates ranging from (0.05–2) kg/min and pressures ranging from (20–86) bar. The majority of tests were conducted at nominal pressures of either 20 bar or 40 bar in order to match the density of hydrogen at 350 bar and 20 °C or 700 bar and −40 °C. For the conditions tested pressure did not have a noticeable influence on meter performance.<br/>When the flow meters were operated at ambient temperatures and within the manufacturer's recommended flow rate ranges errors were generally within ±1%. Errors within ±0.5% were achievable for the medium to high flow rates.<br/>The influence of temperature on meter performance was also studied with testing under both stable and transient conditions and temperatures as low as −40 °C.<br/>When the tested flow meters were allowed sufficient time to reach thermal equilibrium with the incoming gas temperature effects were limited. The magnitude and spread of errors increased but errors within ±2% were achievable at moderate to high flow rates. Conversely errors as high as 15% were observed in tests where logging began before temperatures stabilised and there was a large difference in temperature between the flow meter and the incoming gas.<br/>One of the flow meters tested with nitrogen was later installed in a hydrogen refuelling station and tested against the METAS Hydrogen Field Test Standard (HFTS). Under these conditions errors ranged from 0.47% to 0.91%. Testing with nitrogen at the same flow rates yielded errors of −0.61% to −0.82%.
Hydrogen Fuel Cell Aircraft for the Nordic Market
Mar 2024
Publication
A model for a fuel cell propelled 50 PAX hydrogen aircraft is developed. In terms of year 2045 Nordic air travel demand this aircraft is expected to cover 97% of travel distances and 58% of daily passenger volume. Using an ATR 42 as a baseline cryogenic tanks and fuel cell stacks are sized and propulsion system masses updated. Fuselage and wing resizing are required which increases mass and wetted area. Sizing methods for the multi-stack fuel cell and the cryogenic tanks are implemented. The dynamic aircraft model is updated with models for hydrogen consumption and tank pressure control. For the Multi-layer insulation (MLI) tank a trade study is performed. A ventilation pressure of 1.76 bar and 15 MLI layers are found to be optimal for the design mission. A return-without-refuel mission is explored where for a 10-hour ground hold 38.4% of the design range is retained out of the theoretically achievable 50%.
Comparative Study of Battery Storage and Hydrogen Storage to Increase Photovoltaic Self-sufficiency in a Residential Building of Sweden
Dec 2016
Publication
Photovoltaic (PV) is promising to supply power for residential buildings. Battery is the most widely employed storage method to mitigate the intermittence of PV and to overcome the mismatch between production and load. Hydrogen storage is another promising method that it is suitable for long-term storage. This study focuses on the comparison of self-sufficiency ratio and cost performance between battery storage and hydrogen storage for a residential building in Sweden. The results show that battery storage is superior to the hydrogen storage in the studied case. Sensitivity study of the component cost within the hydrogen storage system is also carried out. Electrolyzer cost is the most sensitive factor for improving system performance. A hybrid battery and hydrogen storage system which can harness the advantages of both battery and hydrogen storages is proposed in the last place.
Preliminary Analysis of Compression System Integrated Heat Management Concepts Using LH2-Based Parametric Gas Turbine Model
Apr 2021
Publication
The investigation of the various heat management concepts using LH2 requires the development of a modeling environment coupling the cryogenic hydrogen fuel system with turbofan performance. This paper presents a numerical framework to model hydrogen-fueled gas turbine engines with a dedicated heat-management system complemented by an introductory analysis of the impact of using LH2 to precool and intercool in the compression system. The propulsion installations comprise Brayton cycle-based turbofans and first assessments are made on how to use the hydrogen as a heat sink integrated into the compression system. Conceptual tubular compact heat exchanger designs are explored to either precool or intercool the compression system and preheat the fuel to improve the installed performance of the propulsion cycles. The precooler and the intercooler show up to 0.3% improved specific fuel consumption for heat exchanger effectiveness in the range 0.5–0.6 but higher effectiveness designs incur disproportionately higher pressure losses that cancel-out the benefits.
Well-to-wheel Greenhouse Gas Emissions of Heavy-duty Transports: Influence of Electricity Carbon Intensity
Feb 2021
Publication
There are several alternatives for how to phase out diesel in heavy-duty transports thereby reducing the sector’s climate change impact. This paper assesses the well-to-wheel (WTW) greenhouse gas (GHG) emissions of energy carriers for heavy-duty vehicles analyzing the effect of the carbon intensity of the electricity used in production. The results show that energy carriers with high electricity dependence are not necessarily better than diesel from a WTW perspective. In particular fuels produced through electrolysis are not well suited in carbon-intense electricity systems. Conversely waste-based biofuels have low GHG emissions regardless of the electricity system. Battery-electric buses show a large reduction of GHG emissions compared to diesel buses and many other alternatives while battery-electric trucks have higher GHG emissions than diesel in carbon intense electricity systems. Thus electrifying transports or switching to renewable fuels will not suffice if the electricity system is not made renewable first.
Review and Survey of Methods for Analysis of Impurities in Hydrogen for Fuel Cell Vehicles According to ISO 14687:2019
Feb 2021
Publication
Gaseous hydrogen for fuel cell electric vehicles must meet quality standards such as ISO 14687:2019 which contains maximal control thresholds for several impurities which could damage the fuel cells or the infrastructure. A review of analytical techniques for impurities analysis has already been carried out by Murugan et al. in 2014. Similarly this document intends to review the sampling of hydrogen and the available analytical methods together with a survey of laboratories performing the analysis of hydrogen about the techniques being used. Most impurities are addressed however some of them are challenging especially the halogenated compounds since only some halogenated compounds are covered not all of them. The analysis of impurities following ISO 14687:2019 remains expensive and complex enhancing the need for further research in this area. Novel and promising analyzers have been developed which need to be validated according to ISO 21087:2019 requirements.
Towards Deep Decarbonisation of Energy-Intensive Industries: A Review of Current Status, Technologies and Policies
Apr 2021
Publication
Industries account for about 30% of total final energy consumption worldwide and about 20% of global CO2 emissions. While transitions towards renewable energy have occurred in many parts of the world in the energy sectors the industrial sectors have been lagging behind. Decarbonising the energy-intensive industrial sectors is however important for mitigating emissions leading to climate change. This paper analyses various technological trajectories and key policies for decarbonising energy-intensive industries: steel mining and minerals cement pulp and paper and refinery. Electrification fuel switching to low carbon fuels together with technological breakthroughs such as fossil-free steel production and CCS are required to bring emissions from energy-intensive industry down to net-zero. A long-term credible carbon price support for technological development in various parts of the innovation chain policies for creating markets for low-carbon materials and the right condition for electrification and increased use of biofuels will be essential for a successful transition towards carbon neutrality. The study focuses on Sweden as a reference case as it is one of the most advanced countries in the decarbonisation of industries. The paper concludes that it may be technically feasible to deep decarbonise energy-intensive industries by 2045 given financial and political support.
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