Institution of Gas Engineers & Managers

This study discusses the potential of H₂ production by proton exchange membrane water electrolysis as an effective option to reduce greenhouse gas emissions in the hydrogen sector. To address this topic a life cycle assessment is conducted to compare proton exchange membrane water electrolysis versus the reference process - steam methane reforming. As a relevant result we show that hydrogen production via proton exchange membrane water electrolysis is a promising technology to reduce CO₂ emissions of the hydrogen sector by up to 75% if the electrolysis system runs exclusively on electricity generated from renewable energy sources. In a future (2050) base-load operation mode emissions are comparable to the reference system.

The results for the global warming potential show a strong reduction of greenhouse gas emissions by 2050. The thoroughly and in-depth modelled components of the electrolyser have negligible influence on impact categories; thus emissions are mainly determined by the electricity mix. With 2017 electricity mix of Germany the global warming potential corresponds to 29.5 kg CO₂ eq. for each kg of produced hydrogen. Referring to the electricity mix we received from an energy model emissions can be reduced to 11.5 kg CO₂ eq. in base-load operation by the year 2050. Using only the 3000 h of excess power from renewables in a year will allow for the reduction of the global warming potential to 3.3 kg CO₂ eq. From this result we see that an environmentally friendly electricity mix is crucial for reducing the global warming impact of electrolytic hydrogen.

A model for a fuel cell propelled 50 PAX hydrogen aircraft is developed. In terms of year 2045 Nordic air travel demand this aircraft is expected to cover 97% of travel distances and 58% of daily passenger volume. Using an ATR 42 as a baseline cryogenic tanks and fuel cell stacks are sized and propulsion system masses updated. Fuselage and wing resizing are required which increases mass and wetted area. Sizing methods for the multi-stack fuel cell and the cryogenic tanks are implemented. The dynamic aircraft model is updated with models for hydrogen consumption and tank pressure control. For the Multi-layer insulation (MLI) tank a trade study is performed. A ventilation pressure of 1.76 bar and 15 MLI layers are found to be optimal for the design mission. A return-without-refuel mission is explored where for a 10-hour ground hold 38.4% of the design range is retained out of the theoretically achievable 50%.

The advocacy narrative of the European Union gas community which focused on coal to gas switching and backing up renewables has failed to convince governments NGOs and media commentators that it can achieve post-2030 decarbonisation targets. The gas community therefore needs to develop decarbonisation narratives showing how it will develop commercial scale projects for biogas biomethane and hydrogen from power to gas (electrolysis) and reformed methane. COP21 carbon targets require an accelerating decline in EU methane demand starting around 2030. In 2050 the maximum projected availability of renewable gas is equivalent to 25 per cent of current EU gas demand. Maintaining current demand levels will therefore require very substantial volumes of hydrogen from reformed methane with carbon capture and storage (CCS). Pipeline gas and LNG suppliers will need to progressively decarbonise their product if it is to remain saleable in Europe. However networks face an existential threat unless they can maintain existing throughput while simultaneously adapting to a decarbonised product. Significant threats and challenges to these narratives include: short term geopolitical concerns stemming from dependence on Russian gas ‘hydrocarbon rejectionism’ and an inability of companies to invest for a post-2030 decarbonised future. Governments will need to shift current policy and regulatory frameworks from competition to decarbonisation which will require a ‘regulatory revolution’. In addition to government funding and regulatory support there will need to be very substantial corporate investment in projects for which there is currently no business case. Failure of the gas community to create and deliver credible decarbonisation narratives is likely to result in the adoption of electrification rather than gas decarbonisation options.

Hydrogen as the International Energy Agency (IEA 2019) notes has experienced a number of ‘false dawns’ - in the 1970s 1990s and early 2000s - which subsequently faded. However this time there is reason to think that hydrogen will play a substantial role in the global energy system. The most important factor driving this renewed focus is the ability of hydrogen to support deep carbon abatement by assisting in those sectors where abatement with non-carbon electricity has so far proven difficult. Hydrogen can also address poor urban air quality energy security and provides a good means of shifting energy supply between regions and between seasons.

In response to these changed conditions many countries states and even cities have developed hydrogen strategies while various interest groups have developed industry roadmaps which fulfil a similar role.  

This report summarises 19 hydrogen strategies and aims to help readers understand how nations regions and industries are thinking about opportunities to become involved in this emerging industry. Its prime purpose is to act as a resource to assist those involved in long-term energy policy planning in Australia including those involved in the development of Australia’s hydrogen strategy

The full report can be read on the Energy Network website at this link here

In the last couple of years there has been increasing recognition by key players in the European gas industry that to mitigate the risk of terminal decline in the context of a decarbonising energy system there will need to be rapid scale up of decarbonised gas. This has led to several projections of the scale of decarbonised gas which could potentially be supplied by 2030 2040 or 2050. This paper joint with the Sustainable Gas Institute at Imperial College London considers the very significant rate of scale up and the significant cost reductions contemplated by such projections.  Based on a database of actual announced projects (both committed and in earlier stages of development) for production of decarbonised gas it then considers the extent to which project activity is consistent with meeting the ambitious projections. It identifies a significant gap in current levels of activity largely because there is not yet sufficient economic incentive for investors to develop the required projects. It is intended that this paper will form the basis of continued tracking of the level of activity over the coming years to help inform industry players of further actions which may be required.

The Hy4Heat Safety Assessment has focused on assessing the safe use of hydrogen gas in certain types of domestic properties and buildings. The summary reports (the Precis and the Safety Assessment Conclusions Report) bring together all the findings of the work and should be looked to for context by all readers. The technical reports should be read in conjunction with the summary reports. While the summary reports are made as accessible as possible for general readers the technical reports may be most accessible for readers with a degree of technical subject matter understanding. All of the safety assessment reports have now been reviewed by the HSE<br/>Annex prepared to support Site Specific Safety Cases for hydrogen gas community demonstrations based on work undertaken by the Hy4Heat programme. It covers a collection of recommended risk reduction measures for application downstream of the Emergency Control Valve (ECV)

Regularities of fatigue crack growth for pipeline steels of different strength are presented and the changes in fatigue behavior of these steels after long term operation are analyzed. Threshold values of stress intensity factor range are lower for operated steels comparing to the corresponding values for as received ones. During the testing in the simulated soil solution NS4 a barely noticeable tendency to increase the threshold values of SIF was traced. It was explained by the appearance of intergranular fracture elements on the backgrownd of the typical flat fatigue relief already in the near-threshold region of fatigue crack growth curves in the soil solution. A higher relief of intergranular facets provided favorable conditions for occurrence of crack closure effect.<br/>Fatigue testing was performed using steel specimens after in-laboratory and in-service degradation and it was shown that results for both degraded steels are very close to each other proving the validity of the method of in-laboratory degradation. A new methodic approach to fatigue testing of pipe steels is presented which allows simulating working conditions of gas pipelines namely the hydrogen diffusion through the pipe wall to its external surface and estimating its possible effect on SCC. It consists in evaluation of the influence of hydrogen reached the crack tip only due to its diffusion on the crack growth. It is found that hydrogen absorbed by metal during the test providing such conditions causes a leap of crack growth rate in the Paris region of the fatigue crack growth curve of the tested 17H1S steel. Intergranular mechanism of fracture detected on the specimen fracture surface is suggested as a clear evidence of embrittlement of grain boundaries as a result of its hydrogenation.

Power ultrasonic (> 100 kHz) splits water into free radicals and hydrogen. As a result water sonochemistry is considered as an alternative clean and fossil-fuel-free hydrogen production technique. In this research work the impact of rare gases (Xe Ar and He) on the sonochemical production of hydrogen as well as the population of active bubbles has been investigated computationally for various sonicated frequencies (213-515 kHz) and intensities (1-2 W/cm²). It has been found that both the H2 yielding and the bubble population size for H2 yielding are in the order Xe>Ar>He whatever the imposed sonolytic parameters (i.e. frequency and power). These findings were principally ascribed to the thermal conductivity of the saturating gases which is in the reverse order (He>Ar>Xe). Besides the difference between Ar and Xe is condensed in comparison with the He gas. For wave frequencies larger than 213 kHz however all saturating gases (Xe Ar and He) behave identically with the influence of thermal conductivity of these gases on the optimal radius muted. At 213 kHz however this impact is plainly visible (Ropt (Ar and Xe)>Ropt (He)). As per the results obtained helium's inefficiency as a saturating gas for hydrogen production is verified but xenon's maximal efficacy is reached when water is saturated with it. These results support the fewer experimental data reported in this emerging branch of sonochemistry while the discussed results in the present (i.e. noble gases effect on sono-hydrogen production) are treated for the first time consequently our work is considered as a guideline for increasing the efficacy of hydrogen production in a sonochemical reactor.

Reducing the cost of delivering hydrogen to fuelling stations and dispensing it into fuel cell electric vehicles (FCEVs) is one critical element of efforts to increase the cost-competitiveness of FCEVs. Today hydrogen is primarily delivered to stations by trucks. Pipeline delivery is much rarer: one urban U.S. station has been supplied with 800-psi hydrogen from an industrial hydrogen pipeline since 2011 and a German station on the edge of an industrial park has been supplied with 13000-psi hydrogen from a pipeline since 2006. This article compares the economics of existing U.S. hydrogen delivery methods with the economics of a high-pressure scalable intra-city pipeline system referred to here as the “HyLine” system. In the HyLine system hydrogen would be produced at urban industrial or commercial sites compressed to 15000 psi stored at centralized facilities delivered via high-pressure pipeline to retail stations and dispensed directly into FCEVs. Our analysis of retail fuelling station economics in Los Angeles suggests that as FCEV demand for hydrogen in an area becomes sufficiently dense pipeline hydrogen delivery gains an economic advantage over truck delivery. The HyLine approach would also enable cheaper dispensed hydrogen compared with lower-pressure pipeline delivery owing to economies of scale associated with integrated compression and storage. In the largest-scale fuelling scenario analyzed (a network of 24 stations with capacities of 1500 kg/d each and hydrogen produced via steam methane reforming) HyLine could potentially achieve a profited hydrogen cost of $5.3/kg which is approximately equivalent to a gasoline cost of $2.7/gal (assuming FCEVs offer twice the fuel economy of internal combustion engine vehicles and vehicle cost is competitive). It is important to note that significant effort would be required to develop technical knowledge codes and standards that would enable a HyLine system to be viable. However our preliminary analysis suggests that the HyLine approach merits further consideration based on its potential economic advantages. These advantages could also include the value of minimizing retail space used by hydrogen compression and storage sited at fuelling stations which is not reflected in our analysis.

Iron aluminides have been among the most studied intermetallics since the 1930s when their excellent oxidation resistance was first noticed. Their low cost of production low density high strength-to-weight ratios good wear resistance ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications such as brake disks for windmills and trucks filtration systems in refineries and fossil power plants transfer rolls for hot-rolled steel strips and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i) alloy composition; (ii) microstructure; and (iii) number (type) of defects on the thermo-mechanical properties. Additionally environmental degradation of the alloys consisting of hydrogen embrittlement anodic or cathodic dissolution localized corrosion and oxidation resistance in different environments should be well known. Recently some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements environmental items and crystal structure on the deformation behavior of alloys. In this paper we will review the extensive work which has been done during the last decades to address each of the points mentioned above.