Publications
Proactive Regulation for Hydrogen Supply Chains: Enhancing Logistics Frameworks in Australia
Jun 2025
Publication
The rapid growth of Australia’s hydrogen economy highlights the pressing need for innovative regulatory strategies that address the distinct characteristics of hydrogen supply chains. This study focuses on the supply-side dynamics of the hydrogen energy sector emphasizing the importance of tailored frameworks to ensure the safe efficient and reliable movement of hydrogen across the supply chain. Key areas of analysis include the regulatory challenges associated with various transportation and storage methods particularly during long-distance transport and extended storage periods. The research identifies notable gaps and inconsistencies within the current regulatory systems across Australian states which inhibit the development of a unified hydrogen economy. To address these challenges the concept of Proactive Regulation for Hydrogen Supply (PRHS) is introduced. PRHS emphasizes anticipatory governance that adapts alongside technological advancements to effectively manage hydrogen transportation and storage. The study advocates for harmonizing fragmented state frameworks into a cohesive national regulatory system to support the sustainable and scalable expansion of hydrogen logistics. Furthermore the paper examines the potential of blockchain technology to enhance safety accountability and traceability across the hydrogen supply chain offering practical solutions to current regulatory and operational barriers.
Low to Near-zero CO2 Production of Hydrogen from Fossil Fuels: Critical Role of Microwave-initiated Catalysis
Apr 2025
Publication
Presently there is no single clear route for the near-term production of the huge volumes of CO2-free hydrogen necessary for the global transition to any type of hydrogen economy. All conventional routes to produce hydrogen from hydrocarbon fossil fuels (notably natural gas) involve the production—and hence the emission—of CO2 most notably in the steam methane reforming (SMR) process. Our recent studies have highlighted another route; namely the critical role played by the microwave-initiated catalytic pyrolysis decomposition or deconstruction of fossil hydrocarbon fuels to produce hydrogen with low to near-zero CO2 emissions together with high-value solid nanoscale carbonaceous materials. These innovations have been applied firstly to wax then methane crude oil diesel then biomass and most recently Saudi Arabian light crude oil as well as plastics waste. Microwave catalysis has therefore now emerged as a highly effective route for the rapid and effective production of hydrogen and high-value carbon nanomaterials co-products in many cases accompanied by low to near-zero CO2 emissions. Underpinning all of these advances has been the important concept from solid state physics of the so-called Size-Induced-Metal-Insulator Transition (SIMIT) in mesoscale or mesoscopic particles of catalysts. The mesoscale refers to a range of physical scale in-between the micro- and the macro-scale of matter (Huang W Li J and Edwards PP 2018 Mesoscience: exploring the common principle at mesoscale Natl. Sci. Rev. 5 321-326 (doi:10.1093/nsr/nwx083)). We highlight here that the actual physical size of the mesoscopic catalyst particles located close to the SIMIT is the primary cause of their enhanced microwave absorption and rapid heating of particles to initiate the catalytic—and highly selective—breaking of carbon–hydrogen bonds in fossil hydrocarbons and plastics to produce clean hydrogen and nanoscale carbonaceous materials. Importantly also since the surrounding ‘bath’ of hydrocarbons is cooler than the microwave-heated catalytic particles themselves the produced neutral hydrogen molecule can quickly diffuse from the active sites. This important feature of microwave heating thereby minimizes undesirable side reactions a common feature of conventional thermal heating in heterogeneous catalysis. The low to near-zero CO2 production of hydrogen via microwave-initiated decomposition or cracking of abundant hydrocarbon fossil fuels may be an interim viable alternative to the conventional widely-used SMR that a highly efficient process but unfortunately associated with the emission of vast quantities of CO2. Microwave-initiated catalytic decomposition also opens up the intriguing possibility of using distributed methane in the current natural gas structure to produce hydrogen and high-value solid carbon at either central or distributed sites. That approach will lessen many of the safety and environmental concerns associated with transporting hydrogen using the existing natural gas infrastructure. When completely optimized microwave-initiated catalytic decomposition of methane (and indeed all hydrocarbon sources) will produce no aerial carbon (CO2) and only solid carbon as a co-product. Furthermore reaction conditions can surely be optimized to target the production of high-quality synthetic graphite as the major carbon-product; that material of considerable importance as the anode material for lithium-ion batteries. Even without aiming for such products derived from the solid carbon co-product it is of course far easier to capture solid carbon rather than capturing gaseous CO2 at either the central or distributed sites. Through microwave-initiated catalytic pyrolysis this decarbonization of fossil fuels can now become the potent source of sustainable hydrogen and high-value carbon nanomaterials.
The Climate Benefit of a Greener Blue Hydrogen
Sep 2025
Publication
Previous studies have demonstrated the potential benefit of a future hydrogen economy in terms of reducing CO2 emissions. The hydrogen leakage rate and the green hydrogen fraction in the mix were identified as key factors in maximising the climate benefit of this energy transition. This study highlights the importance of blue hydrogen production hypotheses for a climate-beneficial transition to a hydrogen economy. The benefits are substantial when blue hydrogen is produced properly using an efficient CO₂ sequestration hydrogen production plant and minimizing the rate of upstream CH₄ leakage. The rate of hydrogen leakage remains an important parameter to consider throughout the entire value chain. Based on various scenarios of the development of a 21st century hydrogen economy we estimate significant CO₂ emission reductions of 266–418 GtCO₂eq (up to 395–675 GtCO2eq in the case of a “high hydrogen demand” scenario) between 2030 and 2100. This cumulative reduction in CO₂ emissions translates into a reduction in global warming of 0.12–0.19 °C (0.18–0.30 °C for a “high hydrogen demand”) by the end of the century.
Hydrogen Production from Dry Reforming in Australia: Applications, Opportunities, Challenges
Aug 2025
Publication
Australia’s path to net-zero emissions by 2050 depends heavily on the development and commercialisation of hydrogen as a substitute for hydrocarbons across transport power generation and industrial heat sectors. With hydrocarbons currently supplying over 90% of national energy needs hydrogen must scale rapidly to fill the gap. Existing low-carbon hydrogen production methods blue hydrogen via steam methane reforming and green hydrogen via electrolysis are constrained by high water requirements posing a challenge in water-scarce regions targeted for hydrogen development. This paper investigates dry reforming of methane (DRM) as a water-independent alternative using CO₂ as a reactant. DRM offers dual benefits: reduced reliance on freshwater resources and the utilisation of CO₂ supporting broader emissions reduction goals. Recent improvements in nickel-copper catalyst performance enhance the viability of DRM for industrial-scale hydrogen production. The Middle Arm Precinct in the Northern Territory is highlighted as an ideal site for implementation given its access to offshore gas fields containing both methane and CO₂ presenting a unique opportunity for resource-integrated low-emission hydrogen production.
Ammonia Decomposition and Hydrogen Production via Novel FeCoNiCuMnO High-entropy Ceramic Catalysts
Oct 2025
Publication
Ammonia (NH3) decomposition offers a pathway for water purification and green hydrogen production yet conventional catalysts often suffer from poor stability due to agglomeration. This study presents a novel (FeCoNiCuMn)O high-entropy ceramic (HEC) catalyst synthesized via fast-moving bed pyrolysis (FMBP) which prevents aggregation and enhances catalytic performance. The HEC catalyst applied as an anode in electrochemical oxidation (EO) demonstrated a uniform spinel (AB2O4) structure confirmed by XRD XRF and ICP-OES. Electronic structure characterization using UPS and LEIPS revealed a bandgap of 4.722 eV with EVBM and ECBM values facilitating redox reactions. Under 9 V and 50 mA/cm² current density the HEC electrode achieved 99% ammonia decomposition within 90 min and retained over 90% efficiency after four cycles. Surface analysis by XPS and HAXPES indicated oxidation state variations confirming catalyst activity and stability. Gas chromatography identified H2 N2 and O2 as the main products with ~64.7% Faradaic efficiency for H2 classifying it as green hydrogen. This dual-function approach highlights the (FeCoNiCuMn)O HEC anode as a promising and sustainable solution for wastewater treatment and hydrogen production.
Current Developments on MIL-based Metal-organic Frameworks for Photocatalytic Hydrogen Production
Sep 2025
Publication
The escalating global energy demand has intensified research into sustainable hydrogen production particularly through water splitting. A highly promising avenue involves photocatalytic water splitting which leverages readily available earth-abundant materials to generate clean hydrogen from water using only renewable energy sources. Among the various catalytic materials investigated metal-organic frameworks (MOFs) have recently attracted considerable interest. Their tunable porosity high crystallinity as well as the customisable molecular structures position them as a transformative class of catalysts for efficient and sustainable photocatalytic hydrogen generation. This review examines MOFs detailing their structural characteristics unique properties and diverse synthetic routes. The discussion extends to the various composite materials that can be derived from MOFs with particular emphasis on their application in photocatalytic hydrogen production via water splitting. Furthermore the review identifies current challenges hindering MOF implementation and proposes modification strategies to overcome these limitations. The concluding section summarises the presented information and future perspectives on the continued development of MOF composites for enhanced photocatalytic hydrogen production from water.
Techno-economic Optimization of Renewable Hydrogen Infrastructure via AI-based Dynamic Pricing
Aug 2025
Publication
This study presents a techno-economic optimization of hydrogen production using hybrid wind-solar systems across six Australian cities highlighting Australia’s green hydrogen potential. A hybrid PVwind-electrolyzer-hydrogen tank (PV-WT-EL-HT) system demonstrated superior performance with Perth achieving the lowest Levelized Cost of Hydrogen (LCOH) at $0.582/kg Net Present Cost (NPC) of $27.5k and Levelized Cost of Electricity (LCOE) of $0.0166/kWh. Perth also showed the highest return on investment present worth and annual worth making it the preferred project site. All locations maintained a 100% renewable fraction proving the viability of fully decarbonized hydrogen production. Metaheuristic validation using nine algorithms showed the Mayfly Algorithm improved techno-economic metrics by 3–8% over HOMER Pro models. The Gray Wolf and Whale Optimization Algorithms enhanced system stability under wind-dominant conditions. Sensitivity analysis revealed that blockchain-based dynamic pricing and reinforcement learning-driven demand response yielded 8–10% cost savings under ±15% demand variability. Nevertheless regional disparities persist; southern cities such as Hobart and Melbourne exhibited 20–30% higher LCOH due to reduced renewable resource availability while densely urbanized cities like Sydney presented optimization ceilings with minimal LCOH improvements despite algorithmic refinements. Investment in advanced materials (e.g. perovskite-VAWTs) and offshore platforms targeting hydrogen export markets is essential. Perth emerged as the optimal hub with hybrid PV/WT/B systems producing 200–250 MWh/ month of electricity and 200–250 kg/month of hydrogen supported by policy incentives. This work offers a blueprint for region-specific AI-augmented hydrogen systems to drive Australia’s hydrogen economy toward $2.10/kg by 2030.
TwinP2G: A Software Application for Optimal Power-to Gas Planning
Sep 2025
Publication
This paper presents TwinP2G a software application for optimal planning of investments in power-to-gas (PtG) systems. TwinP2G provides simulation and optimization services for the techno-economic analysis of user-customized energy networks. The core of TwinP2G is based on power flow simulation; however it supports energy sector coupling including electricity green hydrogen natural gas and synthetic methane. The framework provides a user-friendly user interface (UI) suitable for various user roles including data scientists and energy experts using visualizations and metrics on the assessed investments. An identity and access management mechanism also serves the security and authorization needs of the framework. Finally TwinP2G revolutionizes the concept of data availability and data sharing by granting its users access to distributed energy datasets available in the EnerShare Data Space. These data are available to TwinP2G users for conducting their experiments and extracting useful insights on optimal PtG investments for the energy grid.
Sequential System for Hydrogen and Methane Production from Sucrose Wastewater: Effects of Substrate Concentration and Addition of FE2+ Ions
Oct 2025
Publication
A two-stage system is used for hydrogen (H2) and methane (CH4) production from sucrose wastewater. The H2- producing reactor is operated at pH temperature (T) and hydraulic retention time (HRT) of 5.5 35 ◦C 24 h respectively. While operating conditions of 7–8 pH 35 ◦C T and 144 h HRT are used to conduct the CH4 production stage. The effects of two different parameters as sucrose concentration (5 10 and 20 g/L) and addition of ferrous ions (60 and 120 mg/L) are investigated. Both H2 and CH4 productions are increased at high sucrose concentrations. However the optimum H2 and CH4 yields of 163.2 mL-H2/g-sucrose and 211.8 mL-CH4/g-TVS are obtained at 5 g-sucrose/L. At 5 g-sucrose/L addition of Fe2+ increases the H2 yield to 192.5 and 176.2 mLH2/g-sucrose corresponding to 60 and 120 mg-Fe2+/L respectively. Higher removal efficiencies and total energy recovery are measured using the two-stage system than the single-stage reactor.
A Comprehensive Review of Green Hydrogen-based Hybrid Energy Systems: Technologies, Evaluation, and Process Safety
Aug 2025
Publication
The reliability and sustainability of multi-energy networks are increasingly critical in addressing modern energy demands and environmental concerns. Hydrogen-based hybrid energy systems can mitigate the challenges of renewable energy utilization such as intermittency grid stability and energy storage by integrating hydrogen generation and electricity storage from renewable sources such as solar and wind. Therefore this review offers a comprehensive evaluation of the environmental economic and technological aspects of green hydrogen-based hybrid energy systems particularly highlighting improvements in terms of the economics of fuel cell and electrolysis procedures. It also highlights new approaches such as hybrid energy management strategies and power-to-gas (PtG) conversion to enhance the system’s dependability and resilience. Analyzing the role of green hydrogen-based hybrid energy systems in supporting global climate goals and improving energy security underscores their high potential to make a significant contribution to carbon-neutral energy networks and provide policymakers with useful recommendations for developing guidelines. In addition the social aspect of hydrogen systems like energy equity and community engagement towards a hydrogen-based society provides reasons for the continued development of next-generation energy systems.
High-Performance Two-Stroke Opposed-Piston Hydrogen Engine: Numerical Study on Injection Strategies, Spark Positioning and Water Injection to Mitigate Pre-Ignition
Sep 2025
Publication
In the pursuit of zero-emission mobility hydrogen represents a promising fuel for internal combustion engines. However its low volumetric energy density poses challenges especially for high-performance applications where compactness and lightweight design are crucial. This study investigates the feasibility of an innovative hydrogen-fueled two-stroke opposed-piston (2S-OP) engine targeting a specific power of 130 kW/L and an indicated thermal efficiency above 40%. A detailed 3D-CFD analysis is conducted to evaluate mixture formation combustion behavior abnormal combustion and water injection as a mitigation strategy. Innovative ring-shaped multi-point injection systems with several designs are tested demonstrating the impact of injector channels’ orientation on the final mixture distribution. The combustion analysis shows that a dual-spark configuration ensures faster combustion compared to a single-spark system with a 27.5% reduction in 10% to 90% combustion duration. Pre-ignition is identified as the main limiting factor strongly linked to mixture stratification and high temperatures. To suppress it water injection is proposed. A 55% evaporation efficiency of the water mass injected lowers the in-cylinder temperature and delays pre-ignition onset. Overall the study provides key design guidelines for future high-performance hydrogen-fueled 2S-OP engines.
Sizing of Fuel Distribution and Thermopropulsion Systems for Liquid-Hydrogen-Powered Aircraft Using an MBSE Approach
Jun 2025
Publication
Hydrogen-powered aircraft constitute a transformative innovation in aviation motivated by the imperative for sustainable and environmentally friendly transportation solutions. This paper aims to concentrate on the design of hydrogen powertrains employing a system approach to propose representative design models for distribution and propulsion systems. Initially the requirements for powertrain design are formalized and a usecase-driven analysis is conducted to determine the functional and physical architectures. Subsequently for each component pertinent to preliminary design an analytical model is proposed for multidisciplinary analysis and optimization for powertrain sizing. A doublewall pipe model incorporating foam and vacuum multi-layer insulation was developed. The internal and outer pipes sizing were performed in accordance with standards for hydrogen piping design. Valves sizing is also considered in the present study following current standards and using data available in the literature. Furthermore models for booster pumps to compensate pressure drop and high-pressure pumps to elevate pressure at the combustion chamber entrance are proposed. Heat exchanger and evaporator models are also included and connected to a burning hydrogen engine in the sizing process. An optimal liner pipe diameter was identified which minimizes distribution systems weight. We also expect a reduction in engine length and weight while maintaining equivalent thrust.
Adaptive Robust Energy Management of Smart Grid with Renewable Integrated Energy System, Fuel Cell and Electric Vehicles Stations and Renewable Distributed Generation
Aug 2025
Publication
This study expresses energy scheduling in intelligent distribution grid with renewable resources charging stations and hydrogen stations for electric vehicles and integrated energy systems. In deterministic model objective function minimizes total operating energy losses and environmental costs of grid. Constraints are power flow equations network operating and voltage security limits operating model of renewable resources electric vehicle stations and integrated energy systems. Scheme includes uncertainties in load renewable resources charging and hydrogen stations and energy prices. Robust optimization uses to obtain an operation that is robust against the forecast error of the aforementioned uncertainties. Modeling electric vehicles station and aforementioned integrated energy systems considering economic operational and environmental objectives of network operator as objective function extracting a robust model of aforementioned uncertainties in order to extract a solution that is robust against the uncertainty prediction error and examining ability of energy management to improve voltage security of grid are among innovations of this paper. Numerical results obtained from various cases prove the aforementioned advantages and innovations. Energy management of resources charging and hydrogen stations and aforementioned integrated systems lead to scheme being robust against 35% of the prediction error of various uncertainties. In these conditions scheme has improved economic operational environmental and voltage security conditions by about 33.6% 7%- 37.4% 44.4% and 24.7% respectively compared to load flow studies. By applying optimal penalty price for energy losses and pollution pollution and energy losses in the network are reduced by about 45.15% and 34.1% respectively.
Thermodynamics Analysis of Generation of Green Hydrogen and Methanol through Carbon Dioxide Capture
Oct 2025
Publication
This extensive study delves into analyzing carbon dioxide (CO2)-capturing green hydrogen plant exploring its operation using multiple electrolysis techniques and examining their efficiency and impact on environment. The solar energy is used for the electrolysis to make hydrogen. Emitted CO2 from thermal power plants integrate with green hydrogen and produces methanol. It is a process crucial for mitigating environmental damage and fostering sustainable energy practices. The findings demonstrated that solid oxide electrolysis is the most effective process by which hydrogen can be produced with significant rate of 90 % efficiency. Moreover proton exchange membrane (PEM) becomes a viable and common method with an 80 % efficiency whereas the alkaline electrolysis has a moderate level of 63 % efficiency. Additionally it was noted that the importance of seasonal fluctuations where the capturing of CO2 is maximum in summer months and less in the winter is an important factor to consider in order to maximize the working of the plant and the allocation of resources.
Comprehensive Experimental Assessment of NOx Emissions in Swirling Diffusion Flames of Natural Gas-hydrogen Blends
Oct 2025
Publication
In the transformation process from fossil-fuel based to carbon-neutral combustion full or partial replacement of natural gas with hydrogen is considered in numerous industrial applications. As hydrogen flames yield significantly higher NOX emissions than natural gas flames understanding what factors influence these emissions in flames of natural gas/hydrogen blends is crucial for the retrofitting process. Our work is concerned with the simplest form of industrial retrofitting where hydrogen is injected into the natural gas line without any modifications to the burner construction while keeping the burner power constant. We provide quantifications of NOX emissions with respect to changes in hydrogen content (pure natural gas to 100% hydrogen) swirl number (S=0.6 to S=1.4) excess air ratio ( = 1 to =4.5) and air preheat (ambient air to 300 ◦C). The changes were determined in small steps and over a large range. The emission data is to be used in industrial CFD for both validation and tuning therefore Laser Doppler Velocimetry was used for precise determination of the burner inlet conditions. Key findings of the investigation include that for hydrogen flames the NOX emission index [mg/kWh] is 1.2 to 3 times larger than for pure natural gas flames at similar firing conditions. The steepest increase in NOX emissions occurs above 75% volume fraction of hydrogen in the fuel. For natural gas flames NOX emissions peak at 1.3 to 1.4 excess air while the maximum for hydrogen and natural gas/hydrogen blends lays at =1.6. NOX emissions decrease slightly as the swirl number increases but this effect is minor in comparison to the effects of hydrogen content excess air ratio and air temperature.
Innovative Sulfer-based Photocatalysts for Seawater Splitting: Synthesis Strategies, Engineering Advances, and Prospective Pathways for Sustainable Hydrogen Production
Oct 2025
Publication
While hydrogen production through pure water splitting remains a key focus in solar hydrogen research photocatalytic seawater splitting presents a more sustainable alternative better aligned with global development goals amid increasing freshwater scarcity. Nevertheless the deactivation of the photocatalyst by the corrosion of various ions present in seawater as well as the chloride ions’ redox side reaction limits the practical use of the photocatalytic seawater splitting process. In this context sulfur has emerged as a crucial component in photocatalytic composites for seawater splitting owing to its unique chemical properties. It acts as a chlorine-repulsive agent effectively suppressing chloride ion oxidation which mitigates corrosion enhances structural stability and significantly improves overall photocatalytic performance in saline environments. This review offers a thorough explanation of the basic ideas of solar-driven seawater splitting delves into various synthesis strategies and explores recent advancements in sulfur-based composites for efficient hydrogen generation using seawater. Optimizing synthesis techniques and incorporating strategies like doping cocatalyst and heterojunctions significantly enhance the performance of sulfur-based photocatalysts for seawater splitting. Future advances include integrating AI-guided material discovery sustainable use of industrial sulfur waste and precise control of sacrificial agents to ensure long-term efficiency and stability.
Effect of Hydrogen Injection Strategy on Combustion and Emissions of Ammonia-Hydrogen Sustainable Engines
Oct 2025
Publication
Driven by the global energy transition and the dual carbon goals developing low-carbon and zero-carbon alternative fuels has become a core issue for sustainable development in the internal combustion engine sector. Ammonia is a promising zero-carbon fuel with broad application prospects. However its inherent combustion characteristics including slow flame propagation high ignition energy and narrow flammable range limit its use in internal combustion engines necessitating the addition of auxiliary fuels. To address this issue this paper proposes a composite injection technology combining “ammonia duct injection + hydrogen cylinder direct injection.” This technology utilizes highly reactive hydrogen to promote ammonia combustion compensating for ammonia’s shortcomings and enabling efficient and smooth engine operation. This study based on bench testing investigated the effects of hydrogen direct injection timing (180 170 160 150 140◦ 130 120 ◦CA BTDC) hydrogen direct injection pressure (4 5 6 7 8 MPa) on the combustion and emissions of the ammonia–hydrogen engine. Under hydrogen direct injection timing and hydrogen direct injection pressure conditions the hydrogen mixture ratios are 10% 20% 30% 40% and 50% respectively. Test results indicate that hydrogen injection timing that is too early or too late prevents the formation of an optimal hydrogen layered state within the cylinder leading to prolonged flame development period and CA10-90. The peak HRR also exhibits a trend of first increasing and then decreasing as the hydrogen direct injection timing is delayed. Increasing the hydrogen direct injection pressure to 8 MPa enhances the initial kinetic energy of the hydrogen jet intensifies the gas flow within the cylinder and shortens the CA0-10 and CA10-90 respectively. Under five different hydrogen direct injection ratios the CA10- 90 is shortened by 9.71% 11.44% 13.29% 9.09% and 13.42% respectively improving the combustion stability of the ammonia–hydrogen engine.
Hydrogen Pathways for Green Fertilizer Production: A Comparative Techno-economic Study of Electrolysis and Plasmalysis
Sep 2025
Publication
Decarbonizing ammonia production is critical to meeting global climate targets in agriculture. This study evaluates two hydrogen pathways plasmalysis and electrolysis at Ontario’s Courtright Complex using detailed techno-economic modeling. The natural gas–based plasma system achieves the lowest hydrogen cost ($1.35/kg) but incurs high annual fuel expenses ($297.7 M/y) and shows strong sensitivity to natural gas prices. Electrolysis powered by 110 MW PV 1700 MW wind 60 MW biomass 95 MWh battery storage and a 2.0 GW electrolyzer produces hydrogen at $2.07/kg with lower fuel costs ($29.7 M/y) and significant grid interaction (2.67 TWh/y imports and 1.89 TWh/y exports) enhancing operational flexibility. Over a 15-year horizon both pathways deliver substantial CO2 reductions (plasmalysis: 27000 kt; electrolysis: 26045 kt). Extending plant lifetimes from 10 to 30 y reduces the levelized cost of hydrogen from $2.25 to $1.91/kg in the plasmalysis case and from $1.52 to $1.18/kg in the electrolysis case while increasing overall net present cost. Although electrolysis requires higher capital investment ($5.53 B compared with $1.79 B) it demonstrates resilience to fuel price volatility and provides additional grid revenue. In contrast plasmalysis offers near-term cost advantages but remains dependent on fossil gas underscoring its role as a transitional rather than fully green option for ammonia decarbonization.
Analysis of Hydrogen Leakage and Influencing Factors of Fuel Cell Vehicles in Enclosed Spaces
Jun 2025
Publication
Congxin Li and
Xin Zhang
A simulation study was conducted on the hydrogen leakage diffusion process and influencing factors of fuel cell vehicles in enclosed spaces. The results indicate that when hydrogen leakage flows towards the rear of the vehicle it mainly flows along the rear wall of the space and diffuses to the surrounding areas. Setting ventilation openings of different areas on the top of the carriage did not significantly improve the spatial diffusion speed of the leaked hydrogen and the impact on the concentration of leaked hydrogen was limited to the vicinity of the ventilation openings. The ventilation opening at the rear can accelerate the diffusion of hydrogen gas to the external environment significantly reducing the concentration of hydrogen and rate of gas rise. When the leaked hydrogen gas flows towards the front of the vehicle and above the space the concentration of hydrogen mainly increases along the height direction of the space. The research results have significant safety implications for the use of fuel cell semi-trailer trucks.
Green Hydrogen Production and Deployment: Opportunities and Challenges
Aug 2025
Publication
Green hydrogen is emerging as a pivotal energy carrier in the global transition toward decarbonization offering a sustainable alternative to fossil fuels in sectors such as heavy industry transportation power generation and long-duration energy storage. Despite its potential large-scale deployment remains hindered by significant economic technological and infrastructure challenges. Current production costs for green hydrogen range from USD 3.8 to 11.9/kg H2 significantly higher than gray hydrogen at USD 1.5–6.4/kg H2 due to high electricity prices and electrolyzer capital costs exceeding USD 2000 per kW. This review critically examines the key bottlenecks in green hydrogen production focusing on water electrolysis technologies electrocatalyst limitations and integration with renewable energy sources. The economic viability of green hydrogen is constrained by high electricity consumption capital-intensive electrolyzer costs and operational inefficiencies making it uncompetitive with fossil fuel-based hydrogen. Infrastructure and supply chain challenges including limited hydrogen storage transport complexities and critical material dependencies further restrict market scalability. Additionally policy and regulatory gaps disparities in financial incentives and the absence of a standardized certification framework hinder international trade and investment in green hydrogen projects. This review also highlights market trends and global initiatives assessing the role of government incentives and cross-border collaborations in accelerating hydrogen adoption. While technological advancements and cost reductions are progressing overcoming these challenges requires sustained innovation stronger policy interventions and coordinated efforts to develop a resilient scalable and cost-competitive green hydrogen sector.
Green Hydrogen in the Alps: Mapping Local Stakeholders Perspectives and Identifying Opportunities for Decarbonization
Jun 2025
Publication
The effects of climate change and reliance on fossil fuels in the Alps highlight the need for energy sufficiency improved efficiency and renewable energy deployment to support decarbonization goals. Hydrogen has gained attention as a versatile zero-emission energy carrier with the potential to drive cleaner energy solutions and sustainable tourism in Alpine regions. This study shares findings from a hydrogen survey conducted within the Interreg Alpine Space AMETHyST project which included questionnaires and roundtable discussions across Alpine territories. The survey explored hydrogen’s role in decarbonizing the Alps gathering insights from local stakeholders about their knowledge expertise needs and targets for hydrogen solutions. It also mapped existing hydrogen initiatives. Results revealed strong interest in hydrogen implementation with many territories eager to launch projects. However high investment and operational costs along with associated risks are key barriers. The absence of clear local hydrogen strategies and of a comprehensive regulatory framework also poses significant challenges. Incentivization schemes could facilitate initiatives and foster local hydrogen economies. The most promising application areas for hydrogen in the Alps are private and public mobility sectors. The residential sector particularly in tourist accommodations also presents potential. Regardless of specific uses developing renewable energy capacity and infrastructure is essential to create green hydrogen ecosystems that can store excess renewable energy from intermittent sources for later use.
Determining Pilot Ignition Delay in Dual-Fuel Medium-Speed Marine Engines Using Methanol or Hydrogen
Jun 2025
Publication
Dual-fuel engines are a way of transitioning the marine sector to carbon-neutral fuels like hydrogen and methanol. For the development of these engines accurate simulation of the combustion process is needed for which calculating the pilot’s ignition delay is essential. The present work investigates novel methodologies for calculating this. This involves the use of chemical kinetic schemes to compute the ignition delay for various operating conditions. Machine learning techniques are used to train models on these data sets. A neural network model is then implemented in a dual-fuel combustion model to calculate the ignition delay time and is compared using a lookup table or a correlation. The numerical results are compared with experimental data from a dual-fuel medium-speed marine engine operating with hydrogen or methanol from which the method with best accuracy and fastest calculation is selected.
Investigation of Erosion Behavior and Life Prediction of Stainless Steel Tube Under Hydrogen Gas with High Velocity
Sep 2025
Publication
The erosion behavior and the service life of a hydrogen transmission tube with high velocity suitable for a hydrogen fuel aviation engine are not clear which is the bottleneck for its application. In this study a coupled model considering the fluid flow field of hydrogen and discrete motion of particles was established. The effects of the geometry parameters and erosion parameters on the hydrogen erosion behavior were investigated. The maximum erosion rate increased exponentially with the increased hydrogen velocity and increased linearly with the increased erosion time. The large bend radius and inner diameter of the bend tube contributed to the decreased erosion rate. There was an optimized window of the bend angle for a small erosion rate. The relationship between the accumulated thickness loss and maximum erosion rate was established. The prediction model of the service life was established using fourth strength theory. The service life of the tube was sensitive to the hydrogen velocity and erosion time. The experiments were conducted and the variations in thickness and hardness were measured. The simulated models agreed with the experiments and could provide guidance for the parameter selection and prediction of the service life of a bend tube.
Combining Babool Wood-derived Producer Gas and Hydrogen with Biodiesel as Efficienct Strategies for Dual-fuel Diesel Engine in Advancing Sustainable Energy
Sep 2025
Publication
The present investigation aims to provide a comparative assessment of using hydrogen-enriched wood waste-derived producer gas (PG) for a dual-fuel diesel engine fueled with a 20% Jatropha biodiesel/80% diesel blend (BD20) with the traditional mode. The experiments were conducted at 23°bTDC of injection timing 240 bar of injection pressure 17.5:1 of compression ratio and 1500 rpm of engine speed under various engine loads. Gas carburetor induction (GCI) port injection (PI) and inlet manifold injection (IMI) methods were used to supply H2-enriched PG while B20 is directly injected into the combustion chamber. Among all the combinations the IMI method provided the highest brake thermal efficiency of 30.91% the lowest CO emission of 0.08% and smoke opacity discharge of 49.26 HSU while NOx emission reached 1744.32 ppm which was lower than that of the PI mode. Furthermore the IMI method recorded the highest heat release rate of 91.17 J/°CA and peak cylinder pressure of 83.29 bar reflecting superior combustion quality. Finally using the IMI method for H2-enriched PG in dual-fuel diesel engines could improve combustion efficiency reduce greenhouse gas emissions and improve fuel economy showing that the combination of BD20 with H2-enriched PG offers a cleaner more sustainable and economically viable technology.
Potential of P-Type Cooper Oxides, N-type Titanium Oxides and their Mixtures as Resistive Hydrogen Gas Sensors - A Review
Oct 2025
Publication
Metal oxides (e.g. SnO2 ZnO TiO2) have been widely investigated materials for gas sensing applications including hydrogen detection. However the potential for hydrogen sensing of metal oxides such as CuO In2O3 NiO exhibiting p-type conduction has been largely overlooked. Over the last 15 years structures based on TiO2 and CuO have gained increasing interest as a promising system for hydrogen detection. Therefore this article aims to: 1) provide an overview of the performance of TiO2 as a reference material and discuss methods to enhance its sensing performance 2) summarize and highlight the role of copper oxides in hydrogen gas detection as the materials that have predominantly been studied for H2S detection 3) review efforts made to improve the sensing performance of heterostructures of CuTiOx from structures with charge compensation effect to those successfully sensing hydrogen 4) present the potential of CuTiOx for H2 detection.
Comparative Techno-economic Optimization of Microgrid Configurations Using Hybrid Battery-hydrogen Storage: NEOM Case Study, Saudi Arabia
Sep 2025
Publication
Renewable energy systems are at the core of global efforts to reduce greenhouse gas (GHG) emissions and to combat climate change. Focusing on the role of energy storage in enhancing dependability and efficiency this paper investigates the design and optimization of a completely sustainable hybrid energy system. Furthermore hybrid storage systems have been used to evaluate their viability and cost-benefits. Examined under a 100% renewable energy microgrid framework three setup configurations are as follows: (1) photovoltaic (PV) and Battery Storage System (BSS) (2) Hybrid PV/Wind Turbine (WT)/BSS and (3) Integrated PV/WT/BSS/Electrolyzer/ Hydrogen Tank/Fuel Cell (FC). Using its geographical solar irradiance and wind speed data this paper inspires on an industrial community in Neom Saudi Arabia. HOMER software evaluates technical and economic aspects net present cost (NPC) levelized cost of energy (COE) and operating costs. The results indicate that the PV/ BSS configuration offers the most sustainable solution with a net present cost (NPC) of $2.42M and a levelized cost of electricity (LCOE) of $0.112/kWh achieving zero emissions. However it has lower reliability as validated by the provided LPSP. In contrast the PV/WT/BSS/Elec/FC system with a higher NPC of $2.30M and LCOE of $0.106/kWh provides improved energy dependability. The PV/WT/BSS system with an NPC of $2.11M and LCOE of $0.0968/kWh offers a slightly lower cost but does not provide the same level of reliability. The surplus energy has been implemented for hydrogen production. A sensitivity analysis was performed to evaluate the impact of uncertainties in renewable resource availability and economic parameters. The results demonstrate significant variability in system performance across different scenarios
Human Toxicity Potential: A Lifecycle Evaluation in Current and Future Frameworks for Hydrogen-Based and Battery Electric Buses in the European Union
Sep 2025
Publication
In recent years governments have promoted the shift to low-emission transport systems with electric and hydrogen vehicles emerging as key alternatives for greener urban mobility. Evaluating zero- or near-zero tailpipe solutions requires a Lifecycle Assessment (LCA) approach accounting for emissions from energy production components and vehicle manufacturing. Such studies mainly address Greenhouse Gas (GHG) emissions while other pollutants are often overlooked. This study compares the Human Toxicity Potential (HTP) of Battery Electric Vehicles (BEVs) Fuel Cell Vehicles (FCVs) Hydrogen Internal Combustion Engine Vehicles (H2ICEVs) and hybrid H2ICEVs for public transport in the European Union. Current and future scenarios (2024 2030 2050) are examined considering evolving energy mixes and manufacturing impacts. Results underline that BEVs are characterized by the highest HTP in 2024 and that this trend is maintained even in future scenarios. As for hydrogen-based powertrains they show lower HTPs similar among them. This work underlines that current efforts must be intensified especially for BEVs to further limit harmful emissions from the mobility sector.
Aluminium-based Electrode Materials for Green Hydrogen Production through Electrolysis and Hydrolysis: A Review
Sep 2025
Publication
In recent years the utilization of aluminium (Al) Al alloys and their composite powder and anode encourages the generation of green hydrogen through hydrolysis and water splitting electrolysis with zero emissions. As such in this study the development and characterization of Al Al alloys and Al-based composite powder and compacted Al composites for clean hydrogen production using hydrolysis and water splitting processes were reviewed. Herein based on the available literature it is worth mentioning that the incorporation of active additives such as h-BN Bi@C g-C3N4 MoS2 Ni In Fe and BiOCl@CNTs in the Al-based composites using ball milling melting smelting casting and spark plasma sintering technique remarkably improved the rate of hydrogen evolution and hydrogen gas conversion yield particularly during hydrolysis of Al-water reaction. Again Al-based electrodes with improved electrical conductivity notably results in better water splitting electrolysis as well as fast chemical reaction in achieving hydrogen gas production at low energy consumption with efficiency. Though notwithstanding the significance of Al Al alloy and Al-based composite hydrogen generation performances there are still some challenges associated with the Al-based materials for hydrogen production via hydrolysis and water electrolysis. For example the low current density and poor electrochemical properties of Al which on the other hand results in long induction time high overpotential and cost remains a gap to bridge. Hence the authors concluded the review study with recommendations for future improvement of Al-based composite electrodes on hydrogen production and sustainability via hydrolysis and water electrolysis. Thus the study will pave the way for further research on clean hydrogen energy generation.
Decoupled Hydrogen Production through Hybrid Water Electrolysis Utilizing Ruthenium-tin Oxide Electrocatalyst
Oct 2025
Publication
Hybrid water electrolysis system was designed by using Ruthenium-Tin Oxide (RuSn12.4O2) electrocatalyst as anode material for efficient hydrogen production enhancing energy conversion efficiency. The RuSn12.4O2 Electrocatalyst was synthesized by hydrothermal method and exhibited exceptional activity making it an optimal choice for Iodide oxidation reaction (IOR) and enabling energy-saving hydrogen production. The two-electrode acidic electrolyzer reduced voltage consumption by 0.51 V at 10 mA cm-2 compared to oxygen evolution reaction (OER) at the same current density. This hybrid electrolysis system achieved a remarkable reduction in energy consumption of over 40 % compared to OER process. The Chrono-potentiometric test demonstrated that the RuSn12.4O2 electro-catalyst’s superior stability and low overpotential increase of 70 mV at 10 mAcm-2 . The RuSn12.4O2 electro-catalyst Tafel slope is also a crucial metric for understanding kinetic characteristics in both IOR and OER processes. Thus RuSn12.4O2 electro-catalyst in IOR has a lower Tafel slope (61 mV dec-1) than that in OER according to the Tafel slopes determined from linear sweep voltammetry (LSV) curves. Additionally at various potentials the electro-catalyst's activity toward IOR to produce hydrogen demonstrated exceptional performance in this electrolysis system without causing any catalyst degradation.
Learning from Arctic Microgrids: Cost and Resiliency Projections for Renewable Energy Expansion with Hydrogen and Battery Storage
Jun 2025
Publication
Electricity in rural Alaska is provided by more than 200 standalone microgrid systems powered predominantly by diesel generators. Incorporating renewable energy generation and storage to these systems can reduce their reliance on costly imported fuel and improve sustainability; however uncertainty remains about optimal grid architectures to minimize cost including how and when to incorporate long-duration energy storage. This study implements a novel multi-pronged approach to assess the techno-economic feasibility of future energy pathways in the community of Kotzebue which has already successfully deployed solar photovoltaics wind turbines and battery storage systems. Using real community load resource and generation data we develop a series of comparison models using the HOMER Pro software tool to evaluate microgrid architectures to meet over 90% of the annual community electricity demand with renewable generation considering both battery and hydrogen energy storage. We find that near-term planned capacity expansions in the community could enable over 50% renewable generation and reduce the total cost of energy. Additional build-outs to reach 75% renewable generation are shown to be competitive with current costs but further capacity expansion is not currently economical. We additionally include a cost sensitivity analysis and a storage capacity sizing assessment that suggest hydrogen storage may be economically viable if battery costs increase but large-scale seasonal storage via hydrogen is currently unlikely to be cost-effective nor practical for the region considered. While these findings are based on data and community priorities in Kotzebue we expect this approach to be relevant to many communities in the Arctic and Sub-Arctic regions working to improve energy reliability sustainability and security.
Microwaves in Clean Energy Technologies
Mar 2025
Publication
Energy in the microwave spectrum is increasingly applied in clean energy technologies. This review discusses recent innovations using microwave fields in hydrogen production and synthesis of new battery materials highlighting the unique properties of microwave heating. Key innovations include microwave-assisted hydrogen generation from water hydrocarbons and ammonia and the synthesis of high-performance anode and cathode materials. Microwave-assisted catalytic water splitting using Gd-doped ceria achieves efficient hydrogen production below 250°C. For hydrocarbons advanced microwave-active catalysts Fe–Ni alloys and ruthenium nanoparticles enable high conversion rates and hydrogen yields. In ammonia synthesis microwaves reduce the energy demands of the Haber–Bosch process and enhance hydrogen production efficiency using catalysts such as ruthenium and Co2Mo3N. In battery technology microwave-assisted synthesis of cathode materials like LiFePO4 and LiNi0.5Mn1.5O4 yields high-purity materials with superior electrochemical performance. Developing nanostructured and composite materials including graphene-based anodes significantly improves battery capacities and cycling stability. The ability of microwave technology to provide rapid selective heating and enhance reaction rates offers significant advancements in clean energy technologies. Ongoing research continues to bridge theoretical understanding and practical applications driving further innovations in this field. This review aims to highlight recent advances in clean energy technologies based upon the novel use of microwave energy. The potential impact of these emerging applications is now being fully understood in areas that are critical to achieving net zero and can contribute to the decarbonization of key sectors. Notable in this landscape are the sectors of hydrogen fuel and battery technologies. This review examines the role of microwaves in these areas.
An Optimal Approach to the Pre-Implementation Value Assessment of Smart Energy Systems; A 'Green' Hydrogen Case Study
Aug 2025
Publication
Smart energy systems can be used to generate additional financial value by providing flexibility to the electricity network. It is fundamental to the effective economic implementation of these systems that an assessment can be made in advance to determine available value in comparison with any additional costs. The basic premise is that there is a distinct advantage in using similar algorithms to an actual smart energy system implementation for value assessment and that this is practical in this context which is confirmed in comparison with simpler modelling methods. Analysis has been undertaken using a ‘green’ hydrogen system case study of the impact of various simplifications to the value assessment algorithms used to speed computation time without sacrificing the decisionmaking potential of the output. The results indicate that for localised energy systems with a small number of controllable assets an rolling horizon optimisation model with a significant degree of temporal and component complexity is viable for planning phase value assessment requirements and would be a similar level of complexity to a computationally suitable implementation algorithm for actual asset control decision making.
Method for Multi-criteria and Mission-specific Component Dimensioning for Heavy-duty Fuel Cell Trucks
May 2025
Publication
Heavy-duty fuel cell trucks are a promising approach to reduce the CO2 emissions of logistic fleets. Due to their higher powertrain energy density in comparison to battery-electric trucks they are especially suited for long-haul applications while transporting high payloads. Despite these great advantages the fleet integration of such vehicles is made difficult due to high costs and limited performance in thermally critical environmental conditions. These challenges are addressed in the European Union (EU) funded project ESCALATE which aims to demonstrate high-efficiency zero-emission heavy-duty vehicle (zHDV) powertrains that provide a range of 800 km without refueling or recharging. Powertrain components and their corresponding thermal components account for a large part of the production costs. For vehicle users higher costs are only acceptable if a significantly higher benefit can be achieved. Therefore it is important to size these components for the actual vehicle mission to avoid oversizing. In this paper an optimization method which determines the optimum component sizes for a given mission scenario under consideration of multiple criteria (e.g. costs performance and range) is presented.
Off-grid Shore-to-ship Power System Optimisation with a Hydrogen-in-loop Buffering Scheme Drien by Hydrokinetic Wave-wind Energy
Oct 2025
Publication
The environmentally vulnerable Arctic’s harsh climate and remote geography demand innovative green energy solutions. This study introduces a hybrid off-grid system that integrates wave and wind energy with hydrogenelectricity conversion technologies. Designed to power cruise ships at berth fuel-cell hybrid electric vehicles and residential heating the system tackles the challenge of energy variability through dual optimization schemes. External optimization identifies a cost-effective architecture achieving a net present cost of $1.1M and a levelized hydrogen cost of $20.1/kg without a fuel cell. Internal optimizations employing multi-objective game theory and HYBRID algorithms further improve performance reducing the net present cost to $666K with a levelized hydrogen cost of $13.74/kg (game theory) and $729K with a levelized hydrogen of $15.63/kg (HYBRID). A key innovation is hydrokinetic turbines which streamline the design by cutting cumulative cash flow requirements by $470K from $1.85M to $1.38M. This approach prioritizes intelligent energy management shifting reliance from variable wind and wave inputs to optimized electrolyzer and battery operations. These results underscore the feasibility of cost-effective and scalable renewable energy systems and provide a compelling blueprint for addressing energy challenges in remote and resource-constrained environments.
Scoring and Ranking Methods for Evaluating the Techno-Economic Competitiveness of Hydrogen Production Technologies
Jun 2025
Publication
This research evaluates four hydrogen (H2) production technologies via water electrolysis (WE): alkaline water electrolysis (AWE) proton exchange membrane electrolysis (PEME) anion exchange membrane electrolysis (AEME) and solid oxide electrolysis (SOE). Two scoring and ranking methods the MACBETH method and the Pugh decision matrix are utilized for this evaluation. The scoring process employs nine decision criteria: capital expenditure (CAPEX) operating expenditure (OPEX) operating efficiency (SOE) startup time (SuT) environmental impact (EI) technology readiness level (TRL) maintenance requirements (MRs) supply chain challenges (SCCs) and levelized cost of H2 (LCOH). The MACBETH method involves pairwise technology comparisons for each decision criterion using seven qualitative judgment categories which are converted into quantitative scores via M-MACBETH software (Version 3.2.0). The Pugh decision matrix benchmarks WE technologies using a baseline technology—SMR with CCS—and a three-point scoring scale (0 for the baseline +1 for better −1 for worse). Results from both methods indicate AWE as the leading H2 production technology which is followed by AEME PEME and SOE. AWE excels due to its lowest CAPEX and OPEX highest TRL and optimal operational efficiency (at ≈7 bars of pressure) which minimizes LCOH. AEME demonstrates balanced performance across the criteria. While PEME shows advantages in some areas it requires improvements in others. SOE has the most areas needing enhancement. These insights can direct future R&D efforts toward the most promising H2 production technologies to achieve the net-zero goal.
Market Potential of Hydrogen Fuel Cell Vehicles in Beijing: A Spatial Agent-based Model Approach
Oct 2025
Publication
Hydrogen fuel cell vehicles (HFCVs) are vital for advancing the hydrogen economy and decarbonizing the transportation sector. However research on HFCV market dynamics in passenger vehicles is limited especially incorporating both market competition from other vehicle types and the comprehensive supply–demand market dynamics. To bridge this gap our study proposed a spatial agent-based model to simulate the HFCV market evolution with the aim of finding effective strategies and policy implications for breaking the diffusion dilemma of the HFCV market. We calibrated the model using survey data (N=1065) collected from Beijing and evaluated its performance across five “What-If” scenarios. Results indicate that HFCVs and hydrogen stations are difficult to penetrate under the current conditions despite HFCV applicants and market share growing by 37.5% and 15.63% respectively. Consumer perceptions on cost social and environment have greater impacts on HFCV proliferation than facility availability. The HFCV purchase subsidy has much greater impact than the technological learning rate greatly accelerating its market emergence timing. Finally HFCVs’ diffusion significantly influences the market of battery electric vehicles.
Electrospun Metal Hydride-polymer Nanocomposite Fibers for Enhanced Hydrogen Storage and Kinetics
Oct 2025
Publication
One of the key elements in the advancement of hydrogen (H2) and fuel cell technologies is to store H2 effectively for use in various industries such as transportation defense portable electronics and energy. Because of its highest energy density availability and environmental and health benefits H2 stands as a promising future energy carrier. Currently enterprises are searching for a solution for energy distribution management and H2 gas storage. Thus there is a need to develop an innovative solution to H2 storage that might be considered for later use in aviation applications. This study aims to synthesize an electrospun nanocomposite fiber (NCF) for an H2 storage application and to understand the absorption kinetics of the resultant highly porous NCF mats. This study incorporates functional NCFs with H2-sensitive inclusions to increase the storage capacity and absorption/desorption kinetics of H2 gas at lower temperatures and pressures. Here the electrospinning technique is utilized to produce NCFs with various nanoscale metal hydrides (MHs) and conductive particles which support enhancing H2 storage capacity and kinetics. These NCFs enable controlled H2 storage and improve thermal properties. Selected polymeric materials for H2 storage that have been investigated are polyacrylonitrile (PAN) polymethyl methacrylate (PMMA) and sulfonated polyether ether ketone (SPEEK) in combination with MHs and multiwalled carbon nanotubes (MWCNTs). On testing it was observed that H2 capacity with SPEEK which includes 4 wt% MWCNTs and 4 wt% MH MmNi4.5Fe0.5 shows significant H2 uptake compared to a PAN/PMMA polymer.
Predict the Performance of Hydrogen Fueled Vehicle and their Refueling tation through the Data Analysis Based Approach
Jun 2025
Publication
The widespread adoption of hydrogen-fueled vehicles (HFVs) and the deployment of Hydrogen Refueling Stations (HRS) hinge on the ability to accurately predict system performance and ensure operational reliability. This study proposes a novel predictive framework integrating mathematical modeling state-space analysis and advanced data mining techniques supported by reliability analysis to evaluate the performance of HFVs and their associated refueling infrastructure. Utilizing a public dataset of 500 real-time operational data points key performance indicators are statistically analyzed. A significant negative correlation (r = −0.56) between hydrogen consumption and maximum vehicle range is identified highlighting that improved hydrogen efficiency directly extends travel range. The average maximum range is 555.21 km with a standard deviation of 87.09 km and a median of 563.65 km indicating strong consistency across vehicles. These findings underscore the importance of optimizing fuel efficiency to enhance system sustainability and inform the design and operation of next-generation hydrogen mobility solutions. The proposed approach offers a robust foundation for performance forecasting infrastructure planning and policy development in hydrogen-based transportation systems.
Presumptions for the Integration of Green Hydrogen and Biomethane Production in Wastewater Treatment Plants
Jul 2025
Publication
Achieving climate neutrality goals is inseparable from the sustainable development of modern cities. Municipal wastewater treatment plants (WWTP) are among the starting points when moving cities to Net-zero Greenhouse Gas (GHG) emissions and climate neutrality. This study focuses on the analysis of the integration of green hydrogen (H2) and biomethane technologies in WWTPs and on the impact of this integration on WWTPs’ energy neutrality. This study treats WWTP as an integrated energy system with certain inputs and outputs. Currently such systems in most cases have a significantly negative energy balance and in addition fossil fuel energy sources are used. Key findings highlight that the integration of green hydrogen production in WWTPs and the efficient utilization of electrolysis by-products can make such energy systems neutral or even positive. This study provides an analysis of the main technical presumptions for the successful integration of green hydrogen and biomethane production processes in WWTP. Furthermore a case study of a real wastewater treatment plant is presented.
Integrated Renewable Energy Supply Architecture for Advancing Hydrogen Symbiosis and Eco Synergistic Smart Grid Interactions with Next Generation Combustion Technologies
Jul 2025
Publication
This study introduces the Smart Grid Hybrid Electrolysis-and-Combustion System (SGHE-CS) designed to seamlessly integrate hydrogen production storage and utilization within smart grid operations to maximize renewable energy use and maintain grid stability. The system achieves a hydrogen production efficiency of 98.5% indicating the effective conversion rate of electrical energy to hydrogen via PEM electrolysis. Combustion efficiency reaches 98.1% reflecting the proportion of hydrogen energy successfully converted into usable power through advanced staged combustion. Storage and transportation efficiency is 96.3% accounting for energy losses during hydrogen compression storage and delivery. Renewable integration efficiency is 97.3% representing the system’s capacity to utilize variable renewable energy inputs without curtailment. Operational versatility is 99.3% denoting the system’s ability to maintain high performance across load demands and grid conditions. Real-time monitoring and adaptive control strategies ensure reliability and resilience positioning SGHE-CS as a promising solution for sustainable low-carbon energy infrastructure.
Investigation on Cooling Effect of Water Sprays on Tunnel Fires of Hydrogen
Sep 2025
Publication
As one of the most promising renewable green energies hydrogen power is a popularly accepted option to drive automobiles. Commercial application of fuel cell vehicles has been started since 2015. More and more hydrogen safety concerns have been considered for years. Tunnels are an important part of traffic infrastructure with a mostly confined feature. A hydrogen leak followed possibly by a hydrogen fire is a potential accident scenario which can be triggered trivially by a car accident while hydrogen-powered vehicles operate in a tunnel. Water spray is recommended traditionally as a mitigation measure against tunnel fires. The interaction between water spray and hydrogen fire is studied by way of numerical simulations. By using the computer program of Fire Dynamics Simulator (FDS) tunnel fires of released hydrogen in different scales are simulated coupled with water droplet injections featured in different droplet sizes or varying mass flow rates. The cooling effect of spray on hot gases of hydrogen fires is apparently observed in the simulations. However in some circumstances the turbulence intensified by the water injection can prompt hydrogen combustion which is a negative side effect of the spray.
Performance Assessment and Predictive Modeling of a Hybrid Hydrogen-Natural Gas Water Heater Using Experimental Data and Machine Learning
Aug 2025
Publication
In response to the global need to reduce greenhouse gas emissions and advance the decarbonization of thermal energy systems this study evaluates the performance of a tankless water heater operating with hydrogen–natural gas blends. The objective is to improve thermal efficiency and reduce pollutant emissions without requiring major modifications to existing equipment. Experimental tests were conducted at three thermal power levels (35 40 and 45 kW) and four hydrogen volume fractions (0% 20% 40% and 60%) analyzing operational variables such as temperatures flow rates efficiency and NOx emissions. Results show that efficiency increases with hydrogen content particularly at lower power levels reaching a maximum of 56%. NOx emissions tend to rise with both power and hydrogen fraction although this effect can be mitigated by controlling the water flow rate. In addition machine learning models were trained to predict efficiency and emissions with the scaled Support Vector Regression (SVR) model achieving R² values above 90% for both outputs. This approach not only enables system optimization but also represents a step toward the implementation of digital twins and opens the door to monitoring indirect variables offering broad potential for predictive applications in thermal equipment.
Bibliometric Analysis of Hydrogen-Powered Vehicle Safety and Reliability Research: Trends, Impact, and Future Directions
Jun 2025
Publication
Research on and the demand for hydrogen-powered vehicles have grown significantly over the past two decades as a solution for sustainable transportation. Bibliometric analysis helps to assess research trends key contributions and the impact of studies focused on the safety and reliability of hydrogen-powered vehicles. This study provides a novel methodology for bibliometric analysis that systematically evaluates the global research landscape on hydrogen-powered vehicle reliability using Scopus-indexed publication data (1965 to 2024). Eighteen key parameters were identified for this study that are often used by researchers for the bibliometric analysis of hydrogen-related studies. Data analytics VOSviewer-based visualization and research impact indicators were integrated to comprehensively assess publication trends key contributors and citation networks. The analysis revealed that hydrogen-powered vehicle reliability research has experienced significant growth over the past two decades with leading contributions from high-impact journals renowned institutions and influential authors. The present study emphasizes the significance of greater funding as well as open-access distribution. Furthermore while major worldwide institutions have significant institutional relationships there are gaps in real-world hydrogen infrastructure evaluations large-scale experimental validation and policy-driven research.
Estimating Thermal Radiation of Vertical Jet Fires of Hydrogen Pipeline Based on Linear Integral and Machine Learning
Oct 2025
Publication
Accurate and efficient prediction of thermal radiant of hydrogen jet fire is important to schedule safety design and emergency rescue program for hydrogen pipelines. In response this paper proposes a novel Optuna-improved back propagation neural network (Optuna-BPNN) to estimate hydrogen jet flame radiation. A linear integral approach incorporating leakage rate and jet flame length is theoretically derived to establish dataset for machine learning. Then the Optuna tool is employed to optimize the initial weights and thresholds of the BP neural network. Input matrix of the Optuna-BPNN model includes pipeline diameter leakage aperture size and hydrogen pressure. 8 sets of experimental data are employed to verify its correctness. When the abnormal data is excluded the predicted thermal radiation of hydrogen jet fire agrees quite well with experimental results with average and maximum deviations being 12.4% and 24.4% respectively. Using the linear integral approach 32670 thermal radiation data points are generated to train and test the Optuna-BPNN model. The maximum deviation between predicted and theoretical radiant heat flux for training and testing sets are only 4.5% and 6.2% respectively. Parallel comparison trials using 6 different machine learning algorithms show that the Optuna-BPNN model gives the best mean absolute error root mean square error and determination coefficient which proves the effectiveness and feasibility of the developed OptunaBPNN model in predicting thermal radiation of hydrogen pipeline jet fires.
From Grey to "Green": Modelling the Non-energy Uses of Hydrogen for the EU Energy Transition
Jun 2025
Publication
Hydrogen (H2) used as feedstock (i.e. as raw material) in chemicals refineries and steel is currently produced from fossil fuels thus leading to significant carbon dioxide (CO2) emissions. As these hard-to-abate sectors have limited electrification alternatives H2 produced by electrolysis offers a potential option for decarbonising them. Existing modelling analyses to date provide limited insights due to their predominant use of sector-specific static non-recursive and non-open models. This paper advances research by presenting a dynamic recursive open-access energy model using System Dynamics to study long-term systemic and environmental impacts of transitioning from fossil-based methods to electrolytic H2 production for industrial feedstock. The regional model adopts a bottom-up approach and is applied to the EU across five innovative decarbonisation scenarios including varying technological transition speeds and a paradigm-shift scenario (Degrowth). Our results indicate that assuming continued H2 demand trends and large-scale electrolytic H2 deployment by 2030 grid decarbonisation in the EU must accelerate to ensure green H2 for industrial feedstock emits less CO2 than fossil fuel methods doubling the current pace. Otherwise electrolytic H2 won’t offer clear CO2 reduction benefits until 2040. The most effective CO2 emission mitigation occurs in growth-oriented ambitious decarbonisation (− 91 %) and Degrowth (− 97 %) scenarios. From a sectoral perspective H2 use in steel industry achieves significantly greater decarbonisation (− 97 %). However meeting electricity demand for electrolytic H2 (700–1180 TWh in 2050 for 14–22.5 Mtons) in growth-oriented scenarios would require 25 %–42 % of the EU’s current electricity generation exceeding current renewable capacity and placing significant pressure on future power system development.
A Comprehensive Review of Sustainable Energy Systems in the Context of the German Energy Transition Part 2: Renewable Energy and Storage Technologies
Sep 2025
Publication
As a continuation of part 1 which examined the development status and system foundations of sustainable energy systems (SES) in the context of German energy transition this paper provides a comprehensive review of the core technologies enabling the development of SES. It covers recent advances in photovoltaic (PV) wind energy geo‑ thermal energy hydrogen and energy storage. Key trends include the evolution of high-efficiency solar and wind technologies intelligent control systems sector coupling through hydrogen integration and the diversification of electrochemical and mechanical storage solutions. Together these innovations are fostering a more flexible resil‑ ient and low-carbon energy infrastructure. The review further highlights the importance of system-level integration by linking generation conversion and storage to address the intermittency of renewable energy and support longterm decarbonization goals.
AI Predictive Simulation for Low-Cost Hydrogen Production
Jul 2025
Publication
Green hydrogen produced through renewable-powered electrolysis has the potential to revolutionize energy systems; however its widespread adoption hinges on achieving competitive production costs. A critical challenge lies in optimising the hydrogen production process to address solar and wind energy’s high variability and intermittency. This paper explores the role of artificial intelligence (AI) in reducing and streamlining hydrogen production costs by enabling advanced process optimisation focusing on electricity cost management and system-wide efficiency improvements.
Evaluation of Factors for Adoption of Alternative-Fuel-Based Vehicles
Sep 2025
Publication
The transportation industry significantly contributes to greenhouse gas (GHG) emissions. Federal and provincial governments have implemented strategies to decrease dependence on gasoline and diesel fuels. This encompasses promoting the adoption of electric cars (EVs) and biofuel alternatives investing in renewable energy sources and enhancing public transit systems. There is a growing focus on enhancing infrastructure to facilitate active transportation modes like cycling and walking which provide the combined advantages of decreasing emissions and advancing public health. In this paper we propose a System Dynamics simulation model for evaluating factors for the adoption of alternative-fuel vehicles such as EVs biofuel vehicles bus bikes and hydrogen vehicles. Five factors— namely customer awareness government initiatives cost of vehicles cost of fuels and infrastructure developments—to increase the adoption of alternative-fuel vehicles are studied. Two scenarios are modeled: A baseline scenario that follows the existing trends in transportation (namely the use of gasoline vehicles) Scenario 1 which prioritizes greater adoption of electric vehicles (EVs) and biofuel-powered vehicles and Scenario 2 which prioritizes hydrogen fuel-based vehicles and improves biking culture. The simulation findings show that all scenarios achieve reductions in GHG emissions compared to the baseline with Scenario 2 showing the lowest emissions. The proposed work is useful for transport decision makers and municipal administrators in devising policies for reducing overall GHG emissions and this also aligns with Canada’s net zero goals.
Model Predictive Supervisory Control for Multi-stack Electrolyzers Using Multilinear Modeling
Oct 2025
Publication
Offshore green hydrogen production lacks of flexible and scalable supervisory control approaches for multistack electrolyzers raising the need for extendable and high-performance solutions. This work presents a two-stage nonlinear model predictive control (MPC) method. First an MPC stage generates a discrete on-off electrolyzer switching decision through algebraic relaxation of a Boolean signal. The second MPC stage receives the stack’s on-off operation decision and optimizes hydrogen production. This is a novel approach for solving a mixed-integer nonlinear program (MINP) in multi-stack electrolyzer control applications. In order to realize the MPC the advantages of the implicit multilinear time-invariant (iMTI) model class are exploited for the first time for proton exchange membrane (PEM) electrolyzer models. A modular flexible and scalable framework in MATLAB is built. The tensor based iMTI model in canonical polyadic (CP) decomposed form breaks the curse of dimensionality and enables effective model composition for electrolyzers. Simulation results show an appropriate multilinear model representation of the nonlinear system dynamics in the operation region. A sensitivity analysis identified three numeric factors as decisive for the effectiveness of the MPC approach. The classic rule-based control methods Daisy Chain and Equal serve as reference. Over two weeks and under a wind power input profile the MPC strategy performs better regarding the objective of hydrogen production compared to the Daisy Chain (4.60 %) and Equal (0.43 %) power distribution controllers. As a side effect of the optimization a convergence of the degradation states is observed.
Accurate Prediction of Green Hydrogen Production Based on Solid Oxide Electrolysis Cell via Soft Computing Algorithms
Oct 2025
Publication
The solid oxide electrolysis cell (SOEC) presents significant potential for transforming renewable energy into green hydrogen. Traditional modeling approaches however are constrained by their applicability to specific SOEC systems. This study aims to develop robust data-driven models that accurately capture the complex relationships between input and output parameters within the hydrogen production process. To achieve this advanced machine learning techniques were utilized including Random Forests (RFs) Convolutional Neural Networks (CNNs) Linear Regression Artificial Neural Networks (ANNs) Elastic Net Ridge and Lasso Regressions Decision Trees (DTs) Support Vector Machines (SVMs) k-Nearest Neighbors (KNN) Gradient Boosting Machines (GBMs) Extreme Gradient Boosting (XGBoost) Light Gradient Boosting Machines (LightGBM) CatBoost and Gaussian Process. These models were trained and validated using a dataset consisting of 351 data points with performance evaluated through various metrics and visual methods. The dataset’s suitability for model training was confirmed using the Monte Carlo outlier detection method. Results indicate that within the dataset and evaluation framework of this study ANNs CNNs Gradient Boosting and XGBoost models have demonstrated high accuracy and reliability achieving the largest R-squared scores and the smallest error metrics. Sensitivity analysis reveals that all input parameters significantly influence hydrogen production magnitude. Game-theoretic SHAP values underline current and cathode electrode conditions as critical factors. This research determines the performance of machine learning models particularly ANNs CNNs Gradient Boosting and XGBoost in predicting hydrogen production through the SOEC process. The outcomes of this paper can provide a certain reference for related research and applications in the hydrogen production field.
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