Publications
Hydrogen Sampling Systems Adapted to Heavy-duty Refuelling Stations' Current and Future Specifications - A Review
Sep 2024
Publication
To meet the new regulation for the deployment of alternative fuels infrastructure which sets targets for electric recharging and hydrogen refuelling infrastructure by 2025 or 2030 a large infrastructure comprising trucksuitable hydrogen refuelling stations will soon be required. However further standardisation is required to support the uptake of hydrogen for heavy-duty transport for Europe’s green energy future. Hydrogen-powered vehicles require pure hydrogen as some contaminants can reduce the performance of the fuel cell even at very low levels. Even if previous projects have paved the way for the development of the European quality infrastructure for hydrogen conformity assessment sampling systems and methods have yet to be developed for heavy-duty hydrogen refuelling stations (HD-HRS). This study reviews different aspects of the sampling of hydrogen at heavy-duty hydrogen refuelling stations for purity assessment with a focus on the current and future specifications and operations at HD-HRS. This study describes the state-of-the art of sampling systems currently under development for use at HD-HRS and highlights a number of aspects which must be taken into consideration to ensure safe and accurate sampling: risk assessment for the whole sampling exercise selection of cylinders methods to prepare cylinders before the sampling filling pressure and venting of the sampling systems.
Evaluation of Green and Blue Hydrogen Production Potential in Saudi Arabia
Sep 2024
Publication
The Kingdom of Saudi Arabia has rich renewable energy resources specifically wind and solar in addition to geothermal beside massive natural gas reserves. This paper investigates the potential of both green and blue hydrogen production for five selected cities in Saudi Arabia. To accomplish the said objective a techno-economic model is formulated. Four renewable energy scenarios are evaluated for a total of 1.9 GW installed capacity to reveal the best scenario of Green Hydrogen Production (GHP) in each city. Also Blue Hydrogen Production (BHP) is investigated for three cases of Steam Methane Reforming (SMR) with different percentages of carbon capture. The economic analysis for both GHP and BHP is performed by calculating the Levelized Cost of Hydrogen (LCOH) and cash flow. The LCOH for GHP range for all cities ($3.27/kg -$12.17/kg)) with the lowest LCOH is found for NEOM city (50% PV and 50% wind) ($3.27/kg). LCOH for BHP are $0.534/kg $0.647/kg and $0.897/kg for SMR wo CCS/U SMR 55% CCS/U and SMR 90% CCS/U respectively.
A Numerial Study on Hydrogen Blending in Natural Gas Pipeline by a T-pipe
Mar 2024
Publication
In order to study the flow blending and transporting process of hydrogen that injects into the natural gas pipelines a three-dimensional T-pipe blending model is established and the flow characteristics are investigated systematically by the large eddy simulation (LES). Firstly the mathematical formulation of hydrogen-methane blending process is provided and the LES method is introduced and validated by a benchmark gas blending model having experimental data. Subsequently the T-pipe blending model is presented and the effects of key parameters such as the velocity of main pipe hydrogen blending ratio diameter of hydrogen injection pipeline diameter of main pipe and operating pressure on the hydrogen-methane blending process are studied systematically. The results show that under certain conditions the gas mixture will be stratified downstream of the blending point with hydrogen at the top of the pipeline and methane at the bottom of the pipeline. For the no-stratified scenarios the distance required for uniformly mixing downstream the injection point increases when the hydrogen mixing ratio decreases the diameter of the hydrogen injection pipe and the main pipe increase. Finally based on the numerical results the underlying physics of the stratification phenomenon during the blending process are explored and an indicator for stratification is proposed using the ratio between the Reynolds numbers of the natural gas and hydrogen.
Novel Model Reference-based Hybrid Decoupling Control of Multiport-isolated DC-DC Converter for Hydrogen Energy Storage System Integration
Dec 2024
Publication
Hydrogen energy storage systems (HESS) are increasingly recognised for their role in sustainable energy ap plications though their performance depends on efficient power electronic converter (PEC) interfaces. In this paper a multiport-isolated DC-DC converter characterised by enhanced power density reduced component count and minimal conversion stages is implemented for HESS applications. However the high-frequency multiwinding transformer in this converter introduces cross-coupling effects complicating control and result ing in large power deviations from nominal values due to step changes on other ports which adversely impact system performance. To address this issue a novel model reference-based decoupling control technique is pro posed to minimise the error between the actual plant output and an ideal decoupling reference model which represents the cross-coupling term. This model reference-based decoupling control is further extended into a hybrid decoupling control technique by integrating a decoupling matrix achieving more robust decoupling across a wider operating region. The hybrid decoupling technique mathematically ensures an improved control performance with the cross-coupling term minimised through a proportional-derivative controller. The proposed hybrid decoupling controller achieves a maximum power deviation.
Impact of an Electrode-diaphragm Gap on Diffusive Hydrogen Crossover in Alkaline Water Electrolysis
Oct 2023
Publication
Hydrogen crossover limits the load range of alkaline water electrolyzers hindering their integration with renewable energy. This study examines the impact of the electrode-diaphragm gap on crossover focusing on diffusive transport. Both finite-gap and zero-gap designs employing the state-of-the-art Zirfon UTP Perl 500 and UTP 220 diaphragms were investigated at room temperature and with a 12 wt% KOH electrolyte. Experimental results reveal a relatively high crossover for a zero-gap configuration which corresponds to supersaturation levels at the diaphragm-electrolyte interface of 8–80 with significant fluctuations over time and between experiments due to an imperfect zero-gap design. In contrast a finite-gap (500 μm) has a significantly smaller crossover corresponding to supersaturation levels of 2–4. Introducing a cathode gap strongly decreases crossover unlike an anode gap. Our results suggest that adding a small cathode-gap can significantly decrease gas impurity potentially increase the operating range of alkaline electrolyzers while maintaining good efficiency.
Status and Perspectives of Key Materials for PEM Electrolyzer
Sep 2024
Publication
Proton exchange membrane water electrolyzer (PEMWE) represents a promising technology for the sustainable production of hydrogen which is capable of efficiently coupling to intermittent electricity from renewable energy sources (e.g. solar and wind). The technology with compact stack structure has many notable advantages including large current density high hydrogen purity and great conversion efficiency. However the use of expensive electrocatalysts and construction materials leads to high hydrogen production costs and limited application. In this review recent advances made in key materials of PEMWE are summarized. First we present a brief overview about the basic principles thermodynamics and reaction kinetics of PEMWE. We then describe the cell components of PEMWE and their respective functions as well as discuss the research status of key materials such as membrane electrocatalysts membrane electrode assemblies gas diffusion layer and bipolar plate. We also attempt to clarify the degradation mechanisms of PEMWE under a real operating environment including catalyst degradation membrane degradation bipolar plate degradation and gas diffusion layer degradation. We finally propose several future directions for developing PEMWE through devoting more efforts to the key materials.
Optimization of Hydrogen Production System Performance Using Photovoltaic/Thermal-Coupled PEM
Oct 2024
Publication
A proton exchange membrane electrolyzer can effectively utilize the electricity generated by intermittent solar power. Different methods of generating electricity may have different efficiencies and hydrogen production rates. Two coupled systems namely PV/T- and CPV/T-coupling PEMEC respectively are presented and compared in this study. A maximum power point tracking algorithm for the photovoltaic system is employed and simulations are conducted based on the solar irradiation intensity and ambient temperature of a specific location on a particular day. The simulation results indicate that the hydrogen production is relatively high between 11:00 and 16:00 with a peak between 12:00 and 13:00. The maximum hydrogen production rate is 99.11 g/s and 29.02 g/s for the CPV/T-PEM and PV/T-PEM systems. The maximum energy efficiency of hydrogen production in CPV/T-PEM and PV/T-PEM systems is 66.7% and 70.6%. Under conditions of high solar irradiation intensity and ambient temperature the system demonstrates higher total efficiency and greater hydrogen production. The CPV/T-PEM system achieves a maximum hydrogen production rate of 2240.41 kg/d with a standard coal saving rate of 15.5 tons/day and a CO2 reduction rate of 38.0 tons/day. Compared to the PV/T-PEM system the CPV/T-PEM system exhibits a higher hydrogen production rate. These findings provide valuable insights into the engineering application of photovoltaic/thermal-coupled hydrogen production technology and contribute to the advancement of this field.
Nanomaterials for Hydrogen Storage Applications: A Review
Sep 2008
Publication
Nanomaterials have attracted great interest in recent years because of the unusual mechanical electrical electronic opticalmagnetic and surface properties. The high surface/volume ratio of these materials has significant implications with respectto energy storage. Both the high surface area and the opportunity for nanomaterial consolidation are key attributes of thisnew class of materials for hydrogen storage devices. Nanostructured systems including carbon nanotubes nano-magnesiumbased hydrides complex hydride/carbon nanocomposites boron nitride nanotubes TiS2/MoS2 nanotubes alanates polymernanocomposites and metal organic frameworks are considered to be potential candidates for storing large quantities of hydrogen.Recent investigations have shown that nanoscale materials may offer advantages if certain physical and chemical effects related tothe nanoscale can be used efficiently. The present review focuses the application of nanostructured materials for storing atomicor molecular hydrogen. The synergistic effects of nanocrystalinity and nanocatalyst doping on the metal or complex hydrides forimproving the thermodynamics and hydrogen reaction kinetics are discussed. In addition various carbonaceous nanomaterialsand novel sorbent systems (e.g. carbon nanotubes fullerenes nanofibers polyaniline nanospheres and metal organic frameworksetc.) and their hydrogen storage characteristics are outlined.
Advancements in Hydrogen Storage Technologies: Integrating with Renewable Energy and Innovative Solutions for a Sustainable Future
Apr 2025
Publication
Hydrogen storage plays a crucial role in achieving net-zero emissions by enabling large-scale energy storage balancing renewable energy fluctuations and ensuring a stable supply for various applications. This study provides a comprehensive analysis of hydrogen storage technologies with a particular focus on underground storage in geological formations such as salt caverns depleted gas reservoirs and aquifers. These formations offer high-capacity storage solutions with salt caverns capable of holding up to 6 TWh of hydrogen and depleted gas reservoirs exceeding 1 TWh per site. Case studies from leading projects demonstrate the feasibility of underground hydrogen storage (UHS) in reducing energy intermittency and enhancing supply security. Challenges such as hydrogen leakage groundwater contamination induced seismicity and economic constraints remain critical concerns. Our findings highlight the technical economic and regulatory considerations for integrating UHS into the oil and gas industry emphasizing its role in sustainable energy transition and decarbonization strategies.
Development of a Novel Renewable Energy-based Integrated System Coupling Biomass and H2S Sources for Clean Hydrogen Production
Oct 2024
Publication
The present work aims to develop a novel integrated energy system to produce clean hydrogen power and biochar. The Palmaria palmata a type of seaweed and hydrogen sulfide from the industrial gaseous waste streams are taken as potential feedstock. A combined thermochemical approach is employed for the processing of both feedstocks. For clean hydrogen production the zinc sulfide thermochemical cycle is employed. Both stoichiometric and non-stoichiometric equilibrium-based models of the proposed plant design are developed in the Aspen Plus software and a comprehensive thermodynamic analysis of the system is also performed by evaluating energy and exergy efficiencies. The study further explores the modeling simulation and parametric analyses of various subsections to enhance the hydrogen and biochar production rate. The parametric analyses show that the first step of the thermochemical cycle (sulfurization reaction) follows stoichiometric pathway and the ZnO to H2S ratio of 1 represents the optimal point for reactant conversion. On the other hand the second step of the thermochemical cycle (regeneration reaction) does not follow a stoichiometric pathway and ZnS conversion of 12.87% is achieved at a high temperature of 1400oC. It is found that a hydrogen production rate of 0.71 mol/s is achieved with the introduction of 0.27 mol/s of H2S. The energy and exergy efficiencies of the zinc sulfide thermochemical cycle are found to be 65.23% and 35.58% respectively. A biochar production rate of 0.024 kg/s is obtained with the Palmaria palmata fed rate of 0.097 kg/s. The Palmaria to biochar energy and exergy efficiencies are found to be 55.43% and 45.91% respectively. The overall energy and exergy efficiencies of the proposed plant are determined to be 72.88% and 50.03% respectively.
Integrating Alkaline Electrolysis with Oxyfuel Combustion for Hydrogen and Electricity Production
Feb 2024
Publication
The present study explores the potential of integrating the NET Zero Cycle (NZC) with hydrogen production by alkaline electrolyzers. To achieve this an Aspen Plus model was developed for the NZC and its accuracy was first confirmed by comparing it with literature data. The creation of a model for an alkaline electrolyzer was achieved using Aspen Custom Modeler and later imported into Aspen Plus. A comprehensive simulation was conducted in Aspen Plus to examine the synergies between the NZC and the alkaline electrolyzer. In this integration the oxygen demand of the NZC is met by a combination of an air separation unit (ASU) and the electrolyzer. The electrolyzer not only partially fulfills the oxygen requirements but also acts as an external heat supplier for the regenerator. Additionally the NZC supplies deionized water to the electrolyzer. A thermodynamic analysis in dicates that the integration of the NZC and alkaline electrolyzers results in a higher efficiency of 56.5 % compared to the stand-alone NZC an improvement of 2.3 %. Assuming that the NZC and alkaline electrolyzer operate at the same power production and input levels the alkaline electrolyzer can generate substantial oxygen to reduce the energy consumption of the ASU significantly. This aspect represents one of the primary reasons for the enhanced efficiency observed in this study. However the ASU still needs to be operated to provide the full oxygen demands of the process. To identify the key parameters influencing the integration of the NZC and alkaline electrolyzers a sensitivity analysis was performed. To enhance the system efficiency a comprehensive investigation was conducted to analyze the influence of key parameters such as combustor outlet temperature (COT) turbine outlet pressure (TOP) and combustor outlet pressure (COP) on the thermodynamic first law efficiency of the cycle. An increase in electrolyzer input power and a reduction in electrolyzer inlet feed were associated with a higher cycle effi ciency. The results also highlight that the TOP COT and the electrolyzer input power have a more significant impact on the cycle thermodynamic first law efficiency within the range of 5.7 4.0 and 2.6 % respectively while COP only causes a 0.4 % change in cycle efficiency. The integrated system demonstrates an impressive system first law thermodynamic efficiency of 62.5 % and exergy efficiency of 60.6 %.
A Review of Hydrogen Leak Detection Regulations and Technologies
Aug 2024
Publication
Hydrogen (H2 ) is positioned as a key solution to the decarbonization challenge in both the energy and transportation sectors. While hydrogen is a clean and versatile energy carrier it poses significant safety risks due to its wide flammability range and high detonation potential. Hydrogen leaks can occur throughout the hydrogen value chain including production storage transportation and utilization. Thus effective leak detection systems are essential for the safe handling storage and transportation of hydrogen. This review aims to survey relevant codes and standards governing hydrogen-leak detection and evaluate various sensing technologies based on their working principles and effectiveness. Our analysis highlights the strengths and limitations of the current detection technologies emphasizing the challenges in achieving sensitive and specific hydrogen detection. The results of this review provide critical insights into the existing technologies and regulatory frameworks informing future advancements in hydrogen safety protocols.
Evaluating the Economic Viability of Decentralised Solar PV-based Green Hydrogen for Cooking in Ghana
Jul 2024
Publication
Developing countries including Ghana face challenges ensuring access to clean and reliable cooking fuels and technologies. Traditional biomass sources mainly used in most developing countries for cooking contribute to deforestation and indoor air pollution necessitating a shift towards environmentally friendly alternatives. The study’s primary objective is to evaluate the economic viability of using solar PV-based green hydrogen as a sustainable fuel for cooking in Ghana. The study adopted well-established equations to investigate the economic performance of the proposed system. The findings revealed that the levelized cost of hydrogen using the discounted cash flow approach is about 89% 155% and 190% more than electricity liquefied petroleum gas (LPG) and charcoal. This implies that using the hydrogen produced for cooking fuel is not cost-competitive compared to LPG charcoal and electricity. However with sufficient capital subsidies to lower the upfront costs the analysis suggests solar PV-based hydrogen could become an attractive alternative cooking fuel. In addition switching from firewood to solar PVbased hydrogen for cooking yields the highest carbon dioxide (CO2) emissions savings across the cities analysed. Likewise replacing charcoal with hydrogen also offers substantial CO2 emissions savings though lower than switching from firewood. Correspondingly switching from LPG to hydrogen produces lower CO2 emissions savings than firewood and charcoal. The study findings could contribute to the growing body of knowledge on sustainable energy solutions offering practical insights for policymakers researchers and industry stakeholders seeking to promote clean cooking adoption in developing economies.
Projecting Technological Advancement of Electrolyzers and the Impact on the Competitiveness of Hydrogen
Dec 2024
Publication
Green hydrogen has the potential to decarbonize hard-to-abate sectors and processes and should therefore play an important role in the energy system in achieving climate goals. However the main hydrogen supply is still based on fossil fuels and only limited amounts of electrolyzers have been installed. Switching from fossil-based fuel sources to green hydrogen is highly dependent on when and at what price green hydrogen will become available which in turn is dependent on the technological development of electrolyzers. In this paper we apply the experience curve methodology to project the capital expenditure and electrical consumption developments of the three main electrolysis technologies: alkaline proton exchange membrane and solid oxide electrolysis. Based on our calculations we expect that both AEL and PEM will reach similar costs by 2030 of around 300 e per kW and SOEC will remain the most expensive technology with a considerable cost reduction down to 828 e per kW. The electrical consumptions will fall to 4.23 kWh per Nm3 for AEL 3.86 kWh per Nm3 for PEM and 3.05 kWh per Nm3 for SOEC. Based on this technological progress we calculate that the levelized cost of hydrogen will be reduced to 2.43–3.07 e per kg. To reach lower levelized cost of hydrogen notable reductions in electricity (purchase) cost are required.
Simulations of Blast Wave and Fireball Occurring due to Rupture oj High-Pressure Hydrogen Tank
Jun 2017
Publication
In the present study pilot simulations of the phenomena of blast wave and fireball generated by the rupture of a high-pressure (35 MPa) hydrogen tank (volume 72 L) due to fire were carried out. The computational fluid dynamics (CFD) model includes the realizable k-ε model for turbulence and the eddy dissipation model coupled with the one-step chemical reaction mechanism for combustion. The simulation results were compared with experimental data on a stand-alone hydrogen tank rupture in a bonfire test. The simulations provided insights into the interaction between the blast wave propagation and combustion process. The simulated blast wave decay is approximately identical to the experimental data concerning pressure at various distances. Fireball is first ignited at the ground level which is considered to be due to stagnation flow conditions. Subsequently the flame propagates toward the interface between hydrogen and air.
Experimental Study on the Effect of the Ignition Location on Vented Deflagration of Hydrogen-air Mixtures in Enclosure
Sep 2023
Publication
No countermeasures exist for accidents that might occur in hydrogen-based facilities (leaks fires explosions etc.). In South Korea discussions are underway regarding measures to ensure safety from such accidents such as the construction of underground hydrogen storage tank facilities. However explosion vents with a minimum ventilation area are required in such facilities to minimize damage to buildings and other structures due to accidental explosions. These explosion vents allow the generated overpressure and flames to be safely dispersed outside; however a safe separation distance must be secured to minimize damage to humans. This study aimed to determine the safe separation distance to minimize human damage after analyzing the dispersed overpressure and flame behavior following a vent explosion. Explosion experiments were conducted to investigate the influence of the ignition source location on internal and external overpressure and external flame behavior using a cuboid concrete structure with a volume of 20.33 m3 filled with a hydrogen-air mixture (29.0 vol.%). The impact on overpressure and flame was increased with the increasing distance of the ignition source from the vent. Importantly depending on the ignition location the incident pressure was up to 24.4 times higher while the reflected pressure was 8.7 times higher. Additionally a maximum external overpressure of 30.01 kPa was measured at a distance of 2.4 m from the vent predicting damage to humans at the “Injury” level (1 % fatality probability). Whereas no significant damage would occur at a distance of 7.4 m or more from the vent.
Green Hydrogen Techno-economic Assessments from Simulated and Measured Solar Photovoltaic Power Profiles
Nov 2024
Publication
Studies estimating the production cost of hydrogen-based fuels known as e-fuels often use renewable power profile time series obtained from open-source simulation tools that rely on meteorological reanalysis and satellite data such as Renewables.ninja or PVGIS. These simulated time series contain errors compared to real on-site measured data which are reflected in e-fuels cost estimates plant design and operational performance increasing the risk of inaccurate plant design and business models. Focusing on solar-powered e-fuels this study aims to quantify these errors using high-quality on-site power production data. A state-of-the-art optimization techno-economic model was used to estimate e-fuel production costs by utilizing either simulated or high-quality measured PV power profiles across four sites with different climates. The results indicate that in cloudy climates relying on simulated data instead of measured data can lead to an underestimation of the fuel production costs by 36 % for a hydrogen user requiring a constant supply considering an original error of 1.2 % in the annual average capacity factor. The cost underestimation can reach 25 % for a hydrogen user operating between 40 % and 100 % load and 17.5 % for a fully flexible user. For comparison cost differences around 20 % could also result from increasing the electrolyser or PV plant costs by around 55 % which highlights the importance of using high-quality renewable power profiles. To support this an open-source collaborative repository was developed to facilitate the sharing of measured renewable power profiles and provide tools for both time series analysis and green hydrogen techno-economic assessments.
A Prospective Approach to the Optimal Deployment of a Hydrogen Supply Chain for Sustainable Mobility in Island Territories: Application to Corsica
Oct 2024
Publication
This study develops a framework for designing hydrogen supply chains (HSC) in island territories using Mixed Integer Linear Programming (MILP) with a multi-period approach. The framework minimizes system costs greenhouse gas emissions and a risk-based index. Corsica is used as a case study with a Geographic Information System (GIS) identifying hydrogen demand regions and potential sites for production storage and distribution. The results provide an optimal HSC configuration for 2050 specifying the size location and technology while accounting for techno-economic factors. This work integrates the unique geographical characteristics of islands using a GIS-based approach incorporates technology readiness levels and utilizes renewable electricity from neighboring regions. The model proposes decentralized configurations that avoid hydrogen transport between grids achieving a levelized cost of hydrogen (LCOH) of €8.54/kg. This approach offers insight into future options and incentive mechanisms to support the development of hydrogen economies in isolated territories.
Deflagration-to-detonation Transition Due to a Pressurised Release of a Hydrogen Jet. First Results of the Ongoing TAU_NRCN-CEA Project
Sep 2023
Publication
A sudden release of compressed gases and the formation of a jet flow can occur in nature and various engineering applications. In particular high-pressure hydrogen jets can spontaneously ignite when released into an environment that contains oxygen. For some scenarios these high-pressure hydrogen jets can be released into a mixture containing hydrogen and oxygen. This scenario can possibly lead to a wide range of combustion regimes such as jet flames slow or fast deflagrations or even hazardous detonations. Each combustion regime is characterized by typical pressures and temperatures however fast transition between regimes is also possible.<br/>A common project between Tel Aviv University (TAU) Nuclear Research Center Negev (NRCN) and Commissariat à l’Energie Atomique et aux énergies alternatives (CEA) has been recently launched in order to understand these phenomena from experimental modelling and numerical points of view. The main goal is to investigate the dynamics and combustion regimes that arise once a pressurized hydrogen jet is released into a reactive environment that contains inhomogeneous concentrations of hydrogen steam and air.<br/>In this paper we present the first numerical results describing high-pressure hydrogen release obtained using a massively parallel compressible structured-grid flow solver. The experimental arrangements devoted to this phenomenon will also be described.
The Potential for the Use of Hydrogen Storage in Energy Cooperatives
Oct 2024
Publication
According to the European Hydrogen Strategy hydrogen will solve many of the problems with energy storage for balancing variable renewable energy sources (RES) supply and demand. At the same time we can see increasing popularity of the so-called energy communities (e.g. cooperatives) which (i) enable groups of entities to invest in manage and benefit from shared RES energy infrastructure; (ii) are expected to increase the energy independence of local communities from large energy corporations and increase the share of RES. Analyses were conducted on 2000 randomly selected energy cooperatives and four energy cooperatives formed on the basis of actual data. The hypotheses assumed in the research and positively verified in this paper are as follows: (i) there is a relationship between hydrogen storage capacity and the power of RES which allows an energy community to build energy independence; (ii) the type of RES generating source is meaningful when optimizing hydrogen storage capacity. The paper proves it is possible to build “island energy independence” at the local level using hydrogen storage and the efficiency of the power-to-power chain. The results presented are based on simulations carried out using a dedicated optimization model implemented by mixed integer programming. The authors’ next research projects will focus on optimizing capital expenditures and operating costs using the Levelized Cost of Electricity and Levelized Cost of Hydrogen methodologies.
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