Institution of Gas Engineers & Managers

Hydrogen embrittlement (HE) of metals has remained a mystery in materials science for more than a century. To try to clarify this mystery tensile tests were conducted at room temperature (RT) on a 316 stainless steel (SS) in air and hydrogen of 70 MPa. With an aim to directly observe the effect of hydrogen on ordering of 316 SS during deformation electron diffraction patterns and images were obtained from thin foils made by a focused ion beam from the fracture surfaces of the tensile specimens. To prove lattice contraction by ordering a 40% CW 316 SS specimen was thermally aged at 400 °C to incur ordering and its lattice contraction by ordering was determined using neutron diffraction by measuring its lattice parameters before and after aging. We demonstrate that atomic ordering is promoted by hydrogen leading to formation of short-range order and a high number of planar dislocations in the 316 SS and causing its anisotropic lattice contraction. Hence hydrogen embrittlement of metals is controlled by hydrogen-enhanced ordering during RT deformation in hydrogen. Hydrogen-enhanced ordering will cause the ordered metals to be more resistant to HE than the disordered ones which is evidenced by the previous observations where furnace-cooled metals with order are more resistant to HE than water-quenched or cold worked metals with disorder. This finding strongly supports our proposal that strain-induced martensite is a disordered phase.

Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large-scale transport and storage of hydrogen with higher densities. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducted pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The central research consisted of a broad experimental program combined with analytical work modelling and simulations belonging to the three key phenomena of the accident chain: release and mixing ignition and combustion. The presented results improve the general understanding of the behavior of LH2 in accidents and provide some design guidelines and engineering tools for safer use of LH2. Recommendations for improvement of current international standards are derived.

In future energy supply systems hydrogen and electricity may be generated in decarbonized industrial clusters using a common infrastructure for natural gas supply electricity grid and transport and geological storage of CO_2. The novel contribution of this article consists of using sequential combustion in a steam methane reforming (SMR) hydrogen plant to allow for capital and operating cost reduction by using a single post-combustion carbon capture system for both the hydrogen process and the combined cycle gas turbine (CCGT) power plant plus appropriate integration for this new equipment combination. The concept would be widely applied to any post-combustion CO₂ capture process. A newly developed rigorous gPROMs model of two hydrogen production technologies covering a wide range of hydrogen production capacities thermodynamically integrated with commercially available gas turbine engines quantifies the step change in thermal efficiency and hydrogen production efficiency. It includes a generic post-combustion capture technology – a conventional 30%wt MEA process - to quantify the reduction in size of CO₂ absorber columns the most capital intensive part of solvent-based capture systems. For a conventional SMR located downstream of an H-class gas turbine engine followed by a three-pressure level HRSG and a capture plant with two absorbers the integrated system produces ca. 696400 Nm3/h of H₂ with a net power output of 651 MWe at a net thermal efficiency of 38.9%LHV. This corresponds to 34 MWe of additional power increasing efficiency by 4.9% points and makes one absorber redundant compared to the equivalent non-integrated system producing the same volume of H₂. For a dedicated gas heated reformer (GHR) located downstream of an aeroderivative gas turbine engine followed by a two-pressure level HRSG and a capture plant with one absorber the integrated system produces ca. 80750 Nm3/h of H₂ with a net power output of 73 MWe and a net thermal efficiency of 54.7%LHV. This corresponds to 13 MWe of additional power output increasing efficiency by 13.5% points and also makes one absorber redundant. The article also presents new insights for the design and operation of reformers integrated with gas turbines and with CO₂ capture.

The hydrogen economy refers to an economic and industrial structure that uses hydrogen as its main energy source replacing traditional fossil-fuel-based energy systems. In particular the widespread adoption of hydrogen fuel cell vehicles (HFCVs) is one of the key factors enabling a hydrogen economy and aggressive investment in hydrogen refuelling infrastructure is essential to make large-scale adoption of HFCVs possible. In this study we address the problem of effectively designing a hydrogen supply network for refuelling HFCVs in urban areas relatively far from a large hydrogen production site such as a petrochemical complex. In these urban areas where mass supply of hydrogen is not possible hydrogen can be supplied by reforming city gas. In this case building distributed hydrogen production bases that extract large amounts of hydrogen from liquefied petroleum gas (LPG) or compressed natural gas (CNG) and then supply hydrogen to nearby hydrogen stations may be a cost-effective option for establishing a hydrogen refuelling infrastructure in the early stage of the hydrogen economy. Therefore an optimization model is proposed for effectively deciding when and where to build hydrogen production bases and hydrogen refuelling stations in an urban area. Then a case study of the southeastern area of Seoul known as a commercial and residential center is discussed. A variety of scenarios for the design parameters of the hydrogen supply network are analyzed based on the target of the adoption of HFCVs in Seoul by 2030. The proposed optimization model can be effectively used for determining the time and sites for building hydrogen production bases and hydrogen refuelling stations.

Blending hydrogen into natural gas pipelines is a recent alternative adopted for hydrogen transportation as a mixture with natural gas. In this paper hydrogen embrittlement of steel pipelines originally designed for natural gas transportation is investigated. Solubility permeation and diffusion phenomena of hydrogen molecules into the crystalline lattice structure of the pipeline material are followed up based on transient evolution of internal pressure applied on the pipeline wall. The transient regime is created through changes of gas demand depending on daily consumptions. As a result the pressure may reach excessive values that lead to the acceleration of hydrogen solubility and its diffusion through the pipeline wall. Furthermore permeation is an important parameter to determine the diffusion amount of hydrogen inside the pipeline wall resulting in the embrittlement of the material. The numerical obtained results have shown that using pipelines designed for natural gas conduction to transport hydrogen is a risky choice. Actually added to overpressure and great fluctuations during transients that may cause fatigue and damage the structure also the latter pressure evolution is likely to induce the diffusion phenomena of hydrogen molecules into the lattice of the structure leading to brittle the pipe material. The numerical simulation reposes on solving partial differential equations describing transient gas flow in pipelines coupled with the diffusion equation for mass transfer. The model is built using the finite elements based software COMSOL Multiphysics considering different cases of pipe material; API X52 (base metal and nutrided) and API X80 steels. Obtained results allowed tracking the evolution with time of hydrogen concentration through the pipeline internal wall based on the pressure variation due to transient gas flow. Such observation permits to estimate the amount of hydrogen diffused in the metal to avoid leakage of this flammable gas. Thus precautions may be taken to prevent explosive risks due to hydrogen embrittlement of steel pipelines among other effects that can lead to alter safe conditions of gas conduction.

Solar-driven hydrogen production from water using particulate photocatalysts is considered the most economical and effective approach to produce hydrogen fuel with little environmental concern. However the efficiency of hydrogen production from water in particulate photocatalysis systems is still low. Here we propose an efficient biphase photocatalytic system composed of integrated photothermal–photocatalytic materials that use charred wood substrates to convert liquid water to water steam simultaneously splitting hydrogen under light illumination without additional energy. The photothermal–photocatalytic system exhibits biphase interfaces of photothermally-generated steam/photocatalyst/hydrogen which significantly reduce the interface barrier and drastically lower the transport resistance of the hydrogen gas by nearly two orders of magnitude. In this work an impressive hydrogen production rate up to 220.74 μmol h−1 cm−2 in the particulate photocatalytic systems has been achieved based on the wood/CoO system demonstrating that the photothermal–photocatalytic biphase system is cost-effective and greatly advantageous for practical applications.

Some aspects of damage accumulation modelling and brittle fracture processes mechanisms under the combined effect of mechanical loading and hydrogen has been discussed in the article. New mechanism of brittle fracture for metallic materials based on dislocation and phonon structure fingerprints and lattice hydrogen content under the static and dynamic loading at low temperature condition has been proposed. The mechanism based on theoretical research and experimental and numerical studies. The experiments include the energy spectrum of internal friction determination and impact toughness testing for low-temperature brittle-ductile transition revealing. The numerical study based on damage accumulation modeling under the influence of up-hill diffusion in the elastic-plastic problem of solid state by finite element method. A new simple activation model of low temperature and hydrogen influence on damage accumulation process has been proposed. The model shows the rate of damage strong dependence of stress level and hydrogen content and test temperature. The combination of low temperature and high hydrogen content is most dangerous so the weld structures in extreme environment such as the Arctic and Subarctic regions have a high risk of breakage. So it is possible to estimate the energy and phonon spectrum of crystal lattice and predict the properties of microcrystalline and nanostructured materials with the high cold-short threshold on the base of such the approach. There are the recommendations propose to improve the cold resistance of steels and alloys by controlling the characteristics of the dislocation structure of new materials with polycrystalline and ultrafine-grained structure.

With the increase in renewable energy connected to the grid new challenges arise due to its variable supply of power. Therefore it is crucial to develop new methods of storing energy. Hydrogen can fulfil the role of energy storage and even act as an energy carrier since it has a much higher energetic density than batteries and can be easily stored. Considering that the offshore wind sector is facing significant growth and technical advances hydrogen has the potential to be combined with offshore wind energy to aid in overcoming disadvantages such as the high installation cost of electrical transmission systems and transmission losses. This paper aims to outline and discuss the main features of the integration of hydrogen solutions in offshore wind power and to offer a literature review of the current state of hydrogen production from offshore wind. The paper provides a summary of the technologies involved in hydrogen production along with an analysis of two possible hydrogen producing systems from offshore wind energy. The analysis covers the system components including hydrogen storage the system configuration (i.e. offshore vs. onshore electrolyzer) and the potential uses of hydrogen e.g. Power to Mobility Power to Power and Power to Gas.

Biofuels from biomass gasification are reviewed here and demonstrated to be an attractive option. Recent progress in gasification techniques and key generation pathways for biofuels production process design and integration and socio-environmental impacts of biofuel generation are discussed with the goal of investigating gasification-to-biofuels’ credentials as a sustainable and eco-friendly technology. The synthesis of important biofuels such as bio-methanol bio-ethanol and higher alcohols bio-dimethyl ether Fischer Tropsch fuels bio-methane bio-hydrogen and algae-based fuels is reviewed together with recent technologies catalysts and reactors. Significant thermodynamic studies for each biofuel are also examined. Syngas cleaning is demonstrated to be a critical issue for biofuel production and innovative pathways such as those employed by Choren Industrietechnik Germany and BioMCN the Netherlands are shown to allow efficient methanol generation. The conversion of syngas to FT transportation fuels such as gasoline and diesel over Co or Fe catalysts is reviewed and demonstrated to be a promising option for the future of biofuels. Bio-methane has emerged as a lucrative alternative for conventional transportation fuel with all the advantages of natural gas including a dense distribution trade and supply network. Routes to produce H2 are discussed though critical issues such as storage expensive production routes with low efficiencies remain. Algae-based fuels are in the research and development stage but are shown to have immense potential to become commercially important because of their capability to fix large amounts of CO₂ to rapidly grow in many environments and versatile end uses. However suitable process configurations resulting in optimal plant designs are crucial so detailed process integration is a powerful tool to optimize current and develop new processes. LCA and ethical issues are also discussed in brief. It is clear that the use of food crops as opposed to food wastes represents an area fraught with challenges which must be resolved on a case by case basis.

The Programme Review Report ensures that the FCH JU programme is aligned with its strategy and objectives. This year the programme review was performed following a new procedure: it was carried out by the European Commission’s in-house science service the Joint Research Committee (JRC). The 2017 review pays particular attention to the added value effectiveness and efficiency of FCH JU activities. The review is structured around six panels under three pillars: transport energy and cross-cutting projects summarising the FCH JU Project Portfolio