Publications
Blue Hydrogen in the United Kingdom - A Policy & Environmental Case Study
Feb 2025
Publication
Blue hydrogen is one of the energy carriers to be adopted by the United Kingdom to reduce emissions to net Zero by 2050 and its use is majorly influenced by policy and technological innovations. With more than 10 blue hydrogen facilities planning productive offtake from 2025 there is an urgent need to confirm the viability of these proposed facilities to aid decarbonisation and the path to conformity to policy regulation. This study discovers that the Acorn blue hydrogen facility can produce blue hydrogen within the low carbon hydrogen standard set by the United Kingdom’s government. In this study a detailed examination of hydrogen production techniques is conducted using lifecycle assessment (LCA) approach aimed to understand the environmental impact of producing 144 tons of hydrogen per day using Acorn hydrogen facility as a case study. This was followed on with sensitive analysis embracing steam and oxygen consumption and methane leakages the ability of the facility meeting the low carbon hydrogen standard economics and the externality-priced production costs that embody the environmental impact. A gate-to-gate LCA shows that the Acorn hydrogen plant must aim at carbon capture rates of >90% to meet the set UK target of 20 gCO2e/MJLHV. The study further identifies from literature that the autothermal reforming (ATR) system with integrated carbon capture and storage (CCS) production technology as the most environmentally sustainable technology at present in comparison to commercially available options studied. This assessment helps to appraise potentially unintended causes and effects of the production of blue hydrogen that should aid future policy guidance and investments.
IEA TCP Task 43 - Subtask Safety Distances: State of the Art
Sep 2023
Publication
The large deployment of hydrogen technologies for new applications such as heat power mobility and other emerging industrial utilizations is essential to meet targets for CO2 reduction. This will lead to an increase in the number of hydrogen installations nearby local populations that will handle hydrogen technologies. Local regulations differ and provide different safety and/or separation distances in different geographies. The purpose of this work is to give an insight on different methodologies and recommendations developed for hydrogen (mainly) risk management and consequences assessment of accidental scenarios. The first objective is to review available methodologies and to identify the divergent points on the methodology. For this purpose a survey has been launched to obtain the needed inputs from the subtask participants. The current work presents the outcomes of this survey highlighting the gaps and suggesting the prioritization of the actions to take to bridge these gaps.
Research on Fast Frequency Response Control Strategy of Hydrogen Production Systems
Mar 2024
Publication
With the large-scale integration of intermittent renewable energy generation presented by wind and photovoltaic power the security and stability of power system operations have been challenged. Therefore this article proposes a control strategy of a hydrogen production system based on renewable energy power generation to enable the fast frequency response of a grid. Firstly based on the idea of virtual synchronous control a fast frequency response control transformation strategy for the grid-connected interface of hydrogen production systems for renewable energy power generation is proposed to provide active power support when the grid frequency is disturbed. Secondly based on the influence of VSG’s inertia and damping coefficient on the dynamic characteristics of the system a VSG adaptive control model based on particle swarm optimization is designed. Finally based on the Matlab/Simulink platform a grid-connected simulation model of hydrogen production systems for renewable energy power generation is established. The results show that the interface-transformed electrolytic hydrogen production device can actively respond to the frequency disturbances of the power system and participate in primary frequency control providing active support for the frequency stability of the power system under high-percentage renewable energy generation integration. Moreover the system with parameter optimization has better fast frequency response control characteristics.
‘Greening’ an Oil Exporting Country: A Hydrogen, Wind and Gas Turbine Case Study
Feb 2024
Publication
In the quest for achieving decarbonisation it is essential for different sectors of the economy to collaborate and invest significantly. This study presents an innovative approach that merges technological insights with philosophical considerations at a national scale with the intention of shaping the national policy and practice. The aim of this research is to assist in formulating decarbonisation strategies for intricate economies. Libya a major oil exporter that can diversify its energy revenue sources is used as the case study. However the principles can be applied to develop decarbonisation strategies across the globe. The decarbonisation framework evaluated in this study encompasses wind-based renewable electricity hydrogen and gas turbine combined cycles. A comprehensive set of both official and unofficial national data was assembled integrated and analysed to conduct this study. The developed analytical model considers a variety of factors including consumption in different sectors geographical data weather patterns wind potential and consumption trends amongst others. When gaps and inconsistencies were encountered reasonable assumptions and projections were used to bridge them. This model is seen as a valuable foundation for developing replacement scenarios that can realistically guide production and user engagement towards decarbonisation. The aim of this model is to maintain the advantages of the current energy consumption level assuming a 2% growth rate and to assess changes in energy consumption in a fully green economy. While some level of speculation is present in the results important qualitative and quantitative insights emerge with the key takeaway being the use of hydrogen and the anticipated considerable increase in electricity demand. Two scenarios were evaluated: achieving energy self-sufficiency and replacing current oil exports with hydrogen exports on an energy content basis. This study offers for the first time a quantitative perspective on the wind-based infrastructure needs resulting from the evaluation of the two scenarios. In the first scenario energy requirements were based on replacing fossil fuels with renewable sources. In contrast the second scenario included maintaining energy exports at levels like the past substituting oil with hydrogen. The findings clearly demonstrate that this transition will demand great changes and substantial investments. The primary requirements identified are 20529 or 34199 km2 of land for wind turbine installations (for self-sufficiency and exports) and 44 single-shaft 600 MW combined-cycle hydrogen-fired gas turbines. This foundational analysis represents the commencement of the research investment and political agenda regarding the journey to achieving decarbonisation for a country.
Innovations in Hydrogen Storage Materials: Synthesis, Applications, and Prospects
Jul 2024
Publication
Hydrogen globally recognized as the most efficient and clean energy carrier holds the potential to transform future energy systems through its use as a fuel and chemical resource. Although progress has been made in reversible hydrogen adsorption and release challenges in storage continue to impede widespread adoption. This review explores recent advancements in hydrogen storage materials and synthesis methods emphasizing the role of nanotechnology and innovative synthesis techniques in enhancing storage performance and addressing these challenges to drive progress in the field. The review provides a comprehensive overview of various material classes including metal hydrides complex hydrides carbon materials metal-organic frameworks (MOFs) and porous materials. Over 60 % of reviewed studies focused on metal hydrides and alloys for hydrogen storage. Additionally the impact of nanotechnology on storage performance and the importance of optimizing synthesis parameters to tailor material properties for specific applications are summarized. Various synthesis methods are evaluated with a special emphasis on the role of nanotechnology in improving storage performance. Mechanical milling emerges as a commonly used and cost-effective method for fabricating intermetallic hydrides capable of adjusting hydrogen storage properties. The review also explores hydrogen storage tank embrittlement mechanisms particularly subcritical crack growth and examines the advantages and limitations of different materials for various applications supported by case studies showcasing real-world implementations. The challenges underscore current limitations in hydrogen storage materials highlighting the need for improved storage capacity and kinetics. The review also explores prospects for developing materials with enhanced performance and safety providing a roadmap for ongoing advancements in the field. Key findings and directions for future research in hydrogen storage materials emphasize their critical role in shaping future energy systems.
Modeling the Global Annual Carbon Footprint for the Transportation Sector and a Path to Sustainability
Jun 2023
Publication
The transportation industry’s transition to carbon neutrality is essential for addressing sustainability concerns. This study details a model for calculating the carbon footprint of the transportation sector as it progresses towards carbon neutrality. The model aims to support policymakers in estimating the potential impact of various decisions regarding transportation technology and infrastructure. It accounts for energy demand technological advancements and infrastructure upgrades as they relate to each transportation market: passenger vehicles commercial vehicles aircraft watercraft and trains. A technology roadmap underlies this model outlining anticipated advancements in batteries hydrogen storage biofuels renewable grid electricity and carbon capture and sequestration. By estimating the demand and the technologies that comprise each transportation market the model estimates carbon emissions. Results indicate that based on the technology roadmap carbon neutrality can be achieved by 2070 for the transportation sector. Furthermore the model found that carbon neutrality can still be achieved with slippage in the technology development schedule; however delays in infrastructure updates will delay carbon neutrality while resulting in a substantial increase in the cumulative carbon footprint of the transportation sector.
Green Hydrogen Production and Liquefaction Using Offshore Wind Power, Liquid Air, and LNG Cold Energy
Sep 2023
Publication
Coastal regions have abundant off-shore wind energy resources and surrounding areas have large-scale liquefied natural gas (LNG) receiving stations. From the engineering perspectives there are limitations in unstable off-shore wind energy and fluctuating LNG loads. This article offers a new energy scheme to combine these 2 energy units which uses surplus wind energy to produce hydrogen and use LNG cold energy to liquefy and store hydrogen. In addition in order to improve the efficiency of utilizing LNG cold energy and reduce electricity consumption for liquid hydrogen (LH2) production at coastal regions this article introduces the liquid air energy storage (LAES) technology as the intermediate stage which can stably store the cold energy from LNG gasification. A new scheme for LNG-LAES-LH2 hybrid LH2 production is built. The case study is based on a real LNG receiving station at Hainan province China and this article presents the design of hydrogen production/liquefaction process and carries out the optimizations at key nodes and proves the feasibility using specific energy consumption and exergy analysis. In a 100 MW system the liquid air storage round-trip efficiency is 71.0% and the specific energy consumption is 0.189 kWh/kg and the liquid hydrogen specific energy consumption is 7.87 kWh/kg and the exergy efficiency is 46.44%. Meanwhile the corresponding techno-economic model is built and for a LNGLAES-LH2 system with LH2 daily production 140.4 tons the shortest dynamic payback period is 9.56 years. Overall this novel hybrid energy scheme can produce green hydrogen using a more efficient and economical method and also can make full use of surplus off-shore wind energy and coastal LNG cold energy.
It Is Not the Same Green: A Comparative LCA Study of Green Hydrogen Supply Network Pathways
Jul 2024
Publication
Green hydrogen (H2 ) a promising clean energy source garnering increasing attention worldwide can be derived through various pathways resulting in differing levels of greenhouse gas emissions. Notably Green H2 production can utilize different methods such as integrating standard photovoltaic panels thermal photovoltaic or concentrated photovoltaic thermal collectors with electrolyzers. Furthermore it can be conditioned to different states or carriers including liquefied H2 compressed H2 ammonia and methanol and stored and transported using various methods. This paper employs the Life Cycle Assessment methodology to compare 18 different green hydrogen pathways and provide recommendations for greening the hydrogen supply chain. The findings indicate that the production pathway utilizing concentrated photovoltaic thermal panels for electricity generation and hydrogen compression in the conditioning and transportation stages exhibits the lowest environmental impact emitting only 2.67 kg of CO2 per kg of H2 .
Techno-economics of Renewable Hydrogen Export: A Case Study for Australia-Japan
Jul 2024
Publication
The shift from fossil fuels to clean energy carriers such as renewable H2 is imminent. Consequently a global H2 market is taking shape involving countries with limited or insufficient energy resources importing from renewable-rich countries. This study evaluates the techno-economics of renewable hydrogen (H2) export in a globally significant scenario in which Australia exports to Japan. To gain insight into the immediate realisable future the base year was selected as 2030 with a consequently small (in export terms) hydrogen production rate of 100 t/day landed capacity. Electricity was generated by photovoltaic arrays (PV) connected directly to proton exchange membrane (PEM) electrolyser plant allowing for flexible gaseous hydrogen (GH2) production. To enhance the fidelity of the technoeconomic model we incorporated rarely applied but impactful parameters including dynamic efficiency and the overload capacity of PEM electrolysers. The GH2 produced was assumed to be converted into condensed forms suitable for export by sea: liquid hydrogen (LH2) and the chemical carriers liquid ammonia (LNH3) methanol (MeOH) methylcyclohexane (MCH). These were assumed to be reconverted to GH2 at the destination. LNH3 and MCH emerged as promising carriers for export yielding the lowest landed levelised cost of hydrogen (LCOH). LH2 yielded the highest LCOH unless boiloff gas could be managed effectively and cheaply. A sensitivity analysis showed that a lower weighted average cost of capital (WACC) and scale-up can significantly reduce the landed LCOH. Increasing the production rate to 1000 t/day landed capacity very significantly lowered the landed LCOH providing a strong incentive to scale up and optimise the entire supply chain as fast as possible.
Hydrogen Production, Transporting and Storage Processes—A Brief Review
Sep 2024
Publication
This review aims to enhance the understanding of the fundamentals applications and future directions in hydrogen production techniques. It highlights that the hydrogen economy depends on abundant non-dispatchable renewable energy from wind and solar to produce green hydrogen using excess electricity. The approach is not limited solely to existing methodologies but also explores the latest innovations in this dynamic field. It explores parameters that influence hydrogen production highlighting the importance of adequately controlling the temperature and concentration of the electrolytic medium to optimize the chemical reactions involved and ensure more efficient production. Additionally a synthesis of the means of transport and materials used for the efficient storage of hydrogen is conducted. These factors are essential for the practical feasibility and successful deployment of technologies utilizing this energy resource. Finally the technological innovations that are shaping the future of sustainable use of this energy resource are emphasized presenting a more efficient alternative compared to the fossil fuels currently used by society. In this context concrete examples that illustrate the application of hydrogen in emerging technologies are highlighted encompassing sectors such as transportation and the harnessing of renewable energy for green hydrogen production.
Development of a Dynamic Mathematical Model of PEM Electrolyser for Integration into Large-scale Power Systems
May 2024
Publication
Proton exchange membrane (PEM) electrolyser stands as a promising candidate for sustainable hydrogen pro duction from renewable energy sources (RESs). Given the fluctuating nature of RESs accurate modelling of the PEM electrolyser is crucial. Nonetheless complex models of the PEM electrolyser demand substantial time and resource investments when integrating them into a large-scale power system. The majority of introduced models in the literature are either overly intricate or fail to effectively reproduce the dynamic behaviour of the PEM electrolyser. To this end this article aims to develop a model that not only captures the dynamic response of the PEM electrolyser crucial for conducting flexibility studies in the power system but also avoids complexity for seamless integration into large-scale simulations without comprising accuracy. To verify the model it is vali dated against static and dynamic experimental data. Compared to the investigated experimental cases the model exhibited an average error of 0.66% and 3.93% in the static and dynamic operation modes respectively.
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2023
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations on the combustion of water-based H2/air foam. Ignition tests were carried out in a transparent and vertically oriented cylindrical tube (d = 0.09 m; 1.5 m length) and a rectangular thin layer channel (0.02 m x 0.2 m; 2 m length). Additionally results from larger scale tests performed inside a pool (0.30 m x 1 m x 2 m) are presented. All ducts are semi-confined and a foam generator fills the ducts from below with the defined foam. The foams vary in type and concentration of the foaming agent and hydrogen concentration. The expansion ratio of the combustible foam is in the range of 20 to 50 and the investigated H2-concentrations vary from 8 to 70 % H2 in air. High-speed imaging is used to observe the combustion and determine flame velocities. The study shows that foam is flammable over a wide range of H2-concentrations from 9 to 65 % H2 in air. For certain H2/air-mixtures an abrupt flame acceleration is observed. The velocity of combustion increases rapidly by an order of magnitude and reaches velocities of up to 80 m/s.
Life Cycle Analysis of Hydrogen Production by Different Alkaline Electrolyser Technologies Sourced with Renewable Energy
Jul 2024
Publication
Green hydrogen has been considered a promising alternative to fossil fuels in chemical and energy applications. In this study a life cycle analysis is conducted for green hydrogen production sourced with a mixture of renewable energy sources (50 % solar and 50 % wind energy). Two advanced technologies of alkaline electrolysis are selected and compared for hydrogen production: pressurised alkaline electrolyser and capillary-fed alkaline electrolyser. The different value chain stages were assessed in SimaPro enabling the assessment of the environmental impacts of a green hydrogen production project with 60 MW capacity and 20 years lifetime. The results evaluate the environmental impacts depending on the components construction and operation requirements. The results demonstrated that capillary-fed alkaline electrolyser technology has lower potential environmental impacts by around 17 % than pressurised alkaline electrolyser technology for all the process stages. The total global warming potential was found to be between 1.98 and 2.39 kg of carbon dioxide equivalent per kg of hydrogen. This study contributes to the electrolysers industry and the planning of green hydrogen projects for many applications towards decarbonization and sustainability.
Review of Fuel Cell Technologies and Applications for Sustainable Microgrid Systems
Aug 2020
Publication
The shift from centralized to distributed generation and the need to address energy shortage and achieve the sustainability goals are among the important factors that drive increasing interests of governments planners and other relevant stakeholders in microgrid systems. Apart from the distributed renewable energy resources fuel cells (FCs) are a clean pollution-free highly efficient flexible and promising energy resource for microgrid applications that need more attention in research and development terms. Furthermore they can offer continuous operation and do not require recharging. This paper examines the exciting potential of FCs and their utilization in microgrid systems. It presents a comprehensive review of FCs with emphasis on the developmental status of the different technologies comparison of operational characteristics and the prevailing techno-economic barriers to their progress and the future outlook. Furthermore particular attention is paid to the applications of the FC technologies in microgrid systems such as grid-integrated grid-parallel stand-alone backup or emergency power and direct current systems including the FC control mechanisms and hybrid designs and the technical challenges faced when employing FCs in microgrids based on recent developments. Microgrids can help to strengthen the existing power grid and are also suitable for mitigating the problem of energy poverty in remote locations. The paper is expected to provide useful insights into advancing research and developments in clean energy generation through microgrid systems based on FCs.
Multi-criteria Site Selection Workflow for Geological Storage of Hydrogen in Depleted Gas Fields: A Case for the UK
Oct 2023
Publication
Underground hydrogen storage (UHS) plays a critical role in ensuring the stability and security of the future clean energy supply. However the efficiency and reliability of UHS technology depend heavily on the careful and criteria-driven selection of suitable storage sites. This study presents a hybrid multi-criteria decision-making framework integrating the Analytical Hierarchy Process (AHP) and Preference Ranking Organisation Method for Enrichment of Evaluations (PROMETHEE) to identify and select the best hydrogen storage sites among depleted gas reservoirs in the UK. To achieve this a new set of site selection criteria is proposed in light of the technical and economic aspects of UHS including location reservoir rock quality and tectonic characteristics maximum achievable hydrogen well deliverability rate working gas capacity cushion gas volume requirement distance to future potential hydrogen clusters and access to intermittent renewable energy sources (RESs). The framework is implemented to rank 71 reservoirs based on their potential and suitability for UHS. Firstly the reservoirs are thoroughly evaluated for each proposed criterion and then the AHP-PROMETHEE technique is employed to prioritise the criteria and rank the storage sites. The study reveals that the total calculated working gas capacity based on single-well plateau withdrawal rates is around 881 TWh across all evaluated reservoirs. The maximum well deliverability rates for hydrogen withdrawal are found to vary considerably among the sites; however 22 % are estimated to have deliverability rates exceeding 100 sm3 /d and 63 % are located within a distance of 100 km from a major hydrogen cluster. Moreover 70 % have access to nearby RESs developments with an estimated cumulative RESs capacity of approximately 181 GW. The results highlight the efficacy of the proposed multicriteria site selection framework. The top five highest-ranked sites for UHS based on the evaluated criteria are the Cygnus Hamilton Saltfleetby Corvette and Hatfield Moors gas fields. The insights provided by this study can contribute to informed decision-making sustainable development and the overall progress of future UHS projects within the UK and globally.
Temperature Control Strategy for Hydrogen Fuel Cell Based on IPSO-Fuzzy-PID
Dec 2024
Publication
Hydrogen fuel cell water-thermal management systems suffer from slow response time system vibration and large temperature fluctuations of load current changes. In this paper Logistic chaotic mapping adaptively adjusted inertia weight and asymmetric learning factors are integrated to enhance the particle swarm optimization (PSO) algorithm and combine it with fuzzy control to propose an innovative improved particle swarm optimization-Fuzzy control strategy. The use of chaotic mapping to initialize the particle population effectively enhances the variety within the population which subsequently improves the ability to search globally and prevents the algorithm from converging to a local optimum solution prematurely; by improving the parameters of learning coefficients and inertia weight the global and local search abilities are balanced at different stages of the algorithm so as to strengthen the algorithm’s convergence certainty while reducing the dependency on expert experience in fuzzy control. In this article a fuel cell experimental platform is constructed to confirm the validity and efficiency of the recommended strategy and the analysis reveals that the improved particle swarm optimization (IPSO) algorithm demonstrates better convergence performance than the standard PSO algorithm. The IPSO-Fuzzy-PID management approach is capable of providing a swift response and significantly diminishing the overshoot in the system’s performance to maintain the system’s safe and stable execution.
The Economic Competitiveness of Hydrogen Fuel Cell-Powered Trucks: A Review of Total Cost of Ownership Estimates
May 2024
Publication
This paper investigates the economic competitiveness of hydrogen-powered trucks. It reviews the growing number of papers that provide an estimate of the total cost of ownership (TCO) of hydrogen-powered trucks relative to their diesel equivalents. It examines the methodology applied the variables considered the data used for estimation and the results obtained. All reviewed studies conclude that hydrogen-powered trucks are not currently cost-competitive while they might become competitive after 2030. The conclusion holds across truck types and sizes hydrogen pathways mission profiles and countries. However we find that there is still a huge area of uncertainty regarding the purchase price of hydrogen-powered trucks and the cost of hydrogen which hampers the reliability of the results obtained. Various areas of methodological improvements are suggested.
Whole System Impacts of Decarbonising Transport with Hydrogen: A Swedish Case Study
Oct 2024
Publication
This study aims to carry out a techno-economic analysis of different hydrogen supply chain designs coupled with the Swedish electricity system to study the inter-dependencies between them. Both the hydrogen supply chain designs and the electricity system were parameterized with data for 2030. The supply chain designs comprehend centralised production decentralised production a combination of both and with/without seasonal variation in hydrogen demand. The supply chain design is modelled to minimize the overall cost while meeting the hydrogen demands. The outputs of the supply chain model include the hydrogen refuelling stations’ locations the electrolyser’s locations and their respective sizes as well as the operational schedule. The electricity system model shows that the average electricity prices in Sweden for zones SE1 SE2 SE3 and SE4 will be 4.28 1.88 8.21 and 8.19 €/MWh respectively. The electricity is mainly generated from wind and hydropower (around 42% each) followed by nuclear (14%) solar (2%) and then bio-energy (0.3%). In addition the hydrogen supply chain design that leads to a lower overall cost is the decentralised design with a cost of 1.48 and 1.68 €/kgH2 in scenarios without and with seasonal variation respectively. The seasonal variation in hydrogen demand increases the cost of hydrogen regardless of the supply chain design.
Knowledge, Skills, and Attributes Needed for Developing a Hydrogen Engineering Workforce: A Systematic Review of Literature on Hydrogen Engineering Education
May 2024
Publication
Growth in Australia’s demand for engineers is fast outpacing supply. A significant challenge for Australia to achieve high projected low emissions hydrogen export targets by 2030 will be finding engineers with suitable knowledge skills and attributes to deliver hydrogen engineering projects safely and sustainably. This systematic review investigates educational outcomes needed to develop a hydrogen engineering workforce. Sixteen relevant studies published between 2003 and 2023 were identified to explore “What key knowledge skills and attributes support the development of a hydrogen engineering workforce?”. While these studies advocated the need for training and prescribed areas of required knowledge for the low-emissions hydrogen sector there was limited empirical evidence that informed what knowledge skills and attributes are relevant for entry to practice. This finding represents a significant opportunity for researchers to engage with employers and engineering practitioners within emerging low-emissions hydrogen sector capture empirical evidence and inform the design of educational programs.
A Newly Proposed Method for Hydrogen Storage in a Metal Hydride Storage Tank Intended for Maritime and Inland Shipping
Aug 2023
Publication
The utilisation of hydrogen in ships has important potential in terms of achieving the decarbonisation of waterway transport which produces approximately 3% of the world’s total emissions. However the utilisation of hydrogen drives in maritime and inland shipping is conditioned by the efficient and safe storage of hydrogen as an energy carrier on ship decks. Regardless of the type the constructional design and the purpose of the aforesaid vessels the preferred method for hydrogen storage on ships is currently high-pressure storage with an operating pressure of the fuel storage tanks amounting to tens of MPa. Alternative methods for hydrogen storage include storing the hydrogen in its liquid form or in hydrides as adsorbed hydrogen and reformed fuels. In the present article a method for hydrogen storage in metal hydrides is discussed particularly in a certified low-pressure metal hydride storage tank—the MNTZV-159. The article also analyses the 2D heat conduction in a transversal cross-section of the MNTZV-159 storage tank for the purpose of creating a final design of the shape of a heat exchanger (intensifier) that will help to shorten the total time of hydrogen absorption into the alloy i.e. the filling process. Based on the performed 3D calculations for heat conduction the optimisation and implementation of the intensifier into the internal volume of a metal hydride alloy will increase the performance efficiency of the shell heat exchanger of the MNTZV-159 storage tank. The optimised design increased the cooling power by 46.1% which shortened the refuelling time by 41% to 2351 s. During that time the cooling system which comprised the newly designed internal heat transfer intensifier was capable of eliminating the total heat from the surface of the storage tank thus preventing a pressure increase above the allowable value of 30 bar.
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