Institution of Gas Engineers & Managers
Numerical Investigations of Hydrogen Release and Dispersion Due to Silane Decomposition in a Ventilated Container
Sep 2023
Publication
In recent years new chemical release agents based on silane are being used in the tire industry. Silane is an inorganic chemical compound consisting of a silicon backbone and hydrogen. Silanes can be thermally decomposed into high-purity silicon and hydrogen. If silane is stored and transported in Intermediate Bulk Containers (IBCs) equipped with safety valves in vented semi-confined spaces such as ISO-Containers hydrogen can be accumulated and become explosive mixture with air. A conservative CFD analysis using the GASFLOW-MPI code has been carried out to assess the hydrogen risk inside the vented containers. Two types of containers with different natural ventilation systems were investigated under various hypothetical accident scenarios. A continuous release of hydrogen due to the chemical decomposition of silane from IBCs was studied as the reference case. The effect of the safety valves on hydrogen accumulation in the container which results in small pulsed releases of hydrogen was investigated. The external effects of the sun and wind on hydrogen distribution and ventilation were also evaluated. The results can provide detailed information on hydrogen dispersion and mixing within the vented enclosures and used to evaluate the hydrogen risks such as flammability. Based on the assumptions used in this study it indicates that the geometry of ventilation openings plays a key role in the efficiency of the indoor air exchange process. In addition the use of safety valves makes it possible to reduce the concentration of hydrogen by volume in air compared to the reference case. The effect of the sun which results in a temperature difference between two container walls allows a strong mixing of hydrogen and air which helps to obtain a concentration lower than both the base case and the case of the pulsed releases. But the best results for the venting process are obtained with the wind that can drive the mixture to the downwind wall vent holes.
A SWOT Analysis of the Green Hydrogen Market
Jun 2024
Publication
Since the Industrial Revolution humanity has heavily depended on fossil fuels. Recognizing the negative environmental impacts of the unmoderated consumption of fossil fuels including global warming and consequent climate change new plans and initiatives have been established to implement renewable and sustainable energy sources worldwide. This has led to a rapid increase in the installed solar and wind energy capacity. However considering the fluctuating nature of these renewable energy sources green hydrogen has been proposed as a suitable energy carrier to improve the efficiency of energy production and storage. Thus green hydrogen produced by water electrolysis using renewable electricity is a promising solution for the future energy market. Moreover it has the potential to be used for the decarbonization of the heavy industry and transportation sectors. Research and development (R&D) on green hydrogen has grown considerably over the past few decades aiming to maximize production and expand its market share. The present work uses a SWOT (strengths weaknesses opportunities and threats) analysis to evaluate the current status of the green hydrogen market. The external and internal factors that affect its market position are assessed. The results show that green hydrogen is on the right track to becoming a competitive alternative to fossil fuels soon. Supported by environmental benefits government incentives and carbon taxes roadmaps to position green hydrogen on the energy map have been outlined. Nevertheless increased investments are required for further R&D as costs must be reduced and policies enforced. These measures will gradually decrease global dependency on fossil fuels and ensure that roadmaps are followed through.
Country Risks Analysis for the Development of Green Hydrogen and Synthetic Fuel Sectors in the MENA Region
Nov 2024
Publication
Hydrogen plays a pivotal role in global efforts to decarbonize energy and industrial sectors. The European Union particularly Germany anticipate a significant reliance on hydrogen imports in the medium to long term identifying the Middle East and North Africa (MENA) region as a key potential producer and exporter of green hydrogen and its downstream products. Yet investment risks pose significant challenges to advancing the region’s green hydrogen and synthetic fuel industries. However systematic comparative risk analyses for these sectors across MENA countries remain limited. This study addresses the research gap by conducting a comparative risk assessment for renewable energy and green hydrogen and synthetic fuel development in 17 MENA countries. A comprehensive framework evaluating macro and micro risks was applied along with two contrasting risk scenarios to explore future developments under different risk conditions. The findings reveal that while MENA countries hold promise most face at least moderate risks underscoring the complexity of fostering these industries regionally.
Cooperative Boron and Vanadium Doping of Nickel Phosphides for Hydrogen Evolution in Alkaline and AnionExchange Membrane Water/Seawater Electrolyzers
Mar 2023
Publication
Developing low-cost and high-performance transition metal-based electro-catalysts is crucial for realizing sustainable hydrogen evolution reaction (HER)in alkaline media. Here a cooperative boron and vanadium co-doped nickelphosphide electrode (B V-Ni2P) is developed to regulate the intrinsic elec-tronic configuration of Ni2P and promote HER processes. Experimental andtheoretical results reveal that V dopants in B V-Ni2P greatly facilitate the dis-sociation of water and the synergistic effect of B and V dopants promotes thesubsequent desorption of the adsorbed hydrogen intermediates. Benefitingfrom the cooperativity of both dopants the B V-Ni2P electrocatalyst requires alow overpotential of 148 mV to attain a current density of −100 mA cm−2 withexcellent durability. The B V-Ni2P is applied as the cathode in both alkalinewater electrolyzers (AWEs) and anion exchange membrane water electrolyzers(AEMWEs). Remarkably the AEMWE delivers a stable performance to achieve500 and 1000 mA cm−2 current densities at a cell voltage of 1.78 and 1.92 Vrespectively. Furthermore the developed AWEs and AEMWEs also demon-strate excellent performance for overall seawater electrolysis.
Seawater Treatment Technologies for Hydrogen Production by Electrolysis—A Review
Dec 2024
Publication
Green hydrogen produced by water electrolysis using renewable energy sources (RES) is an emerging technology that aligns with sustainable development goals and efforts to address climate change. In addition to energy electrolyzers require ultrapure water to operate. Although seawater is abundant on the Earth it must be desalinated and further purified to meet the electrolyzer’s feeding water quality requirements. This paper reviews seawater purification processes for electrolysis. Three mature and commercially available desalination technologies (reverse osmosis multiple-effect distillation and multi-stage flash) were examined in terms of working principles performance parameters produced water quality footprint and capital and operating expenditures. Additionally pretreatment and post-treatment techniques were explored and the brine management methods were investigated. The findings of this study can help guide the selection and design of water treatment systems for electrolysis.
Analysis of Hydrogen Value Chain Events: Implications for Hydrogen Refueling Stations’ Safety
Apr 2024
Publication
Renewable hydrogen is emerging as the key to a sustainable energy transition with multiple applications and uses. In the field of transport in addition to fuel cell vehicles it is necessary to develop an extensive network of hydrogen refueling stations (hereafter HRSs). The characteristics and properties of hydrogen make ensuring the safe operation of these facilities a crucial element for their successful deployment and implementation. This paper shows the outcomes of an analysis of hydrogen incidents and accidents considering their potential application to HRSs. For this purpose the HIAD 2.0 was reviewed and a total of 224 events that could be repeated in any of the major industrial processes related to hydrogen refueling stations were analyzed. This analysis was carried out using a mixed methodology of quantitative and qualitative techniques considering the following hydrogen value chain: production storage delivery and industrial use. The results provide general information segmented by event frequency damage classes and failure typology. The analysis shows the main processes of the value chain allow the identification of key aspects for the safety management of refueling facilities.
Origin and Evolution of Hydrogen-rich Gas Discharges from a Hot Spring in the Eastern Coastal Area of China
Jan 2020
Publication
Unlike the typical low-temperature (< 150 °C) continental geothermal systems usually characterized by high N2 CH4 and CO2 concentrations but a trace H2 concentration the sandstone-dominated Jimo hot spring on China's eastern coast exhibits: (1) abnormally high H2 concentrations (2.4–12.5 vol%) and H2/CH4 (up to 46.5); (2) depleted δD-H2 (−822 to −709‰) comparable to the Kansas hot springs near the Mid-Continent rift system with the most depleted δD-H2 (−836 to −740‰) recorded in nature; and (3) dramatic gas concentration and isotope ratio variations within an area of 0.2 km2 . Gas chemistry and H-C-He-Ne isotope ratios are studied with reference to published H2 isotope data from various systems. The origin of the gas is most likely attributed to: (a) allochthonous abiotic H2 generated by the reduction of water and oxidation of FeII-rich pyroxene and olivine (serpentinization) in the basalt located 2 km away under near-surface conditions and migration to the deep sandstone reservoir; (b) primary thermogenic CH4 produced in the sandstone; (c) mixing with a considerable amount of microbial H2 from shallow fresh and marine sediments; and (d) biotic CH4 with typical abiotic signatures resulting from isotope exchanges with fluids high in H2/CH4 and CO2/CH4 ratios. Allochthonous abiotic H2 in a sandstone-dominated continental geothermal system and massive microbial fermentation-based H2 production in shallow fresh and residual marine sediments with insignificant but differential consumption activity are highlighted. The published hydrogen isotope ratios for H2 produced under various natural geological environmental and experimental conditions have been collected systematically to provide a fundamental framework and an initial tool for restricting the dominant origin of H2.
The Hydrogen-water Collision: Assessing Water and Cooling Demands for Large-scale Green Hydrogen Production in a Warming Climate
Dec 2024
Publication
Hydrogen is expected to play a critical role in future energy systems projected to have an annual demand of 401–660 Mt by 2050. With large-scale green hydrogen projects advancing in water-scarce regions like Australia Chile and the Middle East and North Africa understanding water requirements for large-scale green hydrogen production is crucial. Meeting this future hydrogen demand will necessitate 4010 to 6600 GL of demineralised water annually for electrolyser feedwater if dry cooling is employed or an additional 6015 to 19800 GL for cooling water per year if evaporative cooling is employed. Using International Panel of Climate Change 2050 climate projections this work evaluated the techno-economic implications of dry vs. evaporative cooling for large-scale electrolyser facilities under anticipated higher ambient temperatures. The study quantifies water demands costs and potential operational constraints showing that evaporative cooling is up to 8 times cheaper to implement than dry cooling meaning that evaporative cooling can be oversized to accommodate increased cooling demand of high temperature events at a lower cost. Furthermore of the nations analysed herein Chile emerged as having the lowest cost of hydrogen owing to the lower projected ambient temperatures and frequency of high temperature events.
Renewable Hydrogen for the Energy Transition in Australia - Current Trends, Challenges and Future Directions
Sep 2024
Publication
Hydrogen is viewed as a potential energy solution for the 21st century with capabilities to tackle issues relating to environmental emissions sustainability energy shortages and security. Even though there are potential benefits of renewable hydrogen towards transitioning to net-zero emissions there is a limited study on the current use ongoing development and future directions of renewable hydrogen in Australia. Thus this study conducts a systematic review of studies for exploring Australia’s renewable hydrogen energy transition current trends strategies developments and future directions. By using the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines earlier studies from 2005 to 2024 from two major databases such as ProQuest and Web of Science are gathered and analyzed. The study highlights significant issues relating to hydrogen energy technologies and opportunities/challenges in production storage distribution utilization and environmental impacts. The study found that Australia’s ambition for a strong hydrogen economy is made apparent with its clear strategic actions to develop a clean technology-based hydrogen production storage and distribution system. This study provides several practical insights on Australia’s hydrogen energy transition hydrogen energy technologies investments and innovation as well as strategies/recommendations for achieving a more environment friendly secure affordable and sustainable energy future.
A Review on the Environmental Performance of Various Hydrogen Production Technologies: An Approach Towards Hydrogen Economy
Nov 2023
Publication
Demand for hydrogen has grown and continues to rise as a versatile energy carrier. Hydrogen can be produced from renewable and non-renewable energy sources. A wide range of technologies to produce hydrogen in an environmentally friendly way have been developed. As the life cycle assessment (LCA) approach has become popular recently including in the hydrogen energy system this paper comprehensively reviews the LCA of hydrogen production technology. A subdivision based on the trends in the LCA studies hydrogen production technology goal and scope definition system boundary and environmental performance of hydrogen production is discussed in this review. Thermochemical hydrogen production is the most studied technology in LCA. However utilizing natural resources especially wind power in the electrolysis process stands out as an environmentally preferable solution when compared to alternative production processes. It is crucial to rethink reactors and other production-related equipment to improve environmental performance and increase hydrogen production efficiency. Since most of the previous LCA studies were conducted in developed countries and only a few were from developing countries a way forward for LCA application on hydrogen in developing countries was also highlighted and discussed. This review provides a comprehensive insight for further research on hydrogen production technology from an LCA perspective.
Design of Energy Management Strategy for Integrated Energy System Including Multi-Component Electric–Thermal–Hydrogen Energy Storage
Dec 2024
Publication
To address the challenges of multi-energy coupling decision-making caused by the complex interactions and significant conflicts of interest among multiple entities in integrated energy systems an energy management strategy for integrated energy systems with electricity heat and hydrogen multi-energy storage is proposed. First based on the coupling relationship of electricity heat and hydrogen multi-energy flows the architecture of the integrated energy system is designed and the mathematical model of the main components of the system is established. Second evaluation indexes in three dimensions including energy storage device life load satisfaction rate and new energy utilization rate are designed to fully characterize the economy stability and environmental protection of the system during operation. Then an improved radar chart model considering multi-evaluation index comprehensive optimization is established and an adaptability function is constructed based on the sector area and perimeter. Combined with the operation requirements of the electric–thermal–hydrogen integrated energy system constraint conditions are determined. Finally the effectiveness and adaptability of the strategy are verified by examples. The proposed strategy can obtain the optimal decision instructions under different operation objectives by changing the weight of evaluation indexes while avoiding the huge decision space and secondary optimization problems caused by multiple non-inferior solutions in conventional optimization and has multiscenario adaptability.
Total Cost of Ownership Analysis of Fuel Cell Electric Bus with Different Hydrogen Supply Alternatives
Dec 2023
Publication
In the transition to sustainable public transportation with zero-emission buses hydrogen fuel cell electric buses have emerged as a promising alternative to traditional diesel buses. However assessing their economic viability is crucial for widespread adoption. This study carries out a comprehensive examination encompassing both sensitivity and probabilistic analyses to assess the total cost of ownership (TCO) for the bus fleet and its corresponding infrastructure. It considers various hydrogen supply options encompassing on-site electrolysis on-site steam methane reforming and off-site hydrogen procurement with both gaseous and liquid delivery methods. The analysis covers critical cost elements encompassing bus acquisition costs infrastructure capital expenses and operational and maintenance costs for both buses and infrastructure. This paper conducted two distinct case studies: one involving a current small bus fleet of five buses and another focusing on a larger fleet set to launch in 2028. For the current small fleet the off-site gray hydrogen purchase with a gaseous delivery option is the most cost-effective among hydrogen alternatives but it still incurs a 26.97% higher TCO compared to diesel buses. However in the case of the expanded 2028 fleet the steam methane-reforming method without carbon capture emerges as the most likely option to attain the lowest TCO with a high probability of 99.5%. Additionally carbon emission costs were incorporated in response to the growing emphasis on environmental sustainability. The findings indicate that although diesel buses currently represent the most economical option in terms of TCO for the existing small fleet steam methane reforming with carbon capture presents a 69.2% likelihood of being the most cost-effective solution suggesting it is a strong candidate for cost efficiency for the expanded 2028 fleet. Notably substantial investments are required to increase renewable energy integration in the power grid and to enhance electrolyzer efficiency. These improvements are essential to make the electrolyzer a more competitive alternative to steam methane reforming. Overall the findings in this paper underscore the substantial impact of the hydrogen supply chain and carbon emission costs on the TCO of zero-emission buses.
A Multi-Zone Model for Hydrogen Accumulation and Ventilation in Enclosures
Sep 2023
Publication
Due to the small characteristic molecular size of hydrogen small leaks are more common in hydrogen systems compared to similar systems with hydrocarbons. This together with the high reactivity makes an efficient ventilation system very important in hydrogen applications. There are several models available for ventilation sizing that are based on either a well-mixed assumption or a fully stratified situation. However experiments show that many realistic releases will be neither and therefore additional models are needed. One possibility is to use CFD-models but the small release sizes for pinhole releases (<<1 mm) make it difficult to find an appropriate mesh without excessive computational time (especially since the simulations need to be iterated to find the optimum ventilation size). An alternative approach which is described and benchmarked in the current paper is to use a multi-zone model where the domain is divided into several large cells where the mass exchange is simplified compared to CFD and thus simulation time is reduced. The flow in the model is governed by mass conservation and density differences due to concentration gradients using the Bernoulli equation. The release of gas generates a plume which is modelled based on an empirical plume model which gives the entrainment and hydrogen source term for each cell. The model has a short run time and will therefore allow optimization in a short time frame. The model is benchmarked against five experiments with helium at the Canadian Nuclear Laboratories (CNL) in Canada and one hydrogen experiment performed at Lodz University of Technology in Poland. The result shows that the model can reasonably well reproduce accumulation in the experiments with small release without ventilation but appears to slightly underestimate the level of stratification and the interface height for ventilated cases where the source is elevated from the floor level.
HyPLANT100: Industrialization from Assembly to the Construction Site for Gigawatt Electrolysis
Apr 2024
Publication
The global push for sustainable energy has heightened the demand for green hydrogen which is crucial for decarbonizing heavy industry. However current electrolysis plant capacities are insufficient. This research addresses the challenge through optimizing large-scale electrolysis construction via standardization modularization process optimization and automation. This paper introduces H2Giga a project for mass-producing electrolyzers and HyPLANT100 investigating largescale electrolysis plant structure and construction processes. Modularizing electrolyzers enhances production efficiency and scalability. The integration of AutomationML facilitates seamless information exchange. A digital twin concept enables simulations optimizations and error identification before assembly. While construction site automation provides advantages tasks like connection technologies and handling cables tubes and hoses require pre-assembly. This study identifies key tasks suitable for automation and estimating required components. The Enapter Multicore electrolyzer serves as a case study showcasing robotic technology for tube fittings. In conclusion this research underscores the significance of standardization modularization and automation in boosting the electrolysis production capacity for green hydrogen contributing to ongoing efforts in decarbonizing the industrial sector and advancing the global energy transition.
Mitigating Emissions in the Global Steel Industry: Representing CCS and Hydrogen Technologies in Integrated Assessment Modelling
Dec 2023
Publication
We conduct a techno-economic assessment of two low-emissions steel production technologies and evaluate their deployment in emissions mitigation scenarios utilizing the MIT Economic Projection and Policy Analysis (EPPA) model. Specifically we assess direct reduced iron-electric arc furnace with carbon capture and storage (DRI-EAF with CCS) and H2-based direct reduced iron-electric arc furnace (H2 DRI-EAF) which utilizes low carbon hydrogen to reduce CO2 emissions. Our techno-economic analysis based on the current state of technologies found that DRI-EAF with CCS increased costs ~7% relative to the conventional steel technology. H2 DRI-EAF increased costs by ~18% when utilizing Blue hydrogen and ~79% when using Green hydrogen. The exact pathways for hydrogen production in different world regions including the extent of CCS and hydrogen deployment in steelmaking are highly speculative at this point. In illustrative scenarios using EPPA we find that using base cost assumptions switching from BF-BOF to DRI-EAF or scrap EAF can provide significant emissions mitigation within steelmaking. With further reductions in the cost of advanced steelmaking we find a greater role for DRI-EAF with CCS whereas reductions in both the cost of advanced steelmaking and hydrogen production lead to a greater role for H2 DRI-EAF. Our findings can be used to help decision-makers assess various decarbonization options and design economically efficient pathways to reduce emissions in the steel industry. Our cost evaluation can also be used to inform other energy-economic and integrated assessment models designed to provide insights about future decarbonization pathways.
High-Entropy Alloys: Innovative Materials with Unique Properties for Hydrogen Storage and Technologies for Their Production
Jan 2025
Publication
This paper presents a review of a number of works devoted to the studies of high-entropy alloys (HEAs). As is known HEAs represent a new class of materials that have attracted the attention of scientists due to their unique properties and prospects of application in hydrogen power engineering. The peculiarity of HEAs is their high entropy of mixing which provides phase stability and flexibility in developing materials with given characteristics. The main focus of this paper is on the application of HEAs for solid-state hydrogen storage their physicochemical and mechanical properties and synthesis technologies. Recent advances in the hydrogen absorption properties of HEAs are analyzed including their ability to efficiently absorb and desorb hydrogen at moderate temperatures and pressures. Prospects for their use in the development of environmentally safe and efficient hydrogen storage systems are considered. The work also includes a review of synthesis methods aimed at optimizing the properties of HEAs for hydrogen energy applications.
The NREL Sensor Laboratory: Hydrogen Leak Detection for Large Scale Deployments
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory was commissioned in 2010 as a resource for sensor developers end-users and regulatory agencies within the national and international hydrogen community. The Laboratory continues to provide as its core capability the unbiased verification of hydrogen sensor performance to assure sensor availability and their proper use. However the mission and strategy of the NREL Sensor Laboratory has evolved to meet the needs of the growing hydrogen market. The Sensor Laboratory program has expanded to support research in conventional and alternative detection methods as hydrogen use expands to large-scale markets as envisioned by the DOE National Clean Hydrogen Strategy and Roadmap. Current research encompasses advanced methods of hydrogen leak detection including stand-off and wide area monitoring approaches for large scale and distributed applications. In addition to safety applications low-level detection strategies to support the potential environmental impacts of hydrogen and hydrogen product losses along the value chain are being explored. Many of these applications utilize detection strategies that supplement and may supplant the use of traditional point sensors. The latest results of the hydrogen detection strategy research at NREL will be presented.
Cost Modelling-based Route Applicablity Analysis of United Kingdom Pasenger Railway Decarbonization Options
Jun 2024
Publication
The UK government plans to phase out pure diesel trains by 2040 and fully decarbonize railways by 2050. Hydrogen fuel cell (HFC) trains electrified trains using pantographs (Electrified Trains) and battery electric multiple unit (BEMU) trains are considered the main solutions for decarbonizing railways. However the range of these decarbonization options’ line upgrade cost advantages is unclear. This paper analyzes the upgrade costs of three types of trains on different lines by constructing a cost model and using particle swarm optimization (PSO) including operating costs and fixed investment costs. For the case of decarbonization of the London St. Pancras to Leicester line the electrified train option is more cost-effective than the other two options under the condition that the service period is 30 years. Then the traffic density range in which three new energy trains have cost advantages on different line lengths is calculated. For route distances under 100 km and with a traffic density of less than 52 trips/day BEMU trains have the lowest average cost while electrified trains are the most costeffective in other ranges. For route distances over 100 km the average cost of HFC trains is lower than that of electrified trains at traffic densities below about 45 trips/day. In addition if hydrogen prices fall by 26 % the cost advantage range of HFC trains will increase to 70 trips per day. For route distances under 100 km BEMU trains still maintain their advantages in terms of lower traffic density.
An Assessment of Current Hydrogen Supply Chains in the Gulf Cooperation Council (GCC)
May 2024
Publication
The Gulf Cooperation Council (GCC) comprising: Saudi Arabia United Arab Emirates Kuwait Qatar Oman and Bahrain is home to an abundant number of resources including natural gas and solar and wind energy (renewables). Because of this the region is favourably positioned to become a significant player in both blue and green hydrogen production and their export. Current dependence on fossil fuels and ambitious national targets for decarbonisation have led the region and world to research the feasibility of switching to a hydrogen economy. This literature review critically examines the current advantages and strategies adopted by the GCC to expedite the implementation of hydrogen supply chains as well as investigation into the methodologies employed in current research for the modelling and optimisation of hydrogen supply chains. Insight into these endeavours is critical for stakeholders to assess the inherent challenges and opportunities in establishing a sustainable hydrogen economy. Despite a substantial global effort establishing a solid hydrogen supply chain presently faces various obstacles including the costs of clean hydrogen production. Scaling-up storage and transport methods is an issue that affects all types of hydrogen including carbon-intensive (grey) hydrogen. However the current costs of green hydrogen production mostly via the process of electrolysis is a major obstacle hindering the widescale deployment of clean hydrogen. Research in this literature review found that compressed gas and cryogenic liquid options have the highest storage capacities for hydrogen of 39.2 and 70.9 kg/m3 respectively. Meanwhile for hydrogen transportation pipelines and cryogenic tankers are the most conventional and efficient options with an efficiency of over 99 %. Cryogenic ships to carry liquid hydrogen also show potential due to their large storage capacities of 10000 tonnes per shipment However costs per vessel are currently still very expensive ranging between $ 465 and $620 million.
Research on the Technical Scheme of Multi-stack Common Rail Fuel Cell Engine Based on the Demand of Commercial Vehicle
Feb 2024
Publication
At present most fuel cell engines are single-stack systems and high-power single-stack systems have bottlenecks in meeting the power requirements of heavy-duty trucks mainly because the increase in the single active area and the excessive number of cells will lead to poor distribution uniformity of water gas and heat in the stack which will cause local attenuation and reduce the performance of the stack. This paper introduces the design concept of internal combustion engine takes three-stack fuel cell engine as an example designs multi-stack fuel cell system scheme and serialized high-voltage scheme. Through Intelligent control technology of independent hydrogen injection based on multi-stack coupling the hydrogen injection inflow of each stack is controlled online according to the real-time anode pressure to achieve accurate fuel injection of a single stack and ensure the consistency between multiple stacks. proves the performance advantage of multi-stack fuel cell engine through theoretical designintelligent control and test verification and focuses on analyzing the key technical problems that may exist in multi-stack consistency. The research results provide a reference for the design of multi-stack fuel cell engines and have important reference value for the powertrain design of long-distance heavy-duty and high-power fuel cell trucks.
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